ENERGY LABORATORY INFORMA iON CENTER Energy Laboratory in association with Heat Transfer Laboratory, Department of Mechanical Engineering MASSACHUSETTS INSTITUTE OF TECHNOLOGY IMPROVING HEAT PUMP PERFORMANCE VIA COMPRESSOR CAPACITY CONTROL ANALYSIS AND TEST, Volume II: Appendices by Carl C. Hiller and Leon R. Glicksman Energy Laboratory Report No. MIT-EL 76-002 Heat Transfer Laboratory Report No. 24525-96, Vol. II January 1976 I Energy Laboratory in association with Heat Transfer Laboratory, Department of Mechanical Engineering MASSACHUSETTS INSTITUTE OF TECHNOLOGY IMPROVING HEAT PUMP PERFORMANCE VIA COMPRESSOR CAPACITY CONTROL ANALYSIS AND TEST, Volume II: Appendices by Carl C. Hiller and Leon R. Glicksman Energy Laboratory Report No. MIT-EL 76-002 Heat Transfer Laboratory Report No. 24525-96, Vol. II January 1976 ii ii TABLE OF CONTENTS PAGE APPENDIX A 205 THERMOPHYSICAL PROPERTIES OF REFRIGERANTS APPENDIX B CARRIER APPENDIX 229 0 MODEL 50 DQ SERIES SINGLE PACKAGE HEAT PUMPS C 238 SAMPLE THERMODYNAMIC CYCLE DATA FROM SYSTEM SIMULATIONS-CONVENTIONAL VS.CAPACITY CONTROLLED HEAT PUMP APPENDIX D 245 DETAILS OF SYSTEM FLOW BALANCE MODELING APPENDIX E 263 DETAILS OF COMPRESSOR SIMULATION MODEL APPENDIX F 317 REFRIGERANT-OIL SOLUBILITY APPENDIX G 321 COMPRESSOR DATA APPENDIX H 325 PARAMETRIC STUDIES ON CARRIER 06D-537 COMPRESSOR APPENDIX I 330 DETAILS OF AIR-COOLED, CROSS-FLOW CONDENSER MODELING APPENDIX J COMPLEMENTS TO HEAT EXCHANGER ANALYSIS · Overall Surface Efficiency . Cross-Flow Effectiveness 361 I iii PAGE APPENDIX K 370 HEAT TRANSFER COEFFICIENTS · Condensation Two-Phase . Evaporation Two-Phase · Single! Phase APPENDIX L 381 PRESSURE DROP RELATIONS · · · · Two Phase Single Phase in Heat Exchangers Single Phase Line Pressure Drops Air Side APPENDIX M 397 DETAILS OF CROSS-FLOW EVAPORATOR MODELING APPENDIX N 434 CAPACITY CONTROLLED 50 DQ 016 STUDIES APPENDIX 0 437 HEAT PUMP PERFORMANCE DATA FOR LOAD LINE "D" STUDIES APPENDIX P WEATHER DATA 442 Ii iv LIST OF FIGURES FIGURE PAGE A-1 VISCOSITY OF REFRIGERANT 12 208 A-2 THERMAL CONDUCTIVITY OF REFRIGERANT 12 208 A-3 VISCOSITY OF REFRIGERANT 22 209 A-4 THERMAL CONDUCTIVITY OF REFRIGERANT 22 209 A-5 SPECIFIC HEAT AT CONSTANT PRESSURE OF REFRIGERANT 12 210 A-6 SPECIFIC HEAT AT CONSTANT PRESSURE OF REFRIGERANT 22 210 B-1 INDOOR COIL - CARRIER MODEL 50 DQ 016 HEAT PUMP 235 B-2 OUTDOOR COIL - CARRIER MODEL 50 DQ 016 HEAT PUMP 236 B-3 CHARGING CHARTS - CARRIER MODEL 50 DQ 016 HEAT PUMP DURING HEATING MODE 237 C-1 EXAGGERATED P-h DIAGRAM OF ACTUAL HEAT PUMP CYCLE 243 C-2 CYLINDER P-V DIAGRAMS 244 a. b. CONVENTIONAL HEAT PUMP CAPACITY CONTROLLED HEAT PUMP D-1 FLOW CHART FOR SYSTEM FLOW BALANCE MODEL 251 E-1 DEFINITION OF COMPRESSOR CAPACITY 289 E-2 FLOW CHART FOR COMPRESSOR MODEL 290 F-1 COMPARISON OF ACTUAL AND PREDICTED REFRIGERANT 12 - OIL SOLUBILITY 320 F-2 COMPARISON OF ACTUAL AND PREDICTED REFRIGERANT 22 - OIL SOLUBILITY 320 I-1 DIMENSIONS FOR FINNED TUBE HEAT EXCHANGER WITH STAGGERED ROUND TUBES 344 I-2 FLOW CHART FOR GENERAL CONDENSER MODEL - 345 'EXCH' i V FIGURE PAGE I-3 FLOW CHART FOR FINNED TUBE CONDENSER MODEL 346 J-1 FINNED SURFACE 361 J-2 ELECTRICAL ANALOGY OF FINNED SURFACE 362 J-3 CROSS-FLOW EFFECTIVENESS, BOTH FLUIDS UNMIXED 367 K-1 HEAT'TRANSFER CORRELATION FOR SINGLE PHASE FLOW INSIDE CIRCULAR TUBES 376 K-2 AIR SIDE HEAT TRANSFER CORRELATION FOR CROSS-FLOW OVER BANKS OF FINNED CIRCULAR TUBES 376 L-1- MOODY FRICTION FACTOR FOR FLOW IN CIRCULAR PIPES 391 L-2 KAYS & LONDON AIR SIDE FRICTION FACTOR CORRELATION FOR CROSS FLOW OVER BANKS OF FINNED CIRCULAR TUBES 392 L-3 IMPROVED AIR SIDE FRICTION FACTOR CORRELATION FOR CROSS FLOW OVER BANKS OF FINNED CIRCULAR TUBES, 392 BY HILLER M-1 FLOW CHART FOR GENERAL EVAPORATOR MODEL 'EVAP' 410 M-2 FLOW CHART FOR FINNED TUBE EVAPORATOR MODEL 413 205 APPENDIX A THERMOPHYSICAL PROPERTIES Presented OF REFRIGERANTS here are curve fits and computer programs for producing thermophysical properties of refrigerants 12, 22, and 502 from basic equations. Program listings are given at.the end of this section. Plots of viscosity, thermal conductivity, and specific heat for refrigerants 12 and 22 are given in Figures A-1 through A-6 1'o Curve fits for the above properties in both the liquid and vapor states are indicated on the figures. The following thermodynamic properties subroutines have been modified from Kartsounes & Erth, 'Computer Calculation of the Thermo- dynamic Properties of Refrigerants 12, 22 and 502 ' 3 . The programs produce values of enthalpy, entropy, specific volume, specific heat, sonic velocity, pressure, and temperature. The. Kartsounes & Erth programs have been checked and were found to be highly accurate, with the exception of a possible convergence problem near the critical point. Subroutine TABLES TABLES is a simple program which, when called upon by the other thermodynamic properties programs, delivers (into common) the constants necessary to calculate thermodynamic properties from basic equations. See comments in the listing for details. Subroutine TSAT TSAT is a program which produces the saturation temperature of 206 a refrigerant corresponding to a given saturation pressure. See comments in the listing for details. Subroutine SPVOL SPVOL is a program which calculates specific volume of the vapor phase, given temperature and pressure. See comments in the listing for details. Subroutine SATPRP SATPRP is a program which, given saturation temperature, determines the corresponding saturation properties: PSAT - saturationpressure VF - specific volume of saturated liquid VG - specific volume of saturated vapor HF - enthalpy of saturated liquid BFG - latent enthalpy of vaporization KG - enthalpy of saturated vapor SF - entropy of saturated lquid SG - entropy of saturated vapor See comments in the listing for more details. Subroutine VAPOR VAPOR is a program which determines specific volume, enthalpy, and entropy of superheated vapor, given the temperature and pressure. See comments in the listing for details. 207 Subroutine SPFHT SPFffr is a program which, given temperature and pressure, determines the following: CV - specific heat at constant volume CP - specific heat at constant pressure GAMMA - specific heat ratio CP/CV SONIC - sonic velocity Subroutine TRIAL TRIAL is a program which, given pressure and one other property (temperature, specific volume, enthalpy or entropy), determines the remaining superheated vapor properties. See comments in the listing for more details. REFERENCES 1. ASHRAE HANDBOOK OF FUNDAMENTALS (New York: American Soco of Heat., Refg., & Air-Cond.Eng., Inc., 1972). 2. THERMOPHYSICAL PROPERTIES OF REFRIGERANTS (New York: Soc. of Heat, Refg. & Air-Cond. Eng., Inc., 1973)o 3. Kartsounes, G. T., and Erth, R. A., "Computer Calculation of the Thermodynamic Properties of Refrigerants 12, 22, and 502", ASHRAE Transactions, Vol. 77, Part I, 1971. American 208 Q * C .7 .6 .5 Satura Viscosity lbm hr-ft .4 .3 .2 P= .1 14.7 U P -100 . -60 -20 20 60 100 Temperature (F) n r zi n _- I I . 140 180 220 260 -- *Ub FIGURE A-2 OF THERMAL CONDUCTIVITY .05 REFRIGERANT 12 I .04 Thermal Conduct Saturated Liquid (.00012)T+ .048 k t('F) .03 Btu hr-ft-°F 9 .02 .01 Saturated Vaporr F) k = (.0000175)T+ .00435 _ .. _ - - O -100 -60 -20 20 60 Temperature (F) 100 140 - 180 220 260 209 .8 .7 FIGURE A-3 .6 VISCOSITy OF REFRIGERANT 22 .5 Viscosity Saturated Liquid ibm .4 P hr-ft =-(5.625xl0 .3 .2 8) T3 +(1.525xlO 5) T2 -(2.982x10 3 ) T +(.646) (OF) Saturated Vapor tV = (.0000759)T .1 + .0272 14.7 psia o-i -1( uv rl~~n -Dv _X~~~~n~_ _ -Zo 20 60 100 Temperature (F) 140 180 220 260 - ^ I .Vo fi Thermal Conduct. A-4 .05 .04 -I JCTIVITY OF 22 r Saturate k = (-. .03 Btu hr-ft-OF 02 sj .£ . 01 k o0 -100 CP k _CP a -60 -20 20 60 lemperature (F) 100 140 - 180 220 __-- _ 2?XI .v 210 I .6 Z = saturated liquid .5 v = saturated vapor .4 C_ ,, C p = (.000482)P + . , - Btu lbm-°R .3 - .00149 .2 -- (ps a) ,-- (psia) .1 0 0 100 200 300 Pressure (psia)- 400I 500 600 - SPECIFIC HEAT AT CONSTANT PRESSURE OF REFRIGERANT 12 FIGURE A-5 .5 2 = saturated lic v = saturated val .4 f C p .3 Btu Ibm-°R .2 (psia) )P + .2575 .1 sO 0 100 200 300 Pressure (psia) -- 400 500 600 SPECIFIC HEAT AT CONSTANT PRESSURE OF REFRIGERANT 22 FIGURE A-6 211 SUeROfTINE TAPeLES(NR IJ C C C PLFFCSE TC PRCVIDE CCRRECT FCR VALLES CONSTANTS IN THE FROPERTIES SPRCGRAMS, CORRESPONDING tMERVCCyN'IC 'CR 502) TC TE CESIRC REFRIGERANT (12,22, C C C C C CF PARAMETERS CESCRIPTICN INPLT C - NR C NUrBER REFRtGERANT (12s22, OR 502) CGTFUT CCNSTANTS HELC IN COMrON ALL CF T ThE REFRIGERANT INCICATCR It C C LOCKS REAL KLE1eL12F,j C C CF CESCRIPTICN CNSTANTS C C VAPCR FRESSLRE CONSTANTS CCPM~CN/SAT/AvF, pvPCVPVPEVPFVP C CRITICAL C FCINT C INITIAL C rISCE'LLANCLs PC, CCNSTANTS APFrCxIMATION CCSTASrTS Tr PC vC AB COrrCN/SFPEN, TC, PROPERTIES TR, A, VC B LE1C TFR, LE C C ECLATICN CF STATE CONSTANTS CCPrCN/STATE/R, E 1, A2dc, 23 3 C333A B4, C4J A5, B5, 1C5A6,AE6sC6,KJAI FACFPR C C SPECIFIC C ACVBCVCCVPCVECVFCV C ENTHALFY C VISCELLANECUL -EAT ANC AT CCNSTANT ENTROPY OF VAPOR CSTANTS COfrCN/CTi-ER/ACv LIOE, SET REFRIGERANT IIF(NREGI!2) 1i IF(NR*EGE2) INCICATOR I=p IF(KREC,502) I.3 IF(I*EG,) L1CE GC T 599 ."44294 LE10 = 2.32585 GO TC(l1C;'E3£ C CONSTANTS 2e VF eVF w FCf 3,836 I REFRIsERANT 17 3436.*6C32 CCNSTANTS CONSTANTS 12 I X, J CVCCV, CCVECVFCV, IWRITE C VOLLME X YL10E, J Y 212 CVP - 12*471522 CVF 4,7344E.3 EVF FV TC a eC = C oe a 63 * PC - 5S6 .'t VC A · e ' *e87¢ 12e.£ 312,E TFF R 459,7 .C82734 61 = 6,5ic38SE-73 A2 -33.4tS727 B2 = 1.ob430,E3 C2 -56*762767 A3 = 6.E3cS4E-vl 2 3 -1.7561i.E5 C3 = l3i139 A4 a -594b?7tiE.4 e4 swe C5 w -2*535V7E-e5 At C6 K 0~,0 = 8.8 5*475 ALPHA CPR a ACV a ECv CCV = GCv a e* 9 45Eme 3.3266EE--,4 8. -2.41363=F11e7 6,72363E- 1 ECv . f . FCV = X 39.56551 Y -1,*653794E-2 ,£ RETLRN C CONSTANTS FC RLEFEIGERANT 22 U AVF *2,S357545 BVF - -3845133152 CVP a - 7861£3i CVP 21se93sE.e3 EVF = .445747 FVF .6 TC = 664' PL I.1 721.0e6 vC a .~3f25 A ' 182g£ 213 e a 38ado TFR a 455.69 R * 124~8 AZ * -4s.53547 E2 - 2*4e7E5c2E-?3 C2 -m44,L66868 A3 a -. i:7464 E3 a 796E78SE-eS C3 - 1*b,~3763 A4 = 2a.lo+j2.=v3 4 * -3.eQ5723E.e6 C4 L C A5 - -3*724C4E25 C5 * -a tE6bl£-e Ab* 1t:3387E.^ Eb = -17E61.E5 C6 , g. K * 4.2 ALFhA a 548*2 CPR * Co .E1283eE-.e2 ACV = ECV- 2.i545.E.e4 CCV a -6*L'96Ve7F-e8 .,, ECV FCV. 27b.341 X 62,4CC9 Y -4*5335E-e RETLRfhN C CONSTANTS FCR REFRInERANT 3 YAVP = *1 Z 4455 E¥F a "3671,15-3A13 CVF · - ,3653; CVP n -1.746--52F-E3 EVF * *816114 FVF n 654 90 TC - 639O'6 PC VC 591'g' .e2Ui-7l A 117.g B - 279.i TFR, 455.67 r ; a*e9bF5 A2 3Z.61334 e2 a £.gC7625E-P3 C2 x -=24.4879 A3 346675.-92 502 21.4 b3 a -867913Et.5 C3 a '33E748 A4 -E, 5765&6E.e4 e4 = 7CE2405SE-o7 2,241237E-.Ec C4 A5 *a bo. _65E7E-6 85 * =7*S166S~E.C9 C5 -377167cE. A6 -3 2537 12- Ev7 e6 . 551;65EZ C6 = 1°53763ELZq K S 4.2 = 6gS . ALF-A CPR ACV a 7.E-7 = 2U,419E-e ecv w i95c5t6EZ.e4 *.55e9l gF't 2E.E1Z61E.11 CCV a GCV a ECv a C.- FCV, 64.5b511 X Y a 35.3et .C7444 RETURN C C C PRINt ERnCR N ,' CCEC NOT ES5AGE IF ELAL 12,22, OR 5e2 999 *RITE(ImITE,12vZ) leeO FCFr'AT(' RETURN ENC ***-******ERRCR IN SLBRCUTINE *TABLES-') 215 FuNCTICh TSAT(?,pPSAT) C C PLRPCSE c C C TC EVAL-UATE TE SATURATICN TErPERATURE CF REFRIGERANT 12#22, CR 52 GIVEN TE SATLRATICN PESSLRE C C CESCRIPTICN INPLT C C Nh a PSAT a c CF FPARAMETERS REFRTGERANT NLPEER (12E22, SATLRATION PESSURE (SIA) OF 502) CLTPLT c TSAT - SATrFATICN C REtPAeK C SLERCLTINE REAL LE1 TAELES TErFERATLURE (F) CALLEC By TIS FUNCTION C C CCKSTANT'S C C 'APCR FRESSL.E CGNSTANTS CCPICN/SAT/AVP, VP CVFjDvP, EV FVP C C CRITICAL C INITIAL C PCINT PRCFERTIES APP-RcXIrATION TC, CONSTANTS rISCELLANECLs CONSTANTS TFRP CCPrrCN/SFERE TrPC,VCJAa,TFRLE1e VC PC, A, LElO B IhITE C C C OBTAIN VALLES F TE CONSTANTS FOR THE CESIREC REFkIGEPANT FROM SLERCUTINE TABLES' C CUOrtCNi (TfHCUG. CALL TAB.LS(bRT) C C CHECK PATI IF(PSAT.*LE.c.) GO TO 999 C C C CCrPLTE IITIAL ESTIMATE CF LINEAR AFFROXI'ATICN PLCG AlC/1t(PSAT) TSAT' FRCM TRSA*PLCG + ITER . 2 C C ITERATE 1 TRC * TC WITPTK ,1 ITER - ITER IF(ITER.GT. C USING NhETCN ITERATION TR 1 3) GO TO 998 ALCGIZ(AES(FVP - TRO)) F-AVF+VP/TRC+CVP*ALCGleTRO)+CVP*TRO+EVP*( (FVP-TC)/ ITROI)C-PLCG 216 FP=-evF/TRG**2+rvP/(LE10*TROI+CVP-EVP*(1./(LE10*TRC)+ 1FVP*C/TRC**2) .TR=TRO-F/FP IF( ArS(TR-TRC)*rTv. TSAT=TRTi RETLRN ) GC TC R C PRINT C ERRCR rES9AGE IF FSAT I NLPBEF C C TO ZERO LESS TAN CR ELAL IS GREATER THAN OF ITFRATIGNS 598 TSATTRwTFR REITE(IehITEJ 10, RETLRN 999 TSAT=o (IITE,ie ) WRITE le FCkATT(lZX'lEHRkR RETLN E NC IN CALLING SBRCUTINE -TSAT ) 217 FUNCTICN SPVCL(KRTFPPSIA) C C PL;PCS.E SPECIFIC VCLUIE F THE VAPCR C TC EVALUATE C C CF REF;IGERAKT 12,22 CR 52 AND TEMPERATURE GIVEN TE PFSSLRE rTE PASE C C C INPUcT C .N - a PPSIA- C TF C C C pARAMETERS CF CESCRIPTICN REFRTGERANT NUMeER TEtFFRATURE (F) OR 502) (12,22i PRLSSLRE (PSIA) CLTrUT SPFECTFIC VOLUME (Cu FT/LBM) SPVCL C C C C C RErARKS FLNCTICNh SBPRCGRAP TSAT CALLED BY THIS FUNCTICN SLERCLTINE TAELES CALLED BY THIS SBROUTINE REAL KILEle CChSTANTS C TCP C CRITICAL PCINT PROPERTIES C C CCNSTANTS APFRCXIMATION INITIAL TFkR CCNSTANTS MISCELLANECLS VC PCs A, LE:0 B ,eTFRLEle TrPC vC',AJ CCr"MCN/SLFER/ C C EGLATICN CF STATE CCNSTANTS 4 EJeEC2A,83,C3A ,AE, CCCN/STATEG/R B4C4 A5s 5, lC5,A6*B6JC6JKsAr PhACFR I"RITE x C C C C6TAIN .VALUES O TE CONSTANTS CCRRESPONDING T CESIREC EFRIGE';ANT FROM SUBRCUTINE TABLES C (TRCLGH CALL CCMrChN TABLESl(NR T) C C TC TF' CCNVERT TF + TFR T AND CFECK 'T' VALUE GO TC 995 IF(TLE.a) C C TFSAT' CALCLLATE AND GC TO 999 IF(TF,LT.(TFSAT..e5)) C PPSIA' CHiECK IF(FPSIA'LEe.*et G C C COMPARE WITH TFATxTSAT (NRPpSIA) CALCLLATE ESe CONSTANTS EXP(-K*T/rC) TO 99S TFI TE 218 ESi-PPSIA ES2 a R*T ES3=A2+E2*T+C2*rS ES4WA3*e3*T+C3*SF ESnA4v;-w4*TC4*FCS '.wT*C5 ES6-0St-5vT sc ES7wmA6*6eTrC6*F ES3Z"2' L'3 ES43 . *Et4 *-.5 ESE4=a4 C ESTIMATE CCt"FbTE INITIAL C V,,-T/FR CCrPTE 1 * V2 ITWIN 1.eE-e6 TC tv' ITER w ITLR IF(ITER,GT*£C) V IDEAL GAS LAA e ITER C CF 'V' FROM IA BY NEWTCN ITERATICN + nC TO 998 VN - V**E V3 " V*w3 Vd. V5 V.21,4 , V,* V6 * V..6 Z * ALF-A*(V+El) IF (ZGT1.5.) 7150te ErAVEXF (-Z) GGTC (2ir'3)I 2 FES1ESc/V-ES3/V2-ES4/V3-ES5/V4-ES6/v5-ES7*EMAV F-.SES£/V+ESS3/v3V4+3/4/+ES/5ES65/V6+ES7*ALPkA*E r1tAV GC 3 4 TC ErAV**E Er2AV FESl-ESi/V-E3/V2-ES4/EV3ES 5/V4"ES6/ 5ES7*E2Av/(E 1AV+CFR) FV=ES2/VE+ES3//V3 3ES43/V4+ES54/V5+ES65/V6+ES7*ALPNA*E 1M2A (EtAV+,*Cc }/ 4 AVCPR )**2 EFAV+ VN=VwF/Fv IF(ABS((VN-V)/V)'GT1oE-06) GO TG 1 hVN+61 SPVCL Rf T LN C C C C C 958 PRINT ERRCH eEScAGE IF TF IS TF IS PPSIA PCRE *N SPVCL. = LESS T~AN OR EQUAL To ZERO CEGREE R LESS TkAN TFSAT CORRESPCNDING TO PSAT IS LESs THAN OR EGbAL TC ZERC ARE NEEDED T-AN 3e ITERATIONS + E1 hRITE(IWRTES ) - PPSIA 219 RETURN 999 SPVCL'e, wRITE'(II S FC;r'AT(' RETLRN .hC TE,.S ****EpRCR IN CALLING SLEROUTINE -SPVOL-1) 220 SLERCUTINE SATFRP(NRTFJPSATVFJVGjHFJHFG, HGSFSG) C C CDIPENSICh ANC TYPE STATEMENTS CIrEN SICN AL(3) .EL(3')CL(3 REAL jjKKTCTCI E1iJLIoE iL (3),EL(3) C C PLRPCSE C TC EALUATE C CF C GIVEN TE C C CESCRIPTICN IPLT C C N.R - TF a C OUTPUT C TE EFkIGEAtT SATURATION TERMODYNAMIC PROPERTIES CR 52 12'P2' SATLRATION TEMPERATURE pARAMETERS CF REFRFGERANT NUrEER TEPFPRATURE tF) (12J22, OR 502) FPAT - SATURaTICN PRESSURE (PSIA) C vF C viG - C C HF a w C f-FG - C C SF SG a - C REP"AKS * SPECTFIC VCLUrE OF SATLRATED LIQG(CU SPECIFIC VCLUrE CF SATURATED VAP.(CU FT/LBM) FT/LEM) ENTPfALFY CF SATUAATEL LICUID (TU/LEM) LATENT ENTHALPY CF VAPORIZATION (BTU/LBM) ENTHALPY OF SATUATE& ENTRrPY ENTRCPY OF SATLRATED OF SATLRATED VAPOR (BTU/LB, ) R) - R) (TU/Lbr (BTU/LSB LIULID VAPCR C FLNCTiCN C C C SUERCLTINE TABLES CALLED by THIS SLBROUTINE FLNCTICN SLEpRGGRA' TSAT AVAILABLE FR CALCULATING THE SATLRATION TEMPFEATLUE GIVEN THE SATURATICN C PRESSLRE SL~eROGRAM SPVCL CALLED Y THIS SUBRCUTINE C C CChSTANTS C C VAPCR PRESSURE CONSTANTS COCPCN/SSAT/AVF, pVP CVP vP EVpFVP C C CRITI.CAL PCINT PROPERTIES C INITIAL C rISCELLANECLs AFPRFXIrATION CCrCN/SLPER C ECUATICN CCNSTANTS TpFPCvCJAT CF TATE PCs TC, CONSTANTS TFR, A vC B (NOT USED) LE10 TFRpLE1e CONSTANTS CCrrCN/STATEG/R.ei1A2JBZEC~2A3,B3,C3,A4,B4JC4JA5J85 1C5 A6,E6 eC6.KA PA, CPR C C SPECIFIC C ACVBC¥VCCVprCVECVFCV C ENTALFY C MISCELLANECUc EAT ANPC AT CONSTANT ENhTRPY OF CCNSTANTS vOCLUME CCNSTANTS VAPCR CONSTANTS L1OE, J X, Y 221 CVECV, FCVJ X YLlEJ CCMCk/CTrER/ACvBECvccvCC C C CONSTANTS EENSITY LIG(LIC : .0269654.*634409 CATA AL, eL CLCI JEL/34.84,.32.76J35. 6 .2683,-22 *2S256 74892,63.86417, 5 1,53.48437, 834c,36. J.2 '47329. 48.47901/ 26,-7.EC66, -. 6549EC CBT4IN CESIREC (TIfCLGG C THE CONSTANTS OF VALUES C C EFRIGE;ANT CCRRESPONDING TO TE FRCF, SUeBROTINE TBLES CMFCN - CALL TAILc S(NRhT) IWRITEt C C TC CCNVERT 'TF' T TF + TFR IFtT#LE*tZ*) Te AND C-ECK VALUE GC TO 99S C 'TCt IT, iT, CGMPARE C GC TC 999 IF(TGTTC! C C PSAT, CALCL.ATE GC TCI1 1121l) *S(AVF*pVP/T+CVP*ALGG PSAT=i 1 GO TC 11 I (T ) CVP*T) 12 PSATr1., *(AVP+*VP/T.CVP*ALCGIe(T)+CVPsT+EVP. I 1/T l*ALCG1(FVP-)) (FVP-T) C CALCLLATE C 12 'VG1 vG - SFVCL(NhTFPSAT) C CALCLLATE 'VF C GC TC T (1*2*2)J TC-T I (+ VFI/(AL( TCMrT eL I)*TCT+CL( (I*/2* I )TCT** )DL( I )*TCm )+LL(I i.*TCMT*2 ) 1T* (1/3 GC TO 3 2 TI 1'-T/TC VFI/(AL( )+L I )*TRI**I 1/3. TRI** (4./3. ) ( I ).TrR:+EL(I.) )+CL(I )*TRI**(2,/3 +DL C C 3 31 CALCULAt t 'IFG' GC TC(31,3232) Y CLAUSILS I FC-t{VGVF ) FSATLEl* CLAPEYRCN EQUATION (wBVF/T+CVP/LEl+DVP*T ) J GC TC 33 32 rFG-t (VCVF) wPSAPLEI1 IE+FVPOALCClIJ (FVW-T/T I-FG/T 33 SFG (-BVP/T+CVP/LEI+DVP*T-EVP } ) ,J C C CALCLATE t2 Tc 'tG' ANhD SG' ( L10 222 T3 T** T4 a T**4 VR VG-El .*VR**-. VRE - 3.'VR*-3 VR34 Vn4 a # . 99$$ KTCTC * h*T/TC EKTCTC - EXP(-KtCTC) Z ALF~A*V$ IF(Z.GT.IlbzV) E~A¥ 7 5e*. EXF(-Z) 5 FHIACVsT+cCVT2C/2+CCV*T3/3e+cCV*T4/4.-FCV/T rZ j*PSAT*vG i-3pA/VR.+A3/Vkh2A4/VR3+A5/VR4 h4C2/V+/C3/ VRE++C'/ VR3*C5/VR4 Sl1ACV*ALCG T)+PCV*T*CCV*,2/2,+ULV*T3/39-FCV/(2,*T2) S3rE2/¥R+ 3/VN2,B~/V3BS./VR~ S4 GC 4 I I..3.Ia+A6/ALP-AmFtAV S3*S a E6/ALPA *LrAV GC 5 H 44 TC(6*,S5) TC h-Ze/ALFN-A*(EVAV-CPR*ALOG(I.+EMAV/CPR)) $S a S3+et*Hc S4 * S4-C6*. 6 mG,-l+-2*i,+J*EKCTC (1+KTTC TC)*H4+X S(-S1+'-waS3*.*EKTDTC*K/TC$e4+Y C C CALCLLATE F * 'HF' -FG AND SF' SF a SL-SFQ RETLRN C C C 9S9 leeO PRINT ERfCR PrESsAGE IF TF IS LESS TAN OR EQUAL TC ZERO DEGREE R TF IS GREATER ThAN TE CRITICAL TEMPERATURE NHITEIvRhITE, le¢) FGRAT(t RETURN ENC *****ERRGR IN CALLING SUBROUTINE SATPRP-I) 223 SUERCLTINE SPFfT(NRTFPPSIAPCVCP,GAMASONIC) C C C PURCSE TC CALCULATE SPECIFIC C SPECIFIC C mEAT C REFRICERAi\T 12,22, EAT AT CCNSTANT EAT AT CCNSTANT ATIC, NC SONIC RESSURE, VELOCITY VOLUME, SPECIFIC FCR OR e2 C C C C C C CESCRIPTICN INFLT NR ' TF - PPSIA- CF PARAMETERS HEFRTGERANT TEPFRATUE UreBER (12,22, (F) OR 5e2) PRcS9SRE (PSIA) C OLTPFUT C CJ C CP C GArrA- SFEC;FIC C SCNIC- SCNIr VELCCITy (FPS) SPECTFIC - SrECTFIC EAT hE.AT t.AT ArT.CCSTANT AT OL. CCONSTANT (BeU/Lef-R) PRES. (BTU/LEM-R) fATIc C C REPARKS C FLNCTICh SLEPROGRAM SPvCL CALLED By THIS C FLNCTICN SuBpPCGRAr C TSAT CALLED SBLRGCLTINE TABLES CALLED 8y REAL BY THIS TfIS SUBROUTINE SUEROUTINE SLBROUTINE K C C CONSTANTS C C CRITICAL C C INITIAL AFPRrxIPATION CONSTANTS A, rISCELLANECUq CCNSTANTS TFP LEIC PCINT PRGFERTIES TC, FC, vC (NOT USED) COPMC,/SUPER/TrC,PVC, A,, TFRLE1,Z C C EELATICN OF STATE CCNSTANTS CCPCN/STATEG/R.E1,A2,BC2, A3,3, C3,A4,B4,C4, A5E5 lCSA6,E6 ,C6t KAI FHACPi C C C C SPECIFIC EAT AT CCNSTANT vCLUME CCNSTANTS ACVPECV,CCVirCVECvFCV ENTFALFY ANC ENTOPY OF VAPOR CONSTANTS X, C VISCELLANECUs CONSTANTS LIOE, Y J COPCh/CTMER/ACVBCV, CCV CCVECVFCVX, Y L1E, J C C C C CBTAIN VALUES OF TE CCNSTANTS CORRESPONDING TC TE CESIFEC REFRIGERANT FOMr SUEROUTINE TABLES (T-CUG CrCNh CALL TABLES(KRrT) IWRITE 5 C C CCNVERT TFt TC 'TT T TF + TFR AND CECK VALUE 224 IF(T.LE.Ze) GC TC 999 C C CALCLLATE TFSAT' AN CCMPARE hITk TFSET TSAT(Nh.PSIA) IF(TF*LTTFSAT) 'TF' GO TO 999 C C CHECK PFSIa, IF(PPSiA.LE.£.v C CALCLLATE GC TGC 999 'VVAPF VVAP = SFvCL(hRTFjPPSIA) C C CALCLLATICN ERIVATIVES CF vi s VVAP - cl V2 s V1*'E V3 VI* V4 = V, *4 V5 z V ' V6 s* :Pt: LKT C=EAk(-K*T/TC) Z PLFhA*VViP A Z2 *,Z = IF(ZoGTolt¢.v:) 7 = tS§e, IF(Z.CT.*15U.&) iF(Z.GT.I1_es) Z2 a 15ee Z3=15Z92 UC TC(ltEs3)iI 1 F2PCva.£, FCPCT = 2 e GC 4 TC 2 FCPVs-ALF;A-LXc-Z)*IA6+E6*T) FCPCT=6*,EXP ( -Z ,,C TC 3 FPCVa-(ALFeA*(XP(-Z3)+2**CPR*EXP(-ZP) )/(EXP(-Z2)+2. 1*CP*EXP(-Z)+CPP.*2)).(A6+B6*T+C6*EKTTC) FCFCT=IUt-K*Ct*eKTTC/TC)*EXP(.Z2)/(EXP(-Z)+CPR) 4 CFCv=--T/V-I*(A2+82*T++C*EKTTC)/v3-3,*(A3+B3*T+C3* 1EKTTL)/V4-4*(A4+4* T+C4=EKTTC)/Vb-5.*(A5+Bb*T+C5*EKT 2TC)/Vo+FCFCV POTSR/Vl+(( bC-K*CCEKTTC/TCI/V2+(B3-KC3*EKTTC/TC)/V 1+(B4mK.C4$EKTTC/TC)/V4+B5m-K*C5EKTTC/TC)/Vb+FDPDT GC TC5t~j,1f).I 5 CCv c.: GC TC 1b le FCCVuC6SLXP(-Z)/ALpHA-(C6*CPR/ALPHA)*ALOG(1.+EXP(.Z)/ 1CPP; C C CALCULATE CV' 15 CV=ACV+tCvT4CC\sT**2C+CV*Te 3 +FCV/,T**2( 185e53***2 l*T*EKTTC/TC*c)*,(C2/VI+C3/(2.*V2)+C4/(3*V3)+C5/(4.V 225 24 )*FCCV) C CALCULATE C 'CFP' CV-*185lE53*T*CPCT**2/DFOV CP C CALCULATE C GAJrA 'GArr'A CF/Cv C CALCULATE C SCNIr' SCNIC.VVAP*SCRT 85 7 *3691*T*DCT**2/Cv-4633.56*CPCV) RETURN C ESSAGE IF PRINT ERRCR To ZERO CEGREE R TF IS LESS TAN ORfiEUAL TO PSAT TFSAT CCRRESPCNCINr TF IS LESS TAN C C C C PPSIA IS LESS 599 WRITE( %ITTEItEC le20 FCRIAT( ' RETURN ENC PPSIA TfAN OR EQUAL TO ZERO ) ***-*wLRROR IN CALLING SUBROUTINE -SPFfT-9) 226 SUBROUTINE VAPCR (R, RTF,PPSIA, VVAP, HVAP SVAP ) C C FLRFPCSE C TC EVALUATE TE C CF THE SFEREATED C C C C THERMCCYNAMIC APCR CF EFIGE;ANT 12J22* CR 52 GIVEN TE TEMPERATLRE ANC FRESSURE CESCRIPTICh CF PAAMETERS INPFLT C NR - REFRTGERANT NurBER C TF - TEOFFATLRE (F) PPSIA- C C (12,22t OR 502) (PSIA) PA£S~SE OLTPUT C C C C PROPERTIES PASE VVAP HVAF * SVAP RE SFtCTFIC vCLUME CF VAPCR (CU FT/LBM) IENT-ALFY CF VAPOR (TL/LEM) ENTRrCY OF VAPCR (BTU/LBM - R PAHKS C FLNCTICCN SL2peF GRAr C C FLNCTICN SLE'rCGRA TSATr CALLED BY THIS SUBRCOTINE SLEROLTINE TAEES CALLEC By TIS SLBROUTINE SPVCL CALLED BY THIS SUBRCUTINE REALKKTCTCpi Cile,LiE c C C C C CONSTANTS CRITICAL CINT PRCPERTIES TC, PC, INITIAL AFFRrXI'ATION CCNSTANTS A, rISCELLANECLS CCNSTANTS TFRP LEIC CCrrCN/SFER/ VC B (NOT USEC) Tr, PC VCj A, 8TFRLE1 C C EGLATICN OF STATE CONSTANTS CCMCN/STATEC/R 8l, ,A2,8 2, C2 A3, B3C3 iC5,A6E6C6jCA, 44, B4,J C4, A5, E5 PF-A, CFHR C SPECIFIC C ACVBeCV,CCVrCV,ECVFFC C ENThAFY C rISCELLANECLS EAT AT ACCSTANT ANC ENTRCPY CF VCLUE CONSTANTS VAPCR C NSTANTS CCNSTANTS LIE. COMCN/OCTt-ER/ACv BCVCCVCCVECV X, Y J FCV, X y, L10E, j C C CBTAIN C CESIREC C VALUES (TI-RCUGH C CCRRESPONDING TABLES CCMrCN) CALL TABLESrR, IWRITE CONSTANTS TE REFRIGERANT FROM SeROUTINE T) 5 C C C CCKVERT 'TFt T w TF * TFR TC IF(T.LE.e.e) GC TO 999 CALCLLATE TFSAT TFSAT' T AND CECK A TSAT(NR.PPSIA) COMPARE VALUE WITH TF' TO T"E 227 GO TO 999 IF(TF,LT.TFSAT) C PPSIAt CI-ECK C GC TC 99 IF(PFS'IA.LE.e.e! C CALCLLATE C 'VvAP, SFVCL(NR.TFPPSIA) VVAP C CALCLLATE C T T* T3 T*w T4 Tw4 VHVAPT ANDC 'SAP t VVF-E81 VR VR2 a 2q* R**E 3VR*-3 VR3 49*.vR**4 VR4 KTCTC = *rT/TC EKTCTC txP(-KrTCC ALF-VAVVAP Z V) 7 IFI'ZGT.*1';t · i5ese EXF(-Z) EMAV /.*+CCV*T33.+CCV*T4/4"FCV/T I=ACV*T+cV*T j,*FFbsA*VVAP 2- h3A2s/VR+A3A/v2+4/VR3*A5/VR4 t4sCp2/¥vC3/VR2.C44/VR3*C5/VR4 ;CV-TC^+CCV/CV*33T3/3-FCV/(2 IsulACV*ALLG(TI+ 5 = jrf*ALU ' * T2 ) V ) S3we2/VR+ 3/VR2+84/VR3+6S/VR4 S4 4 a 4 GC TC(6,4p5)uI 1-3 - 3+6/ALF-A*El-AV S_3.E/ALFAEPAV S3 GG 6 TC ali,*/ALFtA*(EIAV=CPR*ALCG(+EMAV/CPR)) 5 193 4 S3 h3+A6*z 4 -C6*He = S3+ae6HZ $4 * S4-Ce* 6 HYVAF hlHt*~$H3$J*EKTCTC*$1**KTCTC)*w94+X SVAPS$1 +S2- *SiJ*EKTDTC*K/TC*S4+Y RETLRN C PRINT ERRCR rESFAGE IF C C C C TF IS TF IS PPSIA LESS ThAN OR EGLAL TO ZERO DEGREE R LESS ThAN TFSAT CORRESPONCING TO PSAT IS LESS TAN OR EQUAL TO ZERC S99 iRITE(I WITE lev) iee FCF'AT(' **f**.ENROR RETLRN ENC · PPSIA IN CALLING SUBRCUTINE *VAPCRU-) 228 SERCLTINE TRIALh(NRTIDTIPNARGTCLVHS, T) C PURPCSE TC CETERMINE REMAINING SPER-EATEC VAPGR PROPERTIES, GIVEN TE PRFSSLRE AND CNE OTHER PROPERTY C C C C DESCRIPTICN CF pARAMETERS INPLT NP - REFRTCERANTNBER TI - INITTAL TEMPERATURE GUESS (12,22, OR 502) IF) CTI INITTAL STEP SIZE FCR TEMP, ITERATICN F N PRESsLRE (PSIA) ARGLENT IDICATOR IF 2, TF (F) SECONC KNGN PRCPERTY IS SPECIFIC VCL. IF N N 3 T SECOND KNCfN PkCFERTv IS IF N 4, - SECChN KNhCA PCGPERTY IS ARG T-E cECCNO KNLWN PROPtRTY TCL CCNVERGENCE TCLLELANCE ENThALPY ENTROPY CLTPLT V S - SPECIFIC a ENTabLPY - ENTRrPY VCLUME CF VAPOCR (CU FT/LBM) OF VAPCn (BTU/LeM) OF VAPCR (TU/LM-R) T TEMFFERATRE OF VAPOR REPARKS T-IS FROGraM CALLS SROLTINE TiE CSIREC T IF(NU,.E_) t,T,Pvv = VAPHVAPiSVAP) VVAP A.NGh VAP iF(N.*EC.) AGhN SVAP IF((NtNE.E.ANC.I(NNE.3).ANUD(N.NE.4)) IF(CT.LT.e.C) CTFF ARG - ARGN IF(CTGT*c-C) CTFF G 2F(CToEC.,**) ZF(ABS(CFF).LE.TOL) IF(CIFF) Tr 2e CT a DT/B.g COCTINLE T - ARITE('ile) V IVAP v- aa V9aP GO TC 25 ARGN - ARG TC 25 GO TC 30 Ee*3egtv 16 S - DETERMINE ,i4 IF(NEC.E)ARGN 3~ Ic- VAPOR TO REFRIGERANT FRGPERTIES TI CT CTI CO e I *' T - T+CT CALL VAPC( CE (F) CT N SVAF RET L RN 1116 iCRFAT( END *****TRIAL DCES OT CONVERGE N',I2,' ******') 229 APPENDIX CARRIER B MODEL 50 D Q SERIES SINGLE PACKAGE HEAT PUMPS (CARRIER CORPORATION, 1972, With Permission) PHYSICAL DATA Unit 50 D Q 004 006 008 016 Refrigerant 500 500 22 22 Compressor Type Cylinders 06R Hermetic RPM 3500 3 Type - Drive 06D Semi-Hermetic 4 44 6 1750 1750 1750 Propeller 1 - 18 irect tDri.ve 1 - 24 Outdoor No. - Dia (in) Air Nom CFM Fans Motor hp - RPM 1/6 - 1075 1750 1 - 26 2 - 26 3700 5200 10,000 1/3-825 1/2-825 3/4-1140 (3 ph) Type - Drive Centrifugal with Scroll - Belt Drive Indoor No - Dia (in) 1 - 10 - Air Nom CFM 1300 Motor hp - RPM 5 1/3-1725 1 - 12 5 5 2 - ln - 3 - 12 2100 3220 6300 3/4-3450 3/4-3450 3-1725 230 '.1 co 00 $4 H el O; - 0 o -. ., r. cu $4 o z0o 0 o 0 08 0 cu O' H 0 o: n la 0 0 o H U, o -4 H 10 Cu C 0 '0 0 H o 4 Un 4.o Pk 44 I.. 1z4 0 0 '0 H 0 o 0 1 a Ud .54 P ¢ C.r) 4 . C4 ON - * . u, H-I -n 'T o'Cn cn oo oo H C '0 CU cu W a $4 .54 , *4 * % -4 0 p <0 0 0 HO P.. Z) zH C 0 0 As 0 O .=0 o r X4p vD S6 $4 0000 co 0 :S C o m n1 . 4T~ Ln :r -. c r( H HH " 0CYN e4 0 Cr .4 s z op n0 %O Ln 00 U0 W 0 0 cn Ns -T -- H vc' c")C.. 'I-t-4 = C'.4 v cc. cr. 0 0a 0o (v .. or: a004 Wz cr E-r Cu CI p: r4 U, co 00 8 JJ U, '0 0 Cu u H ¢ cc u _Bo U, 0 0 ooi H N U, 0 Cu E !u o .-I4 ou 0 HO H UC I 0 -4 Prl £0 '0 H 3: 4° o U4 C, W 1 o N '0 C -H U1 Hd aI 0 0) a a 0 0a a a 231 4. ++ o-O OO . . # c 4t # Q U\ Qo co c 1-4 r- 00 ,-4 -4 oI I I n0o ,-I I I .C c.iI I o Lt u , o - I O I4 ,-4I n o LV%0 00 LuO o ' ,. o'-4 00-4 ,0 %Dr' I I 0 CY CY%., I c'O 1 0 0 -C! -M -C4 00_ . . I ao I lUnu-i. I 0 -- cr, Q OCr nO X· CS u' -,r-,1 , , h0 O en r Un I ..... I I I ++ * M ;r ' Ic I I : Ln -- I *n ,D I~ oa -4 .1-4 I C I I I I I 4C 0 I I l... I IT C1l... c 0 0 n 0% - a% o00 00 C0% O s I I I u, o0 C000: o 0 0 00 wN0 - -4 0a,0%0%,-i -41-4 __ + +0 O a0 · 0 I rI 1-4 I - 0 I r.,a -i-4C ( I _ 00 1- I- s _ 0 I ,-I - o un -I r" n0 0 - 1- 04 . I 0 r- N 3: C a00 .~ I # - PW iC 00O %O "r r '_ O O a n 0 CI ao a 0C% " an L awwwwawa,%%0 O | a _ 4 z Un U) ++ : cn P o 00 - I I I I I I Ol #,-4 eC ,-4 w _ U I 4t I -C .co ¢1 oo co am a cN a% c Z .-I - 4 # I 00 r%0000000 , O O O0 OO O0 0 a I I -4 I ++ 0%. -4 .... I 0,- ,---- s 0%0 -' -4 c0 I *K + 1 I I - I I -# o e ol ,-4lI I I I I aar 0 a0 r-.(-a~a,0 -000r 0 C ,,T a~ OTa'T l I 0 4 I I I I OI rC4 (4 I10000 O O _4 _4 _- _ ++ z: o- 4- 0%%'O <*l W (! i *1 I I I CN1 '0D cO aID c1 I *r -ac *r in * n *%Q I I I I I I 0C -. oo a M I I II U- 00 I I O ul ,TIT < r r- f O r , rDW,00 rr- r-. raW 0 a 0" , c 0 -I co0 0%,4 -I 0 I I e O un T 4· cn I C14 * I · I . 0%~rlr +o% 0 L, n ,a0 9l I *- I * *- - %Or as LW -T 0utr-.u n %O I tcI run "0a. 00 co co0%0 0" -4 -I r- 0 O - IC% 0i a r , I unri 0cN r- - 00 00a 1 1 1, C1 co ' r- co co M ,4 Ln - | 00 c O u'lu' a %a%O u r 000I * -4 O + un -T -r4 0. 3 "4 CI PS I ! I.4 ,0% - ?0 0 I I I I ~- ~-·-I n Cu iO% % r11 W" . . . . . . . . CT-, I I I 0000 u- r I O ·r 0 0 -I 0 0 a%0%, -4 .-4 0. 0 000000000 000000 00000 00000 000000000 00000 0 0 O O~r' en -OqO- c4 1,, | I r_ GO 0 .t rs ,-.I .4( -4 " C'4 CNC4 C4 Mr I r C14 L C C14 " -1 0' O II-X 0-4 0o S,,, , I -. :>mZrr -~~~~- " 00 1% * l· I I I I O rOI OI I0 IT c c4" M 00ncM un O O r r.0 c0 , -4 -4 .. Ln , 00 I ON II -~00aD ++ ,4 In I uL " 0W 0 C14-. %O r CN M M M - - - M M - IC la · , 4 -4 0 0 0 0 O C~ ao 00 %0 ,-4 0 ..-1 .1t- 232 ADDITIONAL DATA ON MODEL 50 D Q 016 Indoor Coil - Plate Fin Type (See Figure B-1) Fin Pitch - 14.1 Fins/in Fin Thickness (6) - .0055 in Fin Material - Aluminum Height of Coil (h) - 22.5 in Width of Coil (L) - 86.5 in Thickness of Coil (t) - 3.24 in Number of Tubes in Direction of Air Flow (NT) - 3 Number of Tubes Normal to Air Flow (NP) - 18 Tube Spacing - Equilateral Triangular Pitch Vertical Tube Spacing (S) = 1.25 in Horizontal Tube Spacing (w) Outer Diameter of Tubes (D) = 1.08 in - .506 in Inner Diameter of Tubes (Di ) - .471 in Number of Flow subsections (NSECT) - 9 233 Outdoor Coil - Plate Fin Type (See Figure B-2) Fin Pitch - 15 Fins/in Fin Thickness 6) - .0055 in Fin Material - Aluminum Height of Coil (h) - 40 in Width of Coil (L) - 86.5 in Thickness of Coil (t) - 3.24 in Number of Tubes in Direction of Air Flow (NT) - 3 Number of Tubes Normal to Air Flow (NP) - 32 Tube Spacing Vertical - Equilateral Triangular Pitch Tube Spacing (S) - 1.25 in HorizontalTube Spacing(w) - 1.08 in Outer Diameter of Tubes (Do ) - .506 in Inner Diameter of Tubes (Di) - .471 in Number of Flow subsections (NSECT) - 15 EQUIVALENT LENGTHS OF PIPING AND OTHER COMPONENTS (ON HEATING) - 130 Liquid Line () EQ Suction Line ( ) - 180 EQ Discharge Line () - 144 EQ 234 Suction and Discharge Risers Suction Riser - 1.32 in Discharge Riser - 1l08 I. D. in I. D. Thermal Expansion Valve, and Distributor Nozzle & Tubes Thermal Expansion Valve - ALCO Controls Type TNE IOHWIOO With A 4 A Superheat Setting (i.e., 4 Superheat at 320 F Remote Bulb Temp.) Distributor Nozzle & Tubes - Sporlan Type 1655-15 - 3 - 12- (See Appendix Compressor Chart Data - See Figure B-3 5 For Performance Data) Carrier Type 06D-537 (Physical Data Given in Appendix Charging D one c ) 235 sect - 6 as shown n - tube O.1. N.i t t- - tube .D. - S 2 FIGURE B-1 S INDOOR COIL - CARRIER MODEL 50 DQ 016 HEAT PUMP h At1 Fli W W 2 236 N = 4 sect as shown l D = tube O.D. Di= tube I.D. 1. S S OUTDOOR COIL - CARRIER MODEL 50 DQ 016 HEAT PUMP Ai FIGURE B-2. h Fl( W 2 W 237 . 65°F C· A_ JbU 55°F 43°F 340 I Outdoor WetIBulb 320 30"F 300 Gage Pressure 10 at 280 Discharge Valve F I I I I I / I I I I 260 (psig) 240 220 0 20oF 1/ I I I I I I I I I 1/I I I I _ I I I I I 200 I 180 _ 0 10 20 30 Gage Pressure at 40 50 60 70 Suction Valve (psig) CHARGING CHARTS - CARRIER MODEL 50 DQ 016 HEAT PUMP DURING HEATING MODE FIGURE B-3 80 238, APPENDIX C SAMPLE THERIODYNAMIC CYCLE DATA FOR SYSTEM SIMULATIONS CONVENTIONAL Exaggerated P-h VS CAPACITY and P-V CONTROLLED HEAT PUMP diagrams, showing details of the actual thermodynamic heat pump cycle are given in Figures C-1 and C-2. Comparing states in the cycle for both conventional and capacity controlled Carrier Model 50 DQ 016 heat pumps at the following conditions Entering Indoor Air = Entering Outdoor Air = 700°F 620F db, 85% rel. hum. We find, from the computer simulations: CONVENTIONAL Indoor Air Flow Outdoor Air Flow x Heating Capacity Reduction CAPACITY CONTROLLED (14'BP) 6330 CFM 3165 CFM 10,000 CFM 5200 CFM 0 62% STATE 1 - Evaporator Exit Saturation State T1 39.6°F 44°F P1 82 psia 89 psia 54°F 59-F STATE 2 - Evaporator Exit Superheated Vapor State T2 P, -82 psia . =89 psia 239 PROCESS 2-3 SUCTION LINE 1 psi A2-3 .1 psi STATE 3 - Superheated Vapor State Entering Compressor P 3 54°F 590°F 81 psia 89 psia 3.9 Btu/lbm 3 Btu/lbm 760°F 750°F 76 0 F 75 0°F PROCESS 3-4 MOTOR COOLING Ah3-4 STATE 4 - State of Vapor After Motor Cooling T4 PROCESS 4-5 SUCTION-DISCHARGE HEAT TRANSFER A 4-5 STATE 5 - State of Vapor After Suct-Disc Heat Transfer T5 PROCESS 5-6 SUCTION VALVE AND MANIFOLD AP 3 psi 5-6 3 psi STATE 6 - State of Gas Entering Cylinder T6 =76°F =75 0 F 97F 102°F COMPRESSOR CYCLINDER PROCESSES STATE a - State of Re-Expansion T a Gas 240 V a D D .20 o15 81°F 83°F STATE b - State at End of Intake and Mixing with Residual Tb V 1.05 .41 D STATE b - State at End of Expansion After Cut-Off Tb 29 psia STATE c - State At End of Compression T C 234°F 216°F .34 .14 V VD P C 360 psia 286 psia 2340°F 216°F 360 psia 286 psia 25 psi 25 psi STATE d and 7 - State At End of Discharge Td and 7 d and 7 PROCESS 7-8 DISCHARGE VALVE AND MANIFOLD A7-8 STATE 8 - State of Gas Entering Disc. Manifold 231°F 2120 F 335 psia 261 psia 241. PROCESS 8-9 SUCTION-DISCHARGE HEAT TRANSFER Ah8-9 -= 0 =0 STATE 9 - State of Gas Leaving Compressor T9 P9 2310°F 212°F 335 psia 261 psia PROCESS 9-10 DISCHARGE LINE AP9-10 9-10 .4 psia <.1 psi STATE 10 - State Entering Condenser P1 0 231°F 212°F 335 psia 261 psia 136°F 116°F STATE 11 - Condenser Inlet Saturation State T11 Pll P1 1 =335 psia =261 psia 1.7 psia .3 psia PROCESS 11-12 FLOW THROUGH CONDENSER AP11-12 STATE 12 - Condenser Exit Subcooled Liquid State 121°F 91°F PROCESS 12-13 LIQUID LINE, TXV, DISTRIBUTOR AP12-13 249 psi 172 psi 242 STATE 13 - Evaporator Inlet State .28 x1 3 T1 3 P13 PROCESS 13-1 FLOW THROUGH AP13- 1 .16 400 F 440 F 84.7 psi 89 psi 2.7 psi .4 psi EVAPORATOR NET OUTPUT Mass Flow Power Input to Compressor Heat Rejected in Condenser 2430 lbm/hr 17.6 kw 217,700 Btu/hr 843 lbm/hr 5.6 kw 82,315 Btu/hr 243 p r e s S ;sion u .agrams) r e (P) 4 Cr-harge Uur~-c-- ansfer EathalpPY EAGGERATED P-h (11) HEAT PUM DIAGRAM OF ACTUAL FIGURE C-1 CYCLE 244. t P P V. min V max V V V max min V _ (a) (b) Conventional Capacity Controlled CYLINDER P-V DIAGRAMS FIGURE C-2 245 APPENDIX DETAILS OF SYSTEM D FLOW BALANCE MODELING, dimensionsnecessaryfor the system flow balance Physical outlined in Figure 2.1-3 are: or equivalent model diameters of flow passages and lengths lengths of the flow paths, compressor dimensions, and device expansion data. Information on required compressor data is given in section 2.3, and Appendix E. Pressure drops through piping and components other than the heat exchangers and expansion device are found using the equivalent length method of pressure drop calculation AP 4 f L D for incompressible flow: G 2P g (psi) Where: f - Moody friction factor (subprogram 'FRICT', in Appendix L produces values of Moody friction factor for laminar, transition, and turbulent flow regimes, and for rough as well as smooth pipes) O - Mass flow per unit flow area (lbm/hr-ft2) p - inlet fluid density (lbm/ft3) equivalent length s - conversion factor (32.2 lbm-ft/lbf sec ) 246 Subprogram "DPLINE' , in Appendix L , is used to determine the above pressure drop. Values of L/D used in simulating the Carrier model 50 DQ 016 heat pump system are given in Appendix B. Two-phase pressure drops in the condenser and evaporator are calculated by subprogram 'PDROP', outlined in Appendix Lo Subprogram 'PDROP' is capable of determining single phase liquid and vapor pressure drops in the heat exchangers, as well as two-phase pressure drops, although as used in the system flow balance model, only the The two-phase pressure drop two-phase capability is employed. correlations are from Lockhart and Martinelli , and are valid for laminar, transition, and turbulent flow regimes, as are all of the single phase pressure drop relations. Expressions describing the distributor nozzle and tubes for the Carrier model 50 DQ 016 heat pump during the heating mode, developed by curve fitting published performance data2 , are as follows: Nozzle: 1.8384 AP noz ) 3 25.0 (% CAP noz (psi) < 1.2 noz - %CAP .954735 AP noz %CAP CAP noz noz = 29.408 ( CAP noz ) (psi) %CAPnoz > 1.2 CAP CAP CAP noz = (12000) (CORFAC) 10 [ .00511 (Tsat) + .944803] (Btu/hr) evap 247 [-.006444 (TROC) + .64441 CORFAC = 10 TROC < 100OF 110 [-.007133 (TROC) + .71331 CORFAC CORFAC = TROC > 100°F Where: CAP CAPNOZ = amount of heat transfer in the evaporator (Btu/hr) = amount of heat that could be transferred in the evaporator at the rated pressure drop across the nozzle (btu/hr) correction factor for non-standard rating temperature CORFAC of incoming refrigerant liquid %CAP noz = percent of rated capacity TROC = temperature of refrigerant liquid leaving condenser AP = pressure drop through nozzle under the given noz conditions Tubes: 1.81217 APtubes - %CPubes tubes CAPtubes (10.0) (%CAPtubes) (psi) CAP CAPtube s (Nsect) (12000) (CORFAC) 10 (Btu/hr) (.005291(Tsat ) - .48733] evap 248 Where: CAP = amount of heat that could be transferred in the tubes evaporator at the rated pressure drop across the tubes (btu/hr) N sect %CAP tubes = number of tubes or separate flow paths in evaporator = percent of rated capacity AP t tubes pressure drop through tubes under the given conditions The expression for the thermal expansion valve coefficient CTXV for the 50 DQ 016 unit on heating was found to be: 2 CTXV = .002128 (Tsat ) ibm + .2491 (Tsat )+ 9.455 evap evap [bm b ft 1bf (ifn in The system flow balance model, as outlined in the flow chart of Figure D-l, requires that the pressure drop across the expansion device 'DPACT' be equal to that available across the device, 'DPSYS'. These quantities are defined as: DPACT = APTX V + APnoz TVDPY -= PIEo POC DPSYS POC - PIE POC PIC tubes where - APdisc line cond - APliq line 249 + APevap PIE = PlOE PIC = Pressure at exit from compressor hAis c + AP suct line Pressure drop in discharge line line Pressure drop through condenser APcond APli q - Pressure drop in liquid line line P1OE = Pressure at entrance to compressor AP - Pressure drop in suction line = Pressure drop through evaporator AP suct line evap Thermodynamic properties required for the system flow balance model are determined from basic equations, as described in Appendix A. To check for liquid line flashing it is necessary to determine the saturation pressure corresponding to the temperature of the refrigerant leaving the condenser. If the drop in pressure in the liquid line is enough to lower the pressure below the saturation pressure, then some liquid will flash into vapor. Finally, to check for adequate oil return in suction and discharge risers, we must compute the actual vapor velocity in the risers and compare it to the minimum vapor velocity required for oil entrainment 250 Data on minimum velocity for oil entrainment in suction and discharge risers, for refrigerant 223, has been curve fit, yielding the following: ) + .5 log1 0 (DsL) + 34826] [-.005875 (sat VSR = (60.0) 10evap (ft/hr) [-.00315 (Tsat ) + .5 log1 0 (DDL) + 3.40] VDR = (60.0) 10 cond (ft/hr) Where: DSL = Diameter of suction rister (ft) DDL = Diameter of discharge riser (ft) VSR = Minimum velocity for oil entrainment for refrigerant 22 in suction riser (ft/hr) VDR = Minimum velocity for oil entrainment for refrigerant 22 in discharge riser (ft/hr) For more information concerning the specifics of the computer simulation of the system flow balance model, see comments in the program listing at the end of this section. REFERENCES 1. Lockhart, R.W. and Martinelli, R.C., "Proposed Correlation of Data For Isothermal Two-Phase, Two-Component Flow in Pipes", Chemical Engineering Process, Vol. 45, No. 1, pg. 39 (1949). 2. "Refrigerant Distributors", Bulletin 20-10, (Sporlan Valve Company, St. Louis, Missouri), July 1973. 3. ASHRAE GUIDE & DATA BOOK, SYSTEMS & EQUIPMENT VOL. (New York: American Soc. of Heat., Refg., & Air-Cond. Eng., Inc., 1967) pg. 801-805. 251 FIGURE D-1 FLOW C.ART FOR SYSTEM FLOW BALANCE MODEL Start l~~~ - i Define constants ! · r ' Input , Physical dimensions, Tsat __ superheat, subcoo.ln evas ' . _ I ! Initial guess for Tatcond Iteration on 7 p i [ m · r-- Iteration on Ttsat cond to find balance condition I I 'Determifne I 'Exit temo.o from-condenser TROC- sa - subcoolingR cofid Determine Thermodynamicproperties , I of liquid leaving condenser] Use subprogram 'COYP' to determine compressor performance & hence mass flow rate 252 Determine Liquid line pressure drop i~~~ F, Check for liquid line flashing 3 i Determine Saturation thermodynamic rop. in cond. F~~~~- Determine Pressure drop through condenser, assuming two-phase flow throughout It Determine Pressure drop in discharge line Check for adequate oil return in discharge riser Determine Saturation thermodynamic prop. in evar. Determine Pressure dropthrough evaporator assuming two-nhase flow throughout ii Determine Pressure drop in suction line ~~~~~~~~~_ . 1 oil return Check for adequate in suction riser __ b~~~~~~~~1 253 Determine Pressure drop 'DPACT'through TXV & distributor nozzle and tubes, for the givenmassflow rate Determine Available system pressure difference 'DPSYS' across TXV&distributor t I L·r.i 254 C FLOC SYSTEM PROGRAM EALANCE C C PLPFCSE C TO CETERMINE C C wrICt- C CAPACITY C eALANCE IN TE C C GIVEN TERMAL EXPANSICN VALVE tEHAVIOR rCFPRESSOR (EITHER CONVENTIONAL CR ITh ANC A GIVLN A MASS FL3w PCCUCE ILL CCNTiCLLEC)o SSTEm EXFLICIT INFLT FPRAMETERS CLLCC- tIAr;TEmR OF I(GID LINE COMMING FROM C CCIL CLTCrCR (FT) C C XLEGLC- EGLIVALFNT LENGT FRCr' CTCOOR CIL C CLDLICw C OF LIOLIG 2IAvFTEN CCIL COF LIGUIC LINE CCMMING (Lc/D- CIMENSICNLESS) (FT) XLEGLIW EtGLIv~AENT LENGTH CF LIGlIC C C C C CSL XLEGSL- C CCL C XLEGCL- = OF CIAMTER ELIvALENT - (vAPCOR) LINE I3CHARGE cF CISCHARGE LiGTr (FT) LINE IrENSICNLESS) C DCC - INSIrE CIAMETER C CZCC - rFRLCEANT C LINE CCMMING CDirENSICNLESS) FRCM INCCGO CCIL (L/C (FT) (APOF) iAmrFTlEROF SLCTION LIrE LINE CF SCTICN EGLIvA.ENT LNGT (L/C - DIMENSINLESS) (L/C C FROM INCOCR LINE CCMMING C C C CONDCITIONS CCNDENSER ANC EVAPORATOR T-E IN OUTOOCR CF TuEES FLCW EACH I LENiT COIL (FT) IN INDOOR COIL RANCH IN Tt CTCCR CIAMETER CF TUrES CIC FCw I SIrt CZIC ' REFRTGERANT FLOW LENGTH IN EACH PARALLEL C oC - 2EPANCH IN T FC NwirEm- CF CIFFERENT (FT) CCIL PARALLEL INCCOR COIL (FT) CCNFIGURATIONS FLO (FT) TC 6_E STLCIED C SATLPATION CF EvAPORATOR (F) EIT TErPeAT C TSATE- C CTE - TrFFmATRE C NE = NLMwR C C TSATCOTC - C NC C SLPERi SLFEEtEAT C C CTRCC- ENTEciNG TE CCPERFSSCR (F) GLES FCR AMOUNT F SLbCCOLING OF REFRIGERANT C C NCCRH- (F) LEAVTNG CONCENSER FCR COOLING INCIrATCR Is C SECT- TSAT8F- FOR EVAP. (F) EXAmINED SATURATION TEMF. AT ENTRANCE TC CCNDENSER (F) TFtrFRATuRE INCRErENT FOR CONDIF) NLMlF IF C INCREMENT CF EVAP* TEMPbS CF CONCENSER 'NCCRH' IF 'CCRm' CF tNMFHi TEMPS. F vAPCR LEAVING I OR EXAMINED EAPORATOR EATING AND MODE COCLING M:CE MODE 2 HEATING F'LCi SECTIONS ARALLE A\ INFLT TEMPEATLWRE LSEC TO SPECIFY THE EXPANSICON FLC CCEFFICIENT Gf TE TERMAL VA Vf- (F) 255 C C C C C ICOKTA- CCNTCL CLTCFF- INCICATCR 'ICCNTR' = 1 MEANS CCNVENTIONAL SYSTEM 'ICCkTR' 2 MEANS CAPACITY CONTROLLEC S'STFM A FPARAMETER USEC T INDICATE TE AOUNT OF C C C CAFArITY CONTROL USEC - IT IS CEFINED AS 'CUT-FF' 1oZ (VCL*CUT - VGL.MI)/VCLIISP. ~hER VCL.CUT IS THE VLUME SWEPT Y tkE C FPSTrN C C VCL,-IN I TE CLEARANCE VCLUME vCi.rISP, IS TE DISPLACEMENT VOLUME C (ALL PFR CYLINCERI EFCRE SCTION TE VALVE IS CLCSED C C C C INPLT PARAMETERg IN CCMMCh NCYL NLFER CF COMPrESSCR CYLINDCERS VP CLEAPANCE VCLUME RATIC CEFINED 1f0V w C AS VOL.tIN/VCLCISP, C C vC: = ISPi ACEMErT VCLL"E PER CYLINDER ShEFT y PISTON) (CL FT) C C SYNC RFP a - SYNC~RCNCUS MCTCR SPEED (RPM) INITtAL GUESS FCR ACTUAL MCTOR SPEED C EFFIS- ISENTGPIC C EXFANSICN C PRCCFSSES C CF'DI FRTIONS E6LIvALENT CF'S = tIvALE.NT PRESSLRE VALV C FLCW LOSSES CFFRACSCELAY- C C C TO ACCOUNT CYLINDER AND FOR VALVE DYNAMICS ANC (PSI) DELAY (DEGREES AFTER CEAD CENTER) PEfiCFNT REPOvEC OF COMPRESSCR BY TE SCTICN IS LrST Y CNVECTICN FT F.TC - (NCT (NCT SFDO ERE) SED ERE) C EAC - (NCT SED ERE) C EAS - (NCT SED iHERE) C C C C C C P,.RNLEFFMEPC:VAX. EAREA- DYNAMICS CROCP ACROSS SUCTION (NCT SED ERE) S:CTCN VALVE CLOSING BCTTot FMC' C C C THE (RPM) COMPRESSICN ANC PRESSURE DROP ACROSS DISCHARGE C C C F CF TE vtAVF T ACCOUNT FOR VALVE FLCW LOSSES (PSI) C C C EFFICIENCY (VCLUmE OTOR EAT wHICh IS GAS (THE REMAINCER TC TE AMBIENT) (NCT SED ERE) MECHANICAL EFICIENCY CF CCMPRESSOR t 4AXIMLM POPER CUTPUT OF CCrPrESSCR OTCR (Kn) HENCPERATING AT MAXIMUM PERMISSIBLE OvERi CAC E-lIvALENT EAT TRANSFER AREA BETwEEN C C C SLCTTCN AND DISCHARGE MANIFOLDS - THIS IS USEC TC GIVE A ROUGH APPROXIMATION OF It.TERNAL HEAT TRANSFER LCSSESs IF A C PARTTCULAR COrFRESSOR ESIGN SHOUCLD REGIRE 256 C T-AT IT BE INCLUCE C C (TH-E4E C C IS, HOWEVER, REPLACEMENT NC FOR THE ACTLAL CCNCITICNS IN EACH COMPRESSCR) CCELAY- CISC-ARGE VALVE CLCSING CELAY (EG-EES AFTER C C TCP EAC CENTER) CiL . IRCULATICN RATE (LBM XCIL - IL/LaB CF REF.+OIL) C C INPLT CATA CChSTrNTS SLPEVV & XINV C - CCEFFICIENTS VISCOSITY C X1-Xr4 C VISCCSITY EFRIGERAN T CF LIbUIC - CCEFFICIENTS FOR CETEPRYTNINGTE C1-C3 THERtMAL EXFANSICN C C NCTE: VAPOR - COEFFICIENTS FOG CETERPINIING C C ETERMINING FCR F REFRIGERANT T-E INFLT CATf CCNSTANTS AE FCR EHAvICR VALVE EFRIGERANT 22 NLY C C C C CbTPLT PARAMETEPS TSATE ANC TScTC FOH A REFRIGERANT FLOvN BALANCE Rxr EFPTGERANT MASS FLCO RATE AT BALANCE C C CCNCTTICNS(LeB/HR) PC C C CCMPRESSCR TCTAI - C C (F) BALANCE TIC INPUT CGOCITICNS TEMPrRATURE GF REFRIGERANT " AT FLOw PCER (Kiy) ENTERING CCNhD(F) REMARKS C C C C THIS FCGiAt CALLS SERGCTINiE SATFRPt TO ETERtINE SATLRATICN PRCPE;TIES CF EFkIGERA\TS ThIS FCGmAM CALLS SERCLTINE 'CCMP' TO DETERMINE CCMFRESSC4 FFRFCRPANCE C T-IS C C CCp TN SINGLE PASE PrESS;E CCNNECTI\G PThING C C C PCRCPI TO ETERMINE T-IS FGOGCAm CALLS SUERCLTINE FLOO IN THE HEAT ECH. hCpS IN T-FoASE FRESSLRE Ti-IS CGRAM LSES FNCTICN SPRCG;AM 'TSAT TC C CETERmiINE C GIVEN CAL&S SUBROUTINE PkCG.AF' ATLLATICN FRESL 'DFLINE' TO DETERMINE REGIONS OF TEMPERATLRES CORRESPONDING TO ES C CCPrCN/hCCtPR/NCvL 1SCELAYPTFFiFT- EFF I VRVCISYNCRFM p~TCEADOEASXR DPD I DPSCPFRAC COA T IC HIC H1lCE ICP 2FiCETICEw,POCvxFPRL,EtREA,CELAYxOIL,EFFME CATASLFEr'v,XINhv/,*de75s, .*27E/ CATA X X2, Xr ,Xe/-56Z5EE-08, 1.525E-05,-2,982E-e3i CATA ClCi2C3/2.128E-'3*,e491,9455/ XCIL Ci CiEAY ELArEA = e*, = ~,o FARNL eC SYNc itcosy 257 PCWiAX · 16*89 NR 22 EFFIS * 94 25 CPCI * CFS = 3.Z CFFRAC NCYL RPrF EAC = Coe = 6 17,*e = ee AS r0C* EFF'E = *6 FiTC a Coei SOELAY = V,0 t AC 8, et ) CLLCr, XLEQLO CLLICO XLECL I, CSL, XLEQSL, CCL* IXLE'CL RE ( .j6-e ) CC.CZCCCICrZIC E AC ( 4 Z) CC 13ie " 1,a REAC(Ea6 e) TSATEIOTE,NETSATCICTCPCSUPER EAC ( i , 6 1 ) TRCr. eNCCR- ,NSECT HITE(53,) ) T SATP,ICCNTR,C CCc,CZUCCIC,ZIC RI TE t , G:) ;LI CC XLELO, REAC e J 64 %RITE(577C) TCFF LLIC, xLEQLI CS1 ,XLEQSLCCLXLECCL ~ITE(t, -LZ) rTST2P C C-"'"-'LCCP FCR ITERATING ON CNCENSER TEPPERATURE- -- ---- C C ITERATE TC FINC TE CCNiENSER TEiFERATURE WHICH A YSTEI FLCw ALANCE FOR tmE GIVEN TSATE, C GIVES C T-ERrAL EXPANSIrN TSATC TATCI TSATE TATEI VALVE eEhAVICH,. ANC COMPRESSOR EHAVIOR C 2se cc li I 1,20 TSATC TSATC + CT CT WRITiE(6515) TSATE.TSATCPCUTCFF C C PRCVISICh FOR RhN-TIME INTERACTIVE DATA INPUT C REAC(6a514 EC-C6 ) C C C C L CALCLLATE TE GI,ESSEC TEMP ~-EFRIGERANT FCv tTROC FOR EXIT TEMP. CF CCNDENSER (THIS MUST BE CHECKED trAuAI LY wiTh- TE CUTPUT CF TE CONCENSER PERFORMANCE FRCGFRA, ) 258 TATC - rTRCC TRCC C C CETERMINE PRCFERTIES CF LICLUI REFRIGERANT LEA'VING CONC C CALL SATfip ~FC3 (hJTPRCP VFVGPH3J.FGJp GJSFPSG) IC/VF xrLL - Xl*TrCC**3 + XM2*tRCC**2 + X3*TRCC + X4 VR - e5 VC s *egs 22 C C CALL SLCLTIEE C rERFCANhCE COPP TO DETERMINE ANC EFRIERANT FLCA TE RATE COMPRESSCR XMRt C CALL CFF(NR,STSTEJTEJNEjTSATC 1CUTCFF IF(CCR'F.*U1 ) ICONTR, CTCNCSUPER C TO 40 IF(NCCRF*Eg2) C T 5C C C vARIAEBLEq IF OERATING CEFINE IN TWE COOLING MODE C 4e CERC a CCC 4. *t xMo/(i5.e*3.14*CERC**2) GRC CZTPC LZCC CIC CERLE 4.Z.*XtR/(q.C*3*,4*DERE**2) GRE CZTPE CZIC CLL a CLLLC XLECLL XLECLC GC rC e c C CEFINE VARIAELEP CERC CIC IF CPERATING IN THE EATING MCDE C 5e GRC .4#£*X /I CZTPC = CZIC CCC CERE GRE 9q*C*3*14*CERC**2) 4*.Z*XMR/(15.e*3.14*CERE**2) ZZTPE - CZCC CLL CLLIC XLECLL XLEGLI 60 E - 5E'YE C C CETERVINE LIGUIn LINE PRESSURE CROP 'CPLL' CALL OPLINE(CLL.XLEQLLEXMFRRO3,XPMUL C C CETERMINE SATURATICK PROPERTIES (PSI) DPLL) CF REFRIGERANT CALLSATFRP(NRpTSATCPjVFjVVkFsFGpkG, SFSG ) R~CL.- 1£/VF IN CCNC. 259 Ri"Cv * ,/VV XMLL Xrl*TSATr **3 + XM2*TSATC **2 + xM3*TSATC XF'LV SLFErV*TsATC C CETERVINE C C ASSLtING T'E TrTA. + xr4 + XINMV PRESSI RE CRCP I CGNCENSER 'DELPC' THAT TE TC-PPASE PRESSLRE C.OCENSER PRESSLRE ROP (PSI) CROP IS APPRCX. C CALL PCRCFt4,CECE*,GRC*XLViXURRHQOVRRHOLiO,1,et 1CZTPC,(e *, 1*L VVIC.Cs *CELPC| C C C CETERrINE TE RISER 'V.RACT' ATLAL VAPOR VELCCITY FT/HR) IN TE DISCHARGE C VCRACT 4k.s4 */(R1hOV*3j 14*CCL*2 ) C C CETERINKE C IN T-E CISCARGF'LINE TE PESSuRE 'DPODL DRCP (PSI) OF VAPOR C CL, E,Xr R R-CV XrU. jDPCL ) CALL CFLINE(CCLXLE C C CETEFiINE C EVAPC:RATCR SATLRATICN PROPERTIES OF REFRIGERANT IN TE C , fJTSATEsPVFVVihLICHFG CALL SATPRP(N t-CL = R-CCv HGSFJSG) 1aXVF 14/Vv X"L = Xt'l*TSATr**i · + XM3*TSATE + X4 XM2*TSATE,*2 Xl.V XI XINV , SLFEMV*TSATE E ( 3'-L iG )/I-FG C C CETERRINE C ASSLUPINGTAT C THE TCTAL CRESS HE DRCP TE I THE EVAPORATOR TCPHASE PRESSURE EVAPC;ATCR (PSI) CELPE' FRESSRE CRCP IS APPRCX. aCOP C CALL PCRCF(3,CEFEESGREXFUVJXM'ULDRhOvoRHOLIO 1 ZTFE,i:*Z.xlv V, Ze.g,.O *, CELPEI 11,* C C C CETERMINE ACTLAL VAPC; VELCCITY IVSRACT FT/hRi VSRACT a XVR*4e/iR' IN SUCTION RISER OV*3½14*DSLi*E) C C CETERMINE PRESS1 RE GRCP OF VAPCR IN SUCTION LINE C (FSI) C CALL CPLINE(CSL.XLEGSL EXMR,RHUV,XUVDPSL) CAP X*(i-1CE, - -3) PIE a. PiCE - CE, FE + CPSL FCC F IC + CELC - DFDL - CPLL 'DPSL' 260 T TAT(,jPCC; IF( TLE.TRCC) pITE(5595) CAPPT a CP/FLC&T{.SECT) C C CETERMINE FRESSi RE CRCP TRCUGI C ANC TLeES C CISTRIBUTOR NCZZLE * ') CORFAC=10*0* (- e6444*TRCC *6444) IF t fCC .LEill iF ( CC.GT* (l *) CORFAC 10,e=* (-*7133*TPOC+ 7133) TIE r TSAT(NF PTE) IF(NCCRh,*El)CAFNCZlO*-em*I 4642*TIE+,55162) IF (CCRk-Ec, ) rAFPNOZ31*,*(,g511*TIE.,944603)* 112kZV*Z*CCNFAC IF(NCCrM*-.CI rAPTUBa1fr,.¢(,e5629*TIEa-,S377b)* IF(NCCk.E&.Z)v rAPTUE le .* (.*e5291*TIE-4.733 yAP IF(NCG0-'E-.*1) )* CAP4.e/9.1 CAR/CLAFCZ PCAPFN FCAFT r CAPPT/CaFTLB CPNCZ IF(FCAFtL.E.1.2 IF(FCAN.*CT.*1.2 25.0*PCAPN.*1l8384 c59*.48*FCAPN*.954735 CPNCZ CPTbeE = 1Z.V*FrAT*1*81217 CFSYS - FCC TE C C TMEiRAL ExPrI.SIrN VALVE C C CETERMINE C CONVENTICNAL T-E FLCG AEA CCEFFICIENT 'CTXV' CAPACITY CCNTRCLLED SYSTEMS C FCR EITHER C IF(ICOhNTR C C CETER I1E C1lTSArE**2 + C2*TSATE + C3 = CI*TSATBP**2 + C2*TSATBP + 1 ) CTxV EGC 2 CTXV IF( ICGhTR.E PRESStjRE DRCP TROUGH TXV C3 CPTXVI(PSI) C IF(NCOF'EG..2) PTXV (XR/CTXV)**2/RH03 IF(hCCRE(g.1)CFTXV=(XMR-4oe/(9*l178.1))**2*71.236* C C C CETERMINE TE ArTLAL PRESSLRE CROP HIC4 WCCLC EXIsT wITf TE DPACT' (PSI) GIVEN FLCW RATE C CPACT - CFTXV + CFNOZ + OPTuBE RITEr5Z-g) WRITE(5, ) NCr R-,NSECT SUPER, TROCH3 -ir,-lCEPOCPIE PIC 5TIE WRITE(5C*-e) CEi PE,CELPCCPTXVLDPNOZCPTUBEDPOLL, ICFSLJ FCOL WRITE(5,30 ) CAPCAPFTICORFACCAPNOZ,CAPTU.-,'OCAPN.PCAPT WRITE(E,540) TSATtTSATC ,,CPSyS2CPACT,XMR,,-' -',PGW 261 SATEjTSATCCUTOFFpCPSYSDPACT WRITE(6s515) -3) - X(Hl1C CAPE *3) CAPC X*(-IC WRITE(5SjEC) CAPECAPC C VAPOR VELCCITY CETERf INE THE MrTNIrUM SUCTICN RISER RFGUIcEC FOR OIL ETRAINMENT IVSR, (FT/HR) C C C VSRrbgoZ+le*O**t-*eW5875*TSATE+95*ALOGI(DLi3486 C RISER vAPOR VELCCITY MTNhiUM DISCHARGE kFGUIREC FOR OIL ENTRAINMENT CETERViNE TE 'VCR? (FT/HR) C C C +5*ALCG10(DDL)+34) VCR60r.*10.,**l.(=-e315*TSATC VSPVSRACT*VCRHVCRACT*CTXV WRITE(Sj,575) C C IS INACEQUATE OIL FSSAGE IF TERE WRITE hAlKING C ETLR.N IF ( VSRACT *LT VSRP) hRITE(5,65 ) VSRACT, VSR VCRACT, VDR IF ( C:RACTLT.VCR ) R I TE 5, 6 ) 67 ( 5 TE R I IF (TiC.GE .2 C e C C CROP ACROSS THE SYSTEM AT ACTUAL PRESSURE CHECK TE THE AVAILABLE PRESSURE ITCPACT' ATE THE GIVEN FLCW TO SEE 'UPSYSs AND EVAPCRATOR CRCP BETWEEN CCNSENSER C IF C C ALANrE A FLC6 ACTbALLY EXISTS C LT.5.eZ) IF(AES(CFSYS-CFPCT S0 CT/E.C CT GC T 10 IF(1'TLT*k.;) TSATC IF(CT.LT.[io) CT ieL CON TIhLE C-------w-----CCNTjINLE 130 59e .514 515 52c ENC FGORT ( IlT ) ' FCRt'AT( CT TSATC DT/290 ChCENSER TEPPERA TURE LOOPm - - am ' '= m-- R' SUPE NSECTl,J15 I3J CCRI-'' H30FF1I094 t TRCr=',FI~o3, loFlZ3s' 510 CT TSATC TSATC 450 T1C TC leO G IF(CT.LT'-.c) 95 GO IF(CPSYS-CPACT) 95J3g*90 -CT T IF(IEG*1) #MIOE=51FlO.4J PIC='iFI~3 PoC = l FCRFT( HIC"wtFl0.4+# NArELIST IhPLT VARIABLES ARE ?', ( TSATETSATCPCUTCFF) #Fl!,,3, * TIET*Fe03) PI=SF10,3J TSATCtF7,2p' FCRP'AT('TSATE;,F72. 1, CPSVSu'F7'2,I t PACT=',F7 e 2) FGCRPAT' 1iF82 2' ' CELpCn',F8#.p' CELt`E.l'F8.2l CFNCZV,Fa.2, CFSLP'lF.8:,j ' CPTUBE' , F8 2' CPCL-'Foa2) CUTOFF=JF4.2, CPTXVu' CPLL = ', F 8*2p ) 262 JF CAPPFT'/Fle3,' ,F123 CA' FCFrAT(r 53g 21,Fls' PCFT=jFle.4 ) 540 XLEL T ' jSL ='sJF15*5 XL.ECrL'eFi' Fc~r"rTrI ' FC;AT FCNrAT 575 VSR =' FT/Hf 1 2' F T/ FCR; AT F CR AT 555 FCR AT 62C FCREGAT ( F15. FCRr'T(' CLLIC'' 155J'' 5) LCL =' 5) F VSRACT'fJ12.5J T/-R VCRACTu'JE12*.5 FT/HR CIL LIE******') .w,*.,w**.r ETLRN IN SUCTICN' VS'sFJS.5,''*******' VSRrT='rSF155.J It*ACE(UATE OIL CISCARULERTELR VORACT',F15.5s FCF'AT(' E NC *3 ) *...**u*w*,COMPRESSOR 111' IS ECESSIVe-*w, 120 XLEgLO',F 11poF IO 4 FCRM:r (F1'o} FCkR:AT(1='***w=**IKAEQUATE l,' 670 pi15 pit F 1 (8FlS.5) 1,m* RISE 666 2.b, VCN=. CPSYS ' C', CZOCm F15.5 ' R CTXv ',FA;.' 4 CAPC -',F15 CAFE ',Fi1b.,' (' CEG, F') =',Fik.;41' TSATpf(' (I ****r*F.AS IG OCCURSI LIGLID ) iI1,FlC'2 (2FIg.CJ 1 I~ 2Fi 61 650 F TI XMR.'sF12*4J '1 3 DZiC ' F15,5 CLLCr"-'sF15*5J' 1,F 1.5' 64 0 F. 1PF155# ' PFie.3 ( FCGeur 2' FF.P'tAT 567 5?C 5bv t PCAPN=' TSATCI=,F10.3, 3, TSATF= ', F1i. CFACTu CCRFAC"' CAPTUB'ITF124u1 CAPNCZ=1'F124'' ***- t ) ) ETURN I' VCH='sF1'5,5 ISCHARGE TfYPERATURE' 263 APPENDIX E DETAILS OF THE COMPRESSOR SIMULATION MODEL Details of the compressor model discussed in section 2.3 are given in this section, accompanied by a detailed flow chart and program listings. Discussion of the compressor model can be divided into three major sections: 1. Cylinder processes, valve, and manifold modeling 2. Motor cooling, friction, and suction-discharge heat transfer 3. Cylinder Oil circulation effect on capacity Processes, Valve, and Manifold Modeling Valve dynamics, manifold pressure pulsations, and cylinder/ manifold interactions have been modeled as equivalent cylinder pressure overshoots or undershoots, and valve closing delays, as discussed in section 2.3. Cylinder processes on each complete compressor stroke are: 1. Intake of suction gas and mixing with residual 2. Compression 3. Discharge 4. Re-expansion of residual mass. Before going into details of the cylinder processes it is necessary to determine the effect of suction valve closing delay on effective 264 displacement volume, and of discharge valve closing delay on effective clearance volume: The expression for cylinder volume as a function of crank angle, referencing from cyl e = 00 at top dead center (TDC) is: V2 R R 4 [Rr{1 + R R Vmin + - cos [sin- r 1 R ( sin r cos e )1} r Where: R = center-to-center length of crankshaft throw Rr = Center-to-center length of connecting rod = Clearance Volume = Cylinder diameter V min D Typically, R c < .25 r Hence for angles near TDC (e 0 ) and BDC ( approximate cylinder volume as: V cyl V min + V (1 - os e) D 2 Where: VD 4 (2 R) (2 R) = displacement volume displacement volume = 180 ) we can 265- .The.effective .displacement volume accounting for.suction valve closing delay thus becomes: V V = Vcyl Deff min max eff or {1 - cos[ (1 V- eff = VD 8o ) 2 Where e - Suction valve closing delay. in degrees after bottom dead .center (ABDC). V. M aximum cylinder volume Then: V Dff - Displacement efficiency - V VD .6 {1 - Cos[ (1 180 m ) .]} 2 The effective clearance volume accounting for discharge valve closing delay becomes: {1 - cos[eD 1801I Vm - Vmin + VD 2 eff Where: D Discharge valve closing delay in degrees after top dead center (ATDC) 266 We can now define the following volume ratios: - VR min VD VR eff VMAX = Vmin VD eff VR qD Vmin V VR 1 +VR max eff V . VR V 1+ min VRMEV = eff {1-cos efmin 1 + D 180] 2 VR Derivation of relations describing the four cylinder processes then proceeds as follows: Intake Of Suction Gas And Mixing With Residual Amam max eff -m res Where: Am - Mass pumped per stroke m max - Mass in cylinder at maximum effective volume eff V v max max eff Vax max = Specific volume of gas in cylinder at maximum effective volume ft3lbm volume (ft3/lbm) '267 m ' Mass in cylinder at minim:tm effective volume res (residual mass) min res eff "1res res. Specific volume of gas in cylinder at minimum - effective volume (ft3/lbm) Considering the intake process occuring at constant cylinder pressure, the first law of thermodynamics gives: 010 · u-WI + ' h e. ff h + zm i i f - Zm - u o or mi h i + mo u WI - mf Uf Where: mi m Am Mf- mo =- Original mass in cylinder mf - Final mass in cylinder hi - Enthalpy (Btu/lbm) of incoming suction gas atP APs cyl suct P suct -P s Equivalent cylinder pressure undershoot on intake uo S Internal energy (Btulbm) uf of original mass in cylinder Internal energy (Btu/lbm) of final mass in cylinder WI - Work produced by ga(Btu/lbs on intake 268 Also: f P dV wI Pcyl (Va suct ) - eff Where: VR = Cylinder volume at the end of re-expansion of residual x mass. Equating expressions for work we find after some manipulation: o=(h i h-h )+(VRMEV)(V~RAX ax L) (h h f)( )( efft r Rx res i max) ( Equation E-L Where: hmax = Enthalpy (Btu/lbm) of gas in cylinder at end of intake and mixing (at maximum effective volume) h\ = Enthalpy (Btu/lbm) of residual mass in cylinder after re-expansion To find the state at the end of the intake and mixing process, we guess T max (and hence E-l is satisfied. h max and Vax max ) , and iterate until equation 269 Then VR 1 W (VAX Pcyl i e ) (VRMEV) v res suct 1 res ) (VRMAXeff)(VMEV) (ax) For the initial calculation we do not know the state of the reexpansion gas. Hence, on the first calculation we ignore the effect of mixing and assume that the state at the end of intake is the same as the state of the incoming suction gas. Compression The first law of thermodynamics yields for the compression 'W ' work , assuming no heat transfer: Wc. m max (uo -u)f eff Then, for isentropic compression: W [Umax- cyl ] max max disc is effi Where: Ucyl = Internal energy (Btu/lbm) of gas in cylinder at the disc isc is end of compression 270 And, for non-isentropic compression: . W = (v..) max C v em is qis eff non is Where nis - isentropic compression efficiency The non-isentropic compression end state is found by guessing T ) ucyl cyl disc non-is (and hence cyl disc Evaluating Wc (v ) 1 [max Iax max I cyl disc non-is eff guess and iterating until W W max eff maxf eff guess non-is Compression work can be found later from the expression: [u W C w--8on is - u 1l non-is non-is _= [ - (VRMEV) (VRMAXeff) max ] Vres 271 Discharge WD PdV P (V -V ) Where: Work required to discharge the gas from the cylinder WD s P Cylinder pressure at end of compression (constant during discharge) disc + APD APD - Equivalent cylinder pressure overshoot Vcy 1 - Cylinder on discharge volume at end of compression disc And, since discharge is assumed to take place at constant pressure there is no change of state of the gas. residual mass in the cylinder is the gas at the end of compression. Hence: VD '- cyl vcyl disc Pcyl disc disc rVres That is, the state of the same as the state of the 272 Re-Expansion Of Residual Mass As for compression, the first law of thermodynamics yields, assuming no heat transfer: WRx rres ( -Uf) and then WD UR [Ures V 1Vres ) = is eff is Where: u - Internal Energy (Btu/lbm) of gas in cylinder at end xis is of re-expansion Then (W (V ) - is (V Mae efnf ) is Where: nqi = Isentropic expansion efficiency (assumed same as isentropic compression efficiency) The non-isentropic re-expansion end state is TRx (and hence uR. non-is ) , evaluating found by guessing 273 W 1 rI . ess guess non-is res res non-is and iterating until W wx I W -u _( eff guess x ) vE non-is Re-expansion work can be found later from the expression: w ures - R (- Am ) non-is s V res x ] non-is 1 [ -) (VRMAXeff)(VREV) -1 After completing one full cycle of calculations, an estimate for the state of the re-expansion gas is cycle is available. The entire repeated until the correct valves for the re-expansion state, and for the end state after intake and mixing are determined. For more details, see the flow chart in Figure E-2 and comments in the program listing for subroutine 'COMP' at the end of this section. Motor Cooling, Friction, and Suction-Discharge Heat Transfer An iterative solution is amount required to properly determine the of heat given to the suction gas by internal friction, motor waste heat, and suction-discharge heat transfer. A first guess for the temperature of the suction gas entering the cylinder is made 274 and, using the results from the cylinder process portion of the model, the resulting refrigerant mass flow rate and motor power are calculated. The amount of waste heat due to friction is next calculated, followed by determination of actual motor speed, motor efficiency, and motor waste heat. mechanical efficiency 'nmech' The assumed of the compressor, accounting for friction, has been assumed to be 96% in all of the studies done to Curves showing the assumed variation of motor speed 'RPM' date. and motor efficiency 'n t motor with load on the motor are given in Figures 2.3-4 and 2.3-5 respectively. The latter curves are fairly respresentative of squirrel-cage induction motors in the 3 to 10 horsepower range . Most of the heat generated by friction and motor inefficiency in hermetic and semi-hermetic compressors is given to the suction gas. A small portion, however, is lost to the ambient by convection and radiation from the compressor shell. Next, an estimate of heat transfer between suction and discharge gas is made, using an approximate method to be discussed shortly. After estimating friction, motor cooling, and heat transfer effects on the suction gas, a new estimate of the state of the suction gas entering the cylinder can be made and the entire process repeated until the correct state of gas entering the cylinder is found. The procedure is outlined below, and is also shown on the flow chart in Figure E-2. 275 *1. 2. Assume temperature of suction gas entering cylinder Use cylinder process model to determine total work 'Wt' input to the gas , mass pumped per stroke tot 'Am' , and temperature of discharge gas 3. Determine work input to compressor W Wcomp 4. - tot Btu mech lbm 'Tdisc' 'W comp Iterate on motor speed Assume Motor Speed i P - (m) (Ncyl) (RPM) (Total Mass Flow) co ' (W comp comp ) A (Power Output of Motor) Z Load ' Fm~rmax o ( ax1 max on Maximum Power Output of Motor) Motor RPM- f (% Load) (See Figure 2.3-4) Repeat until correct RPM is 5. found oto r - f (Z Load) (See Figure 2.3-5 and listing for subroutine 'EFFM' at end of this section) 6. Determine waste heat 'QMC' given to suction gas by friction and motor cooling W QHC - (% Motor Cooling) (Z Motor cooling - comp _ w t] Tmotor tot Percent of waste heat which is absorbed by the suction gas) 276. 7, Determine temperature of suction gas after absorbing waste heat 8. Determining suction-discharge heat transfer 'QHT' as described shortly 9. Determine a new guess for the state of the suction gas entering the cylinder using h new = h 1 + QMC + QHT where h new hi 10. = enthalpy of gas entering cylinder = enthalpy of gas leaving evaporator Repeat steps 1-9 until correct amounts of motor cooling and heat transfer are found For more information see the flow chart in Figure E-2 and comments in the program listing for subroutine COMP' at the end of this section. Approximate Suction-Discharge Manifold Heat transfer As mentioned in section 2.3, some compressor designs have negligible amounts of suction-discharge heat transfer, while others have large amounts. Presented here is a very rough method of estimating suction-discharge heat transfer, which is designed to permit study of the variation of suction gas superheat due to heat transfer with the discharge gas, while pumping across different pressure ratios. 277 Suction-discharge heat transfer is . calculated by subrountine 'HEAT' ·so that, if more correct heat.transfer information for a particular compressor is available, subroutine 'HEAT' may be changed without affecting the remainder of the compressor model., The present 'suction-discharge heat transfer model is as follows: Let us first assume that the heat transfer occurs across a flat metal surface of negligible heat transfer resistance. ot TC I h Cold Then q =U U= t ATlm 1 1 hhH Where: q = Heat transfer rate per manifold A t = Heat transfer area per manifold U - Overall heat transfer coefficienct h - Heat transfer coefficient 278 (TH -T in )- (TH ATm (T, - Tc iin -T (THoul t ) -T out Cut Cin ) out ) (Assuming counter flow) I] Cin Using the following relation for the heat transfer coefficients in the 2 manifolds Nu = 1.48 Re'63 Pr .6 and assuming D : .75 D eq suct eq disc = 1.5 PERdisc disc PER We get, after some manipulation: .63 (EQAREA ) ATlm (m) q F + FD Where: Nu = hDeq Nusselt number = k pV D Pr = k C P P eQ Reynolds number = Re P Prantl number k Thermal conductivity of fluid = Viscosity of fluid = Specific heat at constant pressure of fluid = Density of Fluid 279 V Velocity of fluid = Equivalent diameter of flow passage D = eq 4Axs PER A - Cross-sectional or flow area of flow passage PER - Wetted perimeter of flow passage & = Mass flow rate per manifold xs (4) (.75) (1.48)(k) (Pr" )[ D s = D = EQAREA= 6 3 v.63 Subscript indicating suction gas Subscript indicating discharge gas A ht (PER37) s xss Note that the equivalent area term 'EQAREA' does not have units of AEA. The heat transfer between suction and discharge found by iteration as follows: 1. Guess Tdisc out 2. T t = T out out in in + (Td CP (Tdisc in ) dis out out T gases is then 280 (TD 3. AT -T in = ~Im )- out (TD in in [(Tn out -(T in Ts - ) s out F ) Sin Ts in+ Toout in 4. TD TD avg , k, and Evaluate properties * (i) q - out 2 pat .63 6. + TD Tin 2 avg 5. ) -T out TS avg an d TD avg (EQAREA) + F ATlm F a D 7, Repeat 1 - 6 until 8. QHT = - q = q For more information, see comments in the program listing for subroutine 'HEAT' given at the end of this section. Oil Circulation Effect on Capacity The effect of oil circulation on capacity can be determined once the refrigerant-oil solubility characteristics, as shown in Appendix F, are known. is As illustrated in Figure E-l, the capacity of a compressor defined as the evaporator capacity 'Qe' of a refrigeration system: :(m - h3 Qer Where: hl' h3m - Enthalpy of total mixture leaving evaporator. - Enthalpy of total mixture entering evaporator - Total mixture mass m flow rate 281 The enthalpy entering the evaporator can be defined as: (from Cooper 3) h3- (x) (h3 ) + (1 m x) (h3. oil ) ref Where: h3 Enthalpy of pure refrigerant entering evaporator ref h3 - Enthalpy of oil entering evaporator - Weight percent of oil circulating in system oil x ibm.oil (ibm oil + Ibm ref)' The enthalpy of the total mixture leaving the evaporator can be 'defined as: hlm - (z)+(I-z) (hl z) + (1 z) (h m Z ref vapor Where: Enthalpy of pure refrigerant vapor at hl 1 ref vapor and T super Enthalpy of hz Pt sat leaving the evaporator liquid mixture leaving evaporator at T super z - Weight percent of liquid leaving evaporator lbm liquid lbm total mixture ) 282 The enthalpy of. the liquid leaving the evaporator can be defined as: ) + ( = (w) (h1 h ref liq - ) (hl oil Where: h 1i oil h Enthalpy of oil leaving evaporator at Enthalpy of refrigerant liquid at href liq w T T super r supe !r leaving the evaporator = Weight percent of refrigerant in the liquid leaving the evaporator lbm ref liq (Ibm oil + bm ref liq) Then, from continuity we find: x 1 -w The enthalpy of a typical refrigeration compressor oil, referenced to a base at -400 F , as are the refrigerants, is: h oil (.403) T + (.00025) T 2 + 15.75 283 Where: T h Temperature (oF) = Btu/lbm oil The density of a typical refrigeration oil is about: 57.6 lbm/ft3 P o7 The work of compression of the oil 'Wo' oil is hence: AP oil Pol Where P Psuct Finally, the total power ref disc '' required by the compressor is oil Where: Pf ' Power required to compress refrigerant foil~ wx mref - W -Power required to compress oil Total mass flow of pure refrigerant For more information, see comments in the listings for subroutines 'OIL' and 'COMP' at the end of this section. 284 Modeling Early Suction-Valve Closing The early suction-valve cut-off method of compressor capacity control is modeled using the same model as for a conventional compressor with two exceptions. First, the effect of late suction valve closing is eliminated when cut-off control is in use. Second, there is an expansion of the gas in the cylinder after the suction valve is closed. Only one additional input is required to model early suctionvalve cut-off control: V V CUTOFF - 1 cut m V Where: V out CUTOFF = Total volume of cylinder when suction valve is closed. = Indicates the amount of capacity reduction, but is not synonomous with flow reduction Modifications to the compressor model are as follows: First let us define the following volume ratio V VRCUT= cut = 1 - CUTOFF + VR D Let us also define the state in the cylinder at cut-off as the end state for the intake-mixing-process, and give it the subscript 'CUT'. We then have, from the first law of thermodynamics on the expansion of the gas after cut-off: 285 W`x = m ( - f) Where: W work produced by adiabatic expansion of gas ex V m. m V max max vmax. = cut vcut --- Then 1 + VR l+VR V max VRCUT cut and V max ex (u- vcut = m-ax max Where cut = Internal energy of the gas in the cylinder at the beginning of expansion after cut-off. IV = Specific volume of the gas at the beginning of expancut sion First, assume isentropic expansion and evaluate: W ex m is _ ex) = u cut -u maXis The non-isentropic work of expansion is then W ex (m -)is exW (5_ )is non-is Where is = Isentropic compression and expansion efficiency 286 To find the non-isentropic end state 'max' for expansion of cutoff gas, we guess Tmax W ex (-)) m guess (and hence umax ) evaluate nns =u cut -u max is non-is and iterate until W W ex m ex guess m non-is The non-isentropic work of expansion can be evaluated later from the expression: W (cu t - uax ex = non-is [ 1 - (RMAXM)MEV ) ax ] am res Unfortunately, implementing the expansion of cut-off gas cal- culation into the simulation program is not as simple as presented above. The superheat of the suction gas is always great enough to prevent expansion of the suction gas into the saturation region, because of motor cooling, internal heat-transfer, and mixing with residual gas. However, during the first few iterations on the effect of motor cooling, mixing, and the like, the superheat has not been added in, and expansion of the cut-off gas does go into the saturation region. To prevent an abundance of error messages and possibly fatal errors (which would terminate the calculation), expansion into 287 the saturation region has been accounted for. The relations describing expansion into the saturation region are as follows: Isentropic expansion: S cut -S max Guess various and evaluate sat Quality - vf) and Quality - cut' S f Sf -S Sg Where r - Specific volume S - Entropy f - Subscript indicating saturated liquid g - Subscript indicating saturated vapor Quality < 1 If the two qualities are contradictory, i.e. and Quality > 1, then the isentropic expansion is not into the saturation region. If, however, the two qualities can be made equal at some Tsa t , the expansion was into the saturation region. Evaluate: ax max non-is - n cut cut is cut -h maxis +P mais max 288 T and repeat the iteration of Guess T u u > max non-is for the non-isentropic expansion: sat Evaluate If sat - = h g g - P sat V g , then the non-isentropic expansion is not into u g the saturation region. If, however, the internal energy 'umix ' at the guessed saturated mixture can be made equal to u max Tsat some of non-is then the expansion went into the saturation region. W As before, the work of expansion ex ex , can be evaluated later. For more details see the program flow chart in Figure E-2 and comments in the program listing for subroutine 'COMP' at the end of this section. References 1. Handbook of Air Conditioning System Design (New York: McGrawHill Inc., 1965) pg. 8-21. 2. Hughes, J.M., Qvale, E.B., Pearson, J.T., "Experimental Investigation of Some Thermodynamic Aspects of Refrigerating Compressors", Proceedings of the 1972 Purdue Compressor Technology Conference (Purdue Research Foundation, 1972) pg. 516-520. 3. Cooper, K. W., and Mount, A. G., "Oil Circulation - Its Effects on Compressor Capacity, Theory and Experiment", Proceedings of the 1972 Purdue Compressor Technology Conference (Purdue Research Foundation, 1972) pg. 52-59. 289 3 2 P r e S u r e (P) Compressor Capacity Defined As: - (h - h 4 ) Where: m = Refrigerant Mass Flow Rate Enthalpy (h)- - COMPRESSOR CAPACITY DEFINITION FIGURE E-1 290 FIGURE E-2 FLOW CHART FOR COMPRESSOR MODEL ,art Ir Define Constants 1 L , 1l Yes Caoacit Control No :) 7~E - = Ir L------Define Volume Ratios, Including Cut-off Volume Ratio Fffect of Suction Valve Closln Delav .= i 4, ! Define Volume Ratios - l r Effect of Discharge Valve Closing Delay Define Effective Clearance Volume , _ Repetitive Loop K To Vary Condensing Temperature N>- _'1 'F~~~~~~~~~~~~~~~~~~~~ I Repetitive Loop Ir- - - - To Vary Evaporating Temnerature I 4? 291 Add Superheat I From Evaporator T - Tsat + Super w Approx. Discharge Valve Dynamics Using Pressure Overshoot i.e. Pcy - Psatc + Pdisc. _ _ _ _ _ 7 . Approx. Suction Valve Dynamics Using Pressure Undershoot i.e. Pcy] - Psate - APsuct. -- - -- r I1 Define Initial Guess For Suction Gas State Entering Cylinder Iterate on Motor Cooling and Internal , Heat Trans. _ - , I Define Suction Gas State Entering Cyl. AfterMotor Cooling & Internal eat Trans. I ! j Iterate on State at End of Suction Stroke due to Mixing Suction Gas With Residual Gas r _< I-- 1 - I = Yes F I Capacity Control ? No 292 1_ Expansion of Gas After Cut-off Set States At BDC Equal to States at Suction Valve Closing , . , , Check For Isentropic Expansion Into Saturation Region _ Calc. Isen. Expansion in Vapor Region No _ _ Yes r Non-isen 4' l No Calc. Check For Non-isentropic Expansion Into Saturation Region . _ , Expansion in Vapor Region o-ise M~al. L .L I···.v Yes I . Define State at BDC ! I r 4'7 __ Iz r · IIsentropic _ _ Compression Ia __ r ! _ Non-isentropic Compression I · ! Define State at End of Compression i I_ _ 7 Discharge At Constant Pressure . !! · ,~~~ l 293 Define State of Residual Mass At End of Discharge Isentropic Re-expansion of Residual B1ass Non-isentrovic Re-expansion of Residual Mass I I Define State at End of Re-expansion Mixing .of Residual Mass With Suction as Define State at End of Suction Stroke, Accounting for Mixing q A /;E2 T ~L_~ F ~Iteration i ion P¢ing I 2a 7 r r Determine Refrigerant Flow Based on First Guess For Motor Speed iii~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ r 294 - Iterate -< - I I To Find Actual \ Motor Speed _ I _ I I Determine Power & Percent Load on Motor, Accounting for Friction I l Losses I _ I ompressor in _ Determine Actual Motor Speed I i- I_ _ P I Determine Actual Refrigerant Flow Rate I I L- I I/ End 4 f Iteration - on Motor Speed IF · Determine Motor Efficiency As A Function of Load . Ir !, _ I Determine Motor Cooling & Effect on Suction as _ - · Between .~~~~~~~~~~~~~i - Account for Heat Transfer Suction and Discharge Manifolds I . M .~~~h 295 Define New Estimate of State of Suction Gas Entering Cyl.H1 - HII + OMC+ OHT End Iteration on Motor Cooling 4 + - r Estimate Steady Flow Pressure Drop Through Valves (For Reference Only) r I1 Determine Oil-Refrigerant Solubility at Evaporator Exit i~~~~~~- I I~ll I I I9 i Determine Effect of Oil Circulation on Evap. Exit Enthalpy & Net Capacity __ Power Required Determine Total qIre s Determine Discharge Vapor Temp., Affected by Suct.-Disc. Peat Trans. _,! + L_ / _ E_ End Nvap. Temp. Repetitive Loop 296 . -- _J 297 SUERCLTINE CCrtPFNRTSATEICTEJNEP TSATCI DTC,NC, SUPER, ICCNTRCLTOFF) C C C' C C .C C C 'C C C C C PURFPCSE TC SIPLLATE kERPETICALLY SEALED REFRIGERATION CCrPRESSORS ThIS FCGRAl PREDICTS SLCH THINGS AS MASS FLOW RATEJ CISC-A:GE TEMPERATURE, PC*ER CONSUMPTIONs ANC CEfTAIN.t.NVESIRABLE OPERATING CONDITICONS SUCH AS IC.ELATF CTON CCLINGJ EXCESSIVE CiSCHARGE T'EMPERATLREFxCESSIVmE FC.ER CONSUMrPTION, AN: LC~ r'CTCR EFFI.INtCy NOTE: TrIS PCRA' CAN SIMLLATE EITHER CONVENTIONAL CCrFiCSRSG ~, vARIAdLE CAPACITY CMPRESSCORS tACrIEVE cYtARLY SUCTIGN VALVE CLOSING) C C C C c C C GENERAL CtSCkIPTICN l'E CCPmRSSr ScTECKE IS SEPAiATEC SEPArATE -RC£ESSES: NE-EXPANSICN INTAKE OF SLrTICN GAS AND MIXING INTO FOUR O FIVE F ESIDUAL ASS, ITH RESIt;UALp c C c EXPANSION c VALVE CLCSING (CKLY UN CAPACITY CTOL CASiS) CCrFRESSICN CF GAS IN CYLINCck TC ~-I3H PESSLRE CISCiARGE CF GAS IN CYLINDER T CCNSTANT FnESSURE C cC CF GAS IN CYLINDER AFTER EXPLICIT INPUT PARAMETERS KR * NLteR CF REFRIGERANT TSATE- SATURATIGN GR IF (12*22, TEMPERATURE SCTICN EARLY OR b2)} AT EXIT NE a a TSATC- EXCESSIVE* TO TrE ENTE;ING TE CC-ePESSCR (; TE PFRATLRE INCREMENT FOR EVAP. NULtV-R CF EVAP. TEMPS, EXAMINED PES. (F) SATLRATIGN TEePIN CCNDENSER (F), OR, IF' TSCHARGL LINE PRESSURE DOP IS EXCESSIVE, SAT. EXIT TEPP CORRESPGNCING CF COMPRESSOR CTC - TEFRATURE NC ' NLMEF S:PER- OF EVAPORATOR LINE PRESSURE DROP I SATURATION TEMP.CORRESPCNCING CTE SCTICN T PRESSURE AT INCREMENT FOR COND.(F) CF CONDENSER TEMPS. ExAMINED SLFPEREAT CF VAPFG ENTERING THE COMPRESSOR AeCVF TE SATURATIch TEMP. AT THE ENTERING PRESSURE (F) ICCNTR- CCNT4CL INICATCR 'ICCNTR I MEANS CCNVENTIONAL COMPRESSOR 'ICCNTR - 2 rMEANS CAPACITY CONTROLLED CCIFESS'GR CUTCFFe A FAPAMETER USED TO INDICATE CAPACITY CCNTRCL USED - tCLTOFFF' 1.e - IT (VCLCUT THE ACUNT IS DEFINED OF AS VOL.MIN)/vCLGDISP. 298 C C vWERF VCLCUT IS TE VCLUME SWEPT BY THE PISTcN BEFCRE TE SUCTION ALVE IS CLOSED C VCLrmIN C vC.rISP, C (ALL FER CYLINDE.R) C INPLT PARAPMTERc C NCYL C VR IS THE IS TE CF CLEArANCE 'V' C VCLUME ISPLACErENT VCLUVE FRCM CCrrCN NLtrBF a CLEARANCE COMPRESSOR VCLUrE CYLINCERS RATIC, CEFINED C VC C C C SYNC RPM - SvcFT Y PSTCN) (CU FT) SY~NCcRGNO6S CTCR SPEED (RPM) iNITTAL GUESS F ACTUAL MCTOR C EFFIS- INTrkCPIC a C C - VaLVF CPS VtVF FLCw C CPFRAC- C SCELAY- C C C C C C C TC ACCOUNT P-T PHTC EAD EAS SPEEDC (PM) COMPRESSION AND CF THE CYLINDER FOR VALVE ' * C C C FCWPAX- C PRhL- C EGAREA. VALVE AND DYNAMICS CRCP ACROSS TC ACCOUNT FOR LOSSES (I) SUCTICN DYNAMICS ANC (NCT .LSEC EkE) VALVE CLOSING SLCTTCN BCTTrr FrC FORTIChS FLCh LOSSES (PI) - EgIIvALENT PRESSURE C C C EFFICIENCY CF TE EPRI E>-IvALENT PRESSLRE CRCP ACROSS DISCHAFGE C C C C!iPLACEMEtT VCLUME PER CYLINDER (VOLUrE ELxFAKICN PZCSSES C AS OLMIN/VGLCISP, CELAY (DEGREES AFTER CEAG CENTER) FERCFNT OF COMPRESSCR RErOvED Y ThE SCTION IS LCET 6Y CNVECTICN (NCt SED ERE} (NCT SED EcE) (NCT SED rEE) (NCT USED EERE) OTCR HEAT WHICH IS GAS (THE WEMAINCER TO TE AMBIENT) tVx iuf PCiEk CUTPUT CF COPRESSOR MCTCR (K') e.hEN CPERATING AT MAxIMUM PERMISSIBLE CVERi CA NT ct $E HERE E4LIVALENT EAT TRANSFER AREA ETWEEN ANC DISCHARGE MANIFOLDS (FT***37) C SLCTTCN C - C C CF INTERNAL EAT TRANSFER LOSSESJ IF A FARTTCULAR COFPRESSCR CESI3N SCULD REQXIRE C THAT C (T-ERE C C THiS SEC T IS IT GIVE A RUSH APPROXIMATION E ICLLCEC ISP HCOEVER, NC REPLACEMENT FR THE ACTUAL CCNCITICNS IN EACH COMPRESSGR) CCELAY- DISCHARGE VALVE CLOSING CELA (GREES C AFTE; TCP CEAD CNTER) C xCIL GIL rIRCuLATIcN C EFFME- MECHANICAL RATE (LBM CIL/LBM OF EFFICIENCY OF CCMPRESSOR EF*+OIL) 299 C CATA CCNStANTS INPLT C NREF C SLPEMV & - REFRTGERANT NUMBER (USUALLY INhV - CCEFFICIENTS FCR C VISCCSITY C THERMAL C . C C CPRV1 AS NR) VAPOf F REFRIGERANT SLPEKV & XIKKV - CCEFFICIENTS C SAME CETERMINING ETEMrINING FR CCNiLCCTIVlTY OF LFRIGERANT VAPOR CCEFFICIENTS FOR CETEAINING SFECIFIC &.EAT AT CONS. PRES. a CRvP C CF VAFCR C C C OUTPFT PRAMETEPS TIC a TErP.CF C fC C C C x~*R P * a E - J a REFRIGERANT LEAVING COMP.(F) ENT-LPY CF EFRG.LEAVING COMP. (BTU/LEr) rASS FLCu RATE CF EFRG.LEAVING CCP,(LeM/HR) FCwEp INPLT Kw) REGUIREC EYCOMPESSCk MTOR CCCLTNG CAPACITY OF CCPRESOSOR (:/R) C C eASEr LCSSS C EFFECT C ZERO SCCGLING ON I-IG - U LC, CF AND NO PRESSURE SICE, ITi- THE IL CIRCULATION INCLUDED C C C REP AKS tIoIs FCGRAM CALLS S;EHCUTINE TIAL TO CETEkMINE C C C C VAPCR PROPERTIES rMUST BE FCUD PUICH BY ITERATION TI-IS FCG;AM CALLS SRCUTINE VAPCR TO DETERMINE VAPCR PRCERrT!ES TI-Is FCGAVf LES FUNCTION SUBPROGRAMTSAT TC C CETERPlINE C TC C C C C C A?;LRATICN TEMtERATuttES CORRESPONDCING ihESuRES Ti-IS FRCGAM CALLS SBRCUTINE SATP;P TO DETERMINE SATLRArTICN STATE PRCGFETIES TI-IS FCGAAM LSES SL 6RCLTINE CIL TC DETERMINE THE REFR ICrANT-rILL SOLUcILITY kE±AVIC' Tt-IS FCGRAt LSES FuNCTICN SLPRCG.AM EFFM TO C C CETER"INE CF LCAC C T-IS C SLCTIChN-ISCtikGE C C NOTE: GIVENh CCrO-FESSCR FG-RAM CTCR EFFICIENCY LSES SuRCUTINE rEAT AS A FNCTICN TO DETERMINE hEAT TRAkSFrR INPlT CATA rCNSTANTS FCR VAPOR VISCOSITY, ETC. ARE FCR REFRIGERANT 2 CNLYD AND SBRCUTINE CIL, FCR C C'ETERFINING C REFRIE EFRIGERANT-OIL ANTs 12. SLUBILITYIS FOR AND 22 ONLY C CCMPCIN/CCP/N CCLVR VOSYNCRPM EFF I S, DP I CPS, CPFRAC, iSCELALYpr, PC~lkTT T p TD*EAC EASz T XVR~ FPO;Q IC h I CJ p 1 CE; P I CJ 2P1CEjiTICElC P MAN PwRNL EAE A, D-LA Y XCIL. EFPF'E CATA hREF sS.FEtvXINMVlSLFEKbVsXIKV/22 CATACPFv CV/;:C.e3 F.3 hRITEI15,6&cZ) 19 I4/ EF;SLtFFVLACFOIPSCPPFkAC *,.0~ 75.3 272 300 *R ITE ( CyL, VRjVCRFPSUPER 6t) RITE(57vo) EArEASPkTEFFCGPHTTCDPMC ITE(5je32) SYNCPOWPAXPv*NLCCELAYSCELAY ARITE(b,7Z) ICrNTRjCUTCFF 'RACT v, IF( ICChT, EG.2) CC 1 TC C C CCMFRESSOR CCNVENTIChAL c C C 'EFFD' CALCLLATE TE CSPLACEMENT EFFICIENCY VALVE CLCSINC rELAY OF TE SUCTIN eY TE C C (NCTE TAT TI-IS EFFECT IT)- EARLY SUCTICN S NCT PRESENT) VALVE AS AFFECTED CTOFF CCNTRCL, C EFFC (i'eC-CCS(.14155*(t1eg-SELAY/18J)))/2*e C C CALCLLATi TE EFFECTIVE vRf CLEARANCE VOLUME RATIO C VR VR/EFFD C C CALCULATE TE EFFECTIVE AXOVOLUPE RATIO 'VRMAX', C CEFINEC AS 'VRMAX'tVOL@MIN/VOLMAX,(EFFECTIVE VOLUMES) C VRMAX · + VR/( 1. R) C C CALCLLATE EFFECTIVE CISPLACEMENT VCLUrE C EFFC*VC VC GC TC C C CAPACITY CCNTRCI LEC CCMPRESSCR C C CALCLLATE TE C #VRtrAX = rXVOLLME VCLM!hN/VOLMAX ATIC ,VRMAX, DEFINED (ACTUAL AS VCLUMES) C 1 VRMAX a vR/(.Z+VR) C CALCLLATE C C AS tVRCUTO VCi .CF CYLWHIEN VCL.CISP. (ACTUAL VOLUMES) c VRCUT2 TSATC = TE VLU-E RATIO CF CLTOFF sUCTICN CONTROLCEFINED VALVE IS CLOSED/ 1.e-CLT-FF + VR T SATCI -C C CALCULATE VOLr;F C C aS C RATIO AT AFFLCTEC Y TE · EFFECTIVE 'VRMEV' IN.EFFECTIvE CLCSING CELAY OF TE MINIPUM VL./ACTUAL VOLUmE VRMEV', DISCHIARiE VALVE MINIMUM sVL. 301 C c LCCP FCR VARYING CONCENSER SATLRAATION TEMP CC 45e III - iNC TSATC TSA.TC + TC C C CETERMINE SATLRATICN PROPERTIES AT TSATC' C CALL SATFRP ( NF, TSATCPSATC, VF, VG, HSATLC HFG, HG, SF, SG ) C C LCCP FCR ARYINh EVAPCRATCR SATLRATION TEMP. C TSATE a TSATEI CC 35e .wJ CFCV ,FSW S . ihNE eo' Z TSATE TSATE + CTE C C CETERHINE SATURATICN PROPERTIES AT TSATE' C CALL SATFP (NR T1 TSATL + T1CE T1 TSATEPiEsVF VG,-F, FG, HG, SF, SG) SLpER C C CETERMINE REFRIc(ERANTPRCOPERTIES ENTERING COMPRESSCR C CALL VAPCR (NR TI CLFiCEvEvAPCE CE SVAP C C LCCP FCR C CRCR TUCYING TE CCEL FCH tE EFFECT CF THE EUIVALENT CISCHAGE VALVE (NCT IN PRESSURE USE r-E4E) C CFC rn CPCI CFCn CFcI CC 2 IFDwl,2v C C CETERMINE THE ACTUAL CYL.PRES.AT CISCHARGE P21 (PSIA) C P2 a PSATC + CPr + DPCV C C c iCETERMINE ACTLAi CYL.PRES.CN SCTICN F;1 F1CE - STHOKE'P1I (PSIA) PS C C C C rtAKE AN INITIAL GLESS FOR THE CTUAL TEMPERATURE OF Tt-E AFOR ENTEZTNG THE CYL.CN SUCTIGON STROKE, AS AFFECTEC Y CToR COGLING 'Ti = TCE + 2 (F) C TI = T1CE + 2c CALL VAFCR F1 FIi- S DTiAVG N, T1 CDPv c e . 1 II,VlHIS1 ) 302 C C -----ITERATE CN rCTrR COCLING AND INTERNAL HEAT TRANSFER--PFREV 11 C C SET TE C TCLLERANCE 't-TCi , tBT/LB ') ETTALFy AND INTERNAL ENERGY CONVERGENCE C 'TCL CC 12 1 K . ,2e ,rEF = Ek VREF = TI1 . T1 + 3. C C LSE TE C TC GENERAL PFCPEkTY CONVERGENCE SUBROUTINE CETErINhE VApCR PRCPLRTIES CALL TRIAL ( N, TT1-3.,Pl, GIVEN 3HHTOL, H, AN TRIAL, P VH SS; T C C SET C C SLCTICN VALVE C CSING (CUT-CFFI VCUT HCLT (eTL/Lt,, SCUT (BTU/LM-R),TCUT INITIAL vcUT VCUT VALiES FOR VAFCR PROPERTIES AT EAkLY CU FT/Le (F) ), V K tCLT = !' SCLT = SS TCLT = T C Cwmmw-w-IELkMCCYNAMIC STATE EALANCE AND IXING---------- C C C ITERATE C A TFRMCCYNAMIC CF TE SLCTICh TRCKE c STATE ALANCE AT TE END J = 1, E CC lge IF(iCChT*.EG*2) GC TO 3 C C C IF 'ICCht, ANC STATES C CEAD CENTER - SKIP EXPANSICN OF SUCTICN GAS SECTICN 1 kE ARE STUDYING A CONVENTIONAL CP. AT C:T-CFF ARE SAME AS STATES AT b0TTCM = C VVAX rM'AX = SMAX VCLT CLT FCL a *,e WEXCLT GC TC 4 C C-----EFFECT CF EXFANSICN CF SLCTION GAS AFTER CUT-OFF----WM C C DETERMINE SPECIFIC VOLUtE CF VAPCR AT BOTTOM CEAD CENTER 303 C (eCC) C 'VrAX', 3 'AX CONSERVATICON USING GF MASS VCLTS(lc,+VRI/vRCUT C C LSE ICEAL P I*VCLT/\vrPA GAS LAB TO CBTAIN FIRST GUESS FOR END PRESSURE C' C C CHECK FCR ISENTRCPIC EXPANSION INTO SATURATION REGION C NCLT = 3 T = TSAT(hR,P) + 3e.e CT = le1,. CC 2!5e I = 1,3e T r + CT CALL SAT P(NRsTjPVFpVGFNFG,t-GSFSG) h CLAL.S= (SCUT(V~'AA CLiALV = iF((GLAL'*GT1a,) S'F)/SG-SF) - VFi/( VG - VF) ANC* (CUALV°GT*1.*)) GO TO 25e C C C EXFAISICh CALITIES C vAPC; REGICh ICFNTRCPIC EXPANSION AT STEP 272 IS NhC ILTC SATLRATION REGICN IF ThE INCICATED 'GLALS' ANC 'GUALV' ARE CONTRADICTCRYGO TO C IF(((;UAL.C*GT*I,*)JANC*(ULV*LT1*0e)) IF(AP!S((;LALS-LALV)*LEEI1) LAL ) 25eZ26Zj24e IF((;lALS 240 Tr T cT 25¢ GO TO 270 GO TC 260 CT CT/2.e CCKT.INLE R ITE (5, ) GC TC lelk 260h ;LALSO*F rAx AX SrAX = SCLT TrA = FFAX = + F T LrXsI-CLT-P*VCiT*144.0/778OEFFIS*( HCUT-MAX(P lVCLTT.IPr'A*VMAX )144,0/778e) C C IF C REGIJC, ThEN CFCK C C GCES INTC THE STURATION ThE ISENTRHFIC FXPANSICN T ITRCPIC CT a EXPANSICNh ENT INTO TO SEE IF TE REGION, THE SATURATION NON-ISENTROPIC EXPANSION BASEC ON RESULTS Ev Tr - CT CG !eg I =t i3e T 'r + CT CALL STFRP( CGPALV= (VAX TP,VFVG-FHFNFGh-GSFSG) - VF /(VG - VF) FROM 304 G Tr 28z IF( 'LALVGT*, G F*VG*144,e/778*W LG C TE ENERGIES C IF C C ARE CCGhTRACICTOpYs ATTICN INTC TE ITERFNAL 'AX' AtD 'L' (BTU/LB EXPANSION THEN NCN-ISENTRCPIC EGICN - GO TO STEP 275 IS NCT C C TO 275 IF(UrAXGE.UG) I = + GUALYV.FG U * F - FvMaX1i44.e/77.*e IF(A2S(tbrx-L) IFC'AX 280 cE.-TCL) rT = - GC TO 295 25,299f 2E U) CT CT = CT/E., 2ce CCKTINLE I T E (~ CC TC iCt. 255 1Z) SSAX = cLALV.(,r-SF) .R ITE ( / ) G bLVT GC TC + SF P 1C C EPANSICN NCrhSATUATEC C SECTIcN c 270 F PVCLT/V"AX PRES RE ITERATE C CC ECG STATE AT C C CP - PF -P TO FINC ISENTROPIC EXPANSICN .a CF OC 6 I lshCLT F = P + r T s TSAT(NRPF) TSTART - T - 5,e CALL SATFRF IF N~, v!,AX. . T.VC) 'T, PsATV VVG, eC HF, HPFGG,G, SF, SG ) TO 5 C C USE T-E GENERhALFRCPERTY CCNvERGENCE C TC CETERE'INE AFCR GIVEN PFRGPERTIES C GO t; TO IF(CCLT-ES) 6o7,5 P , P-CP CF = CP/2 0 6 CCNTINLE *iRTE (5 73 R IrE (5 R ITE ( ) 42 ) V a Xp SC'UT P VG* Vj SS 71 IFCP,C. K , ITE ( t 7?:2) J I AND V .eColsVVSST) CALL TRIAL(N,TsTTARTt,5:,P,2,vrAX IF(AES(SCLT-3S).LEC¢005!) SUBROUTINE P 7 'TRIAL' 305 GC 7 TC 1gC iNMAX s H S~AX - S' TrA = r Pr'AX - F L'AX MCcTPl*vCUT*144½e/778.i-EFFI*(HCUT-W'MAX- I(P1 VCLT-FMAX*VhAX I1,44-e/778. ) 275 F*VCT/VAx ;. P C C ITERATE CN PREScLRE TC FIND NON-ISENTROPIC EXPANSICN STATE AT C, USING RESLLTS FROM THE ISENTHRPIC C ENC C EXPANSIC CASE C CP = F = F: - F, CF = 1,NCLT CC F F T TSAT(NR,P) + CF rsTaT A T - 5 CALL SATF kP (NfiRT PSAT VF VGG HF, -FG, IG, SF, SG) IF(Vt'AX.LT.VG) rC TO 8 TC CETEFINE VApCR PRCPERTIES GIVEN P AND V C CALL TRIAL(NRTsTART,5.,P,2,sV'AX, .eC1,VSST F*V"144,./778.* - IF(A2S(Lj'AX-L.)sI IF ( L'AX-L P ) 8 P = ) GC TO 11 E.TOL) lg. FL~P CP s C1/2*9 S CChrINhLE I TE X LA X U P VG ITE((5,71 ) ICPCK.J I GC TC: CLk. ~R iTE(5,76) Tp,FISSV SrAX SE CEFIhE t.-'aXt 'TIX' STTE PRCFERTIES AT eDc (AXIMuM VOLUME.) (eTU/LEV)s fVVMAX' (CU FT/LEM)i, SMAX' (BTU/LB'-R) r X TtFAX I C C C C (F)p 'FMAX' (PSIA) C 10 T C C----ENC CF EXPANSTCN OF SUCTICN GAS AFTER CUT-OFF------ C C C CETERMINE STATE PRCFERTIES IN CYLINCEq AFTER COMPFESSIOCN ASSLINhG ISENTRnPIC CCMPRESSICN 306 C 4 CALL TRIAL(NlrTSATCE~2~P2p4tSMAXpsOeZ5VtHSSJT) V/ * V SE = SS _ T T2 c C (BTU/LBM) WC ORK CCPRESSIGN NN-IFENTRCPIC CALCULATE C WCt( -MAX-H2+ (F2*V2WPrAX*VAX )144e/78 EFFIS* )/(778 1(1,oVEVAX*V'AXvRptEV/VcE) c IN CYLINCER AT END CF C CETEnrINL C C CCPRESSC1N FCi NCk-ISENTROPIC CCMPRESSION; BASED ON RESLTS FCM ISFNTROPIC CCrPPESSIUN CASE STATE FRCPERTIES C T * T2 CT - 5og I = lJ3 + CT Cc 28 T * T CALL VAFCF(NP, t PF2VVAPsIVAPSVAP Z=(W{AX-~VAP+(FP*VVAP-PMAX*VAX½*144*/778.g)/{[1. 1VNMAX*VrAX*VkREv/VvAP) IF(AS(Z-hC).LE.-TCL) 15 GO TC 25 E~E;slb ;F(c-Z) T-CT T LT - CT/co 2e CCNTINLE WRITE(ps4e)1 C C CEFINE ACTUAL STATE PROPERTIES AT END OF COMPRESSION C FCRTICh CF STRCKE C E5 2 FVAF = vvAF VE2 Sc - SVAr S2 = SVT T C C CETERMINE WCOK REGUIRED FCR DISCHARGE PORTICN OF STROKE C *'C IS (ICH SSUrE: TO OCCUR AT CONSTANT PRESSuRE) C WC - F2*V2*144,Z/779*0 C CEFINE C DISCI-ARGE STATE hRES = ~ FRES SE TRES T2 PRnFERTIES STRCKF CF RESIDLAL MASS AT END OF 307 C USE THE GENERAL FRCPERTY CONVERGENCE SUBROUTINE C C TC CETERINE ST-ATE PRCPERTIES AT END CF TE RE-EXPANSICN FCRTIGN CF SThCKE, GIVEN P AND S AND ASSUMING C ISENTRCPIC RE-EXPANSICN TRIAL, c P1,,SRES CALL TRIAL(NNrT1,1e, VRX . *ee5,, H,SS,T) V TRX T. C C CALCtLATE TE C NON-ISENTROPIC WGRKDONE BY RE-EXPANSICN hWXaEFFIS* (HRES.HRX(P2*VFES-PI*VRX )*144/778 )/ 1 (VRES/ ( VtAX*VfRFX*,VFiREV)-1.() C C C ITERATE TC FINC T'E ACTUAL STATE PROPERTIES CF NCN-ISENTkCPTC RE-EXPANSION AT TE END C T - CT tRX 1lg = CC 35 It T lF * = 1,31' CT CALL VAFCR(NRT, P 1 VVAPAP, sAP) Z=( ES-va ( AP t PP*VpES-Pl*VVAP )144e/7780 1 (Vf A X * vf i A)(*VR'I V IF(AES(ZLo.RX).LFI.HTOL) J -5 iF(ZiWRX T 1*Cr )/( VRES/ -1 GO TO 4E 3,4e,35 T = CT/ cT - Tr,/ *,e CCNTINLE ,.R ITE. ( 5, 4 1e C C CEFIh,E C RE-EXPANS STATE PRrPERTIES IN CYLINCER AFTER NON-ISENTROPIC ION C 40 VRX HRX = VVAF = t-V F SX 5: SVAF T X = T C C ACCCLNT FR S:UCTIC GAS C CF CLT-UFF IXTNG F THE RESIDUAL GAS AND THE INCCMMING TC FINC TE ACTUAL STATE AT THE BEGINNING C T CT CC 5 T CALL rTi 5e I r + T 1, 3C CT VAFCR (NR ,T.Fl VVAP.HVAP SVAP) 308 I)/VPFS IF( CCNTNEE )Zak.HVAP+V,AX*VVAP*VEV*( HFiX-= P * ( N X H1 ) EG*2)7=l-HVAP+VR*VRFV/VRCL;T/VVA , IF(ICCTF; 1/vPE$ 5 GG TO iFAtnS(Z),LE-TrL) IF(Z) 45i55,ZD 45 ,7 T-CT CT = T/LC 5i CChT;IhNE -5 WRITE (5,;32 HCLT =' ,LT V = s 5vAP SCUT TCLT T = I,REF *CLT = ¥VILT Vt tEF 180 TCL)*ANC(IABS(VCUT-VREF)*LEo CuT-RrF)LEE C TC 112 IF ((AS( 1-05 ) CCNTIN LE C C-----ENC F Ti-EfCCN'AIC STATE BALANCE AND MIXING -i.--- C 4, ,.RIT E ( 5 ) C CALCLLATE WCK FPCCUCED CN VAPCR INTAKE 'WI' (TU/ Lb ), WCRK PCCLCEC e8 EXFANSIC\ OF GS AFTER CUT-OFF ' EXCUT ANC vASS FPLtPEC PER STRC<E 'XMFLC>' (LEv/STROKE) (ETL/LEr C C C C Jig e/ ( VrAX*VREv ) -VPX/VRES)* IF( ICCNTF9h.Eo).I=P1* (1 iVRES j4,C/(7778 .*(VkS/(VRrAX*VrcLV*vMAX)-1.V)) ,.i;=F,EG,2) IF(ICChT 1VRES*1441 /(778,. /(vR-\L (VCLT AX VR~E'*' ( VlRES/ IF( ICChThT.E,)EAcUT= (CHLT-t1A^A1*144*0'/77v.-~;/ I,k,.VrfAX*vFEV.Vr'AX/V 14e iCCUr\T i ICCLT iCLhT+* T* IFlCCLhT i) GC TO AX)=*.i -) ) P*VCUT-rAX*VVAX) ES ) AXV'Sv*vLAX)i )-1 ./VPES (I1 *C/( = vfVkFVV* XrFLC >EV)'-VRA/VRFLS)* 15 c WTCT C C A2S(oC+Wr+WRX+WI+WEXCUT) CALCLLATE XVR TCTAL i4EFRIGERANT FLOi RATE 'XtRt (LBM/IR) XFLOCoFF-efg*FLCAT(NCYL) C ThE C CETEFrINE C CCrPfESSCR C EFFICIENCY CF CRESSCF C C C T,-ECCrFtELSCR ,) C ,ACCPF', TENM IKNc tPtwE;1, ACTLAL WCRK INPUT ACCCbUTING FCP (cTL/LB), T ACTUAL TO TE ECHANICAL PChER RtQUIRED TC RLN ANC TEN CETErINE 'PP', TE FERCENT LCAL CN THE MCTR, ANC ITERATE ON MCTCR SPEEC ) 309 TCT/EFFrrE WCCrPF XR.*WCCP*.0gE2928 POCER FP . PChER/PCON.'x IF((ICCNIF* EC,*EAND(PPLE..*)) *4 PF RPPNrSYNC (. 1i/4*PP**4-.Z6395s*PP**3+0193e*PF**2 lslc99*PF+9c54) a ) GO TO 160 F'r-i kFVh.IoLTt(~Il*'SYICI IF(AS$(FRPr fi R N GO TC 14t 15 C ",RTE(S,31V)F, FPpRP.N CETERrINE EFFICIENCY' .EFFMCI rCTCR AS A FUNCTION CF LOAD C 160 EFFMC = EFFM(FP) oACT wCC,'P/EFr'C c WRITE(5 ) C, C,wRX, ,IWEXCUT, WACT ^RITE(bEt2) EFrvC, P.PF ACCCLNT CTCR C C FCR COCLING ANC INTERNAL HEAT TRANSFER C C CETERMINE C GAS Y AMCUNT GF TE rCTOR EAT tGMC' GIvEN TO TfE SUCTION CCCLING C r.C a PCw(,wACT.TCT) a -l"C CE + G,--C TRIAL 3g IF(HFICeCT,.) IF0-iICLT*- ) rTRIAL -3. C TTHE ENEAL C LSE C TC C SUCTICN CETER~fIN A AS FRCPERTY .EoN ALUE ENTERING TE CCNVERGENCE SUBROUTINE FOR TE TEMPERATURE USING CYLINDER, P CF TRIAL' TE AND c CALL TRIAL(NERTi Tl ,TRItALPPiI'3,IltCvTCLVPsHSST) -:= T1 C C CALCILATE ESTIIATE C REFRInERANT PRGFERTIES, EAT TRANSFER CF T'-E AND THEN UQHT' BETWEEN MAKE A ROUGk SUCTICN CDISC!-ARGE'AN IFrLCc C e GC-TO 162 IF(E(AREA*LE,.1e) ChT - IF(E(;AREA.LE .1) XMFC- X/FLCa-(NYL) CFS , CFC s CPFR1i*F- CPRV2 . CPRV2 iCFiV*iF CALL I-EAT t CPr CPCrSLPEMV#XINMvSLPEKVXINKV, icGARE-AJ tFPC,-T, Ti 162 TCISCC, TSLCTC.) TSUCTO -l = -lVC i CTr+ IF(AeS(I-ft-HREViLE.PTOL) GC TO 80 TRES, Tl, ANC 310 C kCFERTY ENERAL CCNVERGENCE SUBRCUTIPE C ;SE C C TC CETERPINE ENTERING TE A NEW GESS FCR PRCFERTiES P AND CYLINCER, GIvE CALL TRI4L( T1 ,3.,P1 FII,3,isHTCL, VsSS, T ) TE C vl a 51 = SS T = V T TI# CTiAVGGHTA 1 T WRITE(SECiN) lee OF TE T I AL REFR I G Cs, EGAREA CCNTINLE C C------.-ENC CTCN CCrLING AND INTERNAL HEAT TRANSFER-----. C FRITE(S5,c 4) Ic IF(AS(CLCFC-UPCF) LE*5k U) 82Z LiC.NTINLE 21e WRI TE({,J c CFCV = 'I ) AiJ _ - 1 ) (bs,723) i _ R ITE WRiITE TC 21E ) CrSV = L' ITE CC ICpLsK,J T2, P2j V2s 2c, s-VAP, ScE SVAP (5,5E7 ) CFr, CPCF,CHF AC, XI ( ,e ) CFPr v ,PS C RATE CN C CET EPIr, C CC~P THI E EF FECT CF CIL CIRCLLATICN PECk EF, ,i, CE C CALCLLATE TrE C ITH TE GAS 'CIL' (BTU/LM),p;ND THE TCTAL C PLPEC (KA) EGCIREELNT FO,' CCMFRESSCG PCAE; C cIRK NECESSARY C #GIL FCW TO COMFRESS THE CIL BEING .1 = (FSATL-Pi c *449Z/(778**57v6) = XMr*(wACT + xCIL*WCIL/(C1-XOL) )**C02928 C C C FINALLY, CETErhTNE CF TE RtRICENNT, C EFFECT FCSSIEE THE EFFECT CF THE CIL ON TE ETHALPY ADU FInD THE NET EFRIGERATION ' (Tu/ I C CALL CIL(NRsF1CrFTIGLEXCILs,1CCEsHIM) H30IL= .4'3TEaTC+ .IE,25*TSATC**2 -_Eh= XCIL*_CI, E C C X/(lo + (GjL*-XCIL)*HSAT - XGIL).thlr-043r) PRINT RESLLTS C mIT E( 5p i E10 XC T L WHHI-31" ARITEEti67O) XrP, GEJFUW C LC ' 15.75 311 COMPRESSCR TEMPERATURE FROM TE C CETERINI THE ExIT C AFFECTEC BY INTrNAL AS TRANSFER EAT C - c-RES = MhES G-T TRES + 2e TI. CALL TRIAL(NRTTr"2,gePSATC's3,RES,'lejVHSST) T T-IC hIC = FES FSATC PIC IF (TIC.CGE.2.e, ) mRITE( 54 WRITE(5,3e2) EIrTE(S5,2) TSATETSATCsPSATCTICJHICHlOEwACT CChTINLE CChTIhLE 350 4ee 31 3 X, FCkPAT()t~?TmtjF6.1,3X IP2t9,F6*2,3X,V2=I,F6o4, IsF6923Xs'S2"tF694,3XJ ltih2,',Fbp2,3X, HVAP ',6.) 2' SVAF TEMPERATUREEXCESSiVE***') FCARrAT(I *,*****CISCHeRGE 392 31Z ON tOTCk SPEEC DOES NOCT .****IERATICN FCrAT( PMN,=1El25 · 1 ' t RPM'1JEl251 1,ssCCNVEKGEFF-,EI25p LBM CIL/LBt' MIX XCIL.p'sFI,5#' 3E2 FCfirAT(I HIr=1,F7.2, REFL + CIL Ler kEFL/Lpf' 1' BTL/LOMI M 'IX') H3.-,,.F7.2,' IX 2., ' I 410 Jt 5iZ4 NOT' CONVEkGE**,*'*$) FCRfAT('w,**.,* * ITERATICN CN MOTOR COOLING EFFECT' E H I FCkiAT(7Fo1,2) 560 FCRMAT(' w**aITERATICN 57e FCRMAT(t CPC',F1e.*4' 1sF1Z.5#, v ** ******') TIC' PSATC TSATC TSATE FCFvAT('f ', DOES NOT CONVERGE ON STATES i FrCES NOT CCNVERGE ON ST.TL los' 550 DOES NUT' -MAX AND VMAX COES L ***rArcTU FCRMfAT(****..ITERATILN 1,it 54 CF RESIDUAL ws,RF-EXPANSICN C *W*L,.U*$*** ) CChVEA(E FCrP'AT(t list 440 CCNVEhGE*w ^*.'*s') FCEt'AT(' list 430 COMPRESSION DOES NOT' FCRVAT(I ****wNCN.ISENTRCPIC 4g W='Fb6,4 BTU/Lt M' I) ON CPO DOES NCT CONVERGE*****') DPDp='rFle4s DOPFRAC=' XMF=' ,F 155*5) 62Ek FGHAT( te t'FFSaF10E2,5X,'EFFXME=tJF10*2 CPFRAC='sF105) t ~UFS'F109,j .FIe2ESbX 63 FOR'A T (5X, v ;YN('=IF1.2s ' RPM [CELAYm',F0,5p IP";NLv'.,F10,_ DPCI'I POWMAX=,F1i0.5t 650 FCrAT( '1,X ,NCYLfI2sI,5X IVR'pJF1v35X 670 6S9 K DEGEES SDELAY' VD= Fi) tSL;PEfJFl-2} ,,XXfl'P1FO1,2p5X ' tCl.FT IJF1V..4 rp5Xs pGE"iF15'2 FCCs'T(1ei, %gXs,XtR-~Fl5.2 ' LE8/HR FCir-T ti ( t 7eO FCR*T(I x, CPC ,,FwF14' ELAC= ' F' *4 Sx SGIN CPSV , F 1¢ 4 ) EAS=vpF'ij4p, SGI Ns ' 312 EFFCntFI1e.4 FTtiFlv#4, ltJ' FC-',F14j 2' 72e FCRIAT(' **--****ITERATICN ssi**'') Pu 1,, t CChvyFGE 73 e FCRPAT( ' **--=iSENTRCPIC 731 FC S C ' CISCHARGE CCES NOT' CT CONVERGEC' CTCFF J='JI1, ' uF'. Iv1J ' lATt' i PkTC='PFif4,# I =' 1, I12) THIS FAILURE TO CCNVEFGE FCr'AT(' 732 IS NCN-CRITICAL' i,' LtLEiS T-E vLUES OF ICiC,KKANC J AE THE SAE AS' 2j ' T-E F INAL VALLES' ) 733 FGRCAT(' 74? FCMAT(' 7EO ip f* FCPflTATi 7e FCFT 770 F#CR'MT(, 1' ICCZ,=',IIet FINAL NOT CONvEGEC' CTGFF **,r****NCN-IsSENTfiCPIC * Tk='tfII#I' CF) C =' J,; Fi iT pZ4, j cT= :'=*Fle W' F lg,4' V' * CUTOFF='rl5,5) ' SCLT,'rFl{*,) 78 FINAL FINAL K=',I1v,' SCUTs ' F It, ssi i4s :'F 1 ,4, TI' 5'MAX=fPFb.5,1 VMAX='rF6.4P FCrs-,ATk' IYA'.,'*~' ' 1' tMX- t F8 c ' Pf'X 'IF8,4 I' EXCUT='Fi, 4, t U'AX=' VCLT.'Fl*4,' CLT-,F].4. SCT='FI.4j 870 I'TCT=',F1L~4.,' ,rNF=';FIt2 FC~RtT' 125 8_Z FORr 'i.T FCe ' 1 X 1I' FS; w>1t * I .ACT=,F1C4 I A XCLT= ,Flg,~ I =''j F o RpM=,F1.2,' P FCr'Tx LFF r ='F7.3,' FCR T( ' TlIu,/F72, F Tr=',F7.2 ' F IF7,J ' F j-T 'FS.3, * 2' 84e V"AXa';F-1 T=';F.Ejc2 ' ,o. U' V==' VMAX=t ;F& *4+ StrJXc'lf895J MAX=', Fr 4, e' TAX:', I VSEF=',F1U'4= ,F 10, P=':I;F1 'F'.4, ,11pE4) W TsF-2,' '., ' SS'',FC.5w5' 1FC1r'4T(' 82Z ;' tGC; E A LATU/LE T/LBt ) '. F7.3) LTIAVG =' Gr'C=Fb .3; FT/FT,**631, '84,' FCRrAT (bl4*.) 685¢ FCRTAT(' 1i t FAIL 86 ww 'w5w*,-NC-.-ISENTRGPICCUT-OFF SATURATICN' FC^RAT(' ' ) FAILS TC CNVEr(iEww**** 1 9ESEA;RC1 876e FCRItAT( 875 FCRrAT( ' 876 1g6?6 IPP L ' ='IFj .be b' 5 T SATURATION SEARCH' 'F1r'5. PFCFFN;TIS AT ENC CF CLT-CF Ts f o - FCRVAT( ENC *****ISENTRCPC CUT-CFF T CCrt'ERGE=w*ws**S'*) Ss J XjSF1.S) ) ' P STRCKE' ';F1.0b) 313" SUBRCUTINE OIL (NR,pTjXH1CEWp') C C FURPCSE C TC CALCULATE TE C IIXTLUES FCR REFRIGERANTS ETHALPY OF REFRIGERANT-OIL 12, AND 22 C C GESCRIPTICN CF PARAMETERS C INiPLT C N' REFRTCERANT C P PhESSLkE c T C C C C C C X NUMBER (12, OR 22) (PSIA) TEFFRATURE CF MIXTURE (F) ,EIGNT PERCENT CF IL IN THE TOTAL MIXTURE ENTTALFY CF URE REFRIGERANT VAPCR (BTU/LSM) At EAPORATC EXIT TEMP* AND PRES, - 1GOE OL TFUT a v EIG'-T PERCENT ThE I I,.PASL . C I, C LEAVTNG T a C ETHaLFY CF REFkIGERANT EFRIGcRANT4CIL EVAtzORaTOR (TU/LSr) MIXTit!E LAVING C C CF TTAL TIE LEFT IN MIX TURE REFRIGERANT-OIL VAPGRATOR ErREIARKS SLBRCLTINE C C IF(NR.EC.~2) e R I TE ( I CC C Z C C T REFRIGERANT Gn TC 15 12) ITE TC ThE I1 ) 20¢ a l(ALCG1~(F)e,293+2136ei/TR)/(1696/TR-4448)) 1'*(=2 ) GC 15 IS CALLED TC PRCVIDE SATUNATICN CF IF(hRE6 e STPRP STATE PRCPERrTIS IWRITE 5 TR = T + 46e*e T .EZ FK P*o,7e31 Wa (ALCGlkF(PKi=5.E57+117767/TK)/(98.753/TK TKa 5.C*(T2.0)/9.e 1) ** ("2,e) IF(,GE.L.0)} Z IS TE iGCNT PC'LN; CF TCTAL + 273.16 -. 558) ,9999 CF OIL ANC REFRIGERANT LIGbID PER IXTURE LEAVING TE EVAPORATCR -CIL = 4+:3*T +_ e25*T**2 CALL SATFhF(Ih'TJPSAT + 15,75 VFvG~HLIG,,HFGPHGSFSG) "Z (1,'-)'fCTL + *I. r1l0 24 a ZHZ + (c'-Z)*HiCE FCREAT( *ws,.ELkERCR I RET.;.N SUBROUTINE OIL *******' ) 314 FUNCTICN EFFl(Pp) C C PURPCSE rc ESTIMATE PERCENT OF C C C CTCR IhCCTIONh C C EFFICIENCY AXIrUM S A FUNCTICO LOAF FCR SCUIREL CAGE CTCRS CESCRIPTICN CF PARAMETERS C INLcT C C CLTFUT * V .e IF(PP.OT 1 * F P fLT IF (PP LT T C ) 5e PP ) * ITF ( I WiITE, j1) ) kITE (I W ITE 1i1 ) PP ) FF = 6. 65*Pp 1.3PP + 555 ; FFIr :F (P.CT 'IM) . Ze 3 Og) FFFM ;FFr ',2CCQ iF(PFRCT..4C2) 1F'FPrCGT..6i2) IF(PP.GT.8) 5e EF;' .J TL,1 122 RETLN lee 11e 120 FOCirAT(' ***mTCR FCfirAT(r ** *375wPP+ *,74 85 '= .1*PP +95 + 17 a -. 25PP PP PWEtR EXCESSIVE PP=,E125'****') rTCR PChER TO LCW- 1, '' PP =TE;L2 5 w-*=c'rTCR FC~rAT( ENC tPP, 5 P P LTT RE T L R N 6R fE( AXIMUM PCGER CF PCTCR EFFICIENCY 'EFFr' IORITE IF PERCpNT - rTOR IEFFICIENTT' $''***') PCAER IS NEGATI VE PP='E12.b '**' ) 315 SUERCUTINE HEAT(.CPS,CPD,SLPEMV,XINMVJSLPEKVJ XINKV ITCISCCI TSUCTIUIFAREAsXMPCQHTTCISCCITSUCTO) C C PFRPCSE C C MANIFOLD HEAT TRANSFER TC ESTIMATE SLCTION-CISCHARGE CGFPRFSSCR iN T C C ARAVETEkS CESCRIPTICN CF INTS CFS C C C C EAT AT CCNSTANT PRESSURE CF THE GAS IN TE SUCTICN MANIFOLD (TU/LLw-R) SPECIFIC EAT AT CCNSTA.>T RESSLRE CF -SECIFIC - GAS IN THE CISCIAriGE SLPEM' V & XINMV CCEFFICIENTS C C C SLPEK.\V & X INV MANIFOLD FOR VISCOSITY VAPC.R CCEFFICIENTS - CCNDUCTIVITY C C TSLCCT C TCICC I- IA- C C OF GAS ENTEfING CYLINDER C C FCR TEFrAL CF VAPOR SCT. TEFP. CF GAS ENTERING DISC. Ei-LIVALENT ANIFCOL (F) ANIFLGC (F) HEAT TRANSFER - AREA FR CF SEE GF AREA) UNITS FOR UNITS (OT ExPLANATION MASS FLCW RATE CF REFRICERANT PER xrvFC C TFbP. (T/Li-mRK) (LbM/HR) OUTPUTS C TSUCT( G- C CHT C TEIP, OF GAS LEAVING SCT MANIFOCLDC (F) GAS LEAVING DISC. MANIFCLD (F) TFF*OF ANIFOLD HEAT TRANSFER SbCTIN-DCISChARGE (PTU/LBe) C 5 IWRITE TCISCI - 2, T- 5 CT C CF GAS LEAVING C ITERATE C ThE CCRRECT HEAT TRANSFER CC 52 I a 132 RATE CISC. MANIFCLD I- FOLND CT T T Ch TEMP. TSLCTO - TSUCTI + (TGISCI-T)3CPC/CPS CTA = TCISCI - TSLCTC CTe CTLr = T = - TSUCTT (CTA-CTe)/ALOG(DTA/CTb) TSAVG .= (TSUCTI + TSUCTO)/,o TCAVG (TCISCI * T)/2. C C C C C EVALLATE REFRICFRANT XMUS XMLC PROPERTIES VISCCSITY (LPM/(R-FT) XKS & XKC - TERMA. CONCUCTIVITY (TU/HR-FT-F) pRANCTL NtrBER PRC & PRS .XMLS = LPErv*TsAVG + xINrV XVLC SLFEMV*TcAVC * XINrv UNTIL 316 SLFEKV*TSAVG +XINKV XKS XKC = SLFEKV*TC4VG + XINKV XStCFPS/yKS PRS *63) FST=4 ./( o.XKsFRS*I.6*(A./XPUS) F'CT=3./(.s 48XKE*RC**e6*(6/XUC)**63) - T) X)FC*CLui Tr;CI Xt°PC*w6*E(-ACTLY/(FST+FCT) G GS ).LE,(. IFA(S(CQS Ie=)) GC TC 62 IF(((CG-C).uL*2.).ANh.(I.EG.1)) CT C lF(CTocTis) 42T IF(C-CS) 4CALt}4 =' T + CT 5E CT = C T/ CCNTINLE 35 GC TC a T * -DT 35 Z /XYPC 60 CGT TCISCO T !¢ RETbLN FCNrAT(t *****SjtEROUTINE EAT CCES NCT CONVERGE****') 317 APPENDIX F REFRIGERANT - OIL SOLUBILITY Solubility of oil-refrigerant mixtures has been discussed by Bambach, Spauschus , and Cooper3 Many refrigerant-oil mixtures, such as R12 and R22 are miscible over the entire range of concentrations from 0 to 100%. BambachI has found that the solubility of R12- oil mixtures may be described by the following expressions: -1/2 (A) Log,, () -J.U - (-1A2 (1177.67[5.0057- .550 w - T T' ) 98.753w J. oC 2 (B) Log1 0 (P) = [ (A) ] - .002338 (- .6) - .000075](T- 273.16) Where: P = pressure (kg/cm2) T = temperature (OK) w '= bm refrigerant/lbm liquid mixture Refrigerant 22 behaves slightly differently than refrigerant 12 in that refrigerant 12-oil mixtures remain a single phase throughout the entire range 0 to 100% concentration. R22-oil mixtures, however, separate into two distinct liquid phases above certain concentration limits. One phase is oil-rich, while the other phase is refrigerant- rich. We are concerned here with the amount of liquid refrigerant left in the oil at the exit from the evaporator, and the fact that it in two phases is of secondary importance. is For this reason, it has T > C 318 been assumed that an expression similar to the one described by Bambach for R12 also holds for R22. (C) Logl 0 (P) = -1/2 a- bw That is: [C + dw-1/ 2 C dT The necessary constants have been determined to be as follows: a = 6.293 b = .4448 c = 2136.0 d = -169.6 Where P = pressure (psia) T = Temperature (R) For simplicity we shall assume, even for R12, that the solubility may be described by a single expression of the form of equations (A) or (C). Comparisons of predicted results with actual solubility curves are given in Figures F-1 and F-2 . Expressions (A) and (C) may be rearranged to solve explicitly for an expression of function of V P and T = for R22 m P psia T R w as a 319 -2 [Loglo (P) - 5.0057 + 1177 67 9 753 -T.55_ T W-= for R12 k P=- T OK References 1. Bambach, G., "Das Verhalten Von Mineralol -F12-Gemischen in Kaltmaschinen", C.F. Huller, Karlsruhe, 1955. 2. Spauschus, "Vapor Pressures, Volumes, & Miscibility Limits of R22 Oil Solutions", ASHRAE JOURNAL, Dec. '64, pg. 65 and also ASHRAE TRANSACTIONS, Vol. 70, 1964. 3. Cooper, K. W., and Mount, A. G., "Oil Circulation - Its Effect on Compressor Capacity, Theory and Experiment", 1972 Purdue Compressor Technology Conference Proceedings (Purdue Research Foundation, 1972.) 4. ASHRAE GUIDE & DATA BOOK, Systems & Equipment (New York: American Soc. of Heat, Refg., & Air Cond. Eng., Inc., 1967) pg. 265-285. 320 P r e s s u r e (psia) 0 10 20 30 40 50 60 70 80 Weight Percent Of Refrigerant In Mixture 90 __ 100 90 100 FIGURE F-1 P r e S s u r e (psia) 0 10 20 30 40 50 60 70 80 Weight Percent of Refrigerant in Mixture-- FIGURE F-2 321. APPENDIX G COMPRESSOR DATA Carrier 06D-824 Compressor The 06D-824 is a relatively large, semi-hermetic refrigeration ) compressor, having a surface to volume ratio per cylinder. of about 276 (in)- 1 The difference between a semi-hermetic and a welded hermetic compressor is that a semi-hermetic unit is bolted together, and can be disassembled for servicing. A welded hermetic, as most smaller refrigeration compressors are, cannot be serviced, but rather is replaced if failure should occur. Information concerning this nominal 9 ton compressor has been provided by Carlyle Compressor Company, a Division of Carrier Corporation. Data for use in the compressor simulation was as follows: Synchronous Motor Speed = 1800 RPM Initial Guess for Actual Motor Speed = 1750 RPM Refrigerant = 22 Displacement Volume (VD ) Clearance Volume Ratio V = min 3 2.273 x 10-3 ft /V D = VR = .05 Number of Cylinders = 6 Superheat Base for Capacity Rating = 15°F Subcooling Base for Capacity Rating = OOF Ti ~is = 94% n = 96% % Motor Coolingech % Motor Cooling = 85% 322 APD = 25 psi APS = 5 psi e =0 AT -- AT 0 = O suct-dise H.T. % Oil Circulation = 0 Maximum Power Output of Compressor Motor = 11.64 kw Carrier 06D-537 Compressor The 06D-537 is a large, semi-hermetic refrigeration compressor, having a surface to volume ratio of about 2.49 (in) per cylinder. It should be noted that this nominal 14 ton compressor is a larger version of the 06D-824 compressor, having the same bore, but a longer stroke. The 06D-537 compressor is used in the Carrier Model 50 D Q 016 Heat Pump. Data for use in the compressor simulation was as follows: Synchronous Motor Speed = 1800 RPM Initial Guess for Actual Motor Speed = 1750 RPM Refrigerant = 22 Displacement Volume (V D ) = 3.522 x 10 Clearance Volume Ratio Number of Cylinders Vmi/VD VR ft .05 6 Superheat Base for Capacity Rating = 150 F 323 0°F Subcooling Base for Capacity Rating. nis = 94% nec= 96X% Z Motor Cooling = 85% AP D - 25 psi aPS = 3 psi. BD= 0 s AT suct-disc = 0 H.T x Oil Circulation - 0 Maximum Power Output of CompressorMotor = 16.89 kw 3-Ton Welded Hermetic Compressor The manufacturer of this compressor wished to remain unidentified, but has provided the necessary technical information on this nominal 3 ton refrigeration compressor having an (-) of about 3.44 (in) Data for use in the compressor simulation was as follows: Synchronous Motor Speed 3600 RPM Initial Guess for Actual Motor Speed Refrigerant = 22 VD = 1.15 x 10 -3 ft3 VR - .062 Number of Cylinders = 2 - 3500 RPM 324 Superheat Base for Capacity Rating = 200F Subcooling Base for Capacity Rating = OOF is =90% is =ech 96% m % Motor Cooling = 85% APD = 25 psi AP S = eD = 10 ATDC eS =15 ABDC AT 5 psi suct-Disc = 500 F H.T. @T = 10F evap , sat T = 1200 F cond sat % Oil Circulation = 5% Max. Power Output of Compressor Motor = 3. kw 325. APPENDIX PARAMETRIC STUDIES ON CARRIER EFFECT OF VARYING e APD I 10 psi Tsat -T sat evap APs - O Change in COMPRESSOR lmech 7. Oil .96. ATsuct = 0 O %-Motor = .85 cooling Change in Power Flow or Capacity cond 06D-537 FROM 1 PSI TO 5 PSI WITH: rls 94 -O D H Change in Overall Compressor Efficiency (%) (%) (Z) 50 -- 145 50 - 120 50 - 80 ·I - - -5.0 -5.8 -1.7 -1.6 -4.7 +206 20 - 145 -9.3 -20- 120 -9.1 -8.3 20 - 80 -10 - 120 -10 - -4.8 . -19.9* -17.5* 80 * - Due Mostly to i i~~~ i Tsat = 1 psi D -0 - is - 145 50 - 120 50 20 - 80 - 145 20 - 120 20 - -10 -10 -5 -11.5 -6.4 -6 -8 FROM 10 PSI 80 - 120 - 80 * - DueHostly to ~mech Z Oil .94 Change in Flow or Capacity . 50 -4 -. 9 8 cond evap - | -3 -3.8 8 =0 T -5 - - Density Changeof Suction Gas at Low.Pressure EFFECT OF VARYING APD AP -2 -2 Change in Power (%) (%) -1.8 -2.9 -1.3 -2.1 -2.1 -1.9 -3.8 -3.6 +3.7 +5.3 = to 30 PSI WITH: .96 ATs suct O % Motor =0 = .85 cooling Change in Overall Compressor Efficiency (%) -2 -5 +19.9* -12 +1.4 +3.2 +9.3* +.9 -3 -3 -7 -3 +4.7 -6 Increase in CompressionWorkAt low Pressure Ratio 326 EFFECT OF VARYING es FROM 00 ABDC TO 200 ABDC WITH: T sat evap AP = 1 psi eD = 0 n APD D = 10 psi Tis= % Oil = 0 - T - 145 120 80 145 120 80 - 120 -4.1 - 80 -3.8 -- 50 50 50 20 20 20 -10 -10 .- APD T =10 T sat cond sat evap 20 20 20 - 145 120 80 145 120 80 -10 - 120 -10 - 80 50 50 50 (z) -3°2 -3.9 -3.4 -3,2 -306 0 -302 0 -3.8 -3.0 -1 eD -3.9 I 0 0 0 00 ATDC TO 10 ° ATOC WITH: =0 nmech 96 % Oil = 0 Tis= .94 :is AT suct =0 % Motor =85 Cooling Change in Flow or Capacity -2.8 -2.0 -1.2 -5.4 -3.9 -2.1 -8.1 -4.6 0 0 -306 FROM (z) - Change in Overall Compressor Efficiency -2.7 -3.0 -3.1 -3.7 psi psi % Motor = .85 cooling Change in Power (%) -- EFFECT OF VARYING aPs = 1 .94 Change in Flow Or Capacity sat cond ------ AT = 0 mech - .96 suct -- Change in Change in Overall Power Compressor Efficiency (z) -2.8 -2.1 -1.2 0 -4.5 -1 -2.6 -1.8 -5.8 -2.7 0 0 0 0 -1 -2 327 nis EFFECTS OF VARYING FROM 94% TO 98% WITH: _ AP S Tt = 1 psi - 1.0psi - evap T sat cond __ e - o eD O mech 96 % Oil 0 AT % Motor or Capacity (Z) Power (%) Change in Overall Compressor Efficiency (%) 50 50 50 - 145 120 80 +1.3 +.6 +.1 -7.1 -6.3 -4.8 +6 +5 +4 20 20 - 145 120 +1.5 +1.0 -7.9 -6.7 +6 +6 20 - 80 +.3 -5.3 +4 -10 - 120 +1.9 -8.9 +8 -10 - 80 +.3 -5.5 +4 APs AP D . psi s -=0 - 10 psi Tsat evap Tsa cond mech 0 D 50 - 145 50 - 120 .50 - 20 - 80 145 20 - 120 20 -10 -10 - 80 120 80 FROM 94% TO 98% WITH: Tis .94 % Oil -=0 Change in Flow Change in or Capacity Power (z) +1.7 +1.3 +.4 +2.2 +1.6 + .9 . +2.4 +1.4 .85 cooling Change in Flow Changein EFFECTS OF VARYING O0 suct (%) -4.8 -4.6 -3.9 -4.0 -4.3 -4.2 -4.1 -3.7 AT =0 % Motor = .85 cooling Change in Overall Efficiency (z) +4 +5 +3 +4 +4 +4 +4 +3 --- 328 EFFECTS OF VARYING % MOTOR COOLING FROM 80% TO 100% WITH: AP 1 psi s APD T sat evap = 10 psi - T sat cond e s =0 ni = .94 0D= 0 qmech = Change in Flow Or Capacity Change in Power (Z) (z) 96 % Oil = 0 AT = 0 suct Change in Overall Compressor Efficiency (%) -.2 -1 -1 0 -1.7 0 -1 -1.1 -.8 +.1 +0o 0 0 -1.7 -.9 -.3 +.1 -1 -1 50 50 50 - 145 120 80 -1.5 -.8 -.3 20 - 145 20 20 - 120 80 -10 -10 - 120 80 + .3 .3 EFFECTS OF VARYING % OIL CIRCULATION FROM 0% TO 10% BY WEIGHT AP = 1 psi APD = 10 psi T sat - evap T sat cond s = 0 D = 0 Change in * Capacity () = .94 = 96 Change in * Power (z) % Motor Change in Overall Compressor Efficiency (x) - 145 120 80 -13.3 -9.6 -5.5 +.4 +.4 +3 0 0 0 20 20 - 145 120 -15.2 -11.1 +.4 +.3 0 0 20 - 80 -6.6 +.2 0 -10 -10 - 120 80 0 0 * Oil Circulation Affects Evaporator Capacity, But On Flow or Power = .85 ATsuct =0 50 50 50 -12.2 -7.5 Cooling as Little Effect 329 EFFECT OF INCREASING SUCTION GAS SUPERHEAT BY 300F ABOVE THAT DUE TO MOTOR COOLING AND OTHER EFFECTS WITH: 1 psi AP8 APD=10 psi Tsat - Tsat evap cond 8 is -94 .= 'D 0 120 -10 - 80 sat evap 96 Change in Flow Change in Or Capacity Power . () -10 - nmech -6.9 -6.6 z Oil - 0 %XMotor Cooling .85 Change in Overall ·Compressor Efficiency (Z) (%) -. 5 -4 -5 0 - > OOF Amount of suction gas superheat due to suction-discharge heat transfer is considerably less than that at the low suction-high discharge pressure (high pressure ratio) condition given above. 330 APPENDIX I DETAILS OF AIR-COOLED, CROSS-FLOW CONDENSER MODELING Details of the general air-cooled, cross-flow condenser model, 'EXCH', and of the special case, finned tube condenser model, are given in this section, followed by computer program listings for each. General Model 'EXCH' The effectiveness-NTU method of heat transfer analysis is described below: qactual a4 poin 4jCain max possible C (T 4 (Tin ~ -T~ out (T ( in in Tc in ~ c (T out C (T min H in Where: 4 = Heat transfer rate £ = Effectiveness CH = ( C) of the hotter fluid CC = ( Cp) of the colder fluid = Mass flow rate Cp = Specific heat at constant pressure Cmi n = the smaller of TH CH and CC = entering temperature of the hotter fluid in = exit temperature of the hotter fluid TH out T - T in ) c in 331 TC entering temperature of the colder fluid TC uX out exit temperature of the colder fluid -. -Cin In general, effectiveness can be expressed by a relation of the form: c in -f ,NTU) max Where: Cms - The larger of CH and C¢ AU NTU min AU Overall conductance for heat transfer = A general expression for overall conductance, allowing for the possibility of an extended surface on the coolant side can be developed as follows: di coolan separating wall conden medium P.- side dQ -UdA AT - V dA (TR - 1 Ud rn o 1 h + dA c i . Tc) 1 hdAH T assuming resistance of material separating fluids is negligible 332 Where: = overall surface efficiency of extended surfaces, including contact resistance, as described in Appendix J. d4 = local heat transfer (Btu/hr) = unit heat transfer area on coolant side (ft2 ) cH.T. dA unit heat transfer area on condensing medium side (ft2 dA.uT. ) .T. hC - heat transfer coefficient on coolant side (Btu/hr-ft2-°F) 1 hC 1 hfluid hH E scale heat transfer coefficient on condensing medium side (Btu/hr-ft2-opF) 1 1 hH 1 hfluid hscale The general expression for NTU is hence: NTU = C 1 no hc dA h min dAT or NTU= C + [] o where: ae- c c heat transfer area on coolant side/total heat exchanger c volume (l/ft) 333 heat transfer area on condensing medium side/total heat exchanger volume (l/ft) Cmin (di Cp)mi = n The procedure for determining desuperheating, condensing, and subcooling region performance, as shown in the flow diagram in Figure I-2, is as follows: Determine NTUtp AOM = NTU htp dA Where: HHT AOM dit c 'tp' = subscript indicating two-phase region Cp = specific heat at constant pressure for the colder fluid d ic = local flow rate of coolant (LBM/HR) Then: -NTLT tp = 1 -e tp Next, determine the bulk superheated vapor temperature 'Tds at the end of the desuperheating region when condensation begins. d4 = hHv dA (Td - T ll) 334 also dq4= UdA(Tds Tc ) in Where: hH = single phase vapor (superheated vapor) heat transfer v2 coefficient on condensing medium side (Btu/hr-ft2- F) Twall = saturation temperature of the condensing - TH sat medium (F) TI = *in entering temperature of the coolant (F) Equating the two expressions for T -(Tds Hsat) = d we get: % a1C hdhin (Tds - T OHHT ) -in] v rearranging we find: [(TH ds sat ) (RES) - Tc (RES - 1] Where: RES - + a c h h Tl C CO o Now the driving enthaply differential for heat transfer in the twophase region hfg I'[fg h fg" fg can be determined: PH H, -sat ) (Tds TH ( - X3) 335 Where: h latent heat of vaporization of the condensing fg medium (Btu/lbm) Cp = specific heat at constant volume of superheated vapor on condensing medium side (Btu/lbm-°R) X3 = exit quality of condensing medium, if we choose to study cases of incomplete condensation. Next, we use the definition of effectiveness to determine the amount of coolant passing over the two-phase region of the heat exchanger: (& ) Ctp (hf") (CEtp) Ptp (Cp) Pc (THsa t Tcin) sat cin Where: = total flow rate of condensing medium (lbm/hr) The fraction of the heat exchanger 'F tp ' which is used for the two- phase region is hence: mc F = tp Where t m = total coolant flow rate (lbm/hr) Now we seek to determine the fraction of heat exchanger which is required for desuperheating. required, as follows: 'F' , An iterative procedure is 336 - Guess F m = (F) (c) = (&c ) (C ) sp C Cp sp CH sp sp = sp (Cp ) vv = C . min C (H) c Smaller of = max Larger of C c and sp 1 CH sp and C H sp sp [ nOaHah + ac hc 1 SPy (F) (AH ) U_ tot Cc ht 1 (Rto t ) (Cmin ) tot mmn C . = XE f (T -I CHHin * rxF , NTU) min max = C (T min Hin * -If c, - ,,,xF XiF Tds) -T ) Cin . reneat Where: t Csp = flow rate of coolant region (lbm/hr) assin over the desterheatinv 337 T - temperature of superheated vapor entering condenser "in (°F) R tot = overall resistance to heat transfer in the desuperheating region M cross-flow effectiveness as determined from the proper eXP expression or chart. (See Appendix J for cross-flow effectiveness, both fluids unmixed) * = effectiveness as determined from the definition of effectiveness $Aa = total condensing side heat transfer area (ft2 ) 'sp' - subscript indicating single phase vapor region F 1 -F-F Ht' Then: sc tp Where: 'sc' If F sc < -. = subscript indicating subcooled liquid region O , then there was incomplete condensation in the two- phase region. In the present model, calculations are terminated if incomplete condensation occurs. only slight modifications, of incomplete condensation. on X 3 , the exit quality. It is possible, however, with to use the present model for the case This is done merely by iterating 338 If F sc 0 , determine exit temperature of the subcooled liquid: > CH sc Cc ) = (H) = (Fsc) (C) = smaller of (Cp ) (C SC C mln CH and 3C larger of = C max CH SC and SC + R tot U - SC Cmin max = SC (t) , NTU) max SC = TH out 1 C (Fsc) (E:XF TH h 1 (Rto )(Cmi tott inn ) _ .'TV XF CC S¢ a 0C 14 CC ) (Cmin) CH sat (TH -T sat ) in SC Where: = temperature of subcooled liquid leaving condenser out (°F) C = specific heat at constant pressure of subcooled liquid (Btu/lbm-°R) 9.liquid (Btu/bm- R) 339' Finally, we can determine heat transfer rates and exit coolant temperatures for each region. C= C (TH sc =Qp I Qsp tH (Btu/hr) sat out hfg" CH (Btu/hr) (T sp T ds) (Btu/hr) in Qtot= QC + Qp + QP tot sc tp sp T (Btu/hr) + T CDout sp Coutt cc sp (hc (oF) Cin )(Cp Cin QS T +T(F) T + T Cout SC CC (°F) Ci SC Qtot Clout () (F) (Cpc Cin avg For more information, see comments in the program listing for subroutine 'EXCH' at the end of this section. Modeling a Finned Tube Condenser The geometry factors necessary for use of general model 'EXCH' are: aH ' ac , AOM , A , AC AC , tube condenser case, shown in Figure , and FAR. -1, the above geometry factors are developed as follows: h = (NP - 1) s + 2 (2) it = (NT - 1) w + 2 (2) (NP) (s) = For the finned (NT) (w) 340 A Cflow = A . --NP ( - D) IOw A Frontal a c =Ai air L [1 -(6) (FP)] = (h) (L) = (NP) (s) (L) frontal = a. air Ar ir dA. irw A . dA. air air frontal frontal -D "A = S = [1 - 6 (FP) D 2 A Cheat A air heat trans = (NP)(NT)(L) {[(s)(w) - trans ](2)(FP) +[1-(FP)(6)](Tr )} 0 = (h) (L) (t) = (NP) () Volume 4 (L) (NT) (w) of heat exchanger D2 airht c volume (S) (w) 2 ITD air = ht fins only 1 (2) (FP) [(5)(w) -4 (2) (FP) [(s)(w) - 0 j + [1- (FP) (6)1 ( D ) 341 2r D Afins (2) (FP) ht ht FAR £(2) [(s)4 (~) ) { (2) (FP) [(s) (w) - total -X 4 r D Aair ht AHh (s)(w) - cond. ht ' ( NT) () (Di ) (L) ] L - ] + [1 - (FP)(6) ]( (NP) inside olume (s)(w)Di volume (s) () i 4 flow dAht AOM - (NT) () dC (Di) = (NP) (dL) dA C (pair) (CFair)( Iaow air But G air = air Aair A air (NP) (s - Do)[l - 6 (FP)]L flo A (NP) (s - Do) [I - 6(FP)]L A (NP) (s) air fromltal Hence (NT) () ,Am (Di) (NP) (dL) as cA A dL) (~P)() () -- (L) D )} 342 (NT) () (Di ) (GA ) () (s) Having determined the geometry factors, the procedures for determining total performance, as outlined in the flow chart of Figure 1-3, is as follows: Split the condenser up into equivalent sub-circuits. c c N sect AH sect A ht Hht Nsect Where: N sect = Number of parallel flow sub-circuits in the heat exchanger Then: Using thermodynamic properties corresponding to the states of interest, determine the heat transfer coefficients as described in Appendix K. Next, use general condenser model 'EXCH' to determine performance, for the given geometry factors, temperatures, and flow rates. 343' And, using results from 'EXCH', Determine the length of the desuperheating, two-phase, and subcooling regions: (FP) (Ait) (ft) (two-phase) Di) DZTP ) (F) (At DZV (ft) (desuperheating) (R D) = DSL DSL (AIh ) t ) (Fs) (ft) (subcooling) (r Di) Where: Di inside diameter of tubes in heat exchanger - Determine total pressure drop 'PD' as described in Appendix L. Convert results back to total flow notation mc -& mc Qtot c (N sect Qtot ) sect) Finally, using the value of total pressure drop through the coil, determine the saturation temperature of the condensing medium leaving the condenser. If the drop in condensing temperature is greater than 2 F, repeat the analysis using T satin sat avg satout 2 For more information, see comments in the program listing for the finned tube condenser simulation at the end of this section. 344 ATR 6 I FLOW ,0W I Flow Sub-circuit N -< D o - _ -i sect ~ = 4 as shown tV tt - -- N N< i S 2 FIGURE I-1 DIMENSIONS FOR FTYED S TUREF HEAT EXCHANGER WITR STAGGFRED) ROUIDM TURFS AI h FL W - W 345 FIGURE 1-2 FLOW CHART FOR GENERAL CONDENSER MODEL - 'EXCH' art Input Geometry factors, heat trans. coeff., flow rates, temps., thermodynamic prop. , & Determine NTU & effectiveness in two-phase region Determine Bulk vapor temp. at end of desuperheating region ,~~~~~ Iterate using NTU method, to find fraction of heat exch. used for desuperheatinR Determine Two-phase fraction of heat exch. . I1 . . " No -. " sd condensation compiete-! Yes F_ _ 4' Determine Heat trans. in subcooling region using NTU method I Determine Total heat trans. & exit states L. 346 FIGURE 1-3 FLOW CHART FOR FINNED TUBE CONDENSER MODEL Define Constants for thermodvnamic properties and heat transfer coef. r - - I Reoetitive loop For changing input data __ > Input Tair ,TH irin CFM ir T , satM , DDimensions in Calculate geometr factors Repetitive loop Forvarving Tir Convert to parallel-flow sub-circuit notation & analyse only one of the circuits I1r Calculate hai r Determine Overall surface efficiency - - - 347 - - r Repetitive loop For varying refrigerant flow rate Determine Saturation properties of refrigerant 1l- I Determine Condensation two-phase heat trans. coef. I Determine Single phase liquid heat trans. coef. I Determine I I Determine Single phase vapor heat trans. coef. Use general model 'EXCH' to determine heat trans. performance (See flow chart for 'EXCH') --I _ _ I _ I Determine Pressure drop through heat exchanger Is drop in sat through coil Yes sat H saT t ' t ave avg I ou 2 348 I L --- _I 349 SUBRCUTI% E EXCHkO'ACrrALFARALFAATHTCHFG) C C PLRPCSE C C C C C TC ETERMINE TE HEAT TRANSFER AND RESULTING TErFERATbHES IN TE CCOCENSERI GIVEN ALL OF TE NECESSARY CCFFFICIENTS AND CThER CETAILS CF PArAMETERS CESCRIFTICN C C INPiLTS MEAT C EACHANGER - ACP GEOrETRY APEP/LNIT C C C ALFA C - C C C C - HEAT TRANSFER FLCW RATE AIR (SG FT-hR/Ler DRy AIP) Aj FkA REFRIGERANT (REFRIGERANT FAT TRANSFER AREA/TOTAL ALFAA - EXCHAN'I-k/FTl AL.FHA AIR (AIR ARHT TPTAL TOTAL - SIDE NLIT REFRIGERANT sILE VCLUME CF kLFG6 SIDE SIDE VOLOE CF EAT EAT TRANSFER AEA/ EAT EXCHANGER-1/FT) HEAT TANS* AREA (SQ FT) C C HEAT C HA - ATR SIE EAT TRANSCCEe(B6TU/HR-SG C I-RTF - RFF TC-FHASE C C hRSFV - TRANSFER C hRSFL - C C CEFFICIENTS SICE REFRIGERANT COEF., (adTU/e-SQ FT-F) pRCPERTIES C TRI - TFrFP C C C TH - SATLRATiO CCNDENSING TEP GOFREFG, LATENT ENTeALPY CF VAPOIZATION TrE EFNIGEHANT (BTL/Lb') SPECIFIC EAT Ar CCNSTANT PRESSURE C C C * HFG CFRV CF REFGO CF TfE SPECIFIC ENTERING CONDENSER EFRIGERANT VAPCO (TU/LEM-R) hEAT AT CCNSTANT PRESSURE CPRL - C X3 - ExIT C x - rASS FLCO RTE C FT-F) TRANS. CrEF. (eT/hR-S FT-F) RFF* SICE SINGLE PASE vAPOR HEAT TRANS COEF. (eTU/hR-SQ FT-F) RFF SE SINGLE FPrASE LIOUID HEAT TRANS, C EAT THE EEFRISEAANT UALITY LIULID FROr OF TE (F) (F) CF (BTU/Le-R) CCNDENSER EFRI(ERANT (LBM/FR) C C C AIR PRCPERTIFS CPA C C C TC xrA - SPECIFIC HEAT AT CONSTANT TiE AIR BTL/LeM~-) TFP MaS PRESSURE OF AIR ENTERING CCNDENSER (F) FLCW RATE OF AIR (LBM/HR) C C CTHER INFPTS C r - AN INDICATOR (NOT SED ERE) CF 350 SEFFX C SURFACE CF FINNEC EFFICIENCY - SitRFACE - STNGLE PHASE VAPOR FRACTION HFAT EXCHANGER SURFACE - TC-PHASE C C C C CLTPLTS F FTF C C FRACTICN GF TCTAL HEAT ExCHANGER SLRFACE FSC C C C C C C C ;SP - ExCtANGEN SRFACE HFAT TRANSFER RATE IN SINGLE PHASE GTF - GSC - TACSF - C C C TACTF - C TACSC - TAC - TRC - C (TU/HR) TO-PHASE RATE IN RwGICN (ETU/iN) HFAT TRANSFEn RATE IN SBCOCLING REGICN (BTu/.PR) F SINGLE PASE ATk TEMFERATLRE CUT VaPOR RICN AI TErFEkATLRE (F) RFICN F) CT F TWCO-PHASE CF SUBCOCLING CT TEMPERATLRE ATh (F) IXEC AvERAGEP TE C EGICN FPAT TANSFER RFcICN C C HEAT Si,CCCiLING PFCKR C OF TOTAL FRaCTICN - C C C OF TCTAL CCNCENSER TFfPOF AIR TEMPERATURE LEAVING (F) REFRIGERANT LEAVING HEAT EXCH,(F) REMhARKS C SLBRCLTINE ExF IS CALLEO By THIS PROGRAM TO C c C CETEFRIINE TF EFFECTIVENESs IN CROSSFLOW METHOC (THIS PFRGArA USES TE EFFFCTIVENESSNTU EAT TRANSFER PERFCRIANCE) FCR CALCULATTNG C CCrrChN CFaIHA SFFxRSPVFrSPhRSpLCPRL, IX3 TI, TP 1TACiTrC, AHT CISP F FTPFTPIPFS GTP, CPRVXMRtMA SCP TAOSP, TACTP, TAOSC, c C CETERVIrE NrT ANC EFFECTIVENESS FOR TO-PHASE RGICN C XNTUTF=AC/(CFA*(ALFAR/(SEFFX*HA*ALFAA)+1,0/HRTP)) ETF a 1i9 - EXFt-XNTUTP) RES = 1 + RSpV*ALFAR/(HA*ALFAA*SEFFX) C TE REFGTFP.f'TRVDS' C FIhC C CESQPEkHEATIN C (F) AT THE END OF THE SINGLE PHASE VAPOR REGION C TRVCS (T=REES IF(TRVCS*GEoTRI C C TC)/tRES-lgc! TRVDS TRI FG CrLBLE PRIME CALCULATE CRIVING ENTHALFy DIFFEREnCE HFGDPf' THE EFFECTIVE REGICN IN THE TC-PHASE 351 FFGD'P (FG XMATrP + PRV*(TRVCS - TH))*(.*-X3) XR*HFGnF/(ETP*CPA*(TH.TC)) a kRIrTE(5 57Z) XNTUTPETP*T RVDSjiF GCP,XATP F = 2.g CA CR 'i 1.e =' 1.e IFASTHvCS-TFRT)LE,20) IF(X3.GT.ge*) G TO GO TO 60 1e0 PS ias co P'R N PS a' C ITEitATE C C C C TC FIND TE SLFACE LSED FCR TE VAPCR REGICN FRACTION F TOTAL CESUPERHEATING HEAT EXCHANGER OR SINGLE PHASE C CF 5 S "'sg CC 51 Islip.I5 F F + CF XPASF = XA CA XASF-CPA CRfi X*CFiV RTCT (IPAFAR/(.EFFX*AA.ALFAA CALL ExF(TCTCACRP,ClINjEXFR' + 1.*0/RSPV)/(F*AR-T) EXFuCH*(TRI-TRVCS )/( CMIINS TRTI-TC) RIFrE, si ) FxrA AirrT XrASP RITrE(5, ') CA,CRpCrIN aRIZTE(5,*t35) EXr,EXFSPRPS IF(ABS(EXFR-EXFs),LE.(,O3EXFR) IF(.,EG.1) 15 GC T IF(tPFHsPEl/tEXFR-EXFS,) 615,15 IF((iAEqSiFk-PFS.l T,4S(EXFk-EXFS)IIANk(IvEQ*?)GO .F(AES(Fr-PS),LTAS(EXFR-EXFS)) GO 12 l:C F 2i F - ,*CF [F =- CF/.e I = 1 Na + 1 IF(h.GT. GC TC FR PS s-e CCKTINLE TC 2i GeC a e . CAScC = TACSC TRC a C GC TC 55 ,i EXFR EXFC O*RITE (5, 5e) GC 69 C) 5 20 5 GO TC 60 2e 'e 5e0se eoie-o.e F GO rT 55 TO 12 352 CALCLLATE THE TC-FHASE CF TCTAL EAT ECANGER C C C C AND SBCCCLING SLRFACE FRACTICNS IF TE SLECCCLING FRACTICN IS LESS TAN ZERO PRINT AN ERC~ ESSAGE ECALSE CCNCENSATION IS INCOMPLETE C C lee FTP XP/XrA FSC = 1.C-F-FTF oRITE (5t5Z) !F(FSC) 105 ~IT( C i10 FTPFPSC 15 lEVZ, .1l j,5- T beC IF(X3.GT*t*k CrSC TG 12i G Xrh,*CFL CASC = FSC*XA*rPA (ALFAR/( EFFX0*A*ALFAA) + CALL EXFS tTCTpCASCCRSC*C~'INEXFR) .e/HRSPL)/(FSC*ARHT) RTCT C CALCLATL C HEAT TANSFER ANC TEMPERATURES RATES C - XF.*CMIN*(TH-TC)/CRSC TRC T GEC CRSC*(T7-TRC) WITE (5, 6 i) CACCASCEXFRTRCpSC Ck*(TRI-TRVCS) FtCP xKr- a GTF TACSF = S'P/CA TC TACTF = TP/(XrFTFPCPA) TACSC = DGC/LCSr * TC TAC k I TE (GiC + 6Sp ( , (5, ,tt TA-SF, TACOTP TACSCj TAC r c EiFXP CPA LF A'ALFAA -A , hSPV , SFPL,HRTP ( F, ie .RITE(5, Tt wA 2 2~5 TITE (5 W N I T E (5 I b5g 52-0 535 57~ TC TF~, FSC ,:/ X A X4j X3J AR HT TR U R ti N FCR~MAT('W', 1., ,' 52e + Sp, TPo CSC T ; 5PF, TACTt , TA SC, TA0, TRC i CFRLCPRV, TH, TC,pFG RITE(tLb ) XP, iA TP)/(XMA*CPA) CFSp GTP WkITE (5 W AITE(b, 2 IT + TC CCE FCRMAT(' X,*ITERATION hNUTCNVERGE tCA= t,1PX, F ,;;-w5Xs EXFRu',F4e2,5X CF7,AT(clS' 'bX',b,'XNTX 1JF7 FRACTION OF HE.t ) ',10,'F',F5*3,;XsXMA'Fi.4s5X,'ARhTn' lFour4k)S 'b5·l) F T ' il;Xl FCR"AT( Gh vPCR M'12 F CRa J Flc 4s5XJ, CMIN= ,IEXFS=',F42,5X IPR= X,'ETP TfRVDSn ' J C Q F>JF= *X3 4s5X F ATP T4'F=21X' 04 ) 353 590 FCRP AT( 555 FCFI'AT( 6eO FCRMAT( l*F4 *2;5 610 615 FC-FrAT( FCRr-T( t tl,2X'FTP=t,F4'2,5X, 665 IFSCtjF4.2) ***.I**NCCMPLETE CCNCENSATION**L*' ) ixCASC',FI0e4,bXj tEXFR"t I ,X,Xi'SSCayFl~e4sX ' = X, TkC IFe4j5XJ';SC='.FlCg4) jlg2X,'gSP=I/F'epbX'GTP='tFF10'~4 IleX,*TA CSP. 1,F I .4,5X, 'TAOTP = ',F10.4J5X, lTACSC= 6.5 6e6 e', FC~AT( FCRrAT{( FC~r'AT( ) Fr:e,.s;x, TACa',F1FCO4 3) * ,XleXr;r=,I2bEXs'SEFFX-',F4.2,25X,'CPA=IF5 ,FS3S5X aL.FAl ' t, ;[XJP I ',1,iAu I.rtFFLuI .4,5X. I, FSK F,,FuXIHTbTP Fl,4FT. I ALFAA'I,F*.) hFI4SPVuiF1.4,bXi J 6/¢ FCFRrT( ICPRL=IJFS93JbXS'LPRValJF8*3J5XJ iJ 1,F792P5 X I TC-r' PP72,jX* 'HFGI ,F b* ½ ) 6bo 6t FC irAT( 'Af4F.Tl, .4). 1,F4*2 15 iX* X3 wop4#2*bXJ ( FCRrATI IlicX OFFtPF6o3,bxJ FTPzlpFe3*5X, IFSC=IF6o3) 1t'SC=', 710 'Tra FC;rAT( 1 '-TACSC ENC I *; ;X *,SSP-oFleo*5bX fTP-,Folo4,5XP F ,;eXX,,.TACSP=IF7.2,SX, I ,F7 ,'; x~TAC;'= F7.2,bX ITAOTP=',F7F72J5XI ' TR=oI F7 ' 2 ) 354 C CCNCENSER FRCGRAt SII'LATICN C C C CCrPLTING CCNCENSER FERFC-MANCE TYPE PLATE-FIN* CRCSSFLO FPRc-RAr FR AIR CCCLE C C CATA FCr INFLT C STTi T A II FULLY BELCA) CARC READCER (DESCRIBEC NT,NSECTP -CONT. Nh RLN CEACEr', CELTAFP, XKFAAFCA, CTA, TEPrs TSAXR I, XtRI, NX M R I T c C CLTFLT C C GC TAC ' - R~TE (TU/HR) TCIAL -EAT TANSFE AVERAGE AIR TErFERATLRE LEAVING ChD. C TRC - TEtFFATURE C c R C ENTMALPY OF (F) CCNC. LEAVING CF REFkIGELANT (F) LEAVING CCND(8TU/LBM) EFRI6ERANT RErARKS TO DETERMINE C Tf-IS C SINGLE PASE C THIS FukAV C C SLRFACE EFFIcIE\CY CALLS Ti-ISiFC3.A C SATLRATIC TCyO~YNAIC C C CHTC TO DETERMINE CALLS SLCLTINe_ T1-S FCG.Ar COEFFICIENT T-E CCNCcESATtIC T6C-PthASE iEAT TANSFER RC6Ar' CALLS SRCuTINE SPHTC EAT TkANSFER CGEFFICIENTS ETERMiNE SEFF To CALLS SCTTNE OF F INEDC 5RFACE SE.uE-nC.T.INESATP;P TO DETERMINE PPEtTi-5 C FGR FC;CE C Tr-IS rFeCShkF C To-ERFCLYNA~PIC FFERTIES C \# LF(VAPC_ C C C C c T-ITE FCGSRAF CALLS SbBCLbTINt ExCm TO DETERMINE HEAT TANSe T-E CEHA L -EArTEXChANGER PFGRCMANCE, TC. TFERiATUkES AI RATES, PLRCP TO ETE~RINE FCM-UAr CALCLSSfGtC;TINE Ti-IcST IN THE CIL PF-,ESSLtE FCP CF kEFEIGEriAtT FCPING C T-!S C C DETERmINE ScATLMATIC TC GIvi\ FkEswRES FkGTAi$ CrN\vECTIIrCCNDEN6ATIGN ISICE CALLS CALLS S'CLTTINE TO OF SLFE-EATED FuNCTICN TEE ETERI>E.E EFrIGERANT FPRtCG6RAMTSAT TEcPFERATES COrcCN CFAhA, SFFFXhRVRL*CFRL, 1TRIjtTFFFT vAPC TC CCRESFCNCiNG CPRV XMR,XMA,X3J FSCgSFGTPiGsCTAOSPTAOTrTAOSCJTAO, 2TRC,AN-T C . ---. ..°-m'U '--- INPUT CATA CONSTANTS ......--... C C AIR C FRCFERTIE5 A - fRANCTL C XVLA - vISCCSITY CF AIR (LBV/1R-FT) C RAL GAS CCNSTANT PA - LNIVERSAL C NLhBER ATrCSFERIC F AIR FCR AIR PRESSLRE (PSIA) (FT-LBF/L6M-R) 355' EAT aT CONST.PRES.CF SPECIFIC CFPA C AIR (BTU/LBM-R) e43,5334# 14.7/ CATA PRAXMUAPJrALPA/.714 *.24 CPA C C REFR'IGERANT FROPERTY VARIATION CCEFFICIENtTS OR 502) ,- NLMEER CF REFRiGERANT (12,2, C Jo C C NREF SLPEMV hUMERR XINMV CF REFRIGERANT , COEFFICIENTS C SLPEKV xINKv - SAPE (USUALLY FCR VISCOSITY CONDUCTIVITY - FR TERMAL CF LI.UID FOR VISCOSITY ' CCEFF:C:ENTS FOR SLFEKL & XIN<KL - C CP1 C VAPOR F CCEFFICIENTS CCNDhCTlVITY CCEFFICIENTS C C C X!i a X4 THERMAL COEFFICIENTS FR C C CONST, AT AS NR) CF VAPCR SPECIFIC CF PREE, OF LI.Q, HEAT LIQUID Kri , 2E XINKV SLPEKL XINIKL RtFSLPEpVvXINMVSLPEKV, DATA 1/22, 2 etV759 le-,Z159,.o629-9/ ;,-,482 CATAX1J XK2xr 3,X4/-5.bE5-8s .525L-5,"2.981EE-3J 1 64! / CATA CFiJCP2/,cqE-04s*2575/ C ****,CT: - THE ACVF C AEL C AIR C C IF SIDE TEY CF SAME TFE = CIA-C6A S ISAME FOR BGTH EVAP,&COND. TYPt.) FCR EXPRESSING THE AIR SICE HEAT TRANSFER CCEFFICIENT XLLA - REYNOLDS LOWLN FLO C C C UNLY COEFFICIENTS C C 22 CHARATERISTIC FLCA ARE REFRIGERANT pROFERTY COEFFICIENTS EFHRIiERANT FCR AIR C NtMBER LIMIT FOR LAMINAR SICE LPPER RtYNCLCS NMBER LIMIT FOR TURBULENT FLOt C AIR SIDE CATA ClA, C2A, C A,C4APC5ApC6A XLLAULA ULA - C C REFRIGERANT 'C EVAP,& CCNhC C C C CFiR-,C6R C XLLR - - FOR BCTH THE FCR ExPRESSING CCEFFICIENTS EAT REFRIGERANT SIDE SINGLE PASE TRANSFER CEFFICIENTS LOWER REYrCLCS FLC' C C C (SAME ICE FLCk CARACTERISTICS ARE CF SAME TYPE) IF TEy NMEER CN REFRIGERANT LIMIT SIDE FOR (SINGLE LAMINAR PHASE) ,PPER REYNOLCS NLMBER LIMIT FCR TURBULNT FLG, CN REFRIGERANT SIDE (SI\GLE PASE) CATA C1R C2R, C3R C#R C5R C6R XLLR ULR ULR - =- zZ667, *97, 24k' *3500./ 1/l, 1,64P 782,4*eg54, · · 49SE5. C C C *-m-nam-iENC CF INPUT CATA CONSTANTS --------- 356 C C CLTLE LCCP FCR rLLTIPLE RLNS WHILE VARYING EXC-ANGE CHARArCTERISTICS EAT c NRLN REAL (S 5) I lRUN IN 5 CC C C m--- mw----mm.-EAT C C CEA CER - CUTSICF CIAIETER CF TUeES (FT) (FT) INSICE CIArETER CF TBES C CELTA - F IN C FP - C C XKF AAF - .- IN PITCH (FINS/FT) THEF9'A CCNZLCTIvITY CF FINS (TU/HR-FT-F) E4T ExCrANGER FRONTAL AREA (S6 FT) C C CA i\T - FLCe RATE (CL FT/toIN ) AI IN DIRLCTICN CF T-ES ~NrER C C C c C C NSECT -CCNT ST vT SIGA \L7,2ER CF fPAALLtEL CRCwITS CCNTACT RESISTANCE BErTEEN (aTL/1-R-SG FT-F) VERTICAL SPACING CF TUBE PASSES (FT) AIR FLC IN DIRCF - SPACING CF TLBE RCS AREA) SIGMA Alk (AIK FLCA AEA/FRCTAL - C ATeC - C C FTEC ALFAA - (FT) CF TE CUTTER PERIrETER ALPHA aIR (AIR SICE EAT TRANSFER AREA/TCTAL ARFT P ALFAR - FLC; AREA INSIDE TUBES (SC FT) CROSS-sECTiONAL (FT) OF TES INSICE FEPIrETER SIDE HEAT ALPHA EFRIGERANT (REFIlCERANT TTCKNESS (FT) CkUSS-.LCTICNAL. C C C C EXCHANGER CARACTERISTICS------- CF CLLE HEAT TRANS,AREA/TCTAL C IF FLCw IN HEAT EXCHANGEP FINS AND TUBES AREA CCCUPIEC CF BY TUBE (FT) (SG FT) 1/FT) EXCPAGE~R VOLUME CF HEAT EXCHANGEA-1/FT) FIN r-EAT TRANSAREA/TCTAL H.T. AEA - ATIC C FAR LF - LENGTH C C AR-T CAR - TCTAL REFG.SIDE EAT TRANS. AREA/NSECT (SC FT) kATIC . FIN EAT TRANS.AREA/CGNTACT REA C C C CF FINS (FT) NT FCOR CCNTACT TC ACC ANC TUBES FIN! ESISTANCE BETWEEN aCECE LTAFPXKFAAFs(JANTNSECT REC(86( ) CEE REAC(S,611 ) ICGA = CCNT ST.r, T (ST-GE'A)*(le-CELTA*FP)/ST ATEC = 34*ILEAw2/4*Z FTEC = ARFT = EA *;'1*C ALFAA=(·:* ( ST*T-ATEC )*FF +(1DELTA*FP)*PTBO)/(ST*WT) F at ,1 =14. ER,.-2/4*0 .- i4*LvER ALFAR = F AR=E*F *.4*CER/(ST*mT) P- S T*wT-ATBC) / ( 2*FP*( ST*WT-ATBO ) PTBO* 1(1 .- FF*LLTA)) XLF ARHT = ST/cesC FC;AT(NTi)*3.14*DER*AAF/(ST*FLOT(NSECT)) 357' CAR 2're* ST*ihT.3.14*CEA*2/4.0 kR ITIE( 5sp ) WRITIE (5 E C ) CEA, CERD DELTA kWRITE(5p,t ) )/(314*DEA*CELTA) FPs XKF , AAF tA; ARHT, NT, NSECT CCNT,STpr.T C C CF m.m"--=-END EAT EXCHANGER CHARACTERISTICS=--- ---- C C INITIAL VALUES FOR AIR AC REFRIGERANT FLOW CONDITIONS C C TAII - AIR TEFERATRE C CTA - AiRF TEwPoINCkEMENT C NTEFP - rIueER C C C C C TSA = CXIVRI xrRI NXPR THI - fEFRIGERANT ATUtATIoN TEMP. (F) EFRIGFANT FLO RATE INCREMENT LBM/HR) I-NITIA TCTAL EFRIGFRANT FLOW RATE (LBM/HR) hMEER CF EFRIGERANT FLOw RATES EXA'INEC TEMF.OF REFRIGERANT vAPOR ENTERING CCN. (F) CF AI ENTERING CONDENSER (F) (F) TEMPS, EXAMINED C kEAC(t861£) TTl'TANTEPTSA vA CA*6e9/iSTGAAAF} LCCP FCR CXMRI,XMRINXMRpTRI C C VARYING AIR TEMPERATURE ENTERING CONDCENSER C TAI CC 4 TAII I'llNTEFp WtRITE(5,E4e) TAI · TAI +CTA + 46e.e)) GA - VA*PFm144,/IRAUl(TAI C AC C AIR FLCW ACF a d- LNIT RFFRIGERANT ATE (c SICE FT-HR/LeM HEAT TRANSFER AREA/ UNIT CRY AIR) FLCAT(NT)*P/(ST.GA*SIGA) C C SUECIvICE C LIKE A SEFARATE C FLCo AT FLCh TE INTC PARALLEL IRCUITS EAT EXCHANGER AND TREAT EACH CONVERT BACK T TOTAL END C XMA 64*GA*PA*1440ie/(RAL*(TAI + 460 ) *FLOAT(NSECT)) C C CETERFINE AIR SCE HEAT TRANS,CGEFwNA'(BTTU/HR-SG C CALL ST C CEAPr.AClAC2A C3A, CAC4AC5AC6AXLLAULA, IXrtA,CPAsFRA,REAJHA) C C CETERfrIE CERAIL SURFACE EFFICIENTCY SEFFX' C CALL SEFF(XKF,CELTAoHAPXLFFARCARHCCNTSEFFX) ICNT C LCCP FCR VARYING REFRIGERANT FLOW RATE FTF) 358 C xrR xr'RI/FLCAT r = CXrF R CC C SECT) Cxl'RI/FLrATlNSECT) p" K( ljhX WRITE(5t4C) XMS r X + K CETER'INh SATLKRTICN ~XXm PROPERTIES CF REFRIGERANT C CE CALL F-Cv STFRP( N, TSA PSATVFVGPH"SATL,-FGHSATVSFSG) = 1 '/VG '-CL = 1'2/'VF lF(ICtT.E *) I F = PSAT XLL = Xtt*TSA.*3 + X2*TSA **2 + XM3*TSA + XM4 CP2 * XINKL C'I= CFIPFSAT XKR6 * S6LF-L*TcX, L;V S + XINhV L.PEV*TTA = XL-CFRL/XKRL FI GR a XFF</ATF T C C CETER'iNE C ( CChCENSATION TwCPHASE EAT TRANS.CCEF*'I.TP' ~t(fT/Ik-S( FT-F) C CALL C-TC(rCER,GX3,PRRL,XKRL,XrLRV,X'ULROL,RHCVHTP) C C C CETERFIhE SIhNGLF PHASE LIGIC '.Lt (ETL/h-'S, FT-F) EAT TRANSFER CCEF. C CALL SP-TC(CE ~CRisCltC2RRC3R,C4REC5RsC6RXLL/uLFs 1XrtLLCFRL, PNk .REL,RL ) C C CETERr"INE SINGLF PASE APCE pROPERTIES C CALL VAPFCR(Nh TRIpP2*V21I2IIS2I) XILRV = SLPErVf(TSA + TRI)/2.g * XINMV = SLPFEKV*(TSA + TRI)/2.c = (2I-I-STV)/(TRI-TSA } = XrRVCFPV/XKRV XKR' CPRV PkR C CETERhINE C t'RVI SINhLF PASE (ETL/HR-SC FT-F) AFOR XINKv EAT TRANSFER CCEF, C CALL S-TC {(CER NC1R,CCRC3RC4RC5, C6R XLLRULRi RV) XLvCPRvPvL, R,RER, C C LSE C TRANSFER FERFCR,ANCE AND RETURN SUERCLTINE C CCt'CN FXCi TC DETERMINE CONDCENSER EAT LL RESULTS THROUGH 359 CALL EXC (4 ,ACM jALFARALFA, CZ TP FTP.*AR T TSA, TAI,FG ) P CZV CZL F*ARHT/F FSC*AR~-T/p XIC.. 1 .i E 5,ZE'i6 C C LSE SUERCLTINE PCRCP TC DETERMINE PRESSURE REFRIGERANhT TRcLG. CCNCENSER PC' (I) DROP OF C CALL FCRCF(4,CE~,JEGRzXURVXMLLJRHCVRkOL,RERV, IRLRLCZTF, X3,x IrJ V2ICZVCZLpC ) GC *GP : + CTF 'XF; = 'SC .+ XMA * XIA=FLCAT(t SECT) (NSECT) X'R~FLCAT C C C CNVERT EACK TC TOTAL FLOo ANC PRINT RESLTS cC . AND OVERALL PERFORMANCE CC*FLOATiNSECT) WRITE(5,t25) WRITE(S,520) TATTSA ,XPRTRI WRITE (5,5) RITE (5,3 ) XMA ,2IV2 V 2IS2I, , j WRITE(5,bte) ( A, EA,E -a SEFFX CC W I TE(5 , ) . tREVp.RV E .RE (5, t65 ) PE;L iP RL HTP :ITE(5, ; EITE(5,e ) kRITE(5,eL CALL SAT FP(NHr.,ITr,P,vF, WRITE (5, ' X IF(I C I) Tcr, vGP, ihOpFG, G, SF, SG) TRO,ARHTPsRO · Xt'A/FLCATcNSECT) XVA C C C ) FFTPoFSC GSPu TPo %SC ) TAPrSF,TACTPsTAOSC =F' 3 Xr'/FLCaTrk;,CT} CNT*NhE1) GC To ;i5 ClEC: CRCP IN SATURATICN TEMPERATURE CUE TO PRESSURE CRCFP IN CCIL - TF THE CRCP IN SATLRATION TEMPERATURE IS GREATE Th-A 2 CEGREES F , REPEAT ALL CALCULATICNS, USI.G AN AVERAGF VALLL OF SATuRATION C FCLT , PEAT + Pr TSATC : TSAT(NRPGUT) WR I TE (, E ) FCi T,TSATO IF (TSA -TSAT ).LE.ZG ) GC TO 2ee TSA ICNl' (TSA = E' GO TC 2g + TSATO)/2e TEMPERATURE 360 195 ICKT 2eO 1 CCNTINLE CCNTI N.E 4Vt 5~e CChTIt\E , F 12.6,214 ) I-CCI\,T-',FI FCkMAT( FCRVAT 5T1 t CE ,' FC~F~T(, 1, iV ( Sf.FT) FC;T(, NT (F) TSAT (F) (LBr/R) 21 trTL/LM-) F C ,, AT ii FC% ^T (I 1 XMR (LBI-/HR) (ibTU/L(M) PC (PSIA) ) TRI v2I Q OC (F)') (CU-FFT/ BTU/H)') ). 21FC F.C' FCUTs',F1e.5J' TA .2 rt t FCE~rtT( iCFA~T(, I ' ,5x,'', ;A=F1Ve2 '- :',F1e2, ~65 FP' QA(CUFrT/IN 'F FCR;AT( 660 AAF (SGFT) (FT) NSECT,) ,eFiS.,4) X, CELTA (FT) 4 ) 1, al FCrOAT(i WT-1iF1,5) STmfpF1je95, CER S/ FT)XKILETUL/IRFT) 4F 5c C3, (FT) (FIN F C2,,' a T siJ, 521 611 r-, E v - TSAtO = E.*TSA TSA FCR'AT ( ' Vp ' J 5XJ r;= 3 =F V7 ,J5X, REA-' LE/R-S-FT , ) (BTU/RSC. FT-R)t) ,1:X, P-fJ-SG ;FT)I (TU/i-R-$G FT-R)', SX, SEFFX=, iF1F2.,PXS',l~;=,F7.I., FCHDaTi'g TSATCG',F82) (LE/ 5XJ 'iRL',F71, L=/8,5x · ~#lH-i~r-',F7,j.'' ( T/HM -S (Tl;/ FT-R)') 87e0 b6e FCkATI', ',1T.X I,, F Fb*4X'FTFI,',F64,5XT'FSC=,b4) FCRtAT(l Ii l tFSFu'IF1 2, ( bTU/H ) I5XP I TP' 8 15 FC 1' T ':x (F)'.,bX TACSF-',p7s2j, 'TACSa',F7 ~Sg FOC(Rt),',AX TT 11 ( ) 2 (F)¼,bX,'TACTP n',VF7.2 (F)') S'tF,),SX'TRO=,1F7*, X,'AIiT='F .,' 4+.(ASFT (dTU/Lt"' ENC ., ACzF71 ) RLERV l-TO=',F1F 361 APPENDIX J COMPLEMENTS TO HEAT EXCHANGER ANALYSIS Presented here are derivations of an expression describing overall surface efficiency of finned circular tubes, including contact resistance between fins and tubes, and of a closed-form expression for cross-flow effectiveness, both fluids unmixed, when using the effectiveness-NTU method of heat exchanger design. Program listings are included. Overall Surface Efficiency Figure J-1 gives a drawing of a typical finned tube heat exchanger, while Figure J-2 shows an electrical analogy to the heat flow of such a configuration. . . I U r~- i Refrigerant _- -b fin S i! I J i iii FINNED SURFACE FIGURE J-1 362 Unfinned Tube Heat Transfer Resistanc AVA AAV V J q --air Temp T__ Tube refrig Bulk w Wall Refrig. Side '/VAVIA esstance AVAVA D; _ I v __ Fin Resistance Contact Resistance ELECTRICAL ANALOGYOF FINNED SURFACE FIGURE .- 2 -+ From the electrical analog, we see that R total = Rrefrig + ref rig 1 1 1 R (contact unfinned finned We know hovrever, that q AT .. ' ' R I V - ' V = IR hdA AT = q ' 1 hdA negligible 1 Rrefrig + Resifn ce of refrig dAinside tubes 1 Runfinned hair Aunfinned tubes 1 contact contact dAcontact tuhtpt,,I t 363 h R fin heat transfer air fin =nfin As discussed in Kreith, Principles of Heat Transfer 1 , and Rohsenow & Choi, Heat, Mass, and Momentum Transfer , fin efficiency fin for plate fins can be expressed as: Tanh (m ) 1 fin m whair fin where f in kf n fin Thermal Conductivity of Fin Material 8fi n Fin Thickness' h air -. - Air Side Heat Transfer Coefficient = Effective Fin Length " Tube Spacing/2 £ = S12 As discussed in Rohsenow & Choi o pg. 307, overall surface efficiency , is definedas dcq = dAto no where Ato t = hai t r (Tair wall Total Air Side Heat Transfer Area Hence, for the present case, we have (hA) equivalent o A tot h air Anfinned + Afinned 364 dA To h tot o = h I contact + Rfined air 1 + dA air 1 (R + LRunfinned( unfinned 1 h cont dA r cont h fin air dAtot hair air dA '° = d+unfinned h tot dA air tot cont dAcont 1 dA tot nfin or similarly o = dAfinned + t 1 tot finned dAto dAtot Io dAtot o= 1 A 1 finned f- tcnt hcont Using , we find this expression for R tot R =R refrig =h + 1 dA tothair ~odtot air 1 + 1 ref inside tubes o (Tair -Trefrig bulk ) and dq = R tot dAtot hair fi in dA fin 365 Subroutine SEFF, when given-the necessary inputs, produces a value for overall surface efficiency, using the expression for fin efficinecy and the latter expression for overall surface efficiency. For further details, see comments in the program listing at the end of this section. Cross-Flow Effectiveness The analytical expressions for cross-flow effectiveness with both fluids unmixed are not in closed form, and are hence, normally presented A correction factor to in graphical form as in Kays & London counterflow effectiveness has been empirically determined which, as approximates the actual cross-flow effectiveness shown in Figure J-3, within about 3% over the entire range. .The resulting expression is: counter flow XF = [1 + C min Cmax 0 Cmin' .047)C) NTU C max where: NTU cf min 1 +NTU (counter flow) for max Ci Cf C1 C 1 mi 1- (Cmin e-NTU(1max max < 1 For < max 366 cf = counter flow C = C = Heat Capacity Rate p C . man = Smaller of the Two Heat Capacity Rates C = Larger of the Two Heat Capacity Rates max NTU = AU (Dimensionless) Cmin = R AU = Overall Conductance tot Subroutine EXF uses the above expressions to evaluate cross-flow effectiveness for given operating conditions. See comments in the program listing at the end of this section for more details. REFERENCES 1. Kreith, Frank, Principles of Heat Transfer (2nd ed.; Scranton, Penn.: 2. Textbook Co., 1969) pgo 62. Rohsenow, Warren M. and Choi, Harry Y., Heat, Mass, and Momentum Transfer (Englewood Cliffs, New Jersey: Prentice-Hall, Inco, 1961), pg. 109, 3. International 307. Kays, W. M. and London, A. L., Compact Heat Exchangers (Palo Alto, California: The National Press, 1955) pg. 27, 33. 367 1.0 I .8 EXF .6 alues Cross-Flow Effectiveness at ion .4 'IXED .2 0 C) 1 2 3 NTU FIGURE J-3 4 5 6 368 SLERCLTINE SEFF {) X GELTAo-AsXLjFAiCAHC C C ) TSEF FLfFCSE C TC CETERrINE TE C C FCR A FINNtC ELcFACE E ACCOUNTING FCR CONkTCT RESISTANCE EETNEEN FINS AND EASE SRFACE EFFICIENCY C C CESC;IFTICN CF PAFAvETESc INFLT xK C a CELTAC C w- C C C C c FIN TIC.c.SS (FT) ExTEHNiA, TNSCCEF -EAT CF FIN (8TL/R-FT F) FT-F) (ETTL/-SC _r rIN (FT) -* k.TIC - I\ EAT TANSA;F4/TCT. FAR CAR - RATIC TC ACCCLNT C CCNDCTIVITY LchGt XL C C T-Efrt4L ANC .T. FIx rEAT TNSA'E/CCTACT FCR CZNTACrT ESISTANCE rET^EEN FINS EASE I-CChT CLTFrT CCTC1-T iESIbTANCE ( TL/r--SG FT-F) CVERALL SEFFR SULFACE EFF IC i ENC Y C C FIN EFFICIENCY xrt z SQT ( 2er AI (XK*(LTA) FINEF ! XL)) C (EXF(X*XL)-EXPF(-X*XL))/((EXFIX.l*XL)+EXF(-XM X*'XL ) EFFICIENCY SEFFaIl *,-FA*(1,G-leIW/(CARO-A/MCCNT+,//l SURFACE RETURN END aARt AEA FINE )) 369 SeRCtTINE EXF( TCT,CACRjCtINEXFR) C C C C P. RPICSE OF EFFECTIvESESS TC CETERMIN E TE ExCAANGER tSTNG THE EFFECTIVEhESS-NTU A CROSS FLOw METHOD EAT C CF pARAMETERS CESCRIFTICN INPI.T RTGT ' C C C RESISTANCE TCTAi ToG EAT C BEThEEN FLLIrS ((4HR-F)/BTU) C CA TCTAI' EAT CAPACITY TCTAi EAT " CI CUTPILT C IhI C C C C ' THE ExFR CAPACITY ;CsALLER A (TU/R) FLUID CR CF CCSS EFFErTIVENESS - F FLUID CF CA ANG CF FLOy R (TU/R) (TU/R) FLOA HEAT EXCHANGER C DETE4RMINE C CMIN ANC NTrU IFICJ/CACLT.Ccc5c GCG TO 5 IF(CA/CR.LT,.oC ) G'TC 1e CVIN CA CrAX CH XNTL a 1i*/i(CFrIRTOT) 5 ECF XpT,/(i CC 2 TC CH CrI C'AX GCO TIC 10 15 CA 1- CrIN CA CFrAX CR XNTL , 1ik/(C{IN*RTOT) EVALI.ATE C e * XTU) ECF .1*EXF(XhNTL*(i APPLY C TC CeTAIN CHCSS EXFrk ECF/((i CCRECTICN FACTCR ENC TC COUNTER FLOW EFFECTIVENESS FLCo EFFECTIVENESS 47*CMIN/CMAX)*XNTUL* + l(*e36*CINh/CrAX,) RETLkN )/(1le.-CMIIN/C-AX 2 - CIN/CMAX )i C E FLCW EFFECTIVENESS CCLNTER (i Z-EXF(,xNTU*(1e-CrIN/CAX) 370 APPENDL K HEAT TRANSFER COEFFICIENTS This section outlines the basis for all heat transfer coefficients used in the present study. Briefly, these are: Condensation (two- phase) heat transfer coefficient, evaporation (two-phase) heat transfer coefficient, and single phase refrigerant and air side heat transfer coefficients. The three subroutines used for computing these coeffi- cients are described, and listings are included at the end of the discussion. Condensation Heat Transfer Coefficient Condensation of R-12 and R-22 in forced convection was studied by Traviss, Baron, and Rohsenow using the Lockhart-Martinelli two-phase flow pressure drop correlation. (See Appendix L ). The following relations are found from a quite general derivation, and are hence believed applicable to condensation of other fluids. The local heat transfer coefficient h z is correlated within + 15% by Nu F .1 < F (Xtt) < 1 ett 9 (X) PrRe 9 tt Nu F 1 < F (Xtt) < 15 where z2 PrtRe9 = [F(Xt)] 371 tt + 2.85 X tt F(X tt) o15 [Xtt 1 1 tt-. 476] .5 .1 1 Xtt x *9' P * V F2 = .707 Pr Re9 < 50 Re'5 2,2. 2 50 < ReL < 1125 F2 = 5 Pr + 5 n [1 + Pr(.09636 Re > 1125 F2 = 5 Pr + 5 n(1 + 5 Pr) Re -: R' X 5 Re + 2.5 - 1)] n(.00313 Re G (1-X)D uR Local Quality The length of tube Az required to change the quality Ax from an energy balance is G h DAx az =Az4hfg z AT Using this expression, the length of tube from xi at inlet to xe z to change the quality at exit may be found by dividing the However, for cases calculation into steps of Ax = .05 or .10. of approximately constant AT , as in muny air-cooled condensers, the above expressions may be combined and integrated to yield an expression for the overall average heat transfer coefficient1 : 81 2) 372 1 h avg Xi (X 1 (x 1 -x) e e dx h z As can be seen, this expression is a function only of quality. The average heat transfer coefficient may thus be obtained by dividing Ax = .05 or .10, and performing a the calculation into septs of simple step-wise-constant integration. Subroutine CHTC has been programmed to do such an integration and return a value of the average See condensation heat transfer coefficient, independent of length. comments in the program listing at the end of this section for more details. Evaporation Heat Transfer Coefficient A good discussion of two-phase boiling and evaporation is given in Tong, Boiling Heat Transfer and Two-Phase Flow . An expression for the average evaporation two-phase heat transfer coefficient from entering quality xi to exit quality x e , assuming constant AT between tube wall and fluid is as follows. kg h = (.023)(.325)(2.50) avgD D.2~ 8 (-) . 4 ()v P .075 (1xe xi) - v (Xe - xi) (xe.325 - .x 325) The length of the evaporating region can then be found from an energy balance yielding: 373 hf tot where P AT Ph avg xe- xi) avg is perimeter of flow passage. Subroutine EHTC uses the above expression to compute the average two-phase evaporation heat transfer coefficient. See comments in the program listing at the end of this section for more details. Single Phase Heat Transfer Coefficients 3 Kays & London, Compact Heat Exchangers presents. heat transfer information on a number of different heat exchanger configurations. The correlations used in the present work for single phase refrigerantside coefficients are developed from data on flow inside circular tubes, shown in [Figure K-ll. (Kays & London type ST-1). Kays & London suggest that for air-side coefficients, better correlation of data is achieved using outside tube diameter, rather than the equivalent diameter as is used in their book. For this reason, the Kays & London data has been replotted, correlated on the basis of tube outside diameter, for heat exchangers with round tubes in cross-flow. The results are shown in [Figure K-2 ]. The heat transfer coefficients obtained from the above correlations can be modeled in general form by the following expression: 374 2/3 S Pr T = A Re B Where: GD S ST-= D ReRe GC P We find from [Figures K-1 o = Tube Outside Diameter and K-2 I Refrigerant-side Laminar flow 2/3 Re < 3500 - 78992 1.10647 Re ° ST Pr = ST Pr = 3.5194 x 10 Transition flow 3500 < Re < 6000 Re Turbulent flow Re > 6000 ST .Pr213 = .01080 Re 13750 Air-side All flow regimes ST Pr2/3 = .2243 Re Subroutine SPHTC 38 5 is structured to accept values of the constants in the various flow regimes and to produce a value for a single phase heat transfer coefficient based on the computed Reynolds number. inputs for this program are structured as follows: Laminar flow Re < XLL ST Pr 2/3 C1 Re 22 Transition flow XLL < Re < UL S T Pr2/3 -c C4 3 Re The 375 Turbulent flow Re'> For UL S Pr 2/3. cC Re 6 more information, see comments in the program listing. REFRENCES 1. Traviss, D. P., Baron, A. G., and Rohsenow, W.M., "Forced Convection ·Condensation Inside Tubes", Report No. 72591-74; Heat Transfer Laboratory, Massachusetts Institute of Technology, Cambridge, Mass. (ASHRAE Contract No. RP63). 2. Tong, L.S., Boiling Heat Transfer And Two-Phase Flow (New York: John Wiley & Sons, Inc., 1965) CPT 5. 3. Kays, W. M. and London, A.L., Compact Heat Exchangers, California: The National Press, 1955). (Palo Alto, 376 ,,-2 lU St -. 1375 St Pr2 /3 Re St Pr = GD (3.5194) 2/3 = (3.5194)Re 1=038 1P 10 Re - FIGURE K-1 -1 10 1 AIR SIDE HEAT TRANSFER CORRELATION CROSS FLOW OVER BANKS OF FINNED FOR CIRCULAR TUBES St Pr 2 / 3 10- 2 Re 1 I % ~ · . · . J, . I . m 102 104 Re - FIGURE K-2 . . . .. ..I 105 377 StERCUTIE CHTC(CEG, XEPRL iRHOVHAVG) XKL XMLV XMUL RHOL C C C PLRPCSE TC CETERMIKE TE FCRCEC CONVECTICON CONDENSATION TGC-PhASE EAT TRANS. CCEF. FCR FLCW IN (eASEC CN CCRRELATIONS BY TRAVIS) C C TUBES C C CF PARAMETERS CESCRIFTICNS C C C CE C C XE " a ECLIvALENT MASS FLCW DIAfETER PER LNIT OF FLOw PASSAGE (FT) AREA (LBM/HR-SC FT) a EXIT CUALITY FRL PRANrTL NUrBER GF TE LIGUID XKL a TI-ERiA. CCNC. P.PASE(BTU/HR-FT-F) C - VISCrSITY CF VAPOR PHASE C C a VISCnSITY CF LI*. C .. CL OCtESTTY OF LIC. a C C C DENSTTY LG. CF PHASE (LBM/HR-FT) pHASE (L2M/H'-FT) PHASE (LE4/CU OF VAPCR PHASE (LB'/CU FT) FT) CL TP T H.AVG C E AT AvERAGE CCNCENSATICN TO-PHASE (8TL/H-SbG FT-F) TRANSFEQ CCEF, C C INITIAL CCKCITIrNS HP - 5eee.e hIINT 2.0 C c INTEGcRATE FRCr cLLITY EGQALS TC GUAL I TY EQUALS XE 1. g x CX OCte ..5 I=1,2¢ X *, XCX IF(X*LE.XE) XTT C6C C iS (XPtL/XMLv)**.l*(RHCV/RHCL)**.b((1.oe-X)/X)**. FXTT .15*(1.e/XTT + 285*XTT**(-.476)) REL GCtE*(1eX)/XLL IF(RELLT.5.¢C) F2 a *707*PRL*REL-ws5 IF((RELoCE5~C.),AND.(REL.LEl1cI25.) 1C*ALCG(l'k+PRL*t lb36*REL=**.585-1. )) IF(;ELGT.1jE5,v) 5 F2 1PRL)+2.5ALOG( .e'313REL*812) IF(FXTT.LE1j T rC F590*PRL + 5 i PRL + b.*aALOG(1.0 + 50* I 9 C C EVALLATICN OF LCAL IF(FXTT.L1T.*g) IFIFxTT.GE.1lb.e *1 AD.(FXTT*LLT (CE*F2) GC T 9 INVP = (1.-0/hLrC + t/HP)/2,o HP HLCC CEF. HLCC=XKL*PRL.REL.***.9FXTT/(E*F2) IF((FXTT.GE.lo.). l=*S.*FXTT*w. HEAT TRANS. 9 5I))HLtOC=XKL*PRL*HEL 378 =wCX*)HINV + HIINT -IIr GO TC e IF(I-GTI*l ARITE(5;tE) 10 GC TC ie FXTT CCNTI% L C INTEGRATEC AVERAGE HEAT TRANS, CCEF, C 15 5CO -AVG = (E-12i)/-IINT RETLRN FCRrAT(',lCX,*FXTT cNhC LIMIT EXCEECED FXTTz',FOe2) 379 ctLECLTIhNEETC ( CE G XJXEsPRLXKL XLV XULpRCLJ IEFCV ,F-TC C FLRFCSE EVAPCRATICh TWC-PEASE C TC CETERrINE C CCEFFICIEhT FCR FCRCEC CCNVECTICh FLOW C INSICE TES TE EAT TRANhS .C C C C CF PARArcTES CESCRIFTICh INFLT CE C - EGCIvALENT FAES FLC. - IAPETER CF FLC FER LNIT AEA PASSAGE (FT) FT) L2M/R-SZa LA..ITY INITIAL C XI C XE a EXIT C C FRL XKL - PFA-hCT TERr. C C Xr\V a Xrt.L - viSCCITY CF VAPCR PASE (LBM/HR-FT) FASE (LBM/lR-FT) vISCCSITY CF LI;6IC C keCLirCV - FT) CLN-ITY CF Lt 'Lt P.-ASE (L2P/CU LBY/CU FT) CLNSITY CF VAFCR PASE C C G.ALITY bfcFEER CF T CCNLC CF LIC PASE LIGUID PFHASE (TL/-R.FTI-F CLTFwT C TC E*AvTF.FAT TRAn C ITC u ,e2c* *,Z 1*(4r( CL/Ev 2(XE-, RfETLRN *ES -XI*' 5*gX 1 -. 2 ) PFL** X~-X[) L*(G/xr LL )**. 8C**( )e. *375(X~9/~}$.£7Le( ,3E FT-F) CCEF(TL/HR-S; 380 ClC2J SPF-T ( CE G C1 SPRCUTINE lCP, PRFREP -TC) C3J C4 C5J C6, XLLJ ULJ XML, C C PLPFCSE C TC CETERMINE SINGLE PHASE C C AC EYNCLCS NLMBERS CCEFFICIENTS GR TEULENT IN LAPINAfTPANSITION EAT TRANSFER FLOW C C C C C C CESCRIFTICN INFLT CE G - C"-C6' CF pARAMETERS (FT) DIAMETER CF FLO', PASSAGE FT) (L~M/HR-SG PER LNIT AEA EGLIvALENT MA45 FLCK ESCrIBING CCNStANTS TRANsFER C ' C XLL C LL C C XMU ' CpF LCAEk COEFFICIENT CESI=ED EAT RELATION EYNCLCS NUMBER LIMIT FOR LAMINAR FLOW FLOW LIMIT FCR TURB FEYNC.LS NLMER ) (LLB/-R"FT CF FLUIC VISCrSITY T CONSTANT PRESI8TU/LbM-R) SFECIFIC HEAT UFPER NUMBER C FR ' PRANrTL C C CLTFLT kE - nEYNrLDS NhMBER SINCI E PHASt EAT TRANSCUEF,(TU/HR-SG -TC - FT-F) C RE s CE*O/XML C C LAMINAR FLCO IF(KEELT'XLL) C TRANSITICN REGIME HtC Cl*G*CPsPp**("667)*RE**C2 FLCA REGIME IF((RE.GE.XLL).aNCD.(RE.LT.UL)) ) *RL*C4 C TLRTbLLENT FLC IF(RE.GE'LL) RETLRN ENC HTCC3wG*CP*PR**(-0667 REGIME -Tr CG*CP*PR** (.667)*RE**C6 381 APPENDIX L PRESSURE DROP RELATIONS Discussed in this section are refrigerant two-phase and single phase pressure drops in the heat exchangers, single phase pressure drops in connecting piping, and heat exchanger air-side pressure drop. Derivations and program listings are included. Two-Phase Pressure Drops As described in Travissl and Tong 2 , the method of Lockhart 3 and Martinelli 3 can be used to express the.total two-phase pressure drop in either evaporation or condensation in the following manner: dP dz dP dz f dP dz g f dP dzm dP (dP) is the component due to gravity and static head g dP (dPz the component due to momentum change 2 is m (09) I) f o v (I1 + 2.85 (Xtt 523)] v subscript v for vapor V subscript for liquid 382 x = Quality 11 Xtt= D = Tube Equivalent Diameter o1 ol p .5 (-) (1-) .9 ) (x G2 1 P dP go dzg 2 D [ (-.- ) - B a] Pv r G2 F r 2_= v a D B -PQ, Pv Pv a = Axial acceleration due to external force i.e. 1 % Gravity 2 /3 x )Pv p9 G2 dP -) dzm9= _ Pv pv2 /3 p 1/3 (-z) [2x + (1 - 2x)(-) + (1 - 2x) (-) Q Pv - 2 (1- x)(-)] Pt Now, using a given or assumed quality vs length profile (usually assumed linear), the calculations can be separated into steps of and the results summed to give the total pressure drop. we may integrate the expressions as follows: Rearrange to obtain Ax .05 or .01 Alternatively 383 dP df - (.09) lpv. G 1 - 8 1.2 ) DPp-/\ go dP (dj) g x1.8 P go PV (.9) (.523}2 x PR, Pv ) (P, a + 2.85() 1 - x .5].523 .1 Pv + ( PV) -X x) dP m 2 Pv 1/3 [2 2/3 + (-2x)(-~ PQ go dx Pv (1 - 2 x) (-) P. d Let us integrate to find the pressure drop due to momentum change Pf fP Xf fxi dP = m i G2 (Pf - Pi)m -G[ 2 1/3 x2 Pv go (Pf i) + Pv (p) 2 CG m Pv 2/3 ( x - 2) Xf 2 P 2 v P (x xi p 1/3 goPR v0~~(~l Pv PR PR Pv _I Pt 1/3 Pv 2/3 Pv {[1 +P ( 2 ). I (xf - xi 2) 2/3 - Pv () Pt ] (xf - xi)} 384 Next consider the friction term, Assume that quality varies linearly with length. x = C1 dz + B dx = C dz Xf Pf Pi d Pf = -X. .47 2 1-x x. 1 1.8 -x) C2 I1+ C3 where (.09) G v C2 2 C1 go Pv 12 .262 .0523 Pv C - CvV Xf (Pf- ) =-f f (-) Pt 2.85 (-) 3 .47 1 - X C2 I1 + 2 ( x )-- I Xf 2.8 x 2 2.8 1 - x + c23 (---) x X. .47 (1- x) -2 C 2 C3 1 x 9 x41.8 x 1.33 dx i .94 .86 x +mx + m (m- 0 <x< dx Xi Using the binomial expansion (1+x)m = dx 1) x 2 + m (m - 1) (m - 2) x3 - 3.1 1 We may evaluate the last two terms above. Consider first: * v *O 385 f (1 - .47 133 x dx = x) 1.33 x I -. f(1x) 2 47 + . o..]dx dx = 3.33 - .47 x 3.33 2.33 6 1.33 x 2.33t' x (.47) (-°53) (-1.53) x 3 47x + (.47) (-.53) x2 [1 - (.47) (.53) (2) (4.33) 5.33 (47) (.53)(1o53)x X + (6) (5.33) Now calculate the ratio of the first and second terms, the second and third terms, and the third and first terms 3.33 .47 R2-1 x x .33 = .329 x 2.33 4.33 - R32 (.47) (.53) (2) (4.33) x = .204 x = (3.33)X3.33 .2 (.204) (.329) x 13-1 Since 0 < x 2 = .0672 x 1 We see that:we may truncate after the first 3 terms to get rf jJ xi .47 (1 - x) 1.53 x dx = Xf .47 x 2.33 3.33 (.47) (.53) (2) (4.33) x2} x2.331 Xi Xf i 386 Performing a similar expansion on the second integral and truncating after the second term we find xf .94 (1 - 94 .86 x) 86 Xf 1.86- 2.86 } x xi If we neglect the gravity or external acceleration force term, dP = 0 , we arrive (dz) expression at the following g (Pf - Pi) = (Pf-Pi) + (Pf-Pi) total a f -G (Pf - Pi ) m = Pv go P Pv {[ Pv) + (-) p 1/3 v - [2 (-) _(-) Pt -JP2,f Pi. Pt Pv 2/3 1/3 - Pi) f Pv (-) 1.86 [.538 - .329 x] x E .262 P- 2.85 (---) PI .2 1.8 (.09) Uv G 2- 1.2 C1 g C1 - P D (zf-zi) Xf } i .0523 C3 2 2.33 ) I (Xf - Xi)} + 2 C3[.429 - .141 x - .0288 x ] x = -C2 {.357 x +c3 2 2/3 - 2.8 (P 2 I (xf - xi i 387 The above expressions for total two-phase pressure drop, along with expressions for single phase region pressure drop, are used in subroutine PDROP to determine total pressure drop in the evaporator and condenser. See comments in the program listing at the end of this section for more details. Single Phase Pressure Drops in Heat Exchangers Derivation of the vapor region pressure drop in the heat exchangers, accounting for density change, is as follows: 0 Pi - Pf G2 1 a Pf I_ Pf 1 1 L PiD + G2 2 m + gp f - hi) i ) Pi 2 Pm a 1 p 2 (Pi Pf) vapor [ '=GG2 [(,f -)+f- i ) + fL(+D- (Vf+Y~ V) where f = Moody Friction Factor The expression of the liquid phase pressure drop in the heat exchangers is the normal incompressible flow relation AP 4 f D Where f G2 L 2 pY Moody Friction Factor. 388' See comments in the PDROP program listing at the end of this section for more details. Single Phase Line Pressure Drops The equivalent length method is used to account for pressure drop in the connecting piping. The standard incompressible flow relation is used except that an estimated equivalent value of L/D is used, instead of the actual L and D. L G2 AP = 4 f Where (§) 2 P f = Moody friction factor. Subroutine DPLINE is used to calculate pressure drops in this manner, For more details, see comments in the program listing at the end of this section. Note that the programs previously described used subroutine FRICT to estimate the Moody friction factor. This subroutine accepts, among other inputs, a value for the tube wall surface roughness, and it can reproduce the entire Moody friction factor plot as shown in Figure L-1 4 . This has been used instead of the standard laminar and turbulent limits for smooth pipe because in some applications, the connecting piping can be far from smooth. See comments in the FRICT program listing at the end of this section for more details. Air-Side Pressure Drops Kays & London suggest in, Compact Heat Exchangers5, that for 389 air-side coefficients, better correlation of data is achieved using outside tube diameter, rather than the equivalent.diameter as is used in their book. For this reason, the Kays & London data for tubes with plate fins has been replotted, correlated on the basis of tube outside diameter, for heat exchangers with round tubes in cross-flow. in Figure L -2 As seen there is generally poor correlation between different heat exchangers for the friction factor. The author has developed a.new method of correlation which accounts for frontal area. a air flow area/total As can be seen in Figure L-3-, accounting for this effect in the indicated manner produces excellent correlation between different heat exchangers. a The resulting expression is -.108 = fair air .367 Re and the total air side pressure drop expression becomes: t air air i 4 a air 2 _ 2 Pair go Where: a = Air Flow Area Total Frontal Area See Discussion Total Air-Side Heat Transfer Area Total Heat Exchanger Volume air and Condenser t - Total Thickness of Heat Exchanger 390 Re = D GD G = Tube Outside Diameter These relations can be used to estimate the magnitude of air-side flow losses through the coils. References 1. Traviss, D.P., Baron, A.E., and Rohsenow, W M., "Forced Convection Condensation Inside Tubes", Report No. 72591-74; Heat Transfer Laboratory, Massachusetts Institute of Technology, Cambridge, Mass. (ASHRAE Contract No. RP63), 2. Tong, L. S., Boiling Heat Transfer And Two-Phase Flow (New York: John Wiley & Sons, Inc., 1965) Cpt. 4. 3. Lockhart, R. W. and Martinelli, R.C., "Proposed Correlation of Data for Isothermal Two-Phase, Two-Component Flow in Pipes", Chemical Engineering Progress, Vol. 45, No. 1, pg. 39 (1949). 4. Miller, D. S., Internal Flow: A Guide To Losses In Pipe And Duct Systems, (Cranfield, Belford, England: The British Hydromechanics Research Assoc., 1971). 5, Kays, W. M. and London, A. L., Compact Heat Exchangers (Palo Alto, California: The National Press, 1955). 391 __ . i C C3 . . | -- - I- J8 too o§9 I II _ - - I I i .a la0 I- z t _U0 X F4A I.i I -i I- l I *! a i - T- - I I I I I I j F _ . , I I I 0'. II o 0 I I 4 _.171K I I iIII f 1 tI I 'A IA :#W'I I 11 11 iI -I toI.III ! 11 11 'N Oo IT 01-b. tolc .... r . I l II = 1 = t_- I ! - C ) Ci I Y 7W71 It~· C) d di i If I A I V .II _- _ I f , 1 1. Il 4 I I . II I I II Y _ ri__ IJ I 11 _HT T I _ I E13 FI I I I, I 2_ it11 !! ' I I I z F I i) ' t !a J I _.,,- i~Il i i i.4 I I t 7T I §I I _ I |· i i ii i I I II I I!I m I I I.IIIT III. I I . ___ I_ __ m I~EEi C. I I 1I I ii 1 j I T I· . - 1111- I Is , I I 111fi l i II414 i i i 1-9 lI- JI I -1 B I . .. 3 t ._ t H L+-·- cn ... C, § (0 . 0- 0 0 0 L EQIn Z 0 C 0 3: i m IVi 0- 4- N cZ :4 -I It~ 0, 0 a 0 0 i- - -1- a !. i I i1I . P.' -.-<n _ 0 4-· 1 ,g -T7 I 11111 = I II.S 000 00000 0 cj c ci ; i c - 0 m - O §)O 000-to §o00 0 000 00000 C t r w_ )O) -c 00 C 0 _T I H ~0 I rt 1 I_ lml L I - " I 0 O0 0c_ I 0 r B ·I·1 .- II I 00 D I - - m OO ; - - * II II c Ii- I l .- Ct II o > U. ! i I 0) m I 4 00 0C=- I C c 1O I - ____ I - I I I I -I 0 -F : 1 I N o 0 . .1 I 10 - LIFI I z m t II I .I IF i ; I F_ I I - lliil W 3 1.I I I I 0 4, 11 -I I1 fr I 4r. I -, . - c L I .I - - - rrr - I I-LI I -j · I I 1 I I I ,, A I E 0 i I I 1 I I I I n Z.~[ I I_ C .. 1 -I- Iri I £J L A -o -- ?cI! tEEFEEE1 f - .I - 1, F i UT I · I -e · -) q0o · - - - i I --0 000 000 do 1, CD s a It J" J I Il · I i !- E I In 00 0 00 0 dP OL03V:I NOI.llu- I q. 00 o II `- - 00 o; -- 00 0 qv 392 -1 10 KAYS & LONDON AIR SIDE FRICTION FACTOR CORRELATION FOR CROSS FLOW OVER BANKS -.T -- l-tan A· n t f . Friction Factor - 2 no __ 1 22 I q 10 .· 1 · ..1 1111 · I · tten 1. I··II 103 ..... i . · . . I·L1-- . I 10 4 Reynolds 10 5 Re Number FIGURE L-2 100 IMPROVED AIR SIDE FRICTION FACTOR CORRELATION FOR CROSS FLOW OVER BANKS OF FINNED CIRCULAR TUBES - BY HILLER Best Fit fa _a , ,._ -.108 I IJ 10-i = IUDe · - U.UL. · · · · · · · · 10 z Re Reynolds Number FIGURE L-3 I j · ILI …I 393 SUERCULTINE PCRCp(NCEG,XUVJXMULjRHCVRHOLREVREL ICZTFXFX I# VViC7VZLP' ) C PURPCSE C C TC CETERMINE C C PRESSLRE PHASE INPT C ' \ C INFI r1ATOR (2 CR 3 EANS EVAPORATOR) EG;LIvALENT IAETLR CF FLCOv PASSAGE C C C C StAnFCE G X UV = PASS FLCw PEk UNIT AREA (L6M/HR-SQ A!CV ni L C C POUmNASS tE VISECSITY XrULL. C E ' CF VAPOCRPASE V:;SCSTlY F LI' - * CF FLUW PASSAGE T DENSTTY F APCR PAS; OF LIGC PHASE LENS AiYtiLDS NuMbEFri Ni!MbEk OF LIZlIC F VAFGOi C C C CZTP xF ' xI ' INITAL QUALITY C C vv ' - ExIT CZV CZL C ' C C uFTP PC C C **** PECIFIC LLNGT L ENGT OLTPUT CPv CPL - C C LCNiGTh CF TwO-FHASE F INA GUALTY PHASE REGION (FT) VAPCR PHASE (CU FT/LBM) FHASE VAPCR REGION (FT) PASE LIG REGION (FT) PhES.CDCP IN SINGLE FPASE VAPOR EGION (PSI) P$c. CROP IN SINGLE PHASE LI. REGION (PSI) FEiS..CRCP IN TC-PHASE REGION TCTAI PRESSUkE ChOP (SI) CALTICNh ) FT) FTI PHASE RELION REGION CLeOF C SINGLE CF S:NGLE FT) (LBY'/Cu (LBE/CU REYNrLDS iL (FT) (FT) (LBI/HR-FT) FpASEL( LM/n-FT C C C AND TWO-PHASE CF PARAPtETERS CESCRIPTICN C CTH SINGLE CRCPS FOR FLCK IN TLEES (PSI) wATC~ SIGN CONVENTICh **.***=** REPARKS C C THIS FRCGRAM CALLS SUBRCUTINE FRICT, OR CETERFIINt TE GENERAL OOCY FRICTION FACTOR C FCR SINGLE FPASE FLOW IN TES C C rO'CENTLr' CCFPCNFNT OF TO-PhASE PRES, DROP CPr ((XF**2XI *2)*(1V++ 1 V/RHCL -(RHOV/RHOL)**.333 1'(CV/C\L/RCLC)*w.A676)-XF-XI)*2.g*RHCV/RbOL.(RHCV/ 2RCL)**.3333-(RrVHf/RHOL)*,.667))G**2/(ROV*32.2* Cl a (XF'XIj/CZTr CE = C3 = ixr'UV.*.2*G**I.d/(ClRHOV*D**1.2*32.2*3b~.0O .(XL/XIM UV) .* .*023* C RO V/RHCL) * .26 C C FRICTICN CFCNhNT OF TWO-PHASE PRES, FPF C2( .357*(tF**2.8-XI**28)+20*C3*( DROP .429*(XF**2.33 394 1-XI**2 .32 )-.*14 1* ( XF**3, 33-XI**33 ) -,287*( XF4. 33 2'XI**4_.3))+C3*w2*(*538*(XF**1.86-XI**1b6)-.329*(XF 3**2.86-XI**2.86 )) C C TCTAL TC-PASE CPTP = CFM PkESSURE CROP CPP CALL FRICT(RfEVCDFFV) 3)) GO TO 2e IF (.EC.)).C..EC. C CCNCENSE CFVG*2( SCLF 1 /R PASE Cv.VVF, PRESSURE COPS V*CZV (1 */RCV+VV) /D) / CALLFICT hLL,p,C,FFL) CFL = 2 -iFFLC7L'*G-2/(CEOhL*32*2*36000**2*144*0) CC TC ~4 C EVAFCRA1rC C 2 13292CJ CP' C 4? SINGI E PHASE PkESSURE CPFV=G**j* (V1 CROPS 7/k-UV+;FF vw-ZvIvv*./+/RI-OV)/)/ vtlc*2*144 e; a Voe TOTAL PRESSukE rHGCP PC t -(LFTP + C + PL) ARITE(S-~VO)CZvCZL,CZTP,CPVCPLDPTP 5V RET'RN FCR;AT(' ~ CZV,.F10.½4,' DZLufF0.4,'DZTPf,F1j.e,4 .395 SLeRCLTINE CPLINE (CXLE,E, XM'R,RFCjXML.,CPLNE) C C FLRCSE C TC CETERftINE SINGLE PASE FFESSURE CROPS. C C C CESCRIFTICK C C C Xi.EG C E C CC C Xli'R - C C C C = a xlyv * ECLIVALENT CIAPETER EaLIVALENT LEhCTi- (L/C SLFACE RCLS'>c-5 CF FLCA PASSC-E (FT) CN CIt'ExSICNAL) CF FLCVb PASSAGE (FT) 'raS FLC, RATE (LEY/l- ) CE=SITY F FL'.IC (L/CU FT) vIECCEITY CF FLLIC (L.ct/-R-FT) CLTi;UT C C CF PARArETERS IIFL,T CLF.hEw SINGLE FASE FrESSAc_ RCP (PFSI) REARKS TI-S FCG~Ar CALLS S;CLTINE FHICT FCR CETEPIINING TE GENcRAL rCCCY iRICTION FACTCR FCR SINCLE F-ASE FLC I TLES RE - 4.e*XrlR/(3,14*C*X.) CALL FRICT (EE,CFF) CFLNE **FF*XLLG(4*e*XtR/( I(EA*RC"E,A262g *,e*1,eg) RTLRLi ENC 3(3"14*C*) )**2/ 396 SUeRCCTIE FRICr (REEsDIpFF) C C C FURPCSE TC CETERP INE ThE GENERAL MCCCY FRICTION IN TUBES FLC 'FCR SINGLE PASE C C CESCRIPT ICN CF PARAMETERS C FACTOR INPLT C C CI - REYNCLOS NiMBER SLRFACE RC GHNESS OF FLOw PASSAGE (FT) ECLIvALENT CIANETER CF FLOn PASSAGE (FT) CLTPLT FF a MCCCv FRICTION E C C C C FACToR C LAtINAR FLCA RErIME C .ee) IF(E,.LE,23 IF(RE.LE*23V9,0 FF = 16.'/RE GC TC 3C C C FF ANC TPULENT ICN TRASIT C FLCO REGIMES CI ,iE(2 s '*egg CF CC 2e I = 1J¢ FF + CF FF Fr IF(FFLE'eZ) . et1 -. *ALOCle251/E A L u lo,/gRT(U4*FF) IF(AeS(AE).LE*t,Z1*Eb)) /(RE*SCRT( 4 *FF )) +.F-/(3r7*C)) CC To iF(A=E) i,j3Cp2C FF = CF/iO 1S F CF EO CONTINUE eRITE 31 1gZ (5 iL Cf- ) RETURN FCRMAT(i s**s*FRICTION FACTOR FAILS TC CONVERGE****?* ) 397 APPENDIX M DETAILS OF CROSS-FLOW EVAPORATOR MODELING Details of the general air-conditioning or heat pump type cross-flow evaporator model EVAP', and of the special case, finned tube evaporator model, are given in this section, followed by computer program listings for each. General Model 'EVAP' The effectiveness - NTU method of heat exchanger analysis is applicable in the single phase region of the evaporator, or for the entire evaporator if no moisture removal occurs. The analysis is exactly the same as for the general condenser model 'EXCH' Appendix I, except that in the evaporator, the air is of the hotter fluid instead of the colder fluid. In the event of moisture removal, which is determined automatically by the model, a modified version of the effective surface temperature approach discussed by McElgin and Wiley I is used. It is assumed that all moisture removal, if it occurs, takes place only in the two-phase region. The effective surface temperature approach assumes that the air side heat transfer coefficient is unaffected by the presence of water on the surface of the coil, and uses a heat transfer-mass transfer analogy to determine the amount of moisture removed. A total driving enthalpy difference between bulk air and effective surface conditions, accounting for enthalpy of the moisture in the air, is used to determine 398 the heat transfer rate. Full psychrometric chart data is used in the modified method presented here, as opposed to the approximate method used by McElgin and Wiley, which linearized local sections of the psychrometric charts. Subroutine 'XMOIST', as listed at the end of this section, is a program which produces psychrometric chart data in the range -30 < 1000F. wet bulb - T The procedure for determining sensible and latent heat transfer characteristics, and fractions of coil used for evaporating and superheating, as shown in the flow diagram in Figure MI-1, is as follows: Determine the representative coil characteristic 'COIL' using the representative surface temperature technique. The heat transfer through the coil surface can be modeled by the following two analogous electrical circuits: ase surface T air hair Tref . R fins R contact and air Rumped air hair refg. t TES (Effective Surface TemD.) 399 Now, since it is assumed that the presence of water droplets on the coil surface does not affect the resistance to heat transfer , the total resistance to heat transfer: we can define 'Rto' R Rt~ttot1 C dAR tot 1 h air + 1 R also R = tot h a dA aht umped lumped where: no = Overall surface efficiency, allowing for an extended surface on the air side, and including contact resistance, as described in Appendix J. h a = a aR Heat transfer coefficienct (Btu/hr-ft2-°F) := Air side heat transfer area/total heat exchanger volume = Refrigerant side heat transfer area/total heat exchanger volume dA\ (f) = Unit Heat transfer area on refrigerant side ht dA ,= Unit heat transfer area on air side aht a = Subscript indicating air side R = Subscript indicating refrigerant side ft 400 Hence: 1 lumped=Rtot h a dA aht Then the total heat 'dq' lost by the air in passing over an element of wetted area dq dA is: w h a dA (i - i ) Cpw w Where i = Bulk enthalpy of the air (including moisture) (Btu/lbm dry air) is = Enthalpy of the air at the surface of the coil (Btu/lbm dry air) Cpw= Moist air specific heat (Btu/lbm dry air -OR) Similarly dq 1Rlumped dAv (TES - TR) Equating we find: COIL - - (TES - (i-i) ) S Where Cpw ha lumped CPw can be approximated by the normal dry air specific heat over our range of interest, Cpw = Cpa - .24 (Btu/lbm dry air -OR) providing we use wet bulk temperatures when computing enthalpy change of the air. 401 Next determine the amount of heat 'Q transferred in the twotp phase region, assuming complete evaporation Qtp = (1 - X4 ) hfg (Btu/hr) where hfg = Latent heat of vaporization (tu/lbm) X4 = Quality of mixture entering evaporator E = Mass flow rate of refrigerant (lbm/hr) Then, using subroutine 'XKOIST' for psychrometric chart data, determine the dew point temperature of the entering air. Determine the bulk air dry bulb temperature when the surface temperature 'Twa' wall drops below the dew point, a wa ab h } a {T {a [_+ n - R+ a a hR T Rsat h a h tP -l} Where subscripts mean: db sat Dry bulb - tp MR Saturation condition Two-phase region = moisture removal Determine NTU and effectiveness in two-phase region, assuming no moisture removal. 402 NTU AOM tp Cp [ + -NTU 1- e tp ] tp Where: dt AOM d a Local flow rate of air (lbm/hr) a a Using the above effectiveness, determine exit air dry bulb temperature, assuming no moisture removal. T = T ain aouttp If T <out TbMR - tP (Ta - T ib ) sat , then moisture removal occurs, hence do moisture tp removal analysis. F , tp If moisture removal did not occur: Q- tp Ia c tp Cp a (T a ) ti n TRsat where: = Two-phase fraction of total heat exchanger surface and go to the superheatin. reoion aalvais 403 Moisture Removal If T , then moisture removal begins on the leading < Tdb ainab dMR edge of the coil hence find the effective surface temperature at the This is an iterative process leading edge. - m £Yi_ 'ES -I uess Find iES + (in - S) (COIL) -. IJ If TES * TES > T b T , find fraction of thickness of coil 'FSENS ain dS0 which is used only for sensible heat transfer. -T (Ta aa = FSENS a a no I- 7J aR hR Ca Voa sat indb .L I(Tdb tr dbMR ) R - TR ) 'sat a A, Ch a where t a = Total refrigerant side heat transfer area (ft2 = Mass flow rate of air (lbm/hr) ) 404 The fraction of coil thickness 'FMOIST ' used for mositure removal is thus FMOIST 1-FSENS. Next, deivide the moisture removal fraction FMOIST into two equal parts and analyze the moisture removal in two steps, Iterate to find i2 and TES , the bulk air enthalpy and effective surface temperature at the end of the first moisture removal section. L s -uess and rnd Ta l wall ES 2 data (T i 2 =iwall 22 + aa 2 wall2 from psychrometric -T ES I a - i2 = (COIL) (12) (Cp2) in } - I- 4* z2 2 t 2 Repeat the above for the second moisture removal section. Then, determine exit air wet bulb temperature and the fraction of the total heat exchanger surface occupied by the two-phase region, Q tp a (in a in i ) out 405 and complete the moisture removal section by finding the exit air dry bulb temperature, and the total amount of water removal from the air HO (Wa 2 in ~ a out (t)-a where w - Rate of moisture removal (lbm/hr) =. Entering moisture content of air (ibm water/lbm. in dry air) w = Exit moisture content of air (bm water/ibm dry air) aout Superheating Region If F 1 , then evaporation is incomplete, and there is > no superheating region. In the present model, if such is the case, calculations are terminated. The case of incomplete condensation could easily be handled, however, merely by iterating on exit quality. If Ftp < 1 , then the superheating fraction 'Fs' of total heat exchanger surface is: F s = 1 - F tp and we can determine exit refrigerant temperature and heat transfer in the single phase region: 406 ma a (Fs S a a a ) (Cp ) =(A RCR a RV Rs Cmax CR and C = smaller of min C s as and larger of C CR S S I aR Ta h hR a £no0a (Fs(F) ) ( R tot = NTU Rs ht (Rtot ) (Cmi) Ns Cmin f CXF s NTU) max )minT ) T =T+(F R R QSP s sat out CR = s (TR out (CR TR sat a in RS Rt sat ) Where 0 T = out Temperature of superheated vapor leaving evap. ( F) 40.7 - Cp. Specific heat at constant pressure of superheated vapor (Btu/lbm.-OR) s XF = Superheated region - cross-flow sp single phase For more information, see.comments in the program listing for subroutine 'EVAP' at the end of this section. Modeling a Finned Tube Evaporator The geometry factors necessary for use of general model EVAP' are the same as those required in the general condenser model 'EXCH', discussed in section 2.3 and Appendix I, and will not be repeated here. Having determined the geometry factors, the procedure for determining total evaporator performance, as outlined in the flow chart of Figure M-2, is as follows: Split the evaporator up into equivalent sub-circuits a sect N sect mR Aht t sect 408 Where: N. sect = Number of parallel flow sub-circuits in the heat exchanger Then: Using thermodynamic properties corresponding to the states of interest, determine the heat transfer coefficients as described in Appendix K. Next, use general evaporator model 'EVAP' to determine performance, for the given geometry factors, temperature, and flow rates. Using the results from 'EVAP', determine the length of the two-phase and- superheating regions: DZTP = (F) 'I (Fs ) ( DZV t ( Di t) Di = Di Where: Di = Inside diameter of tubes in the heat exchanger And then determine the total pressure drop 'PD' as described in Appendix L. Convert results back to total flow notation: ma = (a) () Qtot (Nsect) (Nsect) (tot) (Hsect) 409 Finally, using the value of total pressure drop through the coil, determine the drop in saturation temperature through the coil corresponding to the pressure drop. If the drop is greater than 20 F, repeat the analysis using (TR T sat avg ~= +R ) ~Usat RaE t 2 For more information, see comments in the program listing for the finned tube evaporator simulation at the end of this section. REFERENCES 1. McElgin, J., and Wiley, D.C., "Calculation of Coil Surface Areas for Air Cooling and Dehumidification", Heating, Piping, & Air Conditioning, (March, 1940) pg. 195-201. 410 FIGURE M-1 FLOW CHART FOR GENERAL EVAPORATOR MODEL 'EVAP' Start Input Geometry factors, heat trans. coef., flow rates, temps., humidity, thermodynamic prop. Determine Coil characteristic Determine Two-nhase heat trans. assuming complete evan. Determine Bulk air dry bulb tempn.when moisture removal would bee'in Determine NTU & effectiveness in two-phase region assuming no moisture removal Determine Exit air dry bulb temp. from two-phase region, assuminp no moisture removal I - -- - Ir ! - Is the exit air dry bulb temp. less than that at which moisture removal would bevin ? No _I L Yes Determine Two-phase fraction of heat exch. 411 I 4 . Yes I I. Is inlet air dry bulb temo. less than that at which moisture removal would hegin ? ) No Iterate to find wall temp. at which moisture removal begins on the leadin etle of the heat exch. '~ L II i i Determine Fraction of thickness of coil uhich is, used on1v for sensible heat transfer (in two-phase reron) Determine fraction of thickness of coil used for moisture 'removal (in two-phase rezinn) Divide moisture removal reion into two eual arts I Iterate to find exit air enthalpv and wall temp. at end of first moisture removal repion Iterate to find exit air enthalv and wall temp. at end of-second moisture removal repion Iterate to find exit air wet bulb tem io Determine Two-phasefraction of heat exch. I 412 I Iterate to find exit air drv bulb temp. & amount of moisture removed - 'T,' .ss I . No IS evaporation commlete Yes F Superheatin Determine fraction of heat exch. Determine Heat transfer & exit vanor temp. in superheating region using 'TU method Determine Total heat transfer End 413 FIGURE M-2 FLOW CHART FOR FINNED -TUBE EVAPORATOR MODEL I .B { De-fine Constants l for thermodvnamic properties and heat transfer coef. . Repettive For changing loop nnut data I - - - r I I I I 414 Convert to parallel - flow sub-circuit notation & analyse only one of the circuits : I - I X Repetitive loo\ for varving refrigerant flow rate I I . ~~~~ Determine Saturation properties of refrigerant I I I I Determine Single phase vapor heat trans. coef. Determine Evaporation two-phase heat trans. F i I ] I I I coef. . Use general model 'EVAP' to determine heat trans. performance (see flow chart for 'VAP' ) Determine Pressure drop through heat exchanger -~~~~~~ I i! ,i I I tnrougn col Yes L _ _ _ _4 : J I _ I 415 Convert back to total flow notation ~~~-_ -I-I I L -- - I - _- _ _ _j~~~ 416 C EVAPCRATCR SIMULATICN PCGRAM C C FPRcGAr FCR CCMFLTING EVAPCRATCR PERFCRMANCE, ICLLCING C PCISTUE EMCVAi, FR AIR IN CRCSS FLW', PLATE-FIN TYPE C C INFLT C CARC REACER (CESCRIBEC FULLY hNRLN CEA, DE, CELTAFPjXKFJ S Tsr CTWEi C C C ATA FC' ELCA) AAF CA NTj ,SECT, -C3NT, . XM I, NXMRP , T IJ AI I,JTATEPs xR TSA, TiBR I, ThCiC CLTFLT CTGT ~LAT - C C C TCTAi EAT TRANSFER ATE (PTU/HR) LATENT EAT REMCVAL RATE (Tu/hR) AIR rRY BLLE TEMP. (F) LEAvING EVAP. AIK .ET BULE TEri- (F) LEAvING EVAP. T-83 TE3 C C - TELF.CF TRC - EFRIGERANT VAPOR LEAVING EVAPI(F) C C C REMRaKS Ti-IS C kCUHAM CALLS SINGLE FSE C T-IS PFC-kAM CALLS SLfGLTINE EFFIrIE\CY CF FIXNEC C SPhTC SUBROLTINE TO CETERMINE -EAT TRANSFER CCEFFICIENTS SLRFACE FCGMAM SEFF TO ETERMINE SLRACE C T>I C C C SATLRATI;\ TERZCUYNArIC RCPERTIEL TiIS FOGGA CALS S rOTINE EHTC TO DETEkmINE 1rE EvAPCM'ATTCN TC-PFASE EAT TA,\SFF COEFFICIENT C FCR C C TliS F OunAtl CALLS SUaRC.TINL VAPCk TO DETER1iNE REFRIGERANT TrEkhrtCYNAtIC PROPERTIES OF SPEREEATE) C ¥VAPC C C TiIS FCGRAth F,,iESSLE Cp CALLS SBOLTINE COF EFIGEAANtT C T--IS FACGAR CALLS C DETEFrINE FCrCEcF C TC C TI5 IVN CALLS SUECLTT\NE SATPrP TO DETERMINE CrN'ECTICN ATLATICN EvAPCRATIC FNCTICN iNSIDE PCG FLCI\G TO CETERMINE I THE COIL SuEPiOCRAM TSAT TO TEMPERATURES CRESPCNCIN FtHEsSRES FG;A CALLS SUBROLTINE EAF TO DETERMINE C C C ThE CVERALL EAT EXChANGER PERFORmfNCE, RATES, AI TFrFERATURES* ETC. ALL TEF~LhEATwkE ARE IN DEGREES F C ALL iEAT TA,\XSFR C ALL AS5 TUBES FLC~; RATES AE RTES CCYtrCN CFPAhAS. ARE I FFXI-RVCt-RV, IN HEAT TkANSFER TU/H L/i- XPM~,XMA X4HTP·FFTPQSP, C C =*'''-....."--- INPUT DATA CONSTANTS ............ C C AIR FkCFEkTIES C i-NA w FlRAKCTI NhcuER OF AIR 417 F AIR (LB/H-FT) GAS CChSTANT FR C XPLA C RAu * V-ISCCSrTY LNIvERsAL C PA - ATtCSFERIC C CPA - SPECIFTC AIR PRESSURE (PSIA) (FT-LEF/LEM-R) (BTU/LBMR) AIR EAT AT CCNSTFRESCF CATA PRA*AMfUA-iA/.714' *043J53.34/ PA 14.7 s *24 CPA C - NtR NREF C C & x,,MV SLPEV SLFEKV & x.VM - C SL..FE.L 8 XNAL' - SLPCPV & XINCPV - COEFFICIENTS COEFFICIENTS FCORvSCOSITY FCR THERMAL CCONDUCTIVITY CF COEFFICIENTS CONDUCTVITY CCEFFICILNTS FOR TERMAL CF LI;UID PCk SECIFIC AT C C XMI a Cz2 a VISCCSITIES Ih I Er/(HR-FT) C SFECIFIC Tf-ERAL CCNCLCTTvITIES OF LIGQ HEAT ETU/(Hi-FT-F) I -EATS Tn PTU/(LBI-R) 22 DATA cLFCFv,iNCFV/.eC433J'1394/ 1 646/ 7 5 2,cE-04,925 2*982E-03i i *525-5t DATAXlrXM2,X3,4/-56c5L5-Os CATA CPr1CP/ XINK<L XINtVp SLFEKV, xIN'KV, SLPEL, CATA NREFSLPEv / ARE FOR JACVF REFRIGERANT COEFFICIENTS C****wtNCTE - T-E C HEAT VISCOSITY FCR SPECIFIC CCEFFiCILNTS OF LIGUID PREoS AT CNST, C n FOR CCOEFFICIENTS Crtl APCR vAPOR CF CNST,RES, CF VAPOR Xt4 C C C OR 502) (12,22s (USUALLY SAME AS NF) KNMUER CF REFRIGERANT ER CF REFRIGERANT m C C C C C COEFFICIENTS VARIATION C REFRIGERANT PCPERTy NLY E REFRIGERANT C C AIR SICE C CA-C6 FLC, (SAME ChARArTERISTICS FOR BOTH EVAP*&CONCO C IF T-FEy ARE CF TEE SAME TYPE) - C C C C XLLA - LLA - AIR SICE HEAT TRANSFER COEFFICIENT FOR LCwEN REYNOLDS NbMBER LIMIT FLCA CN AIR SILE LPFPER REYNOLCS NLMBER LIMIT FLC- C CCEFFICIENTS FCR ExPRESSING ThE CATA CIA2EAj LAMINAR FOR TURBULENT CN AIR SIDE C3A 1/,2aE3-,.' 5r4 o,:J C4AJC5AC6A 385, XLLA ULA *C3r , E, l0g00 2-g00*0/ C. SLDE C REFRIGERANT C EVAP.& CChNC IF C C C1R-C6R (SAME FLCr, CHARACTERISTICS E¥ ARE CF SA;E TYFE) COEFFICIENTS FR REFRIGERANT bICL FOR BOTH ExPRESSING THE SINGLE PHASE MEAT 418 TRANSFER CCEFFICIEINTS FOR LAMINAR LIPIT EYNOLCS NBER C C XLLR - LOwER C C LL R - SIDCE (SI'GLE C. REFRIGERANT FL~C KFS LIMIT NUrEk FEYNCh;GS PFER CAT C' EFRIGERANT C FLG C SIDE PASE) LENT Tl R (SINGLE PASE) C2~' C_;J C4RA CS5RCRJXLLkJULN 824j,*C Z54 1/1*164-'7,7 49585-Jp 667=,-*837,24'0003500*/ C C -"w.----=ENC INPUT CATA CCNSTANTS C ---- ,---- C C C CUTER LCCF FCR fLLTIPLE RLNS WHILE VAcYING EXC-ANGEi CrAKPrTEISbTICS HEAT C c FEAC(8 5') CG cZ IN ntN = j,\W4N EXCHANGER ...w-----E.AT .--. C CARACTERISTICS------- C C C C C C C C CEA CER CELTA FP (FT) CUTSiCF DIAMETER CF TES (FT) Tf!BES CF IamETER IhNICE FIN T TCKrESS (FT) XKF (BTU/hR-FT-F) F FINS CNULCTIvITY THERA FNChTAL AREA (SC FT) EAT EyCr-ANGE RATE (CL FT/,MI.) Lr AIR AAF CA C C C C NSECT CCT C C ST mT C C SIGA ATEC - FIN FITCH (FINS/FT) - 'L'PE C TUeES I DIRECTICk OF AIR FLOW LT NLECR CF PARALLEL CTRCLITS IN HEAT EXChANGER ESISTANCE aFTvtEEN FINS AND TUBES CCNIACT FT ) (TL/ H9 - VErTICi $PACINh. SPACING F TLi3E (FT) CF TUBE PASSES AIR FLON IN CIR.CF CS (FT) - CIG'A AIR (AIk FLC AREA/FRCNTAL AREA) ARE OCCCUPIEC Y TUBE (S; CRUSs-ECTICChAL OF TLSE PERIMETER FT) (FT) C FTEC - CuTTER C C C ALFAA - AREA/TCTAL IR (AIR SICE -EAT TRASFER ALPf.A -I/FT) EXCtANGER HEAT vCLLPE CF TUBES (SG FT) AL FLOW AREA I.SIDE CrOSS-,ECTIOt C C C C C C C ARFT F ALFAP FAR XLF ARHT CAR C C REAC(Fs - INSICE PERImETER CF TUES (F.r) EAT SICE EFRIGERANT (EFRIGERANT EXCHANGLR-I/FT) HEAT vCLUrE CF TRANS.*AEA/TCTAL mHT. AREA - FIN tEAT TRANSeAREA/TOTAL EATIC ALFPA LENCTH TCTAL ATIC . CF FINS EFG.SICL FIN (FT) NEAT TRANS. AREA/NSECT -EAT TRANSArEA/CONTACT CCONTACT RESISTANCE TC ACC(cLNT FR FINS ANC TUBES C EA.CERCELTAAFPXKFSAAFPANTNSECT 6) REAC(8,611) CCPT, STT (SG AREA BETWEEN FT) 419- SIGA EA)(1;-iELTA*FP)/ST (ST- ATEC = 3=14*CEA*2/4'g PTC = 32 1.4*IE +l(1 C-ELTA*FP)PT-O)//ST*T) ALFAAZ=(.c(T*T-ATBC)*FF 34wCER*S2/4., ARFT F a= 3.14WCLk a ALFAR T) .14*CER/(ST FAR =uC*F F ) / (2 *FP* T-ATC ST (ST *TATB ) +PTEC I(1.6-FF-LTL)T XLF = ST/c.C F ARkIF' . 14*CER*AAF/(ST*F.LC LA.T( t ( CAir-eT-TmlT14*OEA**2/4'+ T(NSECT)) t/(3914*CEA*CELTA) WRITE(5p51V) CEACELER CELT AP FP ~RITE(5 J -L CCNT,STJ rT RIXTE (5 - 1) AIF) GA ARHTJ NTJNSECT XKF, A C C CF ,kEATEXC'PANGER CtARACTERISTICS w--w--ENC " '° = ' ' ' C FCR AIR FLOW CCNhITIONS REfRIGERANT C INITIAL ALUES C C ral C CTA AIR CRY AIR CRy C C NTEVF - hLtEER TSA C CXMRI - C C C (F) EFFIGFiRANT SATURATI-N TrP. FLG' RAATEINCRE-ENT (LBV/HR) ;ERIGFRAT FLCv RATE (LEM/HR) TCTAL REFIGERANT INITIAl NXR a xrk I ANC ENTERING EVAPORATCR (F) ULB TErF. *P. INCREMrENT (F) L T CF AIR vRYELUL NLMBER CF REFRIGERANT FCv a LxA1INED TEM'P, SATES EXAMINEC ENT-ALPY CF EFRIGERANT ENTERING EVAP.(BTU/LkM) VAP. (F) LLB TEMP, ENTEtING ET AIR INCREMENT (F) ET EUL TF. AIR EXAMINEC NUMEER CF wET ULe TFrERATuMES -UlFICITYCF AIR ENTERING EVAPORATOR RELATIvE C C C C FI C C INCIC IF IhNCIC' C iF 'INCIC' iNFLT TNCICATCK TCeB ECLALS 1s INPUTS ARE ELALS 2 INPuTS ARE TCB, ,ND ND TwB h C REAC(8P,61e) TAITCTANTEMPTSA CXMRI,XMRINXMRJRi-4 iNDIC REAt()62Z ) TET IyCTWEIJNTW6BjR~I1 C C C LCCP FCR VARYING AIR i&ET BULB TEP. ETERING EVAF. ENTERING EVAP. = TeII TreI CC t I . 1-* TWE %RITE.,54,) Ihp Tkea - T*EI + CEI C C LCCP FCR VARYING AIR CRY BULB TEIP. C TA! a TAIl 420 CC 4e IJNTEM ~RITE(554e) TA I TAI kRYrE[( eJ p I +CTA 6) TAtOCA C C FR FKCVISIC\ R-TIME INTERACTIVE CATA INPUT ~EAC(6&b5,ECHC.e) ,e7C) hkITE( 4VA= GcAW6:L TA T GA /(c TGA*AAF) VA*F;A*144*c/(FAU*(TAI + 46('0)) GA AC FLCT, t ,/( ST*GA*SIGA C C C SLEUIVILt LIKE A C FLCA FLC TN TC PARALLEL CIRCUITS AND TREAT EACH E;ARATE EAT ExLHANGER - CCNvERT BACK TO TOTAL AT t-EE EN XtrA=6ggmPA*,A*144*C/(RAbFLCAT(NSSECT)*(TA.I+46ee)) C C CETERINE AIR STCL EAT TANS,COEF,'.A'(BTU/HR-SG FTF) C CALL SFPTC(IEA;,ACA, lXA, CPAA FRA, EA C2AC3A,C4ACSA, C6AXLLAULAp -A C C CETER"INE CVErAPIL SURFACE EFFICIENTCY SEFFXI C CALL SEFFXKFCCF~TAAXLF FAR CAR~CCNT SEFFX) 1 ICNT = LCCF FCR C C VARYIN REFRIGERANT FLOW RATE C XVR a XRI/FLCAT(NSECT) CxrR = CXRI/FLrATINsECT) CC 2e Kil,pNX sfITE( XR L40 ) K Xtn + LUX UlETERMINE SATLNATICN FROPERTIES C F REFRIGERANT C 20 CALL RS-Cv RHCL SATFRP(NTSAjFSATVF,VG,HSATL,HFGHSATVSF,SG) = lo/VG /F CFRL = CF1*PSAT + CP2 X-LL = X!'1*TSA** 3 XKIkL = SFUKL*TcA + M2*TSA**2 + XM3*TSA + X# + XINKL XKGV = SLFEKv*TCA XINKV X'fLRV ;LP 'ST~A + XINrV F . = XLFLCFR /XKKL CPR = SFCFYvFqAT + XNCFV 421 PRRV * XtLVsCFRV/XKRV XR/ARFT GR C C C PHASE VAFCR N-EAT TRANSFER CCEF FT-F) DETERMINE SINCLF tRRVI (ETL/HR'S C ClRsC2R CALL SPTC (CER,,R, iXrU FVCFi v , PRV, .RV, -RV) C6Rs XLLR, ULR SATI )/I-FG - (4 X4 C3R, C4RC5R, X4 WRITE(j,7:e) IF(x4.LTe..) C C C CETERt:INE (BTtU/HR-S C CALL E-TC (UER CX4, 0PRRL, COEF.tHTP' EAT TRANS. LVAFCRATION TvC-PHASE FT-Ft XKRL, XFURV, XMUL, RHOL IRICVJTF} HEAT EVAPCRATOR TO DETERMINE FVAP SERCLTINE C ;SE C ETuPN ALL RESULTS TRANSF'.R FEkFCRr'ANCE AND A HFG ) AIJ CALl. EVAF ( AOrs ALFA, ALFAA, TS, TROUGH C TC TOTAL FLCW RATE C RETURN C PRINT CEHALL RULTS REPRESENTATION AND C ( NSEC GTCTSFLCT (NcEC) XMAXMA*FLCAT XR=XX ) * (GSF+TP ) FLCAT(NSCFCTt1*XrHe*lj57*e ¢LAT R } *FLC A T N cECT WRI7E(.,1Z ) GTT,xtRX)WA,CLAT I'rE. (,.65 )K SFFFX,NTP,STCPA,GA kRITE(,,?) kRI'rE(,.,,w ) tNVV HTP R0,T,4,X4 FTFAR-T/F CZTP CZV cIrnA,ALFARALFAA 6e5 ) HA . -V, WRITE (., F-T/F e* CZL E " 5.eE-' 6 C C C USE SUeHCLJTINE PCROP TO DETERMINE kREFRIGERANT TRnLGH EvAPORATOR 'PD PRESSURE DRCP OF (PSI) C CALL PCRCF ( 3, DEn 1RERLCZTF, .CX4 WRITE (,I E, GR, XMuRV XMULJ RHOV RHOL, RERV, VG,DZV,CZL,P ) 53 5 ) ARITE(,53 3 ) X APC TOT 5e) G, EAHA,SEFFX ITE (, WKITE(,Et6) XVA- GR.RERVWHRV X,/FLCAT LSECT) X`RwXMR/FLCAT IF(ICNThN[.1) (NhECT) Cc TC 155 CCVMON '422 C CHECK CRCF IN SATURATION TEtPERATRFE CUE T PRESSLRE C;CF IN CCIL TF TE CRCF IN SATURATION TE-PERATLRE C C IS GREATE TfA_ 2 CEGREES F - RPEAT USI\G AN AVERAGC VLUE F SATuRATION 4- C ALL CALCILATICNS, TEMPERATLRE C PCLT = PEAT Fr TSATC z= TST(NR,FCT) ,R I TE (s 8E FC iT, TSATO If(ABS(TSA -TSATC).LE.2e) tSA = (SA + TSATC)/20 TSA 29.,*TSA - TSATO IChT 1 ICNT 2 GC TC 155 C 2EG CCNTINLE 4?( CCNThINLE 41Z CCNTINLE 5ae CCNT!N t 5b FCRt'AT('',8F12.6,2I4) 5bl FCArT( ' 510 5_ ~5 GO TO 20 iCNT"', Fl3,p' ' FCRrArT('', CEA CER (FT) 1,, (FINS/FT)XK-(ETU/hRFT) 2,' ARI-T (SGFT) 5.4) FCRrfiT 't3F FCri'ATT( 'Z',' xfa 54 bSg FCR'AT( i4 FFRr T(I1 ) 6i:0 FCRfAT(7F2E.*6,2Tl) 6h FCF'AT(EF14., 611 FC;YAT(3i 5 ST=t',F1.*5,' (FT) NT CELTA WT='F1e.5) (FT) FP AF (SGFT) QA(CUFT/MI I) ' NSECT,) (LBM/HR) PC I1 C,e3Fle.4, I (PSIA) GE (E TU/HR) ) F1!i4) ) 6a0 FCRr'AT%2K2Fi.EI1~pF10'5Alie) 6f FCRM T(' 'A iX ,K=~, I2S5XY 'SEFFX=',F4*2tX, s 'NT= t t 15X,fPt='F-.3jX, S=',F6,3/5X, CP=',F5.3,5X, ~A . 66e FCRtrAT( ''lCXSIGA=',F8,35xp 1 ALFAA-= 66 FCRrPATt ,FS. I2, ,ALFAP='sF8*.35X ) ,:FX.9FA=flF0I~4fXX 'TSPm',JFl~e4,5XJ p IXtF~F1E9='a(~fl4,'R)s,1. 67Gb 675 7£~ 61Z FC rAT( TI =',F7.2'l A ',F1e*2) NArELIST f iNPJT VIABLES ARE ?', ( TAI,(A,J) FCh',AT(' =*rw *X4 IS NEGATIVE - X',F1C.5***S****I) FCrAT( (;TT= ',F 15 4J I A R='JFl~', * xrIA=' L ,A 8E3 FClAT(, F 15, 4) I PCILT' ,FlCg5, e5P'5 _F C IZ rcT ''rA 'F1*.2' X,*H.Ainl,Fj1.2, - X4 'F1i0.5) TSTO=', F *2) (LEM/hR-S;-FT) I5XtREA=' (ETU/j.4R"SC FT R)'J XpIlSLFFX = 423 86e FCtAT(' ' lsF' E N U: e, lX, fi3' t R FF 3 t(Le/R-SFT *:2J5~X;) 'hFRV* F7.*T1 (BTU/HR-SGFT-R)') ) , 5X, RE 424 SLepCUTINE EVAPF ACrALFARALFAApTSAT C PLPPCSE C TC ETERMIhE C ANC RESlLTINh -EAT TANSFER, IN ThE EVAPFCATCF, C CCEFFICIENTS C ANC ALFAr *- ETAILS ALP~A E2RIGERANT (EFmIGERANT ALFAA - Ai rr AI TTr. vC.U'E kt;G iAIR Ai-T - T:T'- C AC - Lx,\T KrEIUEkAT C AnEA/UNIT C (sC FEAT TANSFEi -A hTP - - C C C SILF AIR FT-r/Lt' - E.CHANGEk EAT EAT T-ANS, SIE Z;Y EAT AEA/ 1/FT) AcEA (Sr FT) -EAT TRANSFER RATE FLCA AiR) CCEF;ICIEKTS ATR SIc RF SE hELAT TASCCCEF.(bTU/H-S( TAC-P-ASE EAT TRANS. CrEF, (TU/R-S; RfV SICE VOLUME OF IDE HEAT TASFER F C C i:- NECESSARY GIvEN ALL CF OTrER ECOvAL, UMIDITIES i-RAT TRANSFE AREA/TOTAL ExCANG3E - 1/FT) C C C CIST0uE A CESCkIPTCN CF FAHAMETEkS INfPTS P-EAT ExCrAGCFk GtOM-ETRY C C C T'-ES TEMPEt C C C C IpJ.FG) FT-F) T-F ) kF'* SIZ£ SINGLE PeASE T ANSCCEF (L/r'wST vAPOR HEAT F TF) C C C C C RERIGCERANT pkCFERTIES TEA RF NIGERAiT SAT,,RATIOhN TEP. (F) HFG LATENT ENTHALFY CF VAPFOIZATION CF THE EFRIERhANT (TU/LE') C X4 - ETERIiNG C Xf - C C CFRV - MASS FLCW RATE CF EFRI(ERANT (Lem/kR) SECIFIC EAT AT CNSTANT PESS-RE C C CF TE REFRIGFRANT VAPOC (TU/L6M-R) HEAT AT CCNSTANT PRESSiRE CF IR f(TL/LbM-R) LCW RATE CF AIR (LBM/HR) C XMA C C C C C C TAI CY ULB TErFCF AIR ETEktNING EiVAP (F) TAEI ;T EUi.E TEMPFCF AIR ENTERING EAP, (F) kRI RFLATIVE HUMICITY CF AIR ENTERIrG VAP, INCIC I1xFT IICATCR IF 'INuIC ELALS 1 INPuTS ARE TAI, AND Ti'BI IF INCIC' ELALS 2i INPUTS ARE TAI! AND RHi C PA C CTHER C C - - ATCSPHPERIC PESSURE (PSIA) NPFLTS SEFFX CLTFTS PASS CF TE EFRIGRANT TE AIR PRCPERTIFS CFA SFECIFIC C UALTy SI RFACE EFFICIENCY CF FINNED SURFACE 425 C C C F - FTP - C STNGLE PASE VAPCR FRACTION HFAT EXCHANGER SURFACE TWC-PHASE FACTICh OF TCTAL ExChANgER ScRFACE C GSP C C GTP - kFAT TRANSFER - VAPOR REGIG (TU/HR) HFAT TRANSFER RATE IN C AFGICN OF TCTAL HEAT ATE IN SINGLE PHASE TwO-PHASE (ETU/o-R) C C TRO XrMH2 C TACSF - C ExIT- AIR TVFPFRCM SINGLE PASE TACTF - ExIT C C TiBN - - C TCB_ - C C AIR CRY JLE TErP. ExrT OCCLRS REGICN (F) MOISTURE F) .RHY ULB TEMP.LEAVING AIR AsSLUING (F) (LEM/HR) ASSUMING Nr MCISTURE REMOVAL GCCRPS (F) wFT eUL2 TEFP LEAVING EVAP. IF RFC'OVAL C C TrP.OF REFRIGERANT LEAVING EVAP, RAtE CF MOISTURE REMOVAL FROM AIR MOISTURE EVAP., REMOVAL OCCURS (F) REMARKS THIS FROGRAr CALLS SUBRCUTINE XMCIST TO DETERMINE FMICITY C THE C C CF TE EVAFCRATCR T~IS PRCGPAM CALLS C C C T~E EFFECTIVFNrESS IN CRCSS FLCW (THIS FROGHRA USES THE EFFECTIVENESS-NTU METHOC CF CALCULATING EAT TRANSFER FERFORMANCE IF NC C CISTLiE REMOVAL CCCURi ANDCIN THE SINGLE PHASE C VAPCR CCPFrC ANO DEHLMIOIFICATICN SCUTTNE EXF EHAVIOR TO DETERMINE EGICN. CF HA s FFX HRV CPRV 1CTFTACSFT~CTAF, TC#ARHTXr~2 XMfR XMA X4 HTP FFTP, QSP TSW6BI~RIINDICPAsa c C CETERINE TE FFRESENTATIVE COIL CHARACTERISTIC 'COIL' C CCIL=HA*(ALFAA/(HTPWALFAR)+1 ./SEFFX*HA)-1.~/HA)/CPA CTP XRfi*(l X4)*-FQ C C C CETER:INE BULK CEHIIIFICATICK AIR RY BULB TMrP.TADHI CR MOISTLRE REMOVAL CALL XCIST(TAI.TEIRHI, wHEN EGINS INCIcjPApHAIRIWSATIWAIRIp 1TWALLI) WRiITE(w,*715)TAI.ThBeIRHIINCICMAIRIiSATIWAIRIRTWALLI 'TACHIa(HA*TWALLTu(I,/{SEFFX=HA)+ALFAA/(HTP*ALFAR)) ITSAI)/(Atr*,/iSEFFX*HA)+ALFAA/(HTP*ALFFAR))-1.C) C C CETER.INE TRANSFEk C REMCVAL NTL AND EFFECTIVENESS FCR SENSIBLE HEAT IN T E TGC-PHASE REGICN, ASSU.MING NO MOISTURE CCCURS XNTLTP-ACr/(CFPA(ALFAk/(SEFFX*HA*ALFAA)+1.O/HTP)) 426 ETP-2,*-EP( -XNTTP) xMATP=GTP/(ETPrFA(TAI-TSA)) FTPXMATF/XMA ,.RITE(,71e; FTP IF(FTP.GTs.j. C CETERiNE TE EXIT AIR TEFMP'TAOTP' FROM TE EcGICN, ASSbFING hC MCISTURE REMCVAL CCCURS C C TO-PHASE C TACTP=TAI-TP /( xIATPwCPA) WRITE(~,7g) TArPI,TACTP C C C-ECK TC SE C IF C TOAN TACTFI IF CISTLRE REMOVAL ACTUALLY CCCLRS REMrVAL DOES NCT rMISTLUE THEN SKIP TE CCUR CISTURE I*E. TAlHI REMOVAL IS LESS SECTION C IF(TAD-I.LT.*TACTP) TD63-TAOTP GC TO 140 IF(TACHI.LT.TACTP) C w---------w C w -1-iC ISTURE SECTICNi.----ii-------. REMOVAL C NCTE: IT IS ASSIirED TAT rCISTURE RECVAL REGICN OF THE CCIL IN TE TC-Pf-AE C C ONLY OCCURS C IS GREATER TAN TE C IF TACI C C TE1FFERATLKE TAT', THEN CISTuRE HEMCVAL EGINS AT TE LEACING ECGE CF THE CCIL - ENCE SIP TO STEP 36 INITIAL RY BULB C GC TC IF(TACHI.GT.TAI; 36 C C CETERMINE TE C THE COIL SUNFACF FRACTION 'FSENS, OF TE C HEAT TRAhSFER ~wICH IS LEADING EDGE OF SED ONLY FCR SENSIBLE C FSENS=XJA*CPA*(Ioe/(SEFFX*-A)+ALFAA/(-TP*ALFAR))* 1ALCG((TAI-TSA)/(T-AHI-TSA))/(RhrT*ALFAA/ALFAR) IF((FSES.GT.l.).CCR.4FSENhSLT.*Zo))~IlE(JJ720) FSENS CO TC 37 C ITERATE C ICISTLRE TC FINhC THE CCRRECT EMCVA WALL TEMP.'TwALLI ' BEGINS ON LEADING EDGE F COIL C 26 T CT = TSA l e CC 3 L 1,i T - T + Ct CALL Xr'CIST(TT.RHpIFAHWALLIWWALLIWAIRTWALLI) TS TEA + (-ATRI WRITE(~,716) - WALLI)*CCIL TALLIPWWALLIPWAIRTWALLIpTS IF(ABS(T-TS),LE..1) GC T 35 T WHICH 427 3ep32,55 IF(T-TS) 25 T *: T-CT CT at CT/r.e 30 CONTINLhE 35 WR TE( TrALLI 5 T FSEKS t0 TAI TAC-I 37 7 17 CPA*(TAI-TADHI) -AIRf = HAIRI - SPLIT MOISTURE RErCVAL i . -FsENS FrCIST ORITE(,.,,7i6) CTpPXrAsXMRFSENsFFCISTHAIRlFTP C C REGION INTO 2 PARTS C C ITERATE C EXIT TC CETERrINE t C WALL. TEfF.'TAL C RErCVAL REGICh 2' AIR ENTHALPY END OF AT TE HAIk2', THE FIRST AND CISTUkE C R I TE (,j 73e) T CT TSA 1.e 1s 3 CC 5b L T a + CT T CALL XrCIST ( TT ,R- HAIR2 I"hALL:2 i-AIR2S= ( 735) T IT, RH iWALL2 45 Ed WWALL2 A IR2 TWALLE2 5ebe6ej45 T = T - CT CT ; CT/Eoi CCNTINLE WRITE (,j 60 (TwALLI LITSA)/(TALLTSA) GO TO 60 IF(AES(HAIR--"ATRi2S)L.E.e5) IF(-Al2-HAIh2S) )C WWALL2,WAIR2,TvALL2) AI1HFtCIST/2.*ARHT*ALAA/A/ALFAR*A* i-ThALL)/(COILrAALCG(TAL ARIXTE(, ( 1PAl,-ALLPl (T-TSA )/CCIL TwIL2 746) T TC CETEprINE C ITERATE C hALL TErF.'TAL-.3 C REr;VAL EXIT IR ENTHiALPY AT THE END OF TE HAIR3, AhND SECOtC MOISTLRE KEGIGO C T CT TSA in e 1,3f CC 90 L T a T + CT ,ALL3WWhALL3WAIR3T~ALL3) CALL XrCIST(T, TRH,1PA TSA )/COIL HAIR3 HALL3 + (T 428 "AIRB2wFIST//2. ?*AT*ALFA S -AI ALFAAALR*HA*(TALL2 .ALL3-TSA)} 1-TWALL_3)/(CUILxM~'A*ALCG( (TtALL2-TSA)/(T 2*CP ) ( W I HhKALL3, WWALL3pAIR3T ALL3 T rTj 7 35) 1HA I k3, -A IR35 IF(AES(RI3-I-ATR3S),LE,,Z5) GO TO 10 j IF ( a IR3 IRs ) 9WlE Z 8 T =8 T Se CT = DT/2, CCKNINLE t IkV RI T CT w 7 C' ) ., TiALL3 T C C ITERATE TC C THE EVAPCnATCR ETERMINE THE ET BULB TEMP.'TWB3' LEAV ING C T TSA CT 1V5 CC T T L + 1,30 CT AIRTWALL ) ,1 PA 4A IR3S ,SAT3,. CALL XC IST(T, T, 763) TrTp. -AIR3,HAIR3SWSAT3, WRITE(, AIR GC TO 1C6 IF (kAIR3E-HAIF3, Ie4 1Q5 T le15,b 1e4 T T CT a*;T/E CCNhTINE 90 WRITE(,7T4) ie6 C C C C T TiO3 DETERMINE THE FRACTION WHICH IS IN TC.PFASE 'FTP' FLCG CF THE EAT EXCHANGER FTP=CTP/(XMA*(HAII-HAIR3)) e) TAr.3,FTP 77 WRITE(, IF((1.e-FTP).LT..*y) GO TC 19e C ITERATE TC DETERMiNE TE C C THE AIR C LEAvING TE 'xMfHC' A'CGNT CF WATER REMOVED FROM AND THE FINAL CRY BULB TEMP 'TTCB3' EVAPCRATCR C Twe3 = *5e L iEC T CT CC T = T + a 1 e CT CALL X'CGIST ( T, T3,,RH3, Xr¼-2 = (AIRI.h AIR3)*FTP*XMA "AIR3S=.E4*(T"-3p.*) ANITE ( WAIR3 TWALL) 1,PAHAIRWSAT *AIR3*( 160# 775 ) T. CTJ Tw3RH3 I-AIRHAIR3S, + 4.4*'T) HAIR3, WAI3 XMi20, WSAT,T 429 IF(AeS(-AIR35--AIR3').LE.-5) GC TOG 13 11t 13C, 12¢ IF (I.IR-3S-AIR3 11 T CT T - * CT == CiT/f- 12e CCTrINELE 7bZ ) iRITE(, 120 T TCE3 C "------- C --- CF ENC CISTURE REMCVAL SECTION -'- ''''' C FRACTTCN CF EAT EXC-ANGER 'F' USED FOR C CETERVINE C SIN(LE PFASE VApCR (SLFERfEATING) REGION C 14 FTF 1.g F TCp ,F WRTE(,,J7S) C C IF 'F' I C PENCEp AN PINT C CCCLNS EVAPORATION MESSAGE EROR 19(I,145* 1 IF(F) 145 lse LESS T-AN ZE'RO, ICGOPLETE 1 F XrASF F*X!A C LSE TE EFFLCTIvENFSS-NTU C TRANSFER iN TE C REGICN C SINGLE PASE ETFCD TO DETERMINE EAT vAPOR (SLPERHEATING) C XrASF*CPA CA CR I X*CFRV HT) (ALFAP/(cEFFX*.A*ALFAA)+I1.e/RV)/(F'AR FR ) RTCT TCT/CAJ, CRCIIN,CX CALLi EXF( C ANC FINT CALCLLATE CF ANC TLPEHAT%,REC C C C RATES EAT TRANSFER T-E INTEREST , ~RITE = TSA +EXFRCMTN=(TAI-TSA ) C*(TkC-TSA GSF TRC hWITE (,6 2) kRITE(tv,65) FTF ,XMASP ,T T CA,CR,EXFR )/CR QSP TACSP a TAI-;-P/CA WkITE(w,e4) ( WT( 75 ct, .c. CSp,, CGTP ) TAy,TWITDB3,T8e3,TSA ,TRO,TAOTP RET U N 150 ,, i, TE( 40 ) FTp RET. 11FN 635 FCRiMAT(' Fl iZ s 4 ,LAX'KFTPatF42t,5X ,FR=tF4.2,5X, XMASP= 1 635 FCR"AT(' ',5X, r a ,F1Ce45X;CR s'F1J4,X 'EXFR' 430 TRC= ',Fle lF4*2)EXJ . ,5X, 'GSPn.'sFl.4) F0 I *4bX' JCTP',F*4) 640 FCRAT( t'I,XXpGSP=s TAOTP=',F1C.2) TA rTs',lF1.2, ' w***FTp S LARGER TAN 1 FTP=',F1.z5,'t***') 705 FCRAT ( 71C 715 FCMAT(, FC.RMAT(3F1C.4, 717 FCerAT(f 716 FCfrAT(I 730 FCRIAT( 760 76e 763 764 77 775 78 C **s.*.** T FCRtAT( oAI2 HIWALL2 Rh TWALL2 HAIR2 HAIR2S5) ) 9F .********FIkSTMCISTURL REMOVAL REGION ITEPR FCRMAT(I CCES NcT CONVEkGE**-w****** ** ') 1),'ATICN T FCRFAT(' IJ WATP3 'WALL_ CT RH TWALL3 -AIR3 HWALL3 HAIR3S') MCISTURE REMCvAL REGION ITERA' FCRMAT(' *******SFCCND ' * * ') * CCES NCT CCNV.ERGE** IPA'TICh FCGRAT(6Fl5D) FCrTAT(I t**.**,***ITERATION 1,, CCVERGE *=,****"w) FCRrAT(' FCRAT ( 4F, c FCRrAT( TBu ',F72s' s 71 ON Tb63 DOCESNOT ' 5) m ', F I V FTP s,) ***w*,=*.*EXIT FCRrAT(I CRY BULB TwBI Tai FCRrAT(' TACTp') ljso~T~kC FCkMAT(7Fe*2) 8tIIit FGRrAT(f **-**INCUPLETE ENC TEMP DOES NOT F='iF10*5) TCP3=',F82,J 755 84e EMOVAL' IN ERROCR FSENS='sFleeb*'****') DT RC*1$**' 1p,'CChNVEcE 75' EAT SENSIBLE IS ****FsEhS Is,')dALLC 74Z ,4F12*5) ITEkATIUN CCES NCT CONVERGE******w*'*) lst 720 7 5 Ii FCtAT(7F15.,) TC83 TWB3 TSAT EVAPORATIONFTP-',Fl1e.5'**) 431. SLUERCuTINEXrCIsT(TCBTWElR, INICPATMpHAIRp,SATi IhA.[,:t Th A L L) C C F L RPCSE SATURATION MCISTURE ENTHALPY, TE TC CETERINE C CISTURE CCNTENT OF CIST AIR, C CCNTENT C C C C AxC AL-C, Tr NECESSARY WAiL TEMPERATURE TC INCUCE TEMPERATURE A;C bLa GIVEN C rCISTULE RErnALs CR RELATIVE kU'*IDITY ,oET E2,L- TEI'PL-TLRF EITtEi EPPODUCES PF(CGRAM'ESSE;TIALY T (NCTE C PSYCr-CrETRIr C INLT TCE C - CAAT iRY LLe TE;'PERAT'PE I(F) ~,ET TAE C INLIC- C IF TPERAT,"E LL- (F) H'.ICiTY INCICATZC ELAT IvE - C CiATA) CF PA rArETERS CESCRIFTICN C C ACTUAL A INPLT i 'IiCIC INPLTS TCeH ARE C IF 'INCIC' - 2s INPUTS ARE TE, C PAT/' w C C C CITFUTS HtAIR ovSA T C C C C *AIR C TWALL" BTU/LBM CRY AIR) AIR CRY AIR) ATER/LBM (LL. ENTOALPY CF MCIST HUICITy SATLPA;TION ULE TE 'p . ET TC TE EXISTING CCR.FSPCNING uM ICITY (L-r' ATER/L.CM ORY Al') ACTUAL ULE TELP., IVE\ DY T TE fCCRRSPFCNING TP. B-L ET Gr PRES., AN~ REL.oL-MIjITY CCkRF-PCNING T C fCINT CEDEW C SATLFATIC C TC T-E TECPERATiRE L(.VE\ TBPATM, (F) AND rr E I I 1 IFtIICIChNE,1) r T C TO 30 Te C CETERFINING C CF 0 TwB ANS RH (PSIA) ATrC;tP-ERIC PESSv;RE C K ANC PARTIAL. PRESSURE SATri;ATIGN AT TE WATER VAPCR GIVEN IF(ToLE*1e,) FS=os',77*T IF(TGT,ee) FS.= 1l24* IFt(TGTliCI) TFrPERATu.E ,185 * .185 + Fcn.'0196*T + Vk113 IF(TGT.,2w:,) FPc=3317"T .129 - iF(T.GT4.:o9) FPc= 4k50"4T - ,1394 'F(fTGT,Z/) F~r = ,;g7015TT IF(TeGTebZo) P.s a IF(TGT,/,0) :F(T(jTetzz) i *') TGT.S k6lb8ST - E1284 ' *3b45 a * c143=T - *b4 35 * Z1313*T ' "i-E35 i ,bb56b PS a .9051*T P P 'PS' (PSIA) 432 h 1 .*18.~4*E1*PS/(28.c67*(PATMT-PS)) = IF(K.tE.e ) GC IF(ICICI.C.E) ;F(I.E I Tr E rC O 40 GCCT .) 20 2 6SAT = hAI = -s.Mi?236*(TOB ;T T) 2E4*(T"E.32.2) + WSAT*(le609 + F=FATr/( 19VO4*lRYl/(289967*6AIR}+1,0 -AI = T 444*Te) TCE CC TC 1V C FIDINrG T E CCRRESPCNCING RELATIVE HUMIDITYP C GIVEN C 20 R CC 30 T = CC 40 F T-E nET E LE TEMPERATURE = P/FpS TC i Tce TC 1I n r. = ^AI C *v*(FPFt1-PS)/(PATM-P) a FIhCItG C GIVEN CT CC ;5 T E 1C - ,-* S(E;Aik).LE h0 = ~ IF(VS-h T CT 70 IR ) 236*(TCDbT) oC~5) .. GO TC 8 :2 qZ 7 7 C T-CT = CT/c*. CCNTILE RTE 80 UMICITY T+CT TC IF( 60 ELLATTVE -1 Z 7 K,3o T CC TAP (5 = i~£) T vSAIT wS FAIR =,4*(TvB-32,) INI;. I G C CETEf C CCfiEsPFChNING C TEthAT Se ET 8ULB TEMPERATURE, Tl-E CCRpESPCNCING C IF( T hE :, + WSAT*I1C60,9 + SATURATION CR CEh POINT LE.* 1,5 ) T =LL(P-.1~ 8)/, 777 (P-.01Z)/.5/ TA .=(P *.* 13)/.* 1A24 j 9b )TAL=(P+*i129)/*Z0317 C) , TAL=pf(Pfs*1394/*05641 17c IF(PCGT,. *51 iF(PGT,,Se3i TEMP. tTwALL' Tr TE GIVEN PRFSSURE, CRY BULL PNr RELATIVE HmICITY C WET ULB TEMP. ThAAL IF(r .T 444*TkB - )I TALL=(P*345 /o'6E TkALi T s (Pr.6b45)/?1438 433 ee IF(P.GT bebc) FC-HrAT(' RET RN ,*$** ThALL (P+135)/ TAALL = (P+l16ee)/ TTERATICN iN XMCIT e01913 CErS SNT CCNVENGE') 434 APPENDIX N CAPACITY CONTROLLED 50 DQ 016 STUDIES Condenser Evaporator Entering Air 6330 CFM , 10000 CFM , 70°F Entering Air 85% R.H. PIF = 9425 Btu/hr POF = 5300 Btu/hr Q HP (1000's of Btu/hr) OUTDOOR AIR TEMP 0 CONV 53 BP 0 37 BP 0 10 BP COP CONV (OF db) 218 57.5 52.5 205 7.5 2.5 -2.5 530 BP 370 BP 10°BP 3.95 3.73 4.50 4.25 4.05 3.85 3.67 3.48 4.93 4.68 4.43 4.25 4.05 3.87 3.67 3.52 3.35 3.22 3.10 - 62.5 47.5 42.5 37.5 32.5 27.5 22.5 17.5 12.5 No Fans 195 196 192 180 168 155 144 132 119 108 95.6 83.1 71.1 144 145 146 148 152 153 72 74 75 77 78 81 82 84 85 86 88 0 3.62 3.60 3.56 3.53 3.49 3.45 3.41 3.36 3.30 3.20 3.10 2.90 2.65 1.0 + COP OUTDOOR FANS OUTDOOR COP BOTH FANS AIR TEMP (°F) 62.5 57.5 52.5 47.5 42.5 37.5 32.5 27.5 22.5 17.5 12.5 7.5 2.5 -2.5 CONV 3.28 3.25 3.20 3.18 3.14 3.08 3.03 2.95 2.88 2.78 2.63 2.43 2.16 1.0 +· * QP 53°BP 3.56 3.37 370 BP 3.85 3.68 3.54 3.38 3.25 3.11 10°BP 3.67 3.55 3.42 3.30 3.20 3.08 2.98 2.87 2.80 2.70 2.60 CONV 3.01 2.97 2.93 2.87 2.80 2.77 2.67 2.60 2.52 2.42 2.30 2.15 1.93 530 BP 3.15 3.05 1o0 +. - Does Not Contain Indoor Fan Motor Heat 37°BP 3.30 3.18 3.06 2.95 2.85 2.77 100 BP 2.82 2.77 2.72 2.67 2.62 2.55 2.48 2.43 2.37 2.33 2.26 435 T Air Cond. = 4500 CFM Air Evap. 7500 CFM Q HP OUTnOOR AIR TEMP Air Cond. - = 85% (1000's Of Btu/hr) COT. 300 BP 200 BP (°F) R.H. = 70°F - CON V | 62.5 57.5 52.5 47.5 42.5 37.5 32.5 27.5 22.5 17.5 12.5 2010 7.5 81 71 2.85 2.65 0 1.0 191 179 169 158 147 135 125 114 103 100 102 72 103 126 104 105 106 107 75 76 78 80 82 83 84 86 88 127 128 130 108 108.5 92 2.5 -2.5 3.30 3.30 3.29 3.26 3.23 74 3821 3.18 3,13 3,10 3.05 2.97 POF = 2650 Btu/hr - 300 BP 200 BP 100BP 4.30 4,12 3.93 3.75 3.57 3.40 3.24 4.53 4.32 4.12 3.92 3.75 3.56 3.40 3.24 3.12 4.67 4.45 4.25 4.05 3.85 3.67 3.50 3.36 3.25 3.15 3.02 - + 4+ OUTDOOR AIR TEMP CONV (°F) - - = 6919 Btu/hr COP No Fans 10BP 120 122 124 PIF COP OUTDOOR FAN 300 BP 200 BP 10°BP CONV 30°BP 2.98 2.95 2.93 2.89 2.86 2.80 2.75 2.69 3.40 3.28 3.17 3.05 2.95 2.85 2.77 COP BOTH FANS 200 BP 10°BP - 62.5 57.5 52.5 47.5 42.5 37.5 32.5 27.5 22.5 17.5 12.5 7.5 2.5 -2.5 3.24 3.20 3.17 3.15 3.11 3.06 3.00 2.95 2.87 2.83 2.75 2.65 2.53 1.0 3.96 3.80 3.62 3.45 3.30 3.15 3.04 4.08 3.90 3.73 3.57 3.42 3.27 3.12 3.00 2.87 4.00 3.83 3.68 3.55 3.41 3.27 3.16 3.05 2.95 2.85 2.75 2.65 2.55 2.45 2.30 2.15 1.0 4 * Q HP - Does Not Contain Indoor Fan Motor Heat 3.40 3.28 3.17 3.05 2.95 2.85 2.77 2.69 2.65 3.15 3.09 3.01 2.95 2.87 2.80 2.72 2.65 2063 2.50 2.44 436 T Air Cond. = 3165 Air Cond = 5200 Air Evap = 700 F R.H. = 85% 3535 POF OF = 1818 Q HP (1000's Btu/hr) OUTDOOR = PF COP No Fans AIR TEMP (°F) 4CONV 23°BP 14°BP 184 176 167 158 148 139 128 120 110 101 90 83 101 102 103 104 105 106 108 110 82 83 i- 62.5 57.5 52.5 47.5 42.5 37.5 32.5 27.5 22.5 12.5 7.5 2.5 -2.5 + 84 85 87 88 89 90 91 92 72 0 23°BP 14°BP 2,89 4006 3°88 4035 3.70 3098 3.56 3.40 3.25 3.12 2.97 3.80 3.62 CONV 23°BP CONV 230 BP . 2.80 2.80 2.80 2.80 2.80 3.87 3.68 3.95 2.75 3.47 3.78 2.75 3.52 3.37 3.63 3.47 2.75 3.20 2.80· 3.07 3.35 3.20 2.80 2.80 2.77 2.72 2.65 2.56 2.38 1.0 2.92 2.83 3.35 3.21 3.10 2.97 2.85 2.75 2.70 2.95 2.85 2.77 2.75 2.75 2.73 2.70 2.67 2.63 2.58 2.52 2.45 2.33 1.0 + * 3045 3.30 3.15 COP BOTH FANS 14 0 BP 3.07 4.17 3.03 2.90 COP OUTDOOR FAN OUTDOOR AIR TEMP 62.5 57.5 52.5 47.5 42.5 37.5 32.5 27.5 22.5 17.5 12.5 7.5 2.5 -2.5 CONV 2.89 2.89 2,89 2.89 2,89 2.89 2.89 2.89 2.88 2.82 2.74 2.64 1.0 +, 17.5 (0 F) - Q HP - Does Not Contain Indoor Fan Motor Heat 14 0 BP 3.50 3,38 3.27 3.15 3005 2.92 2.82 2.75 2.65 2.60 437 T ..APPFV'TIYX o4 v44 e o - cwo 4.I~u 0 r4 W a G o 0 (*20o E-l rrw P4 "C' r ro.'i u t Q U] co w '-.4 A, 0 a '0 0 z 4 ¢ *n - >O cO 0 o O 0 -T 4 0 U C) Q 0 N4 h *- . . -4. %CO 1_ rC . 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C*) n ('Vl m 4 'o~~~~~~~n 0~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~4 41 Y4c 0 a ~~~~~~~~ ~~~~~~~~~~~~ · U Q U 0 - U* UQ(04.v~~~~~~~~~~~~~~~~~~~~ 0~~~~~~~~~~~~~~0 I-I a- 0 S a CA cc 0 cc C ( Um t4 0 ,-4 .4 (N 9-K 1a Cr W4) co N W-co 4i-4 : )4 N WU re 4) cfd + + 44:2 APPENDIX P WEATHER DATA. Hours Spent in 5°F Temperature Bands - 10 Year Average' TEMP SAN FRANCISCO -CHARLESTON (oF) (HOURS) · (HOURS) NEW YORK- (HOrS) · BOSTON OMAHA (HOURS) (HOURS) 105-109 JO 100-104 + ·95-99 90-94 1 5 85-89 15 80-84 40 1 20 137 425 724 75-79 70-74 65-69 60-64 55-59 50-54 45-49 40-44 35-39 99 285 665 1264 2341 2341 1153 ·449 99. 30-34 10 651 576 434 321 192 25-29 5 5-9 0-4 -1- 96 265 604 926 877 127; 288 754 745 804 606 781 558 722 766 757 539 543 838 858 603 330 188 96 26 10 + 828 I 848 I674 543 655 663 I429 511 256 151 74 35 390 287 189 135 4 93 186 1 9 40 1 15 119 62 + 3 31 .796 79 27 20-24 15-19 10-14 1 13 44 149 52 787 -5 -6 - -10 -11 - -15 245- - 445 433 610 I676 726 819 7.21 I -16 - -20 -21 - -25 621' 690 695 602 538 482 500 560 632 609 514 . 383 311 246 4 2 - Total Hours 8767 + Indicates Series 8 54 147 295 468 10 -26 - -30 -31 - -35 U.S. Dept. 1 (HOURS) + 10 39 28 1143. 1267. '1090 889. MINNEAPOLIS 8768 8768 · 8766 8767 8769 0 < t < .5 Hours of Commerce Weather Bureaus No. 82, Decennial Observations. Climatography of the U.S.- Census of U. S. Climate,Summary of Hourly