-lu A Study of US Nuclear Power Boiling Water Reactor, Class IV, Operating Performance, 1992 -1997 by LCDR David Lester Brodeur, United States Navy B.S. Optical Engineering, University of Rochester, 1985 Submitted to the Department of Nuclear Engineering in partial fulfillment of the requirements for the degrees of Nuclear Engineer and Masters of Science in Nuclear Engineering at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY June 1998 @ United States Government, All rights reserved. The author hereby grants to MIT permission to reproduce and to distribute publicly paper and electronic copies of this thesis document in whole or part. Signature of Author: Department of Npclear Engineering - ~-' f " CAA7 CtofLo Certified by:: /1~ I 6 Neil E. Todreas Professor of Nuclear Engineering /" Thesis Supervisor Certified by:: rof W. Golay rofessor of Nuclear Engineering Thesis Reader 'Michael Sr Accepted by: f- - t--~ G ( - Ai 0v v3 Lawrence M. Lidsky Chairman, Committee on Graduate Students Department of Nuclear Engineering A Study of US Nuclear Power Boiling Water Reactor, Class IV, Operating Performance, 1992 -1997 by LCDR David Lester Brodeur, United States Navy Submitted to the Department of Nuclear Engineering on May 1, 1998 in partial fulfillment of the requirements for the degrees of Nuclear Engineer and Masters of Science in Nuclear Engineering ABSTRACT The steady improvement of US Nuclear Utility generation capability observed over the past two decades has recently halted and somewhat degraded. For the industry to resume its upward trend in performance a detailed examination must be performed of current performance and new methods developed to continue the improvement. A detailed study of Boiling Water Reactor, Class IV (BWR/4) performance over the past five years was conducted to gain insight to the nature of lost generation capability and develop a methodology to improve capability. Extensive electronic NRC records were used in conjunction with detailed power plant records and engineering experience at PECO Energy's Limerick Generating Station and Peach Bottom Atomic Power Station for this research. Administrative or regulatory shutdowns within the study dominated the lost generation capability and detracted from the goal of analyzing equipment reliability. Nine of two hundred thirty five shutdowns were therefore limited to maximum impact of 30 days lost generation. Balance of Plant system failures were found to initiate 69% of the occurrences of lost generation capability and account for 59% of the capability loss. The failures of these systems were found to be infrequent events which correlated poorly to the aggregate industry experience. Approximately fifty percent of the forced outages were the result of equipment related failures such as weak design or worn parts with the remaining fifty percent the result of human related failures. Only 19% of the failures were noted to be the result of component age related failures while 31% of the failures were related to poor equipment design. The time frame of forced outages with in operating cycles was additionally reviewed. Failures were found to be more frequent in the early phase of the operating cycle following start up from a refueling and approximately 400 to 550 days after start up. The impact of these failures was not great enough to affect the steady state cumulative capability factor of the aggregate BWR/4 utility achieved after one year of operation. Individual utility sites were found to have opposing strong and weak periods of performance within their operating cycles. The loss of generation capacity taken for planned maintenance outages and on line maintenance for minor equipment problems was not found to have a significant impact on aggregate BWR/4 performance. For plants not involve in lengthy shutdowns, the strongest impacts on cumulative capacity were forced outages, initial start up and coast down. The unpredictable and design nature of system failures necessitates a structured effort to improve the combined performance of all systems at a utility. Balance of Plant systems were found to all have a 25% probability of causing a single forced outage lasting slightly less than 5 days in length. The infrequent nature of significant failures necessitates a broad based communication between utilities to maintain an adequate level of awareness of system vulnerabilities and possible improvements. Two specific sites examined had opposing and repeatable strong and weak cycle performance traits. The unique nature of site performance demonstrates the impact that improved communications between utilities could have on transferring strengths and diminishing weaknesses thus improving overall utility performance. Thesis Supervisor: Neil Todreas Title: Professor of Nuclear Engineering TABLE OF CONTENTS Page 8 1. In tro duction ..................................................................................................................................................... 8 1.1 Im p etu s.................................................................................................................................................... 1.2 Confinement of Study to US BWR/4 Plants over a Five Year Period ............................. 11 13 1.3 R esearch G oal.................................................................................................................................... 1.4 Design of Research and Presentation of Report..................................................................14 ........................................................................................... 15 1.5 Organization of paper ........ . ................. ....................................................... 16 .. 2. Sources of data ................................ ....... 2.1 PECO Energy Plant Specific Data.........................................................................................16 19 2.2 NRC Monthly reports, INEEL MORP 2 ................................................................................ 2.3 NRC Daily Reports, INEEL MORP 3.........................................................................................20 2.4 INEEL NRC Report Formats ........................................................................................................ 21 22 3. Initiating System Failure Analysis of Plant Unavailability ..... .................... 22 ......................................................... 3.1 BWR/4 System Reliability Impact on Plant Capability 3.2 PECO Energy Plant Specific Data.................................................................................................26 3.3 Consistency of System Failures BWR/4 Fleet versus PECO Plants ..................................... 28 .............................................. 37 4. Causal Analysis of System Failure.......................................... 4.1 Equipment centered failure analysis.......................................................................................37 .......................................................... 41 4.2 Failure Root Cause Analysis................................ 44 5. Operating Cycle Analysis ................................................................................................. 46 5.1 Analysis design ...................................................................................................................... 46 5.2 Forced Outage Operating Cycle Analysis..................................................................... 5.2.1 Forward looking forced outage operating cycle analysis .............................................. 49 5.2.2 Comparison of PECO sites to BWR/4 operating cycle performance ................... 50 5.2.3 Backward looking forced outage operating cycle analysis............................................. 52 5.2.4 Cumulative impact of forced outages...................................................................................... 53 5.3 Daily Generation Operating Cycle Analysis................................. 54 5.4 Conditional relation of forced outage events upon operating cycle events .......................... 57 5.5 Operating cycle analysis summary .................................................................................................. 58 6. Plant reliability improvement processes.......................................................................................... 59 ............................... 62 . ........................................ 7. Conclusions..................................................... Appendices 1. LG S Lost G eneration Data ................................................................................................................... 65 2. PBAPS Lost G eneration D ata..............................................................................................................71 3. BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996....................76 part 2 events within complete operating cycles 1989 - 1997 .............. 100 114 4. NRC monthly report glossary of terms ................................................................................... 5. 6. 7. 8. 9. 10. 11. 12. 13. BWR/4 Operating Cycle Skylines ....................................... INEEL NRC report formats ......................................................................................................... BWR/4 Forced Outage Data, sorted by failed system .................................... LGS Unavailability Data, sorted by failed system .................................... PBAPS Unavailability Data, sorted by failed system .................................... LGS Unavailability Data sorted by component failure cause............................................ ...................... PBAPS Unavailability Data sorted by component failure cause .................. .................................... failure of cause root by sorted Data LGS Unavailability PBAPS Unavailability Data sorted by root cause of failure.................................................... 132 140 149 167 170 175 181 186 192 LIST OF FIGURES Page Number 8 ................................................ 1997 1985 Length Figure 1. US Gross Mean Capacity and Outage Figure 2. Mean Capacity Factor by Nation, 1981 - 1997..................................................................9 ... 10 Figure 3. US Nuclear Power Plant Operational Capability 1980 - 1997........................... ..... 11 Figure 4. US versus US BWR/4 Median Three year capacity .................................... Figure 5. Plant Gross Capacity Comparison, US vs. BWR/4 vs. PECO...................................12 Figure 6. Sam ple O perating Cycle Skyline.................................................... ..................................... 17 ....................... 18 Figure 7. Sam ple PECO plant data............................................................................... ................... 20 ata Base.......................................................................... D event N RC ple Sam Figure 8. ...... 23 Figure 9. BWR/4 Days of forced outage by failed system ..................................... Figure 10. Comparison - BWR/4 forced outage days and failure frequency by system........... 24 Figure 11. Lost Generation Capacity by System and Occurrence, Limerick Units 1 and 2...........26 Figure 12. Lost Generation by System and Occurrence, Peach Bottom Atomic Power ........................ 27 Station U nits 2 and 3 ..................................................................................... Figure 13. Comparison, Fraction of five year forced outage hours attributed to each system, Limerick Units 1 and 2, Peach Bottom Units 2 and 3 and average BWR/4 29 industry data....... ...................................................................................................................... Figure 14. Failure profile number of plants with a given number of failures of given system s in the five year study........................................................ ....................................... 31 33 Figure 15. Frequency of total forced outage days by plant and system failure............................ Figure16. Estimated probability of mean system at mean plant to cause given number of hours of forced outage in 5.5 yrs................................................................................................34 Figure 17. Excluded operating cycles.......................................................... ......................................... 47 Figure 18. Worst operating cycles included in BWR/4 analysis...................................................48 Figure 19. BWR/4 Operating cycle analysis of forced outage data.........................49 Figure 20. Comparison of average days of forced outage by operating cycle ............................... 50 Figure 21. Comparison of occurrences of forced outages by time in operating cycle ................ 51 Figure 22. BWR/4 operating cycle analysis of forced outage events back from end of cycle ...... 52 Figure 23. BWR/4 cumulative capability factor...............................................................................53 Figure 24. Daily power generation analysis by operating cycle day ...................................... 55 Figure 25. Mean BWR/4 daily operating cycle coastdown modified capacity..............................56 Figure 26. Cumulative BWR/4 daily operating capacity modified for coastdown ...................... 57 LIST OF TABLES Page Number Table 1. Summary of PECO Lost Generation Capacity Data.....................................................19 Table 2. Cummulative days of forced outage attributed to each sydstem ....................................... 29 Table 3. Statistical nature of system failures causing forced outages at each of 19 BWR/4 plants ......................... 30 over the 5.5 yr. study ........................................................................................ Table 4. Percentage of lost generation capacity attributed to six failure causes ............................. 38 Table 5. Percentage of lost generation capacity attributed to equipment and human factors........42 .. 57 Table 6. Conditional relation of PECO forced unavailability events ................................... ACKNOWLEDGMENTS The author wishes to recognize the following people who were instrumental in the completion of this research. Professor Neil Todreas whose guidance, patience and connections to industry leaders gave life to the work. INEEL's Gary Roberts who provided access to all of the automated industrial data for this research. NEI's Vince Gilbert for his review of my research findings. PECO Energy,'s Joe Grimes, Virginnia Angus and Francis Jordan whose generous donation of engineering resources and explanation of power plant performance were crucial to the interpretation of the data collected for this work. To My Wife Catherine who gave me the support to complete this work. 1. Introduction 1.1 Impetus capacity steady improvement in its mean The US Nuclear Power Industry has realized a nearly to above 75% in the mid 1990's. This factor from approximately 60% in the mid 1980's in 1996 with the first reduction in mean steady upward trend was noted to begin faltering same period refueling outages were capacity noted in seven years, Figure 1. During the in length. It was unclear whether the decreasing in length and operating cycles were extending capacity or whether the shifts in operating industry had begun to see the impact of a ceiling on A fundamental question to be answered regimes had created a period of unsettled performance. a significant extension operating cycle was whether utility equipment reliability could support continue to significantly improve their length. A secondary question was whether utilities could performance regardless of operating cycle length. shown in Figure 2, it does not When compared to other countries performance, as All nations with ten or more plants in appear that the US industry is at its maximum capability. 90 -80 100 -i- US Gross Mean Capacity 90 80 US Median RFO length ",--70 0 70 . 60 0 50 A 40 30 -- ' ''-50 1995 1996 1997 1998 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 Year - 19971 Figure 1. US Gross Mean Capacity and Outage Length 1985 1US Gross Mean Capacity data from annual report of nuclear generation capacity in Nucleoics Nuclear Energy Insight, May/June 1996 Week,1986 -1998, RFO data from 100 " , 90 ,. 80 U 70 - . - - ' .... 60 50 S30-40--0 1980 I-- - 1982 1984 1986 1992 1990 1988 1994 1996 1998 Year - - --- Britain -- Germany - South Korea ....--- -- Canada -- India Sweden -- Finland -- -+- Japan --- X-- France - ""USA Russia Ukraine - 19972 Figure 2. Mean Capacity Factor by Nation, 1981 plants, is additionally shown operation in 1997 are shown in this figure. Finland, with only four as a dashed line as it has had such consistently strong performance. Argentina, Belgium, Hungary Mexico, Romania, Slovenia, Spain, Switzerland and Taiwan all also had less than 10 operating plants and achieved mean gross capacity factors of greater than eighty percent in 1997. They were not drawn in the figure to keep from cluttering it and as they are less representative of the US with its large number of plants. Of interest the country with the highest annual capacity, Finland, utilizes one year operating cycles with highly efficient, short, refueling outages. Although there are dramatic differences in the regulatory environments between the nations, with thirteen nations operating at greater than eighty percent mean capacity, it appears that there should be room for further improvement within the US industry from its current mean capacity of seventy percent. Capacity factor is a good indicator of nuclear power plant performance as it is assigned without interpretation but has shortcomings when analyzing equipment reliability because the negative impacts of planned maintenance outages and intentional reductions obscure operational 2 Data to generate graph taken from annual report of nuclear generation capacity in Nucleonics Week, 1982 - 1998 performance. Capability factor disregards these intentional losses and is defined as the percentage of maximum energy generation that a plant is capable of supplying, limited only by factors within the control of plant management. Recent US capability factors and unplanned capability loss factors are provided in Figure 3. The median capability factor flattens out and does not respond as adversely in the post 1995 period as the mean capacity factor. This reflects the strong impact of a minority of plants' which experienced poor performance. With the mean so high and the negative impact of a forced outage so large, this is not surprising. A collaborative research project was executed with PECO Energy, formerly Philadelphia Electric Co., to examine the losses of availability at their four Boiling Water Reactor, Class 4 (BWR/4) Power Plants; Limerick Generating Station (LGS) Units 1 and 2 and Peach Bottom Atomic Power Station (PBAPS) Units 2 and 3. PECO Energy had recently increased the operating cycles at all four plants from 18 months to two years and was setting industry records by refueling in less than 30 days. PECO was concerned with the ability of the Balance of Plant systems to support the extended operating cycles with less time spent in planned maintenance outages. They had started a program entitled Balance of Plant 700 (BOP-700) with a primary goal of ensuring that the Balance of Plant systems could support a continuous 700 day run. MIT ..... 100 90 80 70 . ~60 60 -*-US Median Capability Factor US Mean Capability Factor a 50 -- o 40 30 -0- US Mean Unplanned Capability Loss Factor -0- US Median Unplanned Capability Loss Factor 20 10 0 1984 1986 1988 1992 1990 1994 1996 Year Figure 3. US Nuclear Power Plant Operational Capability 1980 - 19973 3 Data from INPO presentation of Mr.Bill Webster, January 13, 1998 1998 entered into a cooperative research project with PECO Energy centered around BOP-700 The goals of this research agreement were to: A) Determine single and conditional points of failure, which would include (1) a review of local records for past sources of lost capacity, (2) a review of industry records for sources of lost capacity, and (3) an analysis of systems to determine potential single or conditional points of plant failure. B) Develop a process to utilize the broadest practical knowledge base to improve Balance of Plant reliability. C) Establishment of a Focus on Improvement Team (FIT team) process to find engineering solutions for weak system and components. 1.2 Confinement of Study to US BWR/4 Plants over a Five Year Period The BWR/4 plant was selected as a case study plant representative of the industry performance. The research agreement with PECO provided a detailed source of information for BWR/4 performance at four specific plants. The US BWR/4 performance was seen as characteristic of US fleet aggregate performance, see Figure 4, and large enough with 19 plants to provide a significant sample yet small enough in number that every outage record could be reviewed. The plants designs were similar in nature such that the experiences of one plant could be applied to others in the base. Plant performance was reviewed over a five year period to 80 75 - 70' .. 65 0 60 US Median DER net capacity 50 1985 US BWR/4 Median DER net cap I 55- 1986 1987 1988 1989 1990 1991 1992 1993 1994 Year (center year of three year average) Figure 4. US versus US BWR/4 Median Three year capacity 4 4 Data to generate graph taken from annual report of U.S. capacity factors in NuclearNews, 1987 - 1996, DER is the Design Electnc Rating of current provide sufficient depth to the analysis at each plant and yet remain representative operation conditions. Figure 5 presents the relative performance of all US nuclear power plants, the BWR/4 plants used for this study and the PECO plants used for detailed analysis. Histograms of plant each gross electrical capacity for the first and last years of the study are presented. The height of 10 70 80 90 to 80 to 90 to 100 70 to 80 40 50 60 to 50 to 60 to 70 40 to 50 10 20 30 to 20 to 30 to 40 0 to 90 to 100 60 to 70 30 to 40 10 to 20 80 to 90 50 to 60 20 to 30 Oto 10 x-axis - Plant annual gross capacity percentage for year of histogram 5 Figure 5. Plant Gross Capacity Comparison, US vs. BWR/4 vs. PECO s Data to generate graph taken from annual report of U.S. capacity factors in Nucleonics Week, Feb. 11, 1192 and Feb. 12, 1998 5 column represents the number of plants which had the indicated range of gross electrical capacity for the given year. The green column represents the entire US nuclear industry, blue BWR/4 and red PECO. The annual gross capacity presented here is more volatile than the three year average data presented in Figure 4 but has the advantage of presenting a more time sensitive response to current performance. Note that the overall 1992 performance of the US industry is bimodal with a normal in appearance distribution of plants centered at 75% gross electrical capacity and a small number of plants producing no or little power. In 1997 the distribution has become even more separated. The performance of the better plants has improved with the median of the upper distribution moving up to 85%. In the same year the number of plants producing no or little power has dramatically increased. The BWR/4 performance and the PECO performance are seen to be characteristic of the US performance with the exception of the increased fraction of members producing no or little power. The issues surrounding the long term shut downs are regulatory and administrative in nature. As this research is focused on improving plant system reliability it is basically focused on the upper performance group. A better understanding of the increasing trend towards long term shutdowns is a topic worthy of further research. 1.3 Research Goal The primary goal of this research is to explore the capability of existing US Nuclear Power Plants to reliably support extended operating cycles. A secondary goal is to formulate a strategy to continue the process of improving industry wide plant reliability. These goals will be accomplished through a detailed review of on site BWR/4 system failures at the four PECO plants and a broader review of NRC BWR/4 utility record data. Failures will be categorized by the primary system responsible, root cause, causal nature, time in the operating cycle of occurrence and precursor events. This report should provide the reader with a qualitative understanding for the causes of lost generation capacity, the ability of installed systems to support extended operating cycles and methods that could by used to correct short comings. 1.4 Design of Research and Presentation of Report Several studies outlined below were conducted to support the above goals. The sources of data for these studies will be summarized and then each of the studies reviewed. These results will then be applied to develop a means for the US nuclear industry to improve its capability and for the project to assess the impact of extended cycle operation on utility reliability. A. Systemic review of failures - Categorize all reductions in generation capacity by the single system most responsible for the reduction. Develop statistics for the impact of system failures with respect to the frequency of causing a reduction in generation capacity and the cumulative lost generation potential attributed. B. Causal Failure Analysis i) Categorize all reductions in generation capacity by one of five component failure causal factors; age, design, fabrication, installation, maintenance, and operation. ii) Categorize all reductions in generation capacity by the root cause of their failure as either caused by human or equipment factors. Further subdivide these categories where data is sufficient C. Operating Cycle Forced Outage Analysis i) Categorize all reductions in generation capacity by the time in the operating cycle in which they occur. Develop statistics for the likelihood of failure with time in the operating cycle and the expected lost generation with time in cycle. Determine the cumulative effect of forced outages with time in operating cycle. ii) Compile the daily average generation of each plant in the study over five years of completed operating cycle performance. Express the data in terms of capacity versus day in operating cycle. Modify the data to disregard start up power ascension and coast down. Use this aggregate data to cross check the similar forced outage data above and to note the effect of planned maintenance outages excluded from the above data. iii) Analyze forced outages to determine if specific operating cycle events such as refueling maintenance or planned maintenance outages present a measurable risk to follow on failures. D. Work with PECO Energy in their development the Focus on Improvement Team (FIT) process and apply lessons learned from this process to a generalized industry improvement process. 1.5 Organization of paper Following this introduction chapter two will present an overview of the uniquely compiled data sources. Chapters three through five will present each of the three broad studies outlined above. Lessons learned from PECO Energy's Focus on Improvement Team process, with regard to plant reliability improvement, will then be presented in chapter six. Chapter seven will summarize the accomplishments of this research and how its findings can answer the research goals. An attempt has been made to include all original material constructed for this research in the appendix section to assist others in continuing research on this topic. Definitions for unfamiliar terms may be found in appendix 4, the NRC glossary of terms. 2. Sources of data The following three major sources of data were utilized for this research; daily average power data sent to the NRC by all nuclear utilities and compiled by INEEL, monthly reports of significant events sent to the NRC by all nuclear utilities and compiled by INEEL, and PECO Energy plant specific data. The NRC records were valuable in that they are extensive, have strict reporting requirements and cover all power plants in the United States. The data base work done with these records by INEEL made the records easily accessible as manageable sections of detailed data could be located rapidly. Access to the engineering staffs of the four PECO Energy power plants with their plant records provided a detailed ability to review specific reliability issues with the engineers and management staff that resolved the equipment problem in question. This means of directly accessing the root cause of equipment failures and the vulnerabilities of systems was not possible with the broader NRC records. The cooperative research agreement with PECO Energy also provided a professional source with which to review the NRC records. The derivation of each data base is discussed separately below. 2.1 PECO Energy Plant Specific Data The daily power generation history "skyline" for each of the four PECO plants was reviewed for the five year period of the study. A skyline for one operating cycle of a sample plant is shown below in Figure 6. Each reduction of greater than 10% was analyzed in detail. Examples of forced outages and undesired reductions in power are highlighted in red. Examples of operationally required reductions in power are highlighted in blue (W - water box cleaning, R - rod pattern shifts, PMO - planned maintenance period). Forced outages and undesired reductions in generation capacity were analyzed in detail. An example of the data collected is provided in Figure 7. The following characteristics assigned to each period of lost generation, column designations are provided in parentheses were ambiguous; Effective Outage Days- computed from the generation capacity that the plant would have been capable of generating had the failure not occurred. Refuel 9/18193 - 11115193 (58 days), Op period 11115193- 9/21/95 (676 days) 100%-80% - 060% --- 20% 0% 0 100 200 300 400 500 60 Days in operating cycle Figure 6. Sample Operating Cycle Skyline System - One system was assigned as responsible for each outage. In some instances this was a complex decision as a reduction in power may have been taken to repair several systems. event If a start up from a forced outage was prevented due to the failure of another system, that was treated as a separate outage. An attempt was made to limit the number of system categories such that related failures could be noted. Approximately twenty system categories were developed for all of the failures noted which resulted in a significant reduction in generation capability. Failure details (Date, Type, Component, Failure, Cause, Issue #) - Details of the component failure and load reduction were noted for future use such as the type of plant loss of the failure, the (scram, load drop, run back), the mode of component failure, a description failed component, the cause of the failure and the PECO failure record number. Root cause of failure (Category) - Each failure was categorized as either an equipment failure or a human failure. When possible, these two broad categories were then further subdivided into the following sub-categories: Human Factors: Procedural Inadequacy Craftsmanship Operator Actions Poor Corrective Maintenance Management Standards Less than Adequate Corrective Actions Equipment Factors Weak Design Worn Parts End of Life Component failure mode (Class) - Each failure was additionally categorized by one of six of the following failure attributes to better understand the nature of the failure and the possible impact of different operating strategies. Age Operation Maintenance Design Fabrication Installation Conditional Relation of Failure (Dependence) - If the failure was significantly influenced by another operating cycle event such as the previous refueling outage, the previous planned maintenance outage or an operational power transients this link was noted for the future correlation of failures. Time in operating cycle of failure (days for start of cycle, days from end of cycle) - The number of days following start up from the refueling outage to the event were noted as well as the number of days from the event to the end of the operating cycle. This data would be later used to determine the risk of incurring failures with respect to the time in an operating cycle. The overall statistics for the specific PECO five year plant data collected for the study is DAYS FROM DAYS FROM START OF END OF DepenCYCLE dance CYCLE RFO 682 1 Date 3/17/93 Type Load drop Eff Out Days 030 System SWC Component Valve Failure Valve mispostioned Cause LTA procedure Category HFPI Issue # 93-03-24 Class O 3/26/93 Scram 215 EHC #6 ISV Perturbation in ETS/RETS Air entrap in control pack HF/PI 93-03-38 O 10 673 RFO 4/7/93 Load drop 0 23 FW FWLCS 'A' level down spike Spurious, Indeterminant Spurious, Indeterminant EF/WD 93-04-04 D 22 661 None 34 649 None 4/19/93 Load drop 008 FW FWLCS Master level controller down spike EFIWD 93-04-18 Figure 7. Sample PECO plant data D Table 1. Summary of PECO Lost Generation Capacity Data Site Total occurrences Average occurrences per year per plant Total effective full power outage days Average outage days per plant per year LGS 97 9.7 136 13.6 PBAPS 99 9.9 193 19.3 provided in Table 1. The complete data set collected is provided in Appendix 1 for LGS and Appendix 2 for PBAPS. 2.2 NRC Monthly reports, INEEL MORP 2 This data is historically referred to as "Gray book data". Entries are required in this record for any significant event and any event which affects reactor power level or operating conditions. There are over one thousand entries for the BWR/4 plants studied over the five years of the study. Many of these entries are of little quantitative use as there is no associated record made of the total effect of the event on generation and many events are included which do not relate to equipment reliability. One of the specific reporting requirements for this record is to note any event which removes the main electrical generator from service and the hours that the generator was off line as a result of the event. The data record was then truncated by only considering events for which there were recorded generator off line service hours and events which were the result of an unplanned equipment failure. These remaining entries are considered equivalent to the accepted definition of a forced outage. It is noted that the recorded impact of each outage is in lost time of generation not in lost generation power. The net result was a file of 235 forced outages at the 19 BWR/4 plants over the 5 years of the study or 2.5 forced outage events per plant per year. While the narrative descriptions of the events in the NRC record were very useful, the outage causing system and component listings were inconsistent. Each NRC record of events for the 19 BWR/4 plants were therefore reviewed with a PECO engineer to assign a failed system consistent with the designations used earlier. The human versus equipment failure attributes were additionally assigned based on the narrative and the recorded fields of outage type, method and reason. A sample of the compiled data is provided in Figure 8. The complete UND 260 OUTO DA 4/15/94 OUT HR OUTG DAYS 14 61 OJTG OUOUTO DUTO TYPE M REN F 3 B 260 196 2 0 F 3 A 260 212% 3 13 F 3 H OTGU SYSTEM JJ TIS C T N ry rmnentAiM HFACS DUREGULATORS UTOMATIC SCRAMCAUSEDBYBALANCEOFPLANT AUTOMATIC SCRAMCAUSEDBYM DAYS OM DAYSROM STARTDOPENDOF LB OUIT CO MP DESCRIP DURINGPLANNED MAINTENANCE ACTITIESONTHE UNIT2AUTOMATICALLY AiRHEADER, SCRAMPILOT SCRAMMEDON LOW SCRAMAIRHEADERPRESSURE AND HBOT PRMARY OF ISOLATION FOLLOWING AIR HEADERPRESSURE SECONDARYSCRAMPILOT Gmetor Y CY CE 315 167 3 9 477 260950 78 408 Y 26094004 EF Y 26E EF Y CAUSED BYAFAILED POWER SUPPLYTO BOTH LEVEL DRAIN LOOPS FORTHE OFFGASCONDENSER CONTROL VALVES REPLACED FAILED ELECTROYTIC CAPACITOR CONDENSER INTHE POWER SUPPLY FORTHEOFrGAS VALVES DRAIN Figure 8. Sample NRC event Data Base data base is included as Appendix 3. A glossary of the NRC terms used in the data base is included as Appendix 4. 2.3 NRC Daily Reports, INEEL MORP 3 The daily average power from each power plant is reported to the NRC in a monthly table and compiled by INEEL as MORP3 data. This data was used to recreate a skyline profile for each plant in the study for each operating cycle. There was some inconsistency noted in the reporting of gross versus net electrical generation. To resolve this issue and focus on equipment reliability concerns, the data from each operating cycle was modified from megawatts of electric generation to percentage of generation capacity such that the highest output power in the operating cycle reflected 100 percent generation. Additionally the data was indexed to the day in a plant's operating cycle vice the calendar day. This would allow the operating cycles to be added in a parallel operating cycle manner presented later in the report. A separate record was generated for each operating cycle in which the coast down portion was modified to reflect generation capability vice capacity. This daily generation capacity and capability data base has exceptional accuracy with which to characterize the cyclic performance of the utilities owing to the greater than 30,000 record entries for both capacity and capability. The power generation profile of Figure 6 was generated by this data base. The capacity and capability skylines for each of the operating cycles used for this research study are provided as Appendix 5. These skylines were additionally used to verify that every forced outage was captured by the monthly data bases described above. 2.4 INEEL NRC Report Formats The INEEL electronic databases were found to be extremely useful for this research. A sample of each record has been included as Appendix 6. There are four basic records; MORP1 which provides a monthly summary of information for each plant such as points of contact, ratings, generation and capacity factors for the month and the year to date, MORP2 which contains the event reports discussed earlier, MORP3 which provides a monthly summary of the daily average electrical power generation for each plant, as discussed earlier, and lastly STATUS which is a summary of the daily status report made by the plant to the NRC. 3. Initiating System Failure Analysis of Plant Unavailability This portion of the research analyzes the impact of system reliability on BWR/4 utility performance. BWR/4 system failure data of events which resulted in a forced outages were retrieved from the broad NRC data base. This information was contrasted to specific plant data obtained from the four PECO Energy BWR/4 plants. Each forced outage or period of reduced generation analyzed was attributed to a single system failure. This focused attention on those system failures which have a direct impact on plant performance. This is contrasted to an unrestrained study of equipment repairs or system failures which would give equal weight to the many failures which do not affect overall plant performance. It is also possible that a maintenance outage could have been taken to repair several faulty systems and all systems but the one credited with the failure would have their failure rates underreported. The supposition was made that if a system was weak enough to fail frequently it would not be able to avoid identification eventually as the system responsible for an outage. As this study covered 19 plants for a 5 year period, nearly 100 reactor years of operation were analyzed. This time frame should have been large enough to capture the signature of a system that is significantly impacting plant reliability. Additionally while many systems may be worked upon during a mid-cycle outage the supposition was also made that the decision to come off line was primarily the result of a significant singular system failure. The identification of this critical failure was a difficult one for which the assistance of the collaborating PECO staff was essential 3.1 BWR/4 System Reliability Impact on Plant Capability The NRC records for every removal of the main generator from line at each of the 19 BWR/4 plants during the five year study was reviewed to determine whether the outage was the result of a system failure. The term system failure was broadly interpreted to include any event which resulted in the undesired or unplanned loss of generation. Many outages reported as planned outages actually belonged based on our assessment in this category. For example, an outage planned two weeks in advance to repair a leaking seal on a pump would have been reported in the NRC data as a planned maintenance outage but was assigned as a forced outage for this study as the outage would not have been taken had the pump not failed. Some planned maintenance outages were taken as part of the scheduled operating cycle and were not in this plant reliability study as a forced outage. These were generally noted to occur prior to a refueling outage to conduct general plant shut down maintenance. Two hundred and thirty five outages were identified in the study for a mean outage rate of 2.5 outages per plant per year. Five thousand four hundred and seventy nine days of outage were accumulated for a mean lost generation of 58 days per plant per year. This lost capacity is very large and would account for a loss of 16% capacity. Figure 9 provides a summary of the annualized days of forced outage per system. It is noted that several significant system outages dominate the results. Browns Ferry Unit 1 remained shutdown for the entire five years of the study as the result of TVA and NRC operational safety concerns. Note that the category of operations was created for operator-related failures. Brown's Ferry Unit 2 was additionally shutdown for the first 3 /2 years of the study over the same issues. Brunswick Units 1 and 2 were shutdown one year and Cooper Station for nine months as the result of diesel technical specification discrepancies. These five shutdowns, which are administrative in nature, have a 35 -. IM 30 30 S251 25- 10 S20 R>15 S5 c - Significant Diesel Outages Brunswick Units 1 & 2 year Diesel technical specifications Significant Operation Outages Browns Ferry Unit 1 entire five year study TVA and NRC concerns Cooper Station Browns Ferry Unit 2 Over 3 1//2 years of study TVA and NRC concerns 9 months Diesel testing requirements 10 i- 0 a) i a E W 7 E:::: " 0 Figure 9. BWR/4 Days of forced outage by failed system dominant effect on the overall system reliability results. While this risk of large losses due to regulator action is a significant risk of nuclear power generation, its effects obscure the impact that individual system reliability have on overall plant capability. Hence, to limit the total impact of any singular failure, a maximum outage length of one month was assessed for each outage. This resulted in the truncation of 9 of the 235 outages to 30 days. With a resultant 14.3 days of modified forced outage per plant per year or an average forced outage length of 5.8 days. This yielded a mean forced outage rate of 3.9%. Figure 10 provides a summary of the occurrences of system failures which resulted in a forced outage and the total days of forced outage accumulated by those system failures, as modified above. The gray bars represent the occurrence rate of each system failure resulting in a forced outage. Main Turbine, Electro-Hydraulic Control System (EHC) and Feedwater (FW) system failures are noted to most frequently be the cause of plant forced outage. Colored bars represent the mean annual days of forced outage attributed to each system, with the appropriate scale on the right. The colors of the bars represent the groupings of the systems. Balance of = Balance of Plant Forced Outage Days 16 14 -= Primary / Safety Systems Forced Outage Days Yellow 12 0= 10 - 2.40 2.40 = Forced Outage from External Sources Days 1.90 Forced Outage Frequency Occurence - 4a a -d 1.40 0 0.90 S6 4 0.40 ca 2 I u C I I - I 1 f 1. -V .1 U System Figure 10. Comparison - BWR/4 forced outage days and failure frequency by system Plant systems, those systems not included in the primary and safety related system category, were colored red. Primary or safety related systems which have historically received much greater maintenance and design attention have been colored blue. External system failures such as a loss of the electrical distribution grid resulting in a forced outage have been colored yellow. Note that the percentage of the total lost generation capability attributed to one system can be read on the left vertical scale while the average annual days of unavailability per plant attributed to a given system is read on the right vertical scale. Balance of Plant system failures were found to initiate 69% of the forced outage occurrences and account for 59% of the lost generation. Primary/safety related system failures initiated 27% of the forced outages and accounted for 38% of the lost generation. It is observed that the Balance of Plant failures initiated the vast majority of the utility lost generation events and a lesser majority of the aggregate lost generation capacity. Balance of plant system failures were found to initiate 1.73 forced outages per year per plant of a mean length of 4.9 days. Reactor/safety related system failures were found to initiate 0.7 forced outages per year of a mean length of 8.1 days. It is noted that Balance of Plant system failures more frequently initiated a forced outage while the resultant forced outage was of a shorter duration than those initiated by a Primary/safety system failure. This supports the intuitive understanding that Reactor/safety related systems are much more reliable due to redundancy of design, higher quality components and more tightly controlled maintenance and operation but that a failure of one of these systems significant enough to force an outage is more difficult to recover from than a Balance of Plant system initiated forced outage. Main Turbine system failures caused the majority of the forced outages and consumed the majority of the lost generation capacity. These failures were mechanical in nature and included excessive turbine vibration, failure of the turbine (loss of buckets and related significant damage) and control valve leakage. The vulnerability of this large piece of capital equipment is evident. Electro-Hydraulic Control system failures were noted to frequently initiate forced outages but to be accumulate proportionally less outage time. As this system governs the steam demand of the reactor it is self evident how its failures could so readily end in a plant outage. These failures tended to be predominantly of a piping system or control system stability nature. The operations system category was created for forced outages which were the result of regulatory or management operator safety concern. This category did not include the misoperation of a system or regulatory technical specification outages which were attributed to the system with which there was concern. While four out of the seven outages in this category were truncated to 30 days, the system grouping still accounted for a significant portion of the lost generation capacity. It is noted that the relative failure frequency is low in comparison to the lost generation capacity because these outages are individually very long. One can then characterize the predominance of a system to cause short or long outages when they do occur by contrasting the gray with the colored bars of Figure 10 or the frequency of outage with the mean annual lost capacity. The diesel is noted to pose a significant risk for lengthy outage while the generator is seen to pose little risk for a lengthy outage. A better understanding of the types of system failures in each grouping can be gained from a close review of Appendix 7. This appendix is the compiled NRC forced outage data used in the study sorted by failure system and then length of outage. 3.2 PECO Energy Plant Specific Data System failures at the four PECO Energy BWR/4 plants which resulted in a loss of 10% generation capacity or more were analyzed in a manner similar to that discussed above. It should be noted that this is a stricter analysis constraint than the forced outage limitation of the BWR/4 = Balance of Plant Lost 20 Primary / Safety Systems Lost Capability Yel ow 15 = Lost Capability from External 1 = Outage occurrences o10 0 5 bo 0~ C 1 3 0 Q 1A F Geneatio 11 L E E L , Capcit ~ ~A4ystean by ' - = -lLL 1E E 1E E 1EE U Figure 11. Lost Generation Capacity by System and Occurrence, Limerick Units 1 and 2 NRC data (100% power reduction). The compiled data for the LGS site is presented in Figure 11. Balance of plant systems failures accounted for 74% of the periods of reduced generation capacity and 54% of the total lost capacity while Reactor/safety system failures resulted in 24% of the periods of reduced generation and 42% of the lost capacity. These results were similar to those found with the greater BWR/4 forced outage data. Balance of plant system failures more frequently impacted generation capability but had a smaller impact with each failure. The EHC (Electro-Hydraulic Control) system failures were dominated by piping failures and control system instabilities. The large generation loss attributed to Main Steam system failures was the result of three Main Steam Relief valve maintenance shutdowns. This weak component obviously poses a high risk to efficient operation. The Recirc (Recirculation) system grouping failures were characterized by control system instabilities, age related failures and maintenance failures. Details of other LGS system failures can readily be found in Appendix 8 which is a listing of the reduced generation periods sorted by the initiating system failure and = Balance of Plant Lost Capability = Primary / Safety Systems Lost Capabiltiy = Lost Capability from External Sources = Occurrence of Lost Capability Events 5 o i It5 B' -o E: 0 0 0 I .r B Co o 0- C .0 E -o 0 -S n0 System Figure 12. Lost Generation by System and Occurrence, Peach Bottom Atomic Power Station Units 2 and 3 then length of outage. Periods of reduced generation capability were analyzed at PBAPS in a similar manner. Figure 12 provides a similar comparison of the lost generation by the initiating failed system. Again at Peach Bottom the vast majority of the reductions in generation were initiated by a Balance of Plant system failures (60% vs. 35%). The site experienced numerous outages to repair mechanical problems with the Feedwater (FW) system as noted by the frequent occurrence of FW events. It is also noted that Low Pressure Coolant Injection (LPCI) and Containment experienced one failure in each system which required a shutdown and containment entry for repairs. The large impact of a single significant failure is noted by the disparity of the lost power to frequency of occurrence. 3.3 Consistency of System Failures BWR/4 Fleet versus PECO Plants As a final comparison it was desired to compare the system failure results found at the PECO plants with the broader NRC BWR/4 data base. To perform this comparison the PECO data bases had to be reduced to only contain forced outage events, those removing the generator from service. The cumulative days of forced outage noted in each of the studies is presented in Table 2. Note that only those systems accounting for greater than 2% of the total lost capacity in one of the three groupings is reported. All showed a significant effect of Balance of Plant failures on plant availability causing the significant majority of unavailability periods. Additionally all data bases demonstrated the difference in the relative impact of a Reactor/safety related failure as compared to the Balance of plant system failures. Table 2. Cummulative days of forced outage attributed to each sydstem NRC ALL BWR DATA PBAPS FORCED OUTAGE DATA LGS FORCED OUTAGE DATA 5.5 yrs, 19 plants 1/92 to 6/97 5 yrs 7/92 to 6/97 1/92 to 12/96 5 yrs Days outage Days Outage Days Outage System Total %Total Unit 2 Unit 3 Total % Total Unit 1 Unit 2 Total % Total Main Turbine 188.7 13.9 0.0 5.0 5.0 3.0 0.3 0.3 0.6 0.6 9.2 5.1 19.5 24.5 20.8 112.1 8.3 15.0 0.0 15.0 EHC FW 105.2 7.8 0.0 7.1 7.1 4.3 0.6 3.1 3.7 3.1 Diesel 0.0 104.7 7.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.0 9.3 7.9 12.5 7.6 6.4 4.3 8.9 3.6 Electrical 57.7 Generator 42.3 3.1 9.3 15.2 9.2 0.0 3.2 3.2 5.9 2.7 SWC 34.4 2.5 0.0 0.0 0.0 0.0 2.4 2.7 5.1 4.3 Condenser 31.1 2.3 0.0 0.5 0.5 0.3 0.0 5.0 5.0 4.2 FW heating 23.6 1.7 7.9 0.0 4.8 0.3 7.9 0.7 1.0 0.7 Air Removal 21.4 1.6 0.0 0.0 0.0 0.0 6.5 1.0 7.5 5.6 Condensate 16.8 1.2 14.3 0.0 14.3 8.7 0.7 3.7 4.4 3.2 Offgas 0.4 0.0 1.2 0.9 13.2 8.0 1.2 0.0 1.2 1.0 50.9 22.9 90.6 55.1 23.5 42.1 65.5 BOP sub tot 801.7 59.1 56.7 1.2 8.0 9.2 7.8 122.6 9.0 13.1 5.4 18.5 11.3 Recirc 13.0 11.0 6.5 0.0 12.7 12.7 7.7 13.0 0.0 Reactor 87.7 Operation 4.5 60.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 22.4 19.0 0.0 21.3 1.1 0.0 0.0 0.0 57.5 4.2 Main Steam 2.7 2.3 3.0 0.0 0.0 0.0 0.0 2.7 0.0 RPS 40.7 Drywell 32.2 2.4 0.0 0.0 0.0 0.0 4.6 0.0 4.6 3.9 0.0 0.0 7.9 0.0 0.0 0.0 13.0 13.0 29.2 2.2 Containment DC 10.6 0.8 0.0 4.1 4.1 2.5 0.0 0.0 0.0 0.0 LPCI 0.0 0.0 0.0 14.1 14.1 8.6 0.0 0.0 0.0 0.0 Reactor sub tot 510.3 37.6 13.1 49.3 62.4 38.0 42.8 9.1 51.9 45.1 6.9 1.6 3.1 4.7 4.0 42.9 3.2 2.2 9.0 11.3 Transmission Grand Total 70.7 93.5 164.2 100.0 1356.9 100.0 67.7 58.4 126.1 100.0 All BWR IV 5 PBAPS 3 0E PBAPS2 'PZP w C 2) ~LGS E E11~ 2 LGS 1 System Figure 13. Comparison, Fraction of five year forced outage hours attributed to each system, Limerck Units 1 and 2, Peach Bottom Units 2 and 3 and average BWR/4 industry data Figure 13 contrasts the relative days of forced outage between the two Limerick units, the two Peach Bottom units and the BWR/4 utility average, the data of Table 2. The specific plant data appear spiked in comparison to the slowly varying BWR/4 data. This spiked appearance demonstrates that individual plants experience only a small portion of the problems experienced by the broader industry. Table 3 presents the statistical attributes of the forced outage data. This table only presents those 14 systems which contributed to greater than 2% of the total lost generation and was generated solely with the NRC data over a 5 1/2 year period to cover both of the five year PECO studies. The data represents the rate with which each of the 19 plants encountered forced outages as the result of the indicated system failures. For example, in the 5.5 year BWR/4 study 14% of the forced outages were the result of Main Turbine system failures. This system accounted for 18.8 % of the total outage days as modified by the 30 day cap. The mean number of Main Turbine related forced outages per plant for the 5.5 years of the study was 1.8 and the mean total number of days of forced outage that a plant experienced during the study as a result of Main Turbine failures was 13.4 days. Note that in every category the standard deviation of the distribution was greater than the mean. This implies a very irregular distribution. Figure 14 has been constructed to provide a visual image of the probability with which a given system will cause a forced outage. The horizontal axis is the system listing, the axis out of Table 3. Statistical nature of system failures causing forced outages at each of 19 BWR/4 plants over the 5.5 yr. study Accumulated lost days Frequency of Occurrence System Main Turbine EHC FW Diesel Generator Electncal SWC Condenser Recirc Reactor Main Steam Operation Drywvell Containment % total occurence 14 5 132 8.5 2.1 6.0 47 34 38 72 3.4 3.8 0.9 2.1 09 Mean 18 16 11 0.3 0.7 06 04 05 0.9 04 0.5 0.1 03 01 Median 1 1 1 0 0 0 0 0 1 0 0 0 0 0 Max Min Mode 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 8 3 1 3 2 3 3 3 3 3 1 1 1 St dev 2.3 2.1 10 0.5 0.9 0.7 08 0.8 1.0 0.8 1.0 03 0.5 03 %total modifed lost days 188 8.3 7.8 73.3 3.1 4.3 25 23 90 67 42 237.6 2.4 22 Mean 13.4 59 55 52.4 2.2 30 18 16 6.5 48 30 1697 1.7 15 Median 21 2.7 2.9 0.0 0.0 00 00 0.0 18 0.0 00 0.0 00 00 Min Max 0 151.7 20.7 0 20.8 0 0 389.1 7.7 0 24 2 0 253 0 84 0 361 0 33 6 0 24.4 0 0 1825.0 14.7 0 25 4 0 St Dev 35.7 71 67 123.8 29 5.8 57 2.8 10.1 9.1 74 513.2 3.6 58 30 the paper is the number of failures reported by a plant for that system in the study, the vertical axis is the number of plants which reported the given number of failures of the given system during the study. All of the columns should add up to 19 in the depth direction, as there were 19 plants in the study. The more frequent that failures are at all plants, the more forward the columns should move. The more consistently a given failure occurs in the industry the more even all columns in a given number of failures are. If the average plant experienced one forced outage per year from a given system then the five outages column would register nineteen plants, as the study covered a five year period. It is observed that most of the columns crowd the back wall. This means that most of the plants did not experience any forced outages from these systems. The system with the worst track record will be explained to ensure that the chart is understood. For the Main Turbine system, five plants did not experience a forced outage as the result of the system during the study, six plants experienced one forced outage, three plants experienced two forced outages, four plants experienced three forced outages and one plant experienced ten forced outages (six or more category on the plot). The most frequent forced outage rate of one indicates that it is most likely for the Main turbine to cause one forced outage in five years and a half years at any plant in the study. 16 2 14 12 No failures 4 One Failure 2- _ Twofailures Three failures "Four failures 0 z failures Six or more oFive V 2. . 0 . 2 Figure 14. Failure profile number of plants with a given number of failures of given systems in the five year study Figure 15 has been constructed in a similar manner using the total number of days of forced outage accumulated by each plant for the given system during the study vice the frequency. The histogram bins have been laid out in five day increments. The back wall should be identical to Figure 14 as it represents the number of plants which did not experience any forced outages from that system for the full study. This figure uses the unmodified data, that is the outages have not been truncated to 30 days. Note that if one plant experienced greater than 45 days of forced outage it is represented by the histogram bars in the foreground. This is the grouping that takes up all of the extra long outages. The first column away from the back wall represents all those plants which experienced from 0 to 5 hours of forced outage as the result of the indicated system failure during the study. The likelihood of large cumulative outage impacts from a single weak system is noted to be small while the likelihood that many systems will produce smaller individual losses is noted to be large. 12 10O 8 6- >0 - 5 days >5 0- 10 days >10 to 15 days >15 to 20 days S> 20 to 25 days 25 to 30 days > 30 to 35 days > 35 to 40 days >40to45 days > 45 days 42-> 0 0 M U Figure 15. Frequency of total forced outage days by plant and system failure Figures 14 and 15 can provide significant insight to the likelihood of a given system to initiate a forced outage. Recall that both of these histograms have their systems presented in a descending order of cumulative lost capacity attributed to the system. Additionally Balance of Plant systems have all been grouped together and then Reactor/safety systems, see Figure 10. Balance of plant systems are therefore represented by the first 8 columns from the left edge of Figures 14 and 15. Note that while the cumulative impact of individual BOP systems is descending as the columns go to the right, in each case four to six plants reported one forced outage from each of these systems during the entire study. This equates to a 25% probability of a single forced outage occurring from each of the BOP systems in five and a half years. It is also observed that these had nearly the same probability of causing a total loss of 0 to 5 days of forced outage. This can be taken as the generic minor outage. The FW and EHC systems are observed to be more problematic. Figure 15 shows plants experiencing a fairly constant, slowly decreasing distribution of greater cumulative forced outage from these systems. In example, for the feed water system, 7 plants did not experience a forced outage, 4 plants experienced from 0 5 hours of outage, 3 plants experiencing from 5 - 10 hours of outage, 2 plants 10 - 15 hours, 2 plants 15-20 hours and one plant 20-25 hours of outage. These poorly performing BOP systems have comparable likelihood for two and three forced outages in the 5 year period of the study. In summary from Figures 14 and 15 it is observed that each of the eight balance of plant systems which have historically generated forced outages present a 25% likelihood of causing a single forced outage of less than five days in a five year operating period. Three BOP systems pose a greater risk with diminishing likelihood of causing more forced outages and consuming a commensurately increased amount of generation capability. Reactor/safety related systems are noted to present a significantly different forced outage relationship in Figures 14 and 15. Note that as the cumulative forced outage time initiated by each system failure decreases, see Figure 10, so does the likelihood of failure, Figure 14. The probability of longer outages is greater than that observed for the BOP systems and the probability of shorter outages is decreased, Figure 15. The exception to this general observation 0.7 0.7 0.6- 0.6 0.5- 0.5 S 0.4 0.4 0.3 0.3 0.2 0.2 - 0.1 0.1 0 M L o 0 E System failures infive and a half years 0 (o Figure 16. Estimated probability of mean system at mean plant to induce given number of forced outages in 5.5 yrs. A A A A A A A Total days of forced outage from systemin 5.5 years Figure 17. Estimated probability of mean system at mean plant to cause given number of hours of forced outage in 5.5 yrs is the recirc system which could be considered to have many of the attributes of a BOP system. Figures 16 demonstrates the estimated probability of the mean system to produce one or more forced outages during the five and a half year study at the mean plant The estimated probability of failure is the number of failure events experienced in a given system divided by the total number of events. Note the high probability for a low failure rate and the rapidly diminishing probability for multiple forced outages from a single system during the study. Figure 17 demonstrates the estimated probability of the mean system to initiate a given number of hours of forced outage during the five and a half year study at the mean plant. Again the highest probability of greater than 60% is for the mean system not to contribute at all to the forced outage losses. The probability diminishes rapidly as the window of total forced outage from a particular system increases. These two curves demonstrate the difficulty with using plant history to improve performance. The greatest likelihood is for different systems to produce forced outages of fairly short duration. This is observed by the high probability of any system not to fail and the small probability for single or double failures during the course of the study, Figure 16, and by the dominance of the short time period of outage by system, Figure 17. As the plant systems improve in reliability, there will be fewer plant failures, and therefore individual system failures will become more infrequent. As fewer failures happen at an individual plant they must use broader sources of failure data to understand plant vulnerabilities to determine whether they are immune from the failures experienced by others or whether they could experience the same failure and should modify their system. For example, neither PECO Generating Stations experienced any diesel related outages, yet that system has a significant portion of the industry data. Limerick is unique from most of the industry regarding this system as they have eight independent diesels. Peach Bottom is not unique with only four diesels. As a further example, it is noted that there are significant forced outages attributed to the Main Turbine in the industry data but that this system caused few outages at both Limerick and Peach Bottom. There were 34 industry wide forced outages attributed to the Main Turbine. The failures were predominately mechanical failures and vibration problems. It is possible that there are enough differences between the turbines to explain the inconsistency. It is possible that the time of failure in life is vastly different and that Limericks turbines have not experienced wear out yet. It is also possible that the failures are infrequent enough that Limerick just has not yet experienced them during this analysis window. In any case it would be beneficial to investigate the failures observed at other utilities and apply the lessons learned from those plants to improve the reliability of the Limerick System against the possible future failure. While a utility is well aware of their past failures and weaknesses, these plots imply that they must use larger data bases to understand the potential future weaknesses of their systems. 4. Causal Analysis of System Failure The goal of this study was to qualitatively understand the nature of system failures which led to a plant forced outage. The characteristics of failure to study were chosen in a manner that would answer the two basic questions of this research; whether the present system reliability could support extended operating cycles and whether utilities could improve overall plant performance? To examine the first question all system failures were placed into one of six categories which best descried the root cause of the failure in an equipment centered reference. This analysis assumes that there are a limited number of basic reasons that any component unexpectedly fails. The second analysis focused at answering the question of how utilities could improve performance. This analysis was a deeper root cause analysis of failures which assessed each system failure resulting in lost plant generation capacity as the result of either a human failure or an equipment failure. The human failures were seen as functions of how personnel do their daily jobs while equipment related failures were inherent to the equipment design or its present maintenance system. The data used for both analyses in this section was the detailed data taken from the four PECO plants. This data included all periods of 10% or greater reduction in generation over the five year study. The assessment of the root cause was very qualitative and required the ability to interview the system engineers and management staff who corrected the failure. The NRC records alone were not found to be sufficient to make these judgments for the broader BWR/4 data. 4.1 Equipment centered failure analysis This first equipment centered failure analysis did not attempt to assess why a failure was allowed to happen but just the basic nature of the failure. All equipment failures which resulted in a reduction of generation capacity were placed into one of the following six categories: age - the component which failed had passed the end of its useful service life. Failures included worn parts, leaking seals, drifted set points, electronic card failures and clogged tubes. Design - component failure was the result of an inherently flawed design. The system failed with all components operating as designed in the application for which it was installed. Failures in this category included control system instabilities, steam relief valve seat leakage (SRV), spurious instrumentation signals and filter clogging. Fabrication - the component failure can be traced back to an original fabrication flaw. The component was not constructed to the required design specifications. Failures in this category included reactor fuel failures, valve failures and the failure of recently installed electrical components. Installation - the component failed as the result of a faulty installation in the system. Only one failure was noted in this category as the result of foreign material left in a fluid system. Maintenance - the component failed as the result of inadequate corrective or preventative maintenance. Failures in this category included weld failures, incorrectly assembled components and foreign material left in a system during maintenance. Operation - the component was operated outside of its designed range of performance and therefore induced a plant failure. Failures in this category included operator error, procedural non-compliance, bumped actuators, the use of equipment which had already exceeded a maintenance threshold (i.e. continuing to operate a pump with an alarming vibration sensor). The cumulative lost generation attributed to each of these component failure causes is presented in Table 4. The table has been broken down into three major column sections by each of the PECO sites and then the aggregate for the four PECO units as a whole. Each major column is then broken down by Balance of Plant systems, Reactor systems and the aggregate for that category at that site or column grouping. Note that total includes transmission system failures in addition to BOP and Reactor. As contrasted to the system failure inconsistencies presented in the last chapter, it appears that the cumulative failure attributes between each of the Table 4. Percentage of lost generation capacity attributed to six failure causes Age Design Fabrication Installation Maintenance Operation PECO PBAPS LGS Total Reactor BOP Total BOP Reactor BOP Reactor Total 19 14 24 20 21 22 16 5 26 29 21 37 29 24 36 29 18 39 6 9 5 4 0 7 10 22 0 3 0 5 1 0 1 6 0 10 21 23 15 27 31 18 13 11 9 22 32 15 19 23 16 27 44 15 PECO sites is consistent and that one can therefore draw conclusions from the larger data set of the cumulative PECO data Component age related failures account for one fifth of the total lost generation capability. This represents the risk that component wear out poses in the current operating and maintenance cycle system. It is noted that the Balance of Plant systems have a seventy percent greater chance than do reactor systems (24% versus 14%) of encountering an age related failure which impacts generation capability. This is as one would expect with the increased maintenance standards of the Reactor systems. It is additionally noted that the overall risk posed by age related failures is relatively small in comparison to the other failure mechanisms. Prior to extending the maintenance cycle of a component or system this risk should be below an acceptable level The maintenance cycle can then be cautiously extended based on post acquisition operating data.. This process is referred to as age exploration by the Naval Maintenance Command 6 with regard to the extension of shipboard maintenance cycles. There is not a direct correlation between a components major maintenance cycle and the plants operating cycle. In example a pump seal which was not examined during the last plant major maintenance period could wear out during use indicating operation of the component past its useful age but not excessive plant operating cycle length. If a system were not experiencing any age related component failures than the process of age exploration could be started. If a component is experiencing age related failures then alternative maintenance strategies may be developed such as online maintenance which do not impact the plant operating cycle. The common failure attribute of weak component design was surprisingly found to be dominant. Some design issues are long standing and difficult to resolve such as the rapid seat erosion of SRVs. Balance of Plant design issues were found to be much simpler in nature and much more prevalent. Control systems instabilities were numerous in which spurious signals propagated to the controllers resulting in unstable response of the system and an eventual plant trip. Many of these problems were simple to resolve with minor alterations to the sensor or 6 Naval Sea Systems Command, SEA 915, Age Reliability Analysis Prototype Study, Octobere 21, 1993 prepared by American Management Systems, Inc pursuant to Contract N00024-92-C4160 controller systems. Another common failure mode in this category was piping rupture due to equipment vibration. The system reliability was easily improved by isolating the vibration from the piping. The Balance of Plant systems seem to be inherently flawed in that they were not designed with adequately high standards for the continuity of power generation. The improvement of these inherent weaknesses is a good challenge for the engineering staffs and presents a very quantifiable problem with identifiable corrective actions. The majority of these design related failures can be eliminated through the conscientious review of system design and the addition of greater reliability to essential control processes. The overall impact of fabrication and installation related failures are negligible. This would be expected with the high quality equipment procured and with the stringent test programs on initial plant start up. Three events did cause significant impact on the individual plants within these categories. LGS experienced a 13 day forced outage to replace leaking fuel. The fuel failure was categorized as a fabrication failure. LGS also had a four day shut down to repair a leaking steam jet air ejector as a result of improper installation. PBAPS experienced two fabrication related shutdowns. A turbine control valve stem separated resulting in a 5 day shutdown and the generator experienced a lock out as the result of a poor solder joint on a circuit card resulting in a 3 day outage. Improvements to the installation category are effected by overall maintenance controls while fabrication defects must be overcome by procurement procedures. The low overall impact of these two categories reflect the high standards in both categories. Maintenance related failures accounted for one fifth of the lost generation during the study. This represents the risk that working a component will cause a subsequent failure not prevent it. Note that the risk of component wear out from age related effects is identical to the risk of maintenance failure. This reflects the complex nature of maintenance and the probability that while it is performed to theoretically restore a component to design specification it may do harm instead. It is noted that the reactor systems are characteristically more complex and they have fifty percent more maintenance failures. Much work has been done in this area and it is understood that the industry works very hard to minimize this effect. The underlying message is that as much effort should be spent by PECO to eliminate unnecessary maintenance on satisfactorily performing components at these plants as is spent to improve the maintenance efforts on those components which are experiencing age related failures. The operations category directly reflects the complex nature of nuclear power plant equipment operation. The majority of these failures were the result of the non-procedural operation of equipment. It is noted that the more complex reactor systems had twice as many failures. This category represents the greatest challenge to elimination. It is very difficult to make complex systems easy to operate by a diverse group of people in diverse operating situations. Human factors engineering efforts should be able to dramatically affect this failure cause. In summary the component failure causes noted at the PECO plants during the five year study reflect great potential for improvement by dedicated engineering actions. The categories of age, design and maintenance related failures represent 60% of the total lost power. Many of these failure methods can be easily prevented through the careful analysis of system design, reliability and the cautious exploration of improved maintenance methods. The operator related component failures, which also can be affected through improved engineering design, represent a greater challenge due to the uncertain human factor. The risk posed on component failure by maintenance periodicity and therefore indirectly operating cycle length is no greater than the risk posed by maintenance failure. It is predicted that the installed equipment can support a cautious increase in operating cycle length. The complete list of PECO reductions in generation capacity have been sorted by component failure cause and are presented as Appendix 10 for Limerick and Appendix 11 for Peach Bottom for further review. 4.2 Failure Root Cause Analysis In order to determine the focus of efforts needed to improve power plant capability a summary was created of the root causes of system failures which initiated periods of reduced capacity. The root cause was determined by reviewing root cause analysis records at the power plants and by interviewing engineering and management staff. All failures were initially classified as either those which were the result of inherent equipment factors or failures that were the result of a human failure at the power plant. These broad categories were then subdivided into the following subcategories; Equipment factors weak design worn parts end of life fatigued parts instrument control system Human factors procedural inadequacy craftsmanship operator action poor corrective maintenance - repeat failures of a worked component management standards - management decision to operate with known degraded equipment less than adequate corrective action - repeat failure as the root cause of original failure was not properly diagnosed It is noted from Table 5 that approximately half of the total lost generation capacity at each of the PECO sites has been attributed to human vs. equipment factors. It is of interest to note that the original review of the failures yielded that nearly all were the result of equipment failures. After detailed review with upper management it was determined that many of the equipment failures were the result of personnel error. This confirms the well known danger of conducting a root cause analysis with only records. Note that a subcategory could not be assigned to every failure and the subcategories do not therefore add up to the parent category. Table 5. Percentage of lost generation capacity attributed to equipment and human factors BOP Equipment Factors Weak Design Worn Parts End of Life Fatigued Parts Instrument Control System Human Factors Procedural Inadequacy Craftsmanship Operator Action Poor Corrective Maintenance Management Standards Less than adequate Corr Action LGS Reactor 45 51 17 27 0 13 0 0 0 0 0 0 55 49 9 10 8 13 11 4 0 2 24 0 4 13 BOP Total 46 22 7 0 0 0 54 9 10 7 1 10 8 PBAPS Reactor 47 69 20 39 14 9 9 4 0 1 0 0 53 31 20 2 2 4 23 15 0 10 0 0 0 0 Total BOP 56 29 10 6 0 0 44 10 3 17 10 0 0 PECO Reactor 46 61 19 34 8 10 5 3 0 1 0 0 54 39 15 5 4 7 18 11 0 7 10 0 2 5 Total 52 26 9 3 0 0 48 10 6 13 7 4 3 42 The greater weakness of the Balance of Plant designs is again noted by the 80% increase in the weak design root cause of failure. The complexity of the reactor/safety systems is also noted in the increase in procedural and operator failures. The management standards category was created to account for the times when engineering staff advised management of a material condition degradation for which a shutdown was required to repair but management chose to risk continued operating. This figure does not represent the number of times that management took the same risk but was successful in making it to the next scheduled maintenance period. The last category reflects poor troubleshooting of a failure and the restoration of power with an unresolved problem. These last two categories are singular events for which there was rapid learning. The relative weight of categories provides insight to changes that could be made in plant operation to improve capability. The overall categories shed light as to how much change can be made by engineering equipment modifications versus improved training or monitoring of personnel. In the case of PECO both can provide equally promising gains. The complete list of PECO reductions in generation capacity have been sorted by failure root cause and are presented as Appendix 12 for Limerick and Appendix 13 for Peach Bottom for further review. 5. Operating Cycle Analysis This analysis was conducted to identify common strong and weak periods within the mean operating cycle. The plant operating cycle is defined as the time period from start up following a refueling outage until shutdown for the subsequent refueling outage. The power plant is made up of many systems which have many individual components each with unique maintenance requirements and failure characteristics. While individual components have failure rates that vary with there time in service since the last major maintenance, it is unclear whether plant operating cycles have characteristic periods of reduced or improved reliability. Naval ship system performance studies have found that often the combined effect of many components is a system with a flat failure probability.7 That is the probability of system failure is nearly constant with time. Common impacts of the plant operating cycle on components could nonetheless create observable plant operating cycle failure rate characteristics. This section will determine whether those common failure characteristics exist and if so their probable impact on extending operating cycles and the capability to improve overall utility performance. It is understandable that systems may fail at increasing rates as the time since the last refueling increases. This would be plausible as the continuos operating period since the last shutdown maintenance is extending. If there are systems or components which can only be worked during a shutdown period then their system and component age would increase with operating cycle age. Additionally these same systems will accumulate maintenance warnings or indications of impending failure as the operating cycle progresses. Many of these warnings force plant managers to choose between shutting down to repair the system or to continue operating until the next scheduled shutdown. In the last section the impact of an incorrect decision to continue operating was demonstrated. These maintenance warnings will inevitably accumulate as the operating cycle progresses and could adversely affect the mean late operating cycle performance more adversely than early operating cycle performance. 7 Naval Sea Systems Command, SEA 915, Age Reliability Analysis Prototype Study, Octobere 21, 1993 prepared by American Management Systems, Inc pursuant to Contract N00024-92-C-4160 The initial start up period after refueling is seen as another plausible weak performance period. As the majority of significant system maintenance is conducted during the refueling outage and each maintenance action caries with it a measured risk of failure on use, this initial start up period may be a higher risk period of operation. During the shut down period many of the systems are opened and the state of their contents changed significantly. In example, a steam system which normally operates at high temperatures and pressures with chemistry controls could be stagnant with more challenged chemistry controls during a shutdown period. The increased build up of corrosion products could propagate to many other systems after start up. Shutdown maintenance periods are additionally very congested events with respect to the high level of work done in a compressed time frame and space. It is more likely that personnel error will damage nearby systems during these outages and that this damage could result in degraded plant performance on initial start up. Mid-cycle could also have degraded performance as the plant managers are more likely to shutdown the plant to fix a growing list of systems with maintenance warnings. Plant managers may be inclined to look for an optimal window for an unscheduled mid cycle maintenance outage as there is still a long period to operate and the problem list is growing. If a heavy power usage period is on the horizon a staff may decide to shutdown before hand during a low power demand period and repair all of the systems which have maintenance flags. This same decision process is less likely near the end of cycle when there is a limited time until the scheduled major maintenance period commences. Of interest while a plant staff may try to set themselves up for the high demand period by maintaining systems, they may actually degrade performance by creating a new high failure period following the maintenance. Recall that the last section demonstrated an equal probability of failure from maintenance as from component wear out. Transient periods may additionally cause higher failure rates. It is plausible that the plant dynamics of starting up, shutting down or significantly changing power may impact operational reliability. Many systems are put on line or taken off line during these periods or have their parameters significantly altered. 5.1 Analysis design Three basic analysis methods were constructed to observe these potential operating cycle characteristics. The first study is an analysis of forced outage events as a function of the time in a plant's operating cycle at which they occur. This study only recognizes forced outage event records and is therefore a reflection of plant capability and is very coarse in its time sensitivity. The second study is an analysis of the daily power generation records as a function of the time in a plants operating cycle. This study has the benefit of increased time sensitivity as there are 19 reports per day and it captures all plant events. It could not be used to solely analyze equipment reliability because operationally necessary reductions in power are indistinguishable from system failures. The second study is used to validate the first studies results and to observe the impact of variables other than equipment reliability on plant performance. The third study observes the connection of forced outages to other operating cycle events. This study attempts to capture the observed impact of events such as shutting the plant down for a mid-cycle outage. 5.2 Forced Outage Operating Cycle Analysis The BWR/4 and PECO forced outage data discussed earlier were analyzed as a function of the time in the individual plant operating cycle when the forced outage occurred. Only complete operating cycle periods were analyzed to ensure that all portions of a cycle were equally weighted. From 19 BWR/4 plants, 40 complete operating cycles were obtained. Two of these operating cycles had long technical requirement shutdowns and were therefore excluded from the study as they were not representative of cyclic plant performance. Had they not been excluded a method would have been necessary to incorporate the excessively long remaining cycle with the other 'normal' cycles. The two excluded cycles are shown in Figure 18. The maximum outage limitation of thirty days from earlier studies was removed. The constraints that the cycle be complete, not be involved in a lengthy administrative shutdown and have a normal length removed the excessive shutdowns from the study. The worst of the cycles included in the study are provided in Figure 19. Unit 298, Cooper Station, Op period 811/93-10114/95 (805 d) 10004, 80 60 20906 0 0 100 200 300 400 500 600 700 800 Unit 324, Brunswick 2, Op period 1/7/92- 3/26/94 (810 d) 100% 80% ........... ......... .. ............. 60% 40% 20% OOA 0 100 200 300 400 500 600 700 800 X-axis - Day in operating cycle following start up from refueling Figure 18. Excluded operating cycles Two constructions of the data were created. In the first forward looking construction, all of the outages were analyzed by the day in the operating cycle that the outage occurred. To understand this method, it is helpful to imagine stacking all of the operating cycles on top of each other with the same operating cycle day x-axis. This analysis was the most revealing of early cycle failure attributes and failures directly associated with days in service. It is less useful for the analysis of end of cycle performance as shorter cycles are continually dropping off line. If the mean cycle performance was improving at the 700 day mark it cannot be determined whether that is the effect of shorter poorly performing cycles dropping out or longer cycles improving in performance. The second backward looking construction was therefore made to better understand how the mean cycle is completed. All cycles were stacked up on the same cycle end date and then backed up to the cycle start. In this view plants will start at different points and all end at the same point. If the mean operating cycle has difficulty completing this would be apparent as a downward trend at the common end point. By combining these two constructions one should be able to understand how the average cycle is executed with regard to its engineered length. Unit 341, Fermi 2, Op period 11/7/92- 3/12/94 (490 d) 100% 80% -~l ilqIl Il1 - -I r -I -- II~ I u ~ 60% 40% 20% 0% i. I - . IF i I 100 100% I 200 Ii 300 M I 400 500 600 Unit 387, Susquehanna 1, Op period 5/16/92- 9/25/93 (498 d) 80% 60% M i4 OR 40% 20% 100 200 400 500 600 500 600 Unit 366, Hatch 2, Op period 11/21/92- 3/15/94 (480 d) 100% 80% ii 'r' ' " - 'I'1- 60% 40% 20% 100 200 300 400 Figure 19. Worst operating cycles included in BWR/4 analysis 5.2. 1 Forwnvardlookingforced outage operating ycle analysis A histogram bin was created for each 30 day period within the operating cycle and is shown as Figure 20. The clear columns represent the number of cycles in the analysis for each 30 day period, as read on the right vertical axes. Note that all 38 plants are in cycle until shortly after the first year when plants start to finish their operating cycles. The analysis was terminated at 700 days to ensure that there were still sufficient operating cycles remaining, six, to obtain a meaningful average. The blue columns represent the average occurrences per month as read on the left vertical scale. The red columns represent the average lost days per month as read on the same scale. Red and blue sixth order fitted curves of the monthly data have been added to aid visual trending of the data. The mean frequency of forced outage occurrences is noted to be fairly constant with the exception of the first operating cycle month which exhibits twice as many failures as the second month or the mean frequency of occurrence (0.67 outages during the first month versus 0.29 during the second month and 0.23 mean outages per month for the entire cycle). Early cycle 40 35 30 25 = 20 15 o 10 5 0 LO - U) LO M- LO 0) I--r- LO I) LI) C L) CIO LI) L) 14" 1t c 0) L) LO L L) I(.0 Lo - CD Day in operating cycle after refueling Figure 20. BWR/4 Operating cycle analysis of forced outage data failures are observed to only impact the first month of operation. There are 3.8 days lost in the first month of the mean cycle as compared to 1.42 days during the second month of the mean cycle or 1.33 days for the mean of all 30 day periods. While measurable this is a very small early cycle failure probability. It is also observed that the mean outage length during the first month of 5.75 days is consistent with the mean outage length for any month of 5.78 days. The period from the second month to 390 days is observed to exhibit a very consistent rate of lost days per month frequency of outage. From 390 days until 570 days it is observed that significant forced outages are experienced. This is during the same period that many shorter cycles are completing. The day 405 centered 30 day period increase in days lost is primarily the result of a main turbine failure at 414 days of operation. The refueling outage was then started 78 days later. This failure defined the end of the operating cycle as the plant was unrecoverable. The 435 day centered period is dominated by another main turbine failure at day 422. This failure resulted in a 50 day outage after which the plant did operate for 26 days before refueling. The 555 day centered period is composed of five system failures after all of which the plants returned to power. 5.2.2 Comparison of PECO sites to B WR/4 operating yclepetformance The BWR/4 forced outage operating cycle data was compared to individual PECO site data to observe the effect that different operating teams can have on plant performance. Figure 21 portrays the days of forced outage experienced by LGS and PBAPS to the BWR/4 average, 65 5. E 4- 3 - BWR IV mLGS a PBAPS 2 0O- N- M I I UO C0 Day in operating cycle after refueling Figure 21. Comparison of average days of forced outage by operating cycle (0 fitted curves have again been added to aid in analysis. It is observed that LGS and PBAPS have dramatically opposing operating cycle performance. The LGS data was the average of four cycles and the PBAPS data was the average of five cycles. Close inspection of the individual cycles revealed that the observed average performance was characteristic of each cycle at the particular site. LGS repeatedly came out of the refueling experiencing little forced outage early on but had difficulty with end of cycle performance. PBAPS had difficulty early on but completed the cycle with very little forced outage. To fully understand the unique site characteristics the frequency of forced outages were compared in a similar manner as seen in Figure 22. It is observed that LGS and PBAPS have nearly identical early cycle forced outage frequencies while PBAPS was observed to have much greater early cycle days of forced outage in Figure 21. This means that the PBAPS early cycle outages are of significantly greater length than LGS outages. PBAPS plant management noted that minor early cycle failures were dramatically amplified by the failure of older nuclear instrumentation that would not support a rapid restoration of power. To reduce the mean shutdown time experienced, this older equipment has been replaced with more reliable instrumentation which will allow a more rapid restoration of power. Figures 21 and 22 both demonstrate worsening LGS reliability with cycle length in the 1.4 0 BWR IV 1.2 --o E H LGS 1 - c 0.8 oC 0.6 , 0.4 a PBAPS , S0.2,. 015 75 135 195 255 315 375 435 495 555 615 675 Day in operating cycle after refueling Figure 22. Comparison of occurrences of forced outages by time in operating cycle later half of the mean cycle. While each site had excellent leadership, small differences in there management philosophies were observed which may have contributed to this observed difference. LGS had a very strict execution of their refueling plan. It was very difficult to add new work to the refueling with a strong bias towards deferring repair of new failures until the next scheduled outage. PBAPS management had a philosophy which opted more towards immediate correction of newly discovered problems. PBAPS' tendency to promptly correct discovered failures may have established a greater level of reliability and therefore ability to support the complete operating cycle. It is possible that the stricter compliance of LGS with the refueling maintenance plan resulted in a higher quality of maintenance that was conducted but with more systems operating with marginal performance. 5.2.3 Backward lookingforced outage operatingcycle analysis To observe the end of cycle effects Figure 23 was constructed which lays out the outage events in 30 day bins from the end of cycle backwards. The number of plants in cycle are noted to mirror the last representation with all 38 cycles being represented on the last day of their : I mFlllIllilIlIl . . . . . . . . . . . . . . .. _B . . . I n"i 40 1 i B i ;_ I -- 30 4 -AveOcc/mos 4 0 - E 3 - 25 25 i Ave Lost days/mos Cycles in study 20 - .a 1L 0, 0. U 15> U 2 10 5 0 - 0 ) - O T- L L U') a) LO c) UO - UO T- U) L UO ,) UO C UO U) Days from end of operating cycle Figure 23. BWR/4 operating cycle analysis of forced outage events back from end of cycle operating cycle regardless of their individual length. It is observed that the period three months prior to the end of cycle has a significant increase in average forced outage. This may partially be a wall effect of the end of cycle. If a significant forced outage, main turbine failure, is experienced three months prior to the end of the cycle a three month outage will be realized. If the same failure is experienced one month prior to the end of cycle only one month will be realized. Overall the plants do exhibit an observable end of cycle degradation in reliability centered 100 days prior to the end of cycle. This effect is noted to be greater than the early cycle failures. The ramp in average days lost early in the cycle reflects the infrequent nature of failures during this good performance period. The number of plants in cycle is steadily decreasing greater than 400 days before the end of cycle. The denominator used to calculate the average days of forced outage is therefore decreasing causing the average days of outage to proportionally increase. 5.2.4 Cumulative impact offorced outages To better answer the question of whether observed performance supports operating cycle extension the cumulative capability factor as derived from the BWR/4 30 day forced outage data presented above was plotted in Figure 24. The blue points represent the mean capability factor determined from the BWR/4 forced outage data for each operating cycle month. This is a capability factor as it represents only forced outage events not the power _ 100% 95% o CU 90% LL -Z a. * 85% 80% Monthly Capabilty Factor from forced outage data Cumulative Capability Factor order fit of Cumulative Capability Factor -3rd - - - - - 6th order fit of monthly capability factor 75% 0 100 200 300 400 500 Day in Operating Cycle after refueling Figure 24. BWR/4 cumulative capability factor 600 700 generated. The dashed brown line is a sixth order fitted curve to the monthly capability data. The effects of the early cycle reduced capability experienced during the first month of operation and the reduced capability near day 500 can be observed. The red line is a connection of the discrete monthly cumulative capability factor derived from the monthly capability points. The cumulative function is noted to be self damping not quickly responding the periods of reduced or improved performance. The solid black line is a third order fitted curve to the cumulative capability factor. It is observed that the cumulative capability is nearly constant at slightly over 9 5% after 300 days of operation. The weak period near day 500 is balanced by the stronger performing months before and after. The observed cumulative capability is encouraging for operating cycle extensions as a downward trend in operating cycle capability is not observed with increasing length. 5.3 Daily Generation Operating Cycle Analysis This second analysis was conducted by examining the mean daily generation reports from each of the BWR/4 plants in a stacked operating cycle manner similar to the previous forced outage operating cycle analysis. The results of this analysis can be used to verify the previous results as an independent source of data was used. Additionally this analysis can be used to observe the impact of operational events other than forced outages on cycle performance. Lastly this data base offers much greater sensitivity as each plant has a data point for each day in the operating cycle. The average daily net electrical generation was obtained from the digital NRC data base maintained by INEEL as discussed in section 2. The daily data was modified such that the maximum power generated during a single cycle was established as 100% generation capacity. This removed reporting inconsistencies between plants and allowed an even handed comparison. The same cycles were analyzed as discussed above for the forced outage operating cycle analysis. Figure 25 presents the mean generation capacity by day in operating cycle for the 38 cycles analyzed. The solid green line represents the plants in cycle for a given operating cycle day. The blue points are the daily mean capacity of the all plants for the given operating cycle day. The red line is a moving 21 day average of the daily mean capacity. The first seven days of mean capacity produce a linear power ramp up. This is attributed to the careful process of power accession and required testing following the refueling outage. The moving data average therefore did not include these points as they would bias the random process following day seven. The red line prior to day seven is just the daily mean for the first seven days. The 21 day average also expanded from the eighth day such there would not be any early cycle bias. Day nine was a three day average, day 10 a five day average until a 21 day average was established by day 18. The ending mean was tapered down in a similar manner. It can be observed from Figure 25 that the moving average closely follows the daily means. The cyclic nature of the mean capacity factor demonstrates the impact of individual forced outages. The solid black line is a smoothed curve of the moving average from day seven on such that start up effects do not bias the curve. BWRs historically coastdown at the end of their operating cycle. During coastdown the net electrical generation is limited by the declining reactivity of the fuel. Coastdown pulls the mean daily operating cycle capacity down to 60% by day 700. It is additionally noted that plants which have been fueled for shorter operating cycles are coasting down earlier. This causes the large cyclic swings which parallel the cycles in study line. As coasting down plants come off line the mean moves up to the remaining plants not yet coasting down. Prior to day 300 the mean 100% 40 _ 35 S7 80% 25 . 60% Daily average of 38 cycles 2 o 21 day average of daily averages - C - 15 - 40% 6th order polynomial fit of daily averages, first 7 days excluded 0% - 0 5 I. ,. . . 100 200 n 0 Cycles in study 20% 2 . CU20 300 400 500 . . .. 600 Day in Operating Cycle Figure 25. Daily power generation analysis by operating cycle day 700 capacity is noted to slowly build from day 7 to a gentle maximum at approximately day 150. Figure 25 demonstrates little with regard to plant reliability late in the operating cycle due to the dominant effects of fuel coast down. To remove this effect the coastdown period was modified to reflect the generation capability as limited by fuel reactivity. Figure 26 provides the coastdown modified mean operating cycle capacity. The daily modified capacity is observed to be nearly flat over the entire operating cycle. The gradual increase in daily capacity from 85% at day 7 to 93% at day 200 is observed as before with the raw data. The end of cycle performance is noted to be similar to that from the forced outage records. A broad dip is noted for 100 days on either side of day 500. The modified capacity drops from 93% to 89%. The last one hundred days of operating cycles analyzed demonstrate a strong performance with the daily mean capacity increasing to 95%. The cumulative impact of the daily modified capacity is illustrated in Figure 27. It is observed that the cumulative capacity slowly increases from 85% at day 7 to 92% at day 300. The adjusted cumulative capacity is then observed to be flat at 92% from day 300 on to the end of the analysis. The cumulative function balances the bimodal nature of the daily mean capacity. The modified daily capacity which accounts for all operating cycle events such as planned maintenance outages and on line maintenance demonstrates strong end of operating cycle performance. This result supports the 100% a - 40 S35 80% 30 o ( 60%-- E c -- 25 25 - 21 day average of daily averages -- 20 c 2 15b 40% 0 ---- -0 " Daily average of 38 cycles 20% : Cylces instudy - 10 6th order polynomial fit of daily averages, first 7 days excluded 0 0% 0 0 100 200 300 400 500 600 700 Day in Operating Cycle Figure 26. Mean BWR/4 daily operating cycle coastdown modified capacity O 100% 95% , CU 90% LL ". *,*"- L (U -- . ,a : : , Ave BWR Capability 80% BWR IV"Cumulative Capability . Cumulative BWR IV Capability (3rd order poly) 'Ave BWR Capability (6th order poly) 75% 0 100 200 300 400 500 600 700 Day in operating cycle after refueling Figure 27. Cumulative BWR/4 daily operating capacity modified for coastdown exploration of longer operating cycles with regard to plant reliability. 5.4 Conditional relation of forced outage events upon operating cycle events The goal of this analysis was to determine whether specific operating cycle events demonstrated a measured relationship to forced outage events. If these operating cycle events are detected than their minimization will have positive impacts on plant reliability. Every reduction in generation capability noted at the PECO plants was analyzed to determine if the event was the result of a refueling outage shutdown, an operational plant transient or a planned maintenance outage. Table 6 summarizes the results. Limerick is observed to have a nearly constant low risk of a follow on loss of generation capacity event as the result of any of the three operating cycle events identified, refueling, transient or maintenance outage. Peach Bottom was observed to have a greater risk of follow on events after a refueling or operational transient. This may reflect the management policies toward the execution of the refueling shutdown and Table 6. Conditional relation of PECO forced unavailability events LGS PBAPS Occurrence Lost power Occurrence Lost power Refueling Outage 9% 6% 14% 21% Operational Transient 9% 8% 14% 13% Maintenance Outage 2% 5% 2% 0% power transients. 5.5 Operating cycle analysis summary Two independent analysis methods and records were used to demonstrate that the cumulative operating cycle performance is flat from the mid-cycle point on to the end of the mean operating cycle. This supports age exploration toward longer operating cycles. Two periods of lesser system reliability were noted during the first 150 days of the mean operating cycle and approximately 75 days from the end of an operating cycle. These degraded equipment reliability periods were of lesser impact on overall cycle performance than the cycle based operational demands of initial start up following a refueling and the coast down prior to a subsequent refueling. If the operating cycle were extended one could realize the reduced impact of the start up and coast down limitations, and the identified fraction of load reduction associated with refueling in Table 6. The uniqueness of plant performance was demonstrated with a comparison of the two PECO BWR/4 sites. It is possible that sites could improve weaker operating cycle performance areas by understanding the successful management strategies of a site with opposing strengths. 6. Plant reliability improvement processes This section presents the PECO Balance of Plant reliability improvement process that was studied and supported as part of this cooperative research project. The genesis for this research was PECO's Limerick Generating Station BOP-700 project so named to attempt to improve the reliability of the Balance of Plant such that it could support a continuous 700 day operating period. From the definition statement of this program, the site management understood the relative weakness of the BOP systems and felt that they failed with increasing probability as operating cycle length increased. From sections 3 and 5 these assumption are noted to be correct for LGS. To improve BOP reliability each system which could effect plant reliability was studied by a Focus on Improvement Team (FIT). The FIT process was conceived to be a proactive process. Significant lessons learned were carried over from recent reactive Tiger Teams created to correct repetitive system failures. The Tiger Teams had a much more straight forward task to stop recurring failures of the same components. The shift from a Tiger Team process to the FIT concept can be seen as an evolutionary process. When components are failing on a frequent basis it is easy to identify the problem and solutions are more focused. The existing data bases, NPRDS and IPEX are well suited to provided assistance for correcting problems for supported components because they are cataloged by failing component. As systems become more reliable, utilities must work harder to find the potential failure points. This marks a turning point for the industry and may explain the apparent stalling of the median capability factor noted in Figure 3 of the introduction. FITs were made up of system managers from both PECO sites, previous system managers and representatives from Design Engineering, Component Engineering, Operations, Maintenance, Instrumentation & Controls (I&C), Health Physics and component vendors when appropriate. An effort was made to optimize the team dynamics from previous Tiger Team successes. Mentoring relationship were created such as placing a veteran component engineer with a younger system manager. The teams were gathered for only a short time, such as three days, to maintain an energetic group process atmosphere. The teams reviewed all available records of system and component failures and identified components with a proven negative impact on plant reliability. System dynamics were also reviewed in a bottom up manner to find reliability choke points. The teams generated lists of possible design changes, component improvements or changes to operating procedures. The suggestions were prioritized by each team and handed over to the system manager for accomplishment. Minor alterations that could be accomplished within the scope of a routine maintenance period were scheduled for accomplishment. More significant changes requiring a significant capital investment were submitted by the appropriate system manager in the form a cost to benefits assessment. Management is presently saddled with a difficult process of implementing these proposed alterations. By the nature of the system performance, the probable failure of a given component is very low. If the capital investment is high, it is hard to rationally justify the expenditure. Note that none of these issues are directly safety related. It is difficult to measure the level of confidence that recommended alterations will produce a predicted improvement in reliability or savings of future costs. If management does not allocate significant resources for a substantial period of time, it is doubtful that the low failure rates will substantially diminish. It is recommended that utilities set aside a fixed amount of funds in their annual budget process towards the continued improvement of plant reliability and that these funds be only altered by long term plant performance. The FITs brought together a wide range of experience and focused key personnel on the issue of a systems reliability. In many cases one member of the team was newly assigned system responsibilities and learned much of the systems characteristics from the other team members. PECO expressed an interest in using the same process in the future as part of system manager turn over. The process also focused more senior levels of management on potential future problems instead of on current problems. The capital assets of a system directly affected the function of the FIT. Large capital systems such as the Main Turbine or the Turbine Generator were managed in great detail by the vendor. The vendor issued recommended modifications and knew the status of each plants component. The FIT process for these components degenerated to a review of the vendors recommended alterations. Unfortunately capital pieces of equipment tended to have extraordinarily large costs associated with improving their reliability. In example many alterations for the main generator were proposed which involved purchasing a new rotor. In contrast the less capital systems such as a support system in general had no external contact to the plant. For these systems the FITs could brain storm and develop inexpensive alterations that would significantly improve reliability. Examples of these alterations involved the addition of relay contacts, the altering of control logic and minor alterations to equipment configuration such as the replacement of a y-strainer in an essential system with a duplex strainer such that a clogged filter could be cleaned without shutting down the plant. The process for both types of systems were found to be beneficial if for no other reason than the transference of system knowledge. The large capital systems have excellent technical support systems maintained by the vendors as mentioned above. The lesser systems need to have the same ability to utilize a larger base of knowledge. Informal communication groups have started to develop to aid this process. INPO has tried to foster their creation through system manager conferences. As many of these groups are autonomous they must be able to exist with little administrative oversight. Efforts in this area could have a significant affect on plant reliability and ease the duties of system managers who must oversee systems that rarely fail. 7. Conclusions The median US nuclear power plant capability factor has recently halted its long standing upward trend. This is seen as the effect of recent plateaus experienced in efforts to improve system performance and reduce refueling outage length. In comparing US performance to other countries performance and small groupings within the US, it is evident that the overall capability can be improved but only by broadening the community of operational experience. System mangers need to have access to counterparts at other similar plants to share there experiences. It is recommended that informal communication networks be established for this need. Additionally system managers must be able to rapidly access a recorded knowledge base of system failures. The required NRC reports would easily satisfy this need if better constraints were placed on the fields all ready required for entry and if all utilities could database search the record. Regulatory shutdowns were found to be the dominant source of lost capacity and warrant further study such that their impact could be minimized. With regard to system reliability, Balance of Plant systems were found to initiate the vast majority of periods of reduced generation capability and account for the majority of lost generation in comparison to reactor or safety related systems. Additionally, Balance of Plant failures were found to have outages of shorter average length than reactor system failures. All system failures were noted to be infrequent occurrences as a result of good overall plant performance. The mean system was found to have a 0.23 probability of failure in five years. It is therefore very difficult to maintain an adequate understanding of potential system failures unless broader knowledge bases are utilized. Balance of plant system failures were found to be dominated by design problems indicative of the historical lower requirements for these systems to sustain a single point failure. Many design problems with these systems were noted to be easily corrected such as controller and sensor instabilities. Reactor systems failures were predominantly operator related owing to the complex nature of the systems. Age related component failures were noted to only account for 20% of the lost capacity. This was equal in magnitude to the percentage of forced outage attributed to maintenance failures. This warns against adding on maintenance requirements to solve age related failures. Instead maintenance requirements should be optimized to lower both failure causes. The overall causes of component failure were found to be easily impacted by engineering solutions. The root cause analysis conducted of the PECO failures indicated that roughly half of the lost capacity could be attributed to human failures. Craftsmanship issues were found to be minor contributors while operator error and procedural adequacy issues were found to be significant. The greatest use of the root cause analysis is for the utility under study to examine where emphasis should be placed to improve the overall process at that site. Several analyses were conducted to observe the performance of the mean BWR/4 operating cycle. Minor periods of reduced capability were noted during the first month and approximately 75 days from the end of cycle. These periods of reduced performance were adequately balanced by the remainder of the operating cycle such that the cumulative operating cycle capability and capacity were constant after 300 days of operation. The effects of start up and fuel coast down were found to be of much greater impact on cycle performance. In addition a small percentage of forced outage events could be traced to the refueling outage. Extending the operating cycle can not be seen from this analysis to cause a negative reliability impact but will reduce the impact of all operating cycle dependent effects (start up, coast down). The observed system improvement process at PECO was found to be highly beneficial in terms of raising the level of awareness and transferring knowledge. It was more difficult to directly impact the systems through modification. It is difficult to justify the expenditure of significant assets towards accomplishment of costly improvements to systems designed to lower reliability standards. In answer to the fundamental questions of this research no impediments are seen towards extending operating cycle length. On the contrary it appears that overall performance will improve as the impact of cycle dependent loss will be reduced. For utilities to improve their performance they must broaden their knowledge base and continue to improve system design and operation. 27 May 1998 1992 - 1996 Appendix 1. LGS 5 yr unavailability data Unit 1 Date 111/92 Type Load drop MWHr 2,904 Eff Out Days 0.11 System Main turbine Component Pressure instrument RV 1 1/21/92 Load drop 7,030 0.27 FW heating 1 7/13/92 Load drop 8,566 0.32 Failure Cause Category Issue # Remarks Class RV closed Mispositioned HF/OA 92-01-02 SU, DF, TT O Logic High level sensed Spurious HF/MS 92-01-10 No PM M FW RFP turbine Insulation fire Oil soaked HF/PI 92-07-10 OM O Recirc RX level signal Low level sensed Channel noise EF/WD 92-10-21 RRB D Pressure switch Low pressure Spurious EF/WD 93-02-16 RRB D 1 10/16/92 Load drop 990 0.04 1 2/7/93 Load drop 3,510 0.13 FW 1 5/1/93 Load drop 7,313 0.28 Condensate Motor Bearing Misaligned EF/WD Realigned D 1 6/19/93 Load drop 11,050 0.42 Condensate Motor Bearing Misaligned EF/WD Realigned D 1 8/23/93 Load drop 725 0.03 Instrument Air Dryer package Gasket Failed EF M Realigned D D 1 8/28/93 Load drop 734 0.03 Condensate Pump Bearing Misaligned EF/WD 1 9/7/93 Scram 146,784 5.56 Electrical Breaker Failed to reclose Spurious EF/WD 1 12/1/93 Load drop 930 0.04 FW Pump 1 12/1/93 Load drop 4020 0.15 Condenser Waterbox Cleaning EF/WP A A 1 12/1/93 Load drop 3400 0.13 Main turbine TCV pressure switch Failed EF/WD D 1 1/14/94 Scram 59,230 2.24 SWC Trip circuit Short Bulb installation EF 1 1/17/94 Load drop 940 0.04 Main turbine Moisture separator dump valve Valve positioner PM frequency LTA HF/MS 1 3/1/94 Load drop 10,800 0.41 FW LCS EF 1 7/9/94 Load drop 6,290 0.24 Condenser Tubes Cleaning 1 7/29/94 Load drop 570 0.02 FW Trip lever Actuated 1 10/7/94 Load drop 31,945 1.21 Offgas After Condenser Cleaning 1 10/8/94 Load drop 3,829 0.15 FW LCS 1 11/1/94 Load drop 1,200 0.05 Computer P1 program Forced Unavailability Data 10000021 Would not run Page 65 Inadvertent 10001318 OM M SU, TT, PM deferred M EF/WD D EF/WP A HF/OA O EF/WP A EF/WD D D EF LGS POC VT ANGUS 27 May 1998 1992-1996 Appendix 1. LGS 5 yr unavailability data Unit 1 Date 11/1/94 Type Load drop MWHr 900 Eff Out Days 0.03 System Reactor Component Fuel Failure Leak Cause 1 1/2/95 Load drop 18,600 0.70 Recirc Seal Leak Age EF 1 1/30/95 Load drop 7,000 0.27 Recirc MG set Trip Bumped HF/OA 1 2/21/95 Scram 41,353 1.57 Transmission system Breaker / relays Failed to actuate PM LTA HF 1 4/24/95 Load drop 2,230 0.08 FW Pressure switch Failed low 1 5/7/95 Shut down 31,060 1.18 Recirc Seal Leak Age EF 1 7/19/95 Load drop 700 0.03 Recirc MG set Perturbations Operator HF/OA 1 7/20/95 Load drop 23,000 0.87 Condenser Water box Cleaning 1 8/8/95 Load drop 3,740 0.14 FW Pressure switch Premature actuation 1 8/20/95 Shut down 342,276 12.97 Reactor Fuel Leak 1 8/28/95 Shut down 121,440 4.60 Drywell Flange Misaligned Poor Corr Maint HF/C 35295006 M 1 9/2/95 Load drop 39,426 1.49 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 O 1 9/11/95 Scram 369,991 14.01 Main steam SRV Opened Pilot seat erosion HF/MS 10004442 O 1 3/24/96 Shut down 203,260 7.30 Main steam SRV Leak 1 3/31/96 Load drop 47,222 1.70 EHC Speed control logic Speed control LVG Sporadic anomaly EF/WD 1 4/11/96 Load drop 370 0.01 FW heating Drain cooler Tube leak Poor Design EF/WD 1 5/21/96 Scram 75,095 2.70 RPS Logic No 1/2 scram alarm Indeterminate HF/PI 10005675 1 6/17/96 Load drop 22,121 0.79 Electrical Improper installation HF/C 10005797 Forced Unavailability Data Output breaker Low pressure rupture Page 66 Category Issue # Remarks Class F Resealed A EF O 10003606 Dual unit scram D EF/WD Maintenanc e outage 1M03 EF/WD A O EF/WP Out of calibration M 10004299 EF EF/WD 10005451 Normal Maintenanc e A RRB D Maintenanc e outage F 1E07 D Infantile failure D D O TT LGS POC VT ANGUS 27 May 1998 1992 - 1996 Appendix 1. LGS 5 yr unavailability data Eff Out Remarks Class Unit 1 Date 7/15/96 Type Manual scram MWHr 182,179 Days 6.54 System Air removal Component SJAE Y-strainer Failure Steam leak Cause Improper installation Category HF/C Issue # 10005889 1 7/25/96 Scram 93,663 3.36 EHC FN card Failure infantile failure EF/WP 10005909 1 8/2/96 Load drop 1,468 0.05 FW heating Drain valve Malfunction 1 12/23/96 Load drop 5,427 0.19 SWC Temperature CV Loose adjust arm screws Manufacturing HF/C 2 1/11/92 Load drop 3,430 0.13 FW Turbine controller Malfunction Relay EF/WD D 2 2/10/92 Load drop FW Pump Trip EF/WD D 2 4/1/92 Load drop 1,039 0.04 Main turbine Vac switch Set point drift EF/WP Condensate Water box Leaks EF/WP I A DF HF/PCM M F 10006438 2 4/1/92 Load drop 750 0.03 2 5/9/92 Load drop 36,960 1.40 Condensate Pump Bearing Misaligned EF/WD 2 6/2/92 Load drop 7,140 0.27 Condensate Pump motor Bearing Misaligned EF/WD 2 7/18/92 Load drop 1,353 0.05 FW heating Vent line Leaks FAC EF/WP A A D D A 2 8/1/92 Load drop 10,750 0.41 FW heating Vent line Leaks FAC EF/WP A 9/23/92 Load drop 58,625 2.22 Condenser Tube Leaks EF/WP A EF/WP A M 2 2 10/1/92 Load drop 6,375 0.24 Condenser Tube Leaks 2 11/19/92 Load drop 44,101 1.67 EHC #3 CV piping Leak 2 12/4/92 Manual scram 157,870 5.98 Recirc Recirc pump 2 1/3/93 Scram 84,000 3.18 EHC Relay Hi pressure 2 3/17/93 Load drop 8,030 0.30 SWC Valve 2 3/26/93 Scram 56,700 2.15 EHC 2 4/7/93 Load drop 6,000 0.23 2 4/19/93 Load drop 2,000 2 5/1/93 Load drop 6,410 Forced Unavailability Data HF/C 92-11-20 RF, 10005615 HF/OA 92-12-01 Occurred during ST O Sporadic anomaly EF/WD 93-01-01 RF 10004338 D Valve mispositioned LTA procedure HF/PI 93-03-24 SU, DF O #6 ISV Perturbation in ETS/RETS Air entrap in control pack HF/PI 93-03-38 FW FWLCS 'A' level down spike Spurious, Indeterminant EF/WD 93-04-04 RRB D 0.08 FW FWLCS Master level controller down spike Spurious, Indeterminant EF/WD 93-04-18 RRB D 0.24 Condensate Pump motor Bearing Misaligned EF/WD Realigned D Weld failure EOC-RPT logic Breaker tripped Page 67 O LGS POC VT ANGUS 27 May 1998 1992 - 1996 Appendix 1. LGS 5 yr unavailability data Eff Out Unit 2 Date 5/16/93 Type Load drop MWHr 16,493 Days 0.62 System EHC Component #2 TCV servo Failure Oil leak Cause Category Issue # Remarks Indeterminant EF 93-05-20 TT 2 6/26/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned 2 6/28/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned 2 6/29/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EFNVD Realigned EF/WP 2 10/1/93 Load drop 1,090 0.04 Circ water Pump Maintenance 2 2/16/94 Load drop 7,150 0.27 Recirc Recorder Mislabelled LTA MOD review/ PMT 2 2/24/94 Load drop 10,080 0.38 Recirc Pump Trip Fuses pulled HF/PI RRB O HF/OA O D EF A 2 3/1/94 Load drop 1,504 0.06 Condensate 2 9/1/94 Load drop 28,290 1.07 Main steam Valve 2 9/1/94 Load drop 6,500 0.25 Main turbine #2 MSV 2 9/8/94 Load drop 28,650 1.09 SWC Y-strainer Clogged 2 9/8/94 Load drop 5,220 0.20 FW Check valve cap Leak 2 10/19/94 Scram 77,754 2.95 Electrical D24 Bus De-energized 2 1/15/95 Load drop 48,000 1.82 Recirc MG set Generator ground 2 2/21/95 Scram 86,672 3.11 Transmission system Breaker / Relays Failed to actuate PM LTA HF 2 2/24/95 Load drop 28,000 1.01 Air removal SJAE nozzle Broken 2 4/29/95 Load drop 10,000 0.36 Recirc Coupler bypass valve Incorrect position 2 6/3/95 Load drop 17,150 0.62 EHC #4 CIV Leak Age EF A EF/WP Generator hydrogen leak D D D M EFNVD Pump Leak 10001491 Class M EF/WD 10002830 TT D EF A Inadvertent HF/OA Indeterminant EF/WD O D 10003606 EF LTA procedures HF/PI 10003924 Dual unit scram M DF A RRB O M A EF 2 6/17/95 Load drop 4,970 0.18 FW heating Dump valves Actuator 2 6/26/95 Load drop 14,115 0.51 Recirc Temperature switch Spiked high Spurious EF/WD 10004172 RPT D 2 6/28/95 Load drop 6,300 0.23 FW FW UPS Power disconnect switch off Bumped during cleaning HF/OA 10004173 RRB O Forced Unavailability Data Page 68 LGS POC VT ANGUS 27 May 1998 1992-1996 Appendix 1. LGS 5 yr unavailability data Eff Out Class D Cause Category Issue # Remarks Spurious EF/WD 10004172 RPT Loss of DC power supply (2K612) Loose connection EF 10004298 Relay High impedance/ NC contact LTA design EF/WD 10004338 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 O 0.01 FW heating Valve Leak 15,253 0.55 SWC Filters Clogged 38,939 1.40 EHC #3 CV piping Leak Weld repair failure HF/PCM 10005615 A D M Scram 89,099 3.20 Generator Volts/Hz relay Actuation inappropriate MOD package LTA HF/PI 10005652 6/1/96 Load drop 12,619 0.45 Condenser Tube Leaks 6/6/96 Load drop 378 0.01 Isophase bus cooling Fan Trip 2 10/6/96 Load drop 20,859 0.75 SWC Y-strainer Clogged 2 10/12/96 Load drop 37,463 1.35 Condensate Pump motor Vibration FME HF/PI 10006201 2 12/6/96 Manual scram 250,560 9.00 EHC Pressure switch Leak Broken bracket I severed tubing HF/LCA 10006385 Repeat event 2M19 D 2 12/16/96 Shut down 139,200 5.00 Condenser Expansion joint Leak HF 10006422 2F20, DF A 2 12/24/96 Manual scram 55,680 2.00 Recirc Scoop tube ball joint Broke HF/LCA 10006441 Repeat Event M Total effective outage days: 135.74 Unit 2 Date 7/17/95 Type Load drop MWHr 5,600 Days 0.20 System Recirc Component Temperature switch Failure Spiked high 2 8/8/95 Scram 80,794 2.90 FW FW LCS 2 8/20/95 Scram 69,396 2.49 EHC 2 9/2/95 Load drop 7,470 0.27 2 9/5/95 Load drop 370 2 11/22/95 Load drop 2 4/29/96 Load drop 2 5/14/96 2 2 Forced Unavailability Data Page 69 A RF, 93-0101 EF EF/WND RF 92-1120 O A EF/WP LTA WO/ procedures HF/PI O 10005731 D EF/WD Vibration Induced D O LGS POC VT ANGUS Unit Categ ory Code Date MWHr Type I System Component Failure Category WP - Worn Parts ICS Inadequate Control System EOL - End of PI - Procedural Inadequacy MS Management Standards CCraftsmanshi p LCA - Less than adeq. corr. actions F - Fabrication D - Design Installation Maintenance OOperation DF Dependent Failure TT - Turbine A -Age I- Rema rk Code Cause WD - Weak Design EF Equipment Fators HFHuman Factors Class Code Days 27 May 1998 1992 - 1996 Appendix 1. LGS 5 yr unavailability data RRB Recirc Runback Forced Unavailability Data Trip RPT - Recirc pump trip Page 70 Issue # Remarks Class I FPFatigued Parts OA Operator Actions PCM - Poor Corrective Maintenance OM - On line Maintenance RF - Repeat Failure DFDependent Failure SU - During Start up LGS POC VT ANGUS Eff Out Days 8.9 System Electrical Component 3435 breaker Type Automatic Scram 7/27/92 Manual Shutdown MWHr 248585 69540 2.5 Recirc PUMPXX 61988 2 2 Automatic Scram 9/5/92 load drop 12/13/92 load drop 6974 27598 2 2 Transmissio n Recirc 0.3 1 0 Reactor lock out due to no bkr b recirc pump Iprm 56-41 &5643 cross connected 2 2 12/16/92 load drop 12/17/92 load drop 6549 10398 02 04 2 12/18/92 Manual Shutdown 12/21/92 load drop 34334 oscillation pressure transimtiter 1 2 Generator stator 69152 2.5 EHC Manual Shutdown load drop load drop 418199 15.0 EHC load drop Automatic Scram load drop 4636 398510 Unit 2 2 2 2 Date 7/17/92 8/17/92 Recirc EHC 2 1/1/93 2 2 1/18/93 1/22/93 2 2 1/29/93 3/2/93 2 3/18/93 2 2 2 3/20/93 4/23/93 4/24/93 load drop load drop Manual Shutdown 5992 21119 128564 2 5/19/93 load drop 678 2 6/24/93 load drop 2120 01 HPCI 2 9/21/93 load drop 7552 03 Reactor 2 2 9/22/93 1/5/94 load drop load drop 35885 5921 2 1/8/94 load drop 5813 Forced Unavailability Data 893 10171 22741 pressure transimtiter pressure transmitter 2bs018 2b rfp 2cs018 2c rfp FW FW FW Class A Description rwcu controls Cause lighting strike Category EF Issue # Equipment Failure EF/WP 27792013 sub sta 205 RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL generator lock out written com to load dispacter HF/PI N O blind controller mtce recirc pump b Iprm mismatch gain setting hooked up wrong HF/PCM HF/C N SU M M controller did not work worn parts recirc pp controls turbine control valve oscillations design EFANP EF/WD SU SU A D h2 leaks generator h2 leaks sealent groove seal improper HF/PI SU M did not work turbine control vie oscillations design EF/WD SU D did not work turbine control valve oscillations design EFiWD N D A 2b rfp vibration inspection rfp c slow responce unknown failed EF EF/WP SU N M A recirc pump atrip condensate pump a tripped failed operator opened bkr EF/WP HF/OA N N A O recirc pump b(gen hi amps,volts no mtce EFV/WP SU M recirc pump hi oil level loss of cooling recirc mg set rx instrument mismatch &recirc loss of level pp loss of power supply to e22 bus loss of power EF/ICS EF/WP EF/WP SU N N D A A HF/C N M check valve broken air line repair hpci injection check valve scaffold HF/OA N 0 fuel clad admin precaution increase in off pci gas level pci Flux tilt testing 5a heater extraciton w solenoid end of life EF/WD SU D EF/WD EF/EOL N N D A HF/PCM SU M 1 3 Reactor fuel 0.2 FW Heating solenoid valve 02 Remarks N Failure trpped rotor imbalance control valve bearing seized coupling trip tach 0.2 Recirc loss of pwr to 14.3 Condensate 2c cond pumps transformer loss of tach signal loss of contact for Recirc 08 brushes dead band level switch 02 Recirc vibrated shut Recirc vent damper 08 leak It 73a equilizing 4 Recirc valve loss of fw htg 0 0 Electrical e322 trip 00 0.4 5/28/98 JULY 1992 - JUNE 1997 Appendix 2. PBAPS Lost Generation Data 2as018 clad coil failed speed controller siezed a rfp maintenance Page 71 improper lubrication PBAPS POC FL JORDAN 5/28/98 JULY 1992 - JUNE 1997 Appendix 2. PBAPS Lost Generation Data Eff Out Component Failure Days System " 0.1 FW Heating 5a fw htr extration gasket failure stm valve Remarks N Class A EF/WD N D O-ring replaced EF/WP N A defective EF/EOL SU A low condenser vacuum Iaand IFlux tilt testing ao-86a repair chlorine oos an dwarm water inst at cal imit pci small leak HF/PCM N M EF/WD EF/WP N N D A Description 5a fw htr repair from stm leak oos Type load drop MWHr 2116 2 2/23/94 1load drop 4577 02 2 4/28/94 load drop 2537 2 5/14/94 165366 N2 leak at charging mnopcontrol rod block Ivdt recirc pump a speed increase 2 Automatic Scram 6/24/94 load drop 0.1 Control Rod rod 26-15 Drive 5.9 Recirc a pump 0 2 Circ Water condenser cleanliness 2 2 9/10/94 1/12/95 load drop load drop 0 5 Reactor fuel 0 1 Main Steam msiv clad packing leak 3/17/95 load drop 2 6/3/95 load drop 2 6/10/95 2 8/16/95 Unit 2 Date 2/10/94 4904 14083 1795 832 I Reactor fuel clad Cause bearing cap gasket failure rod pattern adj due to 5 leakerspci Issue # Category EF/WP O 00 FW msc control switch misposition feedwater transient operator error HF/OA 21995 08 FW power supply fw control system failure of PS power ascension & c rfp problems age EF/EOL N A load drop 835 00 Electrical e22 bus HF/PI N O load drop 283 HF/OA N 2 10/22/95 load drop 340 2 10/26/95 load drop 24869 0 0 Transmissio 220-8 line n 0.0 Transmissio 220-34 ug line n 0 9 FW Heating B5 fw heater loss of pwr to panel loss of power supply to e22 bus Diesel feedback signal during y-34 &y-34 mod testing digging into line Unit 1 pl popped open su 25 220-8 line fault 2 11/8/95 load drop 329 2 2 11/11/95 12/1/95 2 2/3/96 load drop Manual Shutdown load drop 2 3/4/96 load drop 2 3/27/96 2 5/9/96 1 30423 219052 0.01 FW Heating positioner 11 FW 2ap001 7 9 FW Heating 5b fw htr failed EF/FP N A unknown EF/FP N A positioner air supply n/a leak 220-34 line tripped = positive reactivity b fw string isolated 95% pwr limit 3c fw htr drain w broken air line high level a rfp vibration 95% pwr limit 5b fw htr repairs improper support EF/FP N D foreign material errosion HF/C EF/WP SU N A broken o-ring hcu hv-111 broken O-ring damaged/cut EF/WP N A probe bumped HF/OA N O low cal HF/PI N M vibration EF/WD cable fault tube leaks 3488 0.0 Control Rod hv-111 Drve 01 FW 2bs018 b rfp vibration load drop 4763 0 2 cal drifted lo load drop 2148 01 492 Generator generator core monitor wire lug EHC loose wire b rfp tripped vibration probe bumped S generator core monitor alarm turbine control #2 valve N ncllitilnn j 2 6/4/96 load drop 2 2 10/5/96 10/6/96 load drop Automatic Scram I Forced Unavailability Data 114 4t263 82012 0 0 Transmissio 220-8 line n breaker opened probe failure i-vW 40sUi D rip 2 9 Generator negative sequence short/open relay 0U 220-8 line de energized b rfp high vibration scram, gen lock out stator current unbalance Page 72 operator at sub opened incorrectly worn parts poor solder joint _ _ _ I_ _ D _ I_ _ HF/OA N O EF/WP EF SU SU A F _ PBAPS POC FL JORDAN JULY 1992 - JUNE 1997 Appendix 2. PBAPS Lost Generation Data Unit 2 Date 10/9/96 Type Manual Shutdown 10/15/96 Automatic Scram 12/25/96 load drop MWHr 7 46288 94620 244 Eff Out System Component Days 1.7 Generator bearing 4/1/97 load drop 17756 2 2 4/2/97 4/2/97 load drop load drop 4271 1793 3 7/4/92 251351 3 3 3 Automatic Scram 7/14/92 -Manual Scram 7/23/92 load drop 7/26/92 load drop 8/22/92 load drop 3 3 9/30/92 10/1/92 3 10/15/92 Automatic Scram 361608 3 13908 0 0 5 Condenser 3 3 12/19/92 Manual Shutdosn 1/23/93 load drop 3/7/93 load drop 3 3/7/93 1672981 6.0 Reactor Main Turbine FW 3 5/9/93 5/21/93 622 18117 0.0 3 7/4/93 352800 12.7 3 3 3 3 load drop load drop Automatic Scram load drop load drop Manual Scram 7/30/93 Manual Scram 9/14/93 load drop 11/19/93 Iloaddrop Forced Unavailability Data 225039 25191 9791 2385 2171 78134 0.21 0.1 FW EHC 2as018 a rfp cooler 9.0 Transmissio 3su feed lost n 81 Offgas 3239a linkage failed 0.9 Reclrc st-r-60a-2 0.4 Reactor detector IW Heating drain valve positioner 01 Recirc 3b recirc pump Recirc control loop 2.8 Class M scram, gen lock out stator unbalance 4c fw htr level oscillations poor solder joint EFIWD SU M electrical comp end of life EF/EOL N A ehc fluid leak suspect FME root cause TBD HF/C N M failed to trnp restriction reactor feed pump trouble_ ehc fluid leak debris in trip dump valve suspect FME root cause TBD HF/PI HF/C N N M M e313 cs &343 su tran linkage allen set slippage calc error failed leak north substation xfmr 173 mtce HF/PCM N M off gas system design of air line EFWD SU D recirc pump tip machine a feed water heater margin age out of calibration HF/PI EF/EOL HF/PCM SU SU M A M bkr 2ak34b trip none mg set lock up recirc pump recirp pump control unknown unknown EF EF N N A D PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. Equipment Failure HF/OA 13 0 Containment VALVEX HTEXCH Remarks SU Category HF/C Description turbine bearing 12 high temp Cause Issue# electroysis Failure hi temp 3 4 Generator negative sequence short/open relay 0 0 FW Heating level controller dump valve failed to open restriction 0.6 EHC cooler 2 5/28/98 27892008 O A fuel mts CLEAN CONDENSER WATERBOXES flux tilt leak electrical problems mtsv replacement pcil failure EF/WD EF/EOL c rfp hi vibration poor lubrication to vib sensor HF/PC M N M Reactor FW detector fp turbine control cable mtce left out parts EF/FP HF/PC M N N A M Reactor fuel lost signal #2 tip machine parts missing post rework mgu hyd jack solenoid mtce sv7 leak power reduction for fuel repair pci EF/NV N D 47859 Offgas stm flow sensor operator action HF/OA FW Recirc flow controller coupling fm 746 blown fuse mo99/91 debris in misaligned HF/PCM HF/PCM N/RRB SU M M maintenance outage manual scram due to recombiner reactor feed pump trip recirc pump vibration alarm Page 73 EF/WP PBAPS POC FL JORDAN Appendix 2. PBAPS Lost Generation Data Unit Date 11/28/93 3 12/1/93 3 Type load drop Manual Shutdown 12/29/93 iload drop 2/3/94 Manual MWHr Eff Out Days JULY 1992 - JUNE 1997 Category Issue # Remarks System Component Failure Description Cause _____________ _____________ __________I____________________ _______________________________________________________ _________________________________ _____________ ______________....__________ Control Rod 34-31 accumulator failed EF/WP o ring failure, rod 3431 accumulator Drive o-ring LPCI 392253 Electrical 102297 37 5/28/98 mo-3-10-025 rhr bent shaft 3-2a-k004a Generator breaker Scram wrong nut HF/PI deenergized when recirc runback a pump 480v load center 30801 was being restored from the 3 4G4 tie breaker 30b01 Ic being restored HF/PI ground resistor left in place control valve actuator binding control system stopped working brush pigtail shorted inner and outer collector field ground resistor-main generator rfp control problem mtce HF/PCM not smooth operati on EFWD a rfp maintenance ehc elec cabinet cool fan b recirc pump brush replacement EF/WP not smooth operati on unknown EF/WD mtce did not stand up leads post HFIC mtce Ipci mov 25a inop Class M _________ N/RRB O N M N/RPT M 4/27/94 load drop 12881 05 FW 3 5/1/94 load drop 6/12/94 load drop load drop FW EHC Recirc rfp muffin fan 8/6/94 7634 4054 11285 0.3 3 8/8/94 load drop 35702 1.3 Offgas fe5020 steam leak at flex recombiner leak troubleshooting flange flex EFWD SU D 99423 3.6 Electrical main power transformer for inverter shorted winding scram loss of static inverter y50 break down of insulation EF/WD NIRRB D wrong pin HF/PI N O plug design EF/WD N D 3 10/11/94 Automa tic Scram 0.1 irfp 3ag004 3 1/20/95 loadro p 131941 0.5 Circ Water screens immobile pin shear 3 3/23/95 93042 3.3 Offgas ao3466b failed close 3 8/1/95 29188 1.0 FW scram-feedwater transient failed transmitter on card EF/EOL NfTT A 8/26/95 65874 24 3a rfp speed controller limit switch upscale 3 Manual Scram Automatic Scram load drop b screen immobile, b cw pp removed from service sjae supply block valve failed switch failed environmental conditions EF/WD N D 3 3 9/19/95 11/6/95 load drop load drop 1946 0.1 01 pm task inadequate droped holder damage HF/PI HF/OA N/RPT N M O 3 11/17/95 load drop turbine cv limit switch bad testing logic a recirc mg set tripped 13 kv electrical system-loose fuse 3c fw heater drain closed wear EFWP N A 3 12/2/95 Automatic Scram 114994 2nd ground HF/OA N O 3 2/2/96 Manual Shutdown 61863 worn out EF/EOL N A Forced Unavailability Data 3336 Main Turbine Recirc Electrical 3-2a-k010a 0 0 FW Heating cv-3043c cracked terminal strip 2 21 Generator bushing loose connection loose steam seal turbine trip - pos & neg ground 2nd ground by person working on equipment main generator hydrogen leak gasket leak Page 74 PBAPS POC FL JORDAN JULY 1992 - JUNE 1997 Appendix 2. PBAPS Lost Generation Data Unit 3 Date 2/5/96 Type load drop MWHr 953 Eff Out Days 0.0 3 3/27/96 load drop 4441 02 3 6/22/96 load drop 20785 0.7 EHC servo leak 3 6/23/96 137576 4.9 stem binding 8/6/96 577 0.0 Main Turbine Offgas valve 3 Manual Scram load drop 3 3/8/97 Manual Scram 150887 5.4 Recirc 3ap034-dr loss of oil in a recirc motor low oil level upper/lower mtr brg reservoir 3 4/9/97 load drop 27554 10 Recirc low side transformer cable cable insulation breakdown 3 4/21/97 load drop 35167 1.3 FW computer dcc-x power supply fail/transfer of control 3 6/13/97 load drop 4238 02 FW 3b rfp speed controller &hjsv sol coil burned and 3b fpr speed control problem controller degradded Forced Unavailability Data System RPS Component pish-3-02-3-055c Generator alarm setpoint Failure defetive logic switch drifted low control valve 9716b failed open 5/28/98 Description 5a k5c relay dropped out failed Category EF/EOL generator core monitor alarm cal repair #4 cv ehc leak and msv leak #2 turbine control vv stem seperated recombiner isolation Cause Remarks SU Class A HF/PI N M o-ring failure HF/C N M clearance inadequate EF SU F EF/WD N D unknown under investigation HF SU M 3b recirc pump trip c phase cable fault cable treeing EF/WP N/RPT A feedwater computer trouble relay actuation power supply? transfer - design EF/WD issue N/RRB D N A Page 75 age EF/EOL Issue # PBAPS POC FL JORDAN 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 259 OUTG DATE 1/1/921 OUTG HRS 43,800 OUTG OUTG TYPE DAYS S 1,825 0 OUTG OUTG OUTG METH REASN SYSTEM F 4 OUTG COMP DESCRIP ADMINISTRATIVE HOLD TO RESOLVE VARIOUS TVA AND OUTG LER System Operation Category HF/NRC Main Turbine EF FW EF/ICS RPS EF Drywell Instrument Air EF HF/ICS NRC CONCERNS 260 2/23/92 203 8.5 S 1 B 260 4/27/92 41 17 F 3 A 260 7/28/92 33 14 F 3 A 260 260 9/25/92 4/15/94 102 146 4.3 6 1 F F 1 3 B B UNIT SHUTDOWN TO IDENTIFY AND REPAIR LEAKAGE IN THE DRYWELL, AND TO REBALANCE THE Main Turbine GENERATOR AUTOMATIC FEEDWATER LEVEL CONTROLLER FAILED REACTOR SCRAMMED ON LOW WATER LEVEL SCRAM DUE TO A SPURIOUS HIGH WATER LEVEL TRIP, CAUSED BY A FALSE SIGNAL FROM A NEW ELECTRICAL SWITCH. UNIT SHUTDOWN TO REPAIR DRYWELL LEAK DURING PLANNED MAINTENANCE ACTIVITIES ON THE SCRAM PILOT AIR HEADER, UNIT 2 AUTOMATICALLY 26094004 SCRAMMED ON LOW SCRAM AIR HEADER PRESSURE FOLLOWING ISOLATION OF BOTH PRIMARY AND SECONDARY SCRAM PILOT AIR HEADER PRESSURE REGULATORS 260 12/2/94 20 08 F 3 A JJ TIS AUTOMATIC SCRAM CAUSED BY BALANCE OF PLANT EF 26094013 EQUIPMENT FAILURE Generator EF 26095004 AUTOMATIC SCRAM CAUSED BY PERSONNEL ERROR DURING SURVEILLANCE TESTING 26095007 Main Turbine TRIPPED ON LOW CONDENSER VACUUM CAUSED BY A FAILED POWER SUPPLY TO BOTH LEVEL CONTROL LOOPS FOR THE OFF GAS CONDENSER DRAIN VALVES REPLACED FAILED ELECTROYTIC CAPACITOR IN THE POWER SUPPLY FOR THE OFFGAS CONDENSER DRAIN VALVES RPS HF Condenser EF/WP 260/9605 FW EF/WD Generator EF 26095002 260 2/9/95 30 13 F 3 H AUTOMATIC SCRAM CAUSED BY Main Turbine 260 3/30/95 69 29 F 3 H 260 8/19/95 32 13 F 3 A WF JX 260 5/10/96 100 4.2 F 3 H JB SK REACTOR SCRAMMED AUTOMATICALLY ON MAY 10, 1996, DUE TO LOW REACTOR WATER LEVEL DUE TO ZERO DEMAND SIGNAL THAT RESULTED FROM REINITALIZATION OF THE REACTOR FEED PUMP FEEDWATER LEVEL CONTROL SYSTEM ROOT CAUSE WAS INADEQUATE DESIGN 260 10/29/96 121 50 F 3 A TL EXC THE UNIT 2 MAIN GENERATOR FIELD COLLAPSED DUE TO 26096007 AN EXCITER MALFUNCTION, AND THE RESULTANT VOLTAGE AND CURRENT CONDITION CAUSED THE GENERATOR BACKUP RELAYS TO OPERATE Source - INEEL / NRC MORP2 GENERATOR EXCITER GROUND RELAY TRIPPING Page 76 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 _,_ ,___,_ OUTG DATE i/1~I 9711 15/921 _271' -- t/4/6/93 271 12/6/93 271 12/9/93 271 12/17/93 OUTG DAYS OUTG HRS UNIT ID 131 131 OUTG TYPE 0.1 F 0.61 119 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM 1 B ZZ XXXXXX I l B CONROD S 1 B HA VALVEX F 1 A HC HTEXCH S 1 A HC PIPEXX EQUALIZING LINE. 2/9/94 4ELECON F 4/10/94 F 2711 10/1594 48l 271 12/8/95 69 271 11/1/96 271 11/3/96 i 23 54 10/4/94 271 20 S F 1 1 A HA B EB DURING A ROUTINE INSPECTION, DISCOVERED NEUTR/ GROUND ON THE MAIN GENERATOR DISCONNECTED GENERATOR WAS TAKEN OFF LINE TO MAKE THE CONNECTION. VALVEX "C"MOISTURE SEPARATOR HIGH LEVEL Main Turbine TRIPPED AND A REACTOR SCRAM. REPLACED A FAULT LEVEL CONTROLLER VITAL AC AUTO BUS TRANSFER PROBLEM. REPAIRS MADE TO VOLTAGE REGULATOR COMBINATION OF SERVICE WATER LEAK ON THE HEAT EXCHANGER AND "B" RBCCW BYPASS VALVE STUCK OPEN LINE ISOLATED, BLANKED OFF TURBINE TRIP/REACTOR SCRAM DUE TO MALFUNCTIONING FEEDWATER REGULATOR VALVE TURBINE TRIP DUE TO "A" MOISTURE SEPARATOR HIGH LEVEL SIGNAL TURBINE TRIP DUE TO LOSS OF CONDENSER VACUUM; CAUSED BY ATMOSPHERIC DRAIN TANK LEVEL CONTROL SYSTEM PROBLEM INSTRU ------- B WB VALVEX A CH VALVEX F i i Source - INEEL / NRC MORP2 INSTRU Page 77 I- .1_ ELECON VALVEX 3 OUTG LER DESCRIP STEAM JET AIR EJECTOR RUPTURE DIAPHRAGM REPAIR " MANUALLY SHUTTING DOWN DUE TO A LEAK ON THE "B PIPING. HEADER DISCHARGE FEEDWATER MANUAL SHUTDOWN TO REPAIR "A"MOISTURE SEPARATOR EMERGENCY DRAIN VALVE MANUAL SHUTDOWN TO REPLACE EXPANSION JOINT O THE "A"MAIN CONDENSER DUE TO INCREASED AIR INLEAKAGE MANUAL SHUTDOWN TO REPAIR THE CONDENSER System Air Removal FW Category EF EF Main Turbine EF Condenser EF {Condenser EF Generator 2794 27194004 HF/C Mai Tubn Main Turbine Electrical 27194013 _ JEF RBCCW 271 ~5021 27195021 EF Main Turbine EF Condenser EF L MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG OUTG HRS , DAYS DAYS 232 277 OUTG DATE DATE 3/27/92 277 4/7/92 61 25 277 5/20/92 184 77 7/17/92 219 91 277 7/27/92 60 25 277 8/17/92 47 277 2771 12/18/92 - 1/2/93 3/2/93 4/24/93 277 8/11/93 _____I .. .. OUTG TYPE F F OUTG OUTG OUTG METH ,REASN SYSTEM A 1 F A i HH OUTG COMP INSTR i PIPEXX RECOMB VALVEX A XX XXXXXX A CB PUMPXX CKTBKR GENERA L 81 34 F F 3 1 A 198 83 S 2 H HH ID PUMPXX INSTRU INSTRU DESCRIP UNIT SHUTDOWN DUE TO REACTOR WATER LEVEL IMISMATCH CONDENSATE VENT LINE FAILURE. STEAM LEAK ON RECOMBINER FLOW TRANSMITTER. TWO CIVS CLOSED SIMULTANEOUSLY CAUSING POWER LOAD IMBALANCE. LIGHTNING STRIKE - AUTO SCRAM INITIATED BY TCV FAST CLOSURE ON LOAD IMBALANCE. RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL REACTOR SCRAM AS A RESULT OF PROBLEMS ENCOUNTERED DURING THE BLOCKING OF BREAKERI REPAIR GENERATOR HYDROGEN LEAK MAINTENANCE OUTAGE TO REPAIR RECIRC PUMP SEAL. SECOND CONDENSATE PUMP TRIP PLANT SHUTDOWN DUE TO REACTOR LEVEL INSTRUMENT MISMATCH. MAINTENANCE OUTAGE FOR REACTOR WATER LEVEL Category EF OUTG LER 27792005 System Reactor 27792006 27792006 Condensate Condensate 27792009 Main Turbine EF 27792012 Transmission Nature 27792013 Recirc EF 27792015 Electrical EF EF 27793004 27793010 Generator Recirc Condensate Reactor Reactor |EF 1 MODIFICATION 277 5/14/941 277 10/6/96 121 5.01 277 10/8/96 48 20 277 10/15/96 66 2.7 Source - INEEL / NRC MORP2 F 3 F 3 F F 1 3 PUMPXX A HA RELAYX A HA TURBIN A HA RELAYX APRM HI HI FLUX AUTOMATIC SCRAM DUE TO RECIRC PUMP SPEED PROBLEMS. MAIN GENERATOR NEGATIVE PHASE RELAY OPERATION TURBINE BEARING (#12) HIGH TEMPERATURE MAIN GENERATOR NEGATIVE PHASE RELAY OPERATION Page 78 Reclrc EF Generator EF Turbine Main Main Turbine Generator EF MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG OUTG OUTG OUTG OUTG OUTG OUTG DAYS TYPE METH REASN SYSTEM DATE HRS EA 911 I F i 3 ' A II 219 I 7/4/92 I MB A 7/14/92 F 81 194 SH F 254 A 609 10/15/92 UNIT IDSI 278 278 278 I 278 _________ ______ ______ 1* i i I 12/19/92 I i I ( 3/7/93 i IHTEXCH 1 i i PUMPXX FUELXX 7/4/93 278 INSTRU 7/30/93 I OUTG COMP ' RELAYX HTEXCH VALVEX I I I I - 278 278 2/3/941 10/11/94 81 91 3.4 3.8 F F 2 3 A A HA CH VALVEX GENERA GENERA 278 3/23/95 84 3.5 F 2 A HC VALVEX 278 7/30/95 68 2.8 F 3 A HC VALVEX 278 278 12/2/95 2/2/96 99 50 4.1 2 1 F F 3 1 H A HA HA TURBIN GENERA 278 6/23/96 107 4 5 F 2 A CD VALVEX 12/2/93 Source - INEEL / NRC MORP2 DESCRIP AUTO SCRAM - #1 TRANSFORMER FAILURE. SJAE FLOW CONTROLLER FAILURE PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION OUTG LER 27892010 27892005 27892008 WA1ER OXES CLEAN CONDENSER WATERBOXES REACTOR FEED PUMP TRIPPED, OTHER PUMP FAILED 1TO 27883002 START. MAINTENANCE OUTAGE FOR REPLACEMENT OF DEFECTIVE FUEL ASSEMBLIES REACTOR MANUALLY SHUTDOWN TO 18% AND THEN SCRAMMED FROM THERE MANUAL SCRAM DUE TO RECOMBINER ISOLATION AND SUBSEQUENT LOSS OF CONDENSER VACUUM. LPCI MOTOR OPERATED VALVE MO-25A INOPERABLE MAIN GENERATOR FIELD GROUND RESISTOR. AUTOMATIC SCRAM/HIGH REACTOR WATER LEVEL DUE TO FEED PUMP CONTROL PROBLEMS CAUSE BY LOSS OF THE STATIC INVERTER MANUAL SCRAM, LOSS OF VACUUM DUE TO STEAM SUPPLY VALVE FAILURE TO AIR EJECTORS. FEEDWATER TRANSIENT, HIGH REACTOR LEVEL SCRAM AUTOMATIC SCRAM/TURBINE TRIP. GENERATOR TAKEN OFF LINE FOR A MAIN GENERATOR HYDROGEN LEAK. REPAIR #2 TURBINE CONTROL VALVE STEM Page 79 System Electrical Air Removal Containment Category EF EF HF/OA Condenser FW EF/WP EF Reactor EF H2 Recombiner I 27894005 RHR -EF Generator FW EF EF Air Removal EF FW EF Main Turbine Generator EF EF Main Turbine EF MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 ~~~~ ________ -~ OUTG HRS 33,578 OUTG DATE 1/1/92 296 296 11/25/95 11/26/95 296 11/27/95 48 20 S 2 B 296 2/29/96 66 27 F 3 A 296 4/21/96 296 5/1/96 296 9/4/96 296 9/15/96 _ I ~ ~-----I---i I r OUTG COMP OUTG OUTG OUTG METH REASN SYSTEM OUTG OUTG DAYS TYPE 1,399 1 UNIT ID 296 I C i---t 7 1-- OUTG LER DESCRIP ADMINISTRATIVE HOLD TO RESOLVE VARIOUS TVA AND NRC CONCERNS -r TRIPPED MAIN TURBINE DUE TO EXCESSIVE VIBRATION I TRIPPED MAIN TURBINE FOR MAINTENANCE ON MAIN GENERATOR CURRENT TRANSFORMER CIRCUITS. MANUAL SCRAM OF UNIT 3 REACTOR REQUIRED BY TESTING SCHEDULE. ALSO MAIN GENERATOR HAD INSUFFICIENT COOLING FLOW THROUGH THE EXCITER COOLER. JJ A FAILED TURBINE SPEED FEEDBACK CARD IN THE ELECTRO-HYDRAULIC CONTROL SYSTEM CAUSED FLUCTUATION INTHE TURBINE CONTROL AND BYPASS VALVES THIS CAUSED A REACTOR PRESSURE SPIKE, CAUSING AN AVERAGE POWER RANGE MONITOR HIGH FLUX SPIKE, SCRAMMING THE REACTOR CNV 44 F 18 ___ _I Source - INEEL / NRC MORP2 I 2 B 2 A I i AD MG __ REACTOR SCRAMMED DUE TO LOW REACTOR WATER LEVEL FOLLOWING FAILURE OF THE STEAM PACKING EXHAUSTER A BYPASS VALVE I SHUTDOWN FOR SCHEDULED MAINTENANCE AND REPAIRS SHUTDOWN BY MANUAL SCRAM FOLLOWING THE 3 RECIRCULATION PUMP TRIP I Page 80 Category HF/NRC Main Turbine Generator EF EF Generator EF FW IEF Air Removal IEF 29696001 REACTOR SCRAM DUE TO THE INADVERTENT TRANSFER 29696002 OF OIL FROM THE "3C" FEEDWATER PUMP TURBINE OIL TANK, RESULTING IN A TRIP OF "3C" FEEDWATER PUMP SJ System Operation 296/9603 ~------~29960 Reci Recirc i i 29696005 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 r yr. study, 1992- 1996 BWRI4 Forced Outage Data, part 1 all events used for 5________ -. OUTG OUTG HRS DATE 2/10/9 21 2/10/94/19/92i 12/14/93 1518 UNIT ID 298 OUTG DAYS 298 I 3/2/94 2E57 2981 3/1694 1881 781 298 5/25/94 6,522 271 7 298 1/10/96 . 298 6/1/96 F Source - INEEL / NRC MORP2 1 S 07 I 2 Ii - OUTG SYSTEM OUTG COMP I . BTRY BTRY ' 107 16 I .I OUTG OUTG METH REASN -I---I---"- 298 _ OUTG TYPE A DESCRIP . . DEGRADED 250V BATTERIES. OUTAGE. REPLACEMENT BATTERY FEEDWATER LEVEL CONTROL RFC-LC-83 FAILED, RESULTING IN A REACTOR LOW LEVEL AND SUBSEQUENT AUTOMATIC SCRAM. PARTIAL CLOSURE OF Main Turbine GOVERNOR VALVES DUE TO Main Turbine CONTROL SYSTEM MALFUNCTION RESULTING IN A REACTOR HIGH FLUX AND SUBSEQUENT AUTOMATIC SCRAM REPLACED FAILED POWER SUPPLIES VALVE RHR-MO-27A FAILED SURVEILLANCE TESTING REPAIRED RHR-MO-27A EDG 1 AND EDG 2 DECLARED INOPERABLE DUE TO INSUFFICIENT UV RELAY TESTING. TURBINE GENERATOR TAKEN OFF LINE TO REPAIR TURBINE OIL SYSTEM. PLANT WAS SHUTDOWN FOR FUEL LEAKER REPLACEMENT ONE LEAKING FUEL ASSEMBLY WAS IDENTIFIED AND REPLACED. NORMAL POWER ASCENSION WAS IMPLEMENTED WITH FULL POWER ACHIEVED ON 6/15/96. 27 May 1998 OUTG LER 29892003 29892003 29893038 DC DCF FW Category EF/EOL EFIEOL EF 129894004 EHC EF RHR EF Diesel HF/PI 29894009 System Main Turbine Reactor I Page 81 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG HRS OUTG OUTG TYPE DAYS F 36 86 OUTG OUTG OUTG METH REASN SYSTEM EB GB 3 OUTG COMP CKRBKR TRANSF UNIT ID 321 OUTG DATE 3/28/92 321 4/30/92 84 35 S 2 B AA VALVEX 321 5/22/92 56 23 F 3 A HB 321 8/27/92 66 2 8 F 3 H 321 9/30/92 16 0 7 F 2 321 6/15/93 42 17 F 321 10/22/93 91 38 321 10/28/93 17 0.7 Source - INEEL / NRC MORP2 FW Category HF/OA THE UNIT WAS SHUTDOWN TO INVESTIGATE THE CAUSE OF INCREASING TEMPERATURES INTHE UPPER REGIONS OF THE DRYWELL PERSONNEL DISCOVERED THE AIR SUPPLY DAMPER TO ONE OF THE COOLING UNITS HAD CLOSED DUE TO A LOOSE WING NUT ON THE DAMPER. Drywell HVAC EF FILTER REACTOR SCRAM WHEN DEBRIS, CAUSED BY MATERIAL 32192014 DEGRADATION OF FILTERS IN THE MAIN TURBINE'S ELECTRO-HYDRAULIC CONTROL SYSTEM, RESTRICTED FLUID FLOW DURING WEEKLY TURBINE STOP VALVE TESTING. FILTER REPLACED. EHC EF/WP HG DEMINX RPS EF A HB INSTRU AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32192021 GROUP I ISOLATION CAUSED BY AN UPSCALE SPIKE ON THE MAIN STEAM LINE RADIATION MONITORS. 32192024 A MANUAL REACTOR SCRAM WAS INITIATED WHEN VIBRATION AT THE NO. 3 TURBINE BEARING REACHED APPROXIMATELY 12 MILLS DURING A POWER REDUCTION FOR A FAILED PRESSURE SWITCH ON MOISTURE SEPARATOR REHEATERS Main Turbine EF 3 H CH VALVEX AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32193012 FALSE LOW REACTOR WATER LEVEL SIGNAL. THIS OCCURRED WHEN AN INSTRUMENT LINE DEPRESSURIZED AFTER A PACKING NUT ON A VALVE IN THE SENSING LINE DISENGAGED RPS EF F 2 A HH INSTRU A SIMULTANEOUS TRIP OF THREE CONDENSATE PUMPS 32193013 CAUSED A DECREASE IN FEEDWATER FLOW TO REACTOR VESSEL AND CORRESPONDING DECREASE IN REACTOR WATER LEVEL SHIFT INSERTED A MANUAL REACTOR SCRAM ANTICIPATING AUTOMATIC REACTOR SCRAM ON LOW REACTOR WATER LEVEL Condensate EF F 1 B HA PIPEXX SHIFT REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON THE ABOVE SEAT DRAIN FOR CONTROL VALVE NO 4 THE LEAK WAS REPAIRED Main Turbine EF OUTG LER DESCRIP 32192009 SHIFT PERSONNEL MISTAKENLY OPENED THE SUPPLY BREAKER TO 600V BUS 1B, CAUSING A MOMENTARY LOSS OF CONTROL POWER TO THE REACTOR FEEDWATER PUMPS THIS RESULTED IN AN AUTOMATIC REACTOR SCRAM ON LOW WATER LEVEL. "COMBUSTIBLE GAS" ALARM WAS RECEIVED. Page 82 System MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG HRS OUTG OUTG TYPE DAYS F 08 OUTG OUTG OUTG METH REASN SYSTEM HH B 1 OUTG COMP VALVEX UNIT ID 321 OUTG DATE 10/29/93 321 11/11/93 64 27 F 2 B HA PIPEXX 321 12/7/93 79 33 F 3 A CH 321 12/26/93 62 2.6 F 2 A 321 3/29/94 84 35 F 3 321 11/19/94 34 14 F 321 1/4/96 87 3.6 321 4/30/96 59 24 19 Source - INEEL / NRC MORP2 System FW heating Category EF SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE AND A MANUAL SCRAM WAS INITIATED TO REPAIR AN EHC FLUID LEAK ON A ONE INCH FLUID SUPPLY LINE THE LEAK WAS REPAIRED AND THE UNIT WAS RETURNED TO SERVICE EHC EF CKTBRK AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32193016 LOW REACTOR WATER LEVEL SIGNAL.THE LOW WATER LEVEL WAS CAUSED BY A TRIP OF THE "A"RFP AND FAILURE OF THE REACTOR RECIRCULATION PUMPS TO RUN BACK TO THE NO 2 SPEED LIMITER. Recirc EF HH VALVEX SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE, AND A MANUAL SCRAM WAS INITIATED TO REPAIR 1N21F253 THE VALVE WAS REPAIRED AND THE UNIT RETURNED TO SERVICE. A HA GENERA LOSS OF MAIN GENERATOR FIELD EXCITATION LED TO LOAD REJECTION BY TURBINE-GENERATOR SYSTEM AND RESULTED IN AN AUTOMATIC REACTOR SHUTDOWN FIELD EXCITATION WAS LOST WHEN ARCING OCCURRED BETWEEN THE MGE BRUSH RIGGING AND A COLLECTOR RING ON THE MGE ROTOR 3 H HJ VALVEX 32194014 AN AUTOMATIC REACTOR SCRAM OCCURRED FROM TURBINE STOP VALVE CLOSURE WHEN A TURBINE TRIP SIGNAL WAS GENERATED DUE TO HIGH WATER LEVEL IN THE MOISTURE SEPARATOR REHEATER "A/B" F 3 A HB FILTER AN AUTOMATIC REACTOR SCRAM OCCURRED ON HIGH REACTOR PRESSURE WHEN ALL FOUR MAIN TCVS DRIFTED CLOSED DUE TO THE VALVES'SERVO STRAINERS BECOMING CLOGGED,CAUSING LOSS OF HYDRAULIC FLUID PRESSURE TO THE SERVO VALVE SPOOL. F 9 F HB PIPEXX DESCRIP SHIFT REMOVED THE MAIN TURBINE FROM SERVICE TO COMPLETE REPAIRS ON A STUCK CHECK VALVE INTHE NORMAL DRAIN FROM THE 2ND STAGE OF THE C/D MSRS TO THE 5TH STAGE "B"FEEDWATER HEATER. THE VALVE WAS REPAIRED. OUTG LER EF Generator EF Main Turbine EF 32196001 EHC EF DURING STARTUP,THE UNIT EXPERIENCED HYDRAULIC 32196008 FLUID LEAKS ON A MAIN TURBINE CONTROL VALVE AND TURBINE STOP VALVE. MEASURES TAKEN TO ISOLATE THE LEAKS RESULTED INA PARTIAL LOSS OF HYDRAULIC FLUID FLOW TO THE MAIN TURBINE BYPASS VALVES EHC EF Page 83 32194003 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 321 OUTG DATE 5/26/96 321 5/26/96 OUTG HRS OUTG OUTG TYPE DAYS F 1.6 38 10 04 Source - INEEL / NRC MORP2 F OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM ED INSTRU A 9 1 A HA PIPEXX OUTG LER DESCRIP 32196009 SHIFT MANUALLY SCRAMMED REACTOR WHEN BOTH REACTOR FEEDWATER PUMPS TRIPPED AND REACTOR WATER LEVEL DECREASED REACTOR FEEDWATER PUMPS TRIPPED DUE TO FAILED A BOARD. REPLACED A BOARD SHIFT MANUALLY TRIPPED THE MAIN TURBINE TO REPAIR AN EHC SYSTEM FLUID LEAK Page 84 FW Category EF EHC EF System MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 ___ UNIT ID 324! OUTG DATE 1/10/921 OUTG HRS 7 _, OUTG OUTG DAYS TYPE 411 1 71 S OUTG OUTG OUTG METH REASN SYSTEM OUTG COMP OUTG LER DESCRIP MAIN GENERATOR REMOVED FROM GRID TO PERFORM 24792002 MAINTENANCE ON ELECTROHYDRAULIC CONTROL SYSTEM (EHC) AND TO CORRECT EXCESSIVE VIBRATION ON GENERATOR EXCITER BEARING REGULATOR FOR EHC WAS REPAIRED AND EXCITER BEARING WORKED I 2/2/92 324t 4/21/92 324 3/13/96 324 324 3/17/96 4/27/96 -- 324 7/11/ 36 7/26/96 9/5/96 9,338 m - i 32 . 324 389 1 HB XXXXXX CH IVALVEX PUMPXX 113 231 . - -- 1.0 1 F .. I _I----c---e 1 I A HI H ---A I ZZZZZ VALVEX ZZZZZZ 1 c REACTOR SCRAMMED DURING CONTROL VALVE TESTING DUE TO ELECTROHYDRAULIC CONTROL (EHC) SYSTEM FAILURE SUSPECTED CAUSE WAS AIR OR NITROGEN INTHE SYSTEM CAUSED BY ACCUMULATOR PERFORMANCE OR VENTING 32492001 DIESEL GENERATOR WALL 9D-1 WAS DECLARED INOPERABLE AS A RESULT, BUSES E-5 AND E-6 WERI DECLARED INOPERABLE BECAUSE OF TECH. SPEC 3.0 3 THE UNIT WAS TAKEN TO COLD SHUTDOWN. REPAIR EHC SYSTEM, MAIN TURBINE, REACTOR FEEDPUMP AND THE 4A FEEDWATER HEATER. 32492012 Category Diesel 1 UNIT WAS OFF LINE BECAUSE OF THE TURBINE OVERSPEED TRIP TEST, EXTENDED DUE TO MSR MANWAY LEAKS. Main Steam EF MANUAL SCRAM DUE TO SW PUMPS PROBLEMS. REMOVED FROM SERVICE TO REPAIR FEEDWATER HEATER LEVEL CONTROL VALVE ' OUTAGE DUE TO HURRICANE BERTHA I FORCED OUTAGE TO REPAIR HD-LV-75. OUTAGE DUE TO HURRICANE FRAN. SW FW heating EF EF Transmission Nature Transmission INature 1TURBINE 4 Source - INEEL / NRC MORP2 System ______________________ Page 85 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 . ... OUTG DAYS OUTG HRS UNIT B OUTG ID DATE1 1/17/92 3251 69 3251 2/29/92T 121 325 4/21/92 325 325 OUTG TYPE F _ _ ... ____ OUTG OUTG OUTG OUTG METH REASN SYSTEM -L-- COMP 3 DESCRIP LURE OF THE UNINTERRUPTIBLE POWER SUPPLY SED THE UNIT 1 REACTOR TO SCRAM THE POWER 'LY WAS REPAIRED AND THE REACTOR WAS JRNED TO SERVICE. OUTG LER 32592003 ;TOR SCRAMMED WHILE STOP VALVE TESTING WAS 32592005 tOGRESS. CAUSED BY A DEFECTIVE RELAY INTHE :TROHYDRAULIC CONTROL SYSTEM 32592012 EL GENERATOR WALL 9D-1 WAS DECLARED ERABLE. AS A RESULT, BUSES E-5 AND E-6 WERE LARED INOPERABLE BECAUSE OF TECH. SPEC. THE UNIT WAS TAKEN TO COLD SHUTDOWN. MORE %IRSMADE TG System Electrical 50 F 3 7,69C 3204 F 1 10/10/94 8 0.31 F 1 H HA TUBINE I TURBINE MANUALLY TAKEN OFF LINE DUE TO ESSIVE VIBRATION AT THE NO. 3 MAIN TURBINE RING. THIS VIBRATION WAS EXPERIENCED AS CTOR POWER WAS BEING REDUCED FOR THE VEPLANNED MAINTENANCE ACTIVITIES. Main Turbine 11/17/94 6 0.3 1 T B HA ITURBIN MAN UALLY TRIPPED MAIN TURBINE TO FACILITATE THE OVAL OF THE ISOPHASE BUS DUCT COVER ECTION PLATE Isophase bus cooling TURBIN REACTOR SCRAM DUE TO AN ERRATIC PRESSURE ERROR SIGNAL FROM EHC. 1REACTOR SCRAM DUE TO LOW VESSEL LEVEL CAU BY CONDENSATE SYSTEM TRANSIENT. THE TRANS WAS A RESULT OF LOSS OF CONDENSATE PUMP SUCTION PRESSURE CAUSED BY EXCESSIVE AIR BI ADMITTED TO THE SUCTION HEADER OF THE CONDENSATE PUMP 7/13/95 S- 9/30/95 61 26 3 1 A 1 HH 1PUMPXX 325 1/23/96 46 19 2 A HA ZZZZZZ 325 325 325 3/18/96 7/10/96 9/5/96 156 6.5 2 2 A WA ZZ ZZ PUMPXX ZZZZ ZZZZZZ ---- -- Source - INEEL / NRC MORP2 _ - MANUAL SCRAM ON HI #5 MAIN TURBINE BEARING VIBRATIONS. FORCED OUTAGE DUE SW PUMPS PROBLEMS OUTAGE DUE TO HURRICANE BERTHA OUTAGE DUE TO HURRICANE FRAN Page 86 - Category EF Diesel EF ------ 32595015 '---- 32595018 _ 3 25 9 60 0 3 1 - - Condensate L Main Turbine rEF SW Transmission Transmission EF Naur Nature Nature MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 331 OUTG DATE 8/17/92 OUTG HRS 148 OUTG OUTG DAYS TYPE 6.2 F 331 9/3/92 8 04 F 1 B WF RCB 331 11/13/92 90 3.7 F 3 A NN P 331 1/24/93 140 58 S 1 B NN 331 10/26/93 50 21 F 3 A 331 5/29/94 180 75 F 1 331 7/10/94 148 6.2 F 331 11/16/94 352 14.7 331 5/14/95 78 331 6/1/95 119 OUTG OUTG OUTG OUTG METH REASN SYSTEM COMP A AD FT 27 May 1998 DESCRIP OUTG LER AUTOMATIC REACTOR SCRAM CAUSED BY PERCEIVED 33192013 HIGH AVERAGE POWER RANGE NEUTRON FLUX, CAUSED BY ELECTRO-MAGNETIC SIGNAL NOISE, WHICH REDUCED FLOW BIASED SET-POINTS TO BELOW THE CURRENT POWER LEVEL RPS Category EF THE PLANT TWICE SECURED THE GENERATOR TO CEASE PREMATURE RECOMBINATION OF HYDROGEN AND OXYGEN IN THE OFF GAS SYSTEM. HIGH CONDENSER BACKPRESSURE TURBINE TRIP AND 33192018 SCRAM CAUSED BY FAILURE OF CIRCULATING WATER PUMP SHAFT. FAILURE ALLOWED THE FLOW FROM THE REMAINING PUMP TO SHORT CYCLE BACK TO THE PUMP PIT AND CUT OFF FLOW TO THE CONDENSER Offgas EF Circ water EF P OUTAGE TO RECONNECT CIRCULATION WATER PUMP.VERY COLD HIGH WINDS CAUSED ICING OF CIRCULATION WATER SPRAY CREATING POTENTIAL FOR DAMAGE TO THE COOLING TOWER FILL RESTART FOLLOWING THE 01/24/93 OUTAGE WAS DELAYED UNTIL THE WINDS DECREASED Circ water Nature TA FCV THE REACTOR SCRAMMED DUE TO A MOMENTARY 33193010 GROUND COMBINED WITH AN EXISTING UNDETECTED ELECTRICAL GROUND INTHE CONTROL CIRCUITRY FOR THE MAIN TURBINE STEAM CONTROL VALVE Main Turbine EF B TG TBG FATIGUE INDUCED WELD CRACK ON AN ELECTROHYDRAULIC CONTROL OIL SUPPLY LINE TO THE #2 TURBINE CONTROL VALVE A 0 5 GPM HYDRAULIC LEAK WAS DISCOVERED DURING OPERATOR ROUNDS REPAIR OF VARIOUS BALANCE OF PLANT STEAM LINE VALVE PACKING LEAKS EHC EF 2 A JI TBG CRACK IN FLUID SUPPLY LINE TO TURBINE CONTROL VALVE ELECTRO-HYDRAULIC SYSTEM REQUIRED SHUTDOWN TO REPLACE DAMAGED SECTION OF TUBING AND INSTALLATION OF HYDRAULIC ACCUMULATORS INTHE SUPPLY LINE EHC EF S 2 B BJ ISV Drywell EF 3.2 F 3 A SL GR SHUTDOWN FOR DRYWELL ENTRY TO VERIFY SOURCE OF AND REPAIR UNIDENTIFIED DRYWELL LEAKAGE. THE TRIP OF THE "B" RFP WAS DUE TO STRIPPING THE INTERNAL GEARS OF THE COUPLING BETWEEN THE REACTOR FEED PUMP SHAFT AND LUBE OIL PUMP FW EF 5.0 S 1 A SG TBG Condenser EF Source - INEEL / NRC MORP2 TUBE LEAK IN LOW PRESSURE CONDENSER SHUTDOWN TO DRAIN THE WATERBOXES, IDENTIFY THE LEAKING TUBE, AND PLUG IT Page 87 33194010 33195005 System MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 3331 OUTG DATE 2/25/93 OUTG OUTG OUTG DAYS HRS TYPE 27 1 FSF 6511 BW/ Foce 4/21/93 Ouag 3 33 OUTG OUTG OUTG METH REASN SYSTEM HBA OUTG COMP i I 5/19/93 1 5/25/93 9/24/93 130 64 333 5/30/95 216 333 9/5/95 333 2/22/96 333 9/16/96 333 12/15/96 333 DESCRIP SHUTDOWN DUE TO BLOCKAGE OF THE INTAKE STRUCTURE SCHEDULED OUTAGE FOR "B" RECIRC SEAL REPAIR. SHUTDOWN TO REPAIR LEAK IN CHEMICAL DECON CONNECTION OUTG LER System Recrc 92-19 4l 4 evnt usdfr5y.suy XXXX SHUTDOWN DUE TO LOSS OF FEEDPUMP "A" SPEED Daa par 333 333 27 May 1998 I I 3 I -7-----~-----1 ' ' 33393009 CONTROL DUE TO A SHORTED TERMINAL STRIP THE TERMINAL STRIP WAS REPLACED. SHUTDOWN DUE TO HPCI CHECK VALVE LEAK CAUSED BY FAILED PRESSURE SEAL ' SHUTDOWN DUE TO "E"APRM UPSCALE TRIP. ' 33393013 33393020 DURING GROUND FAULT TESTING OF THE TURBINE CONTROL SYSTEM, A BYPASS VALVE ALARM/TRIP RELAY LEAD WAS MISTAKENLY LIFTED CAUSING #2 BYPASS VALVE TO CLOSE AND A REACTOR TRIP ON HIGH PRESSURE FW F 139 F 2 A ' NI/TIPs DURING PERFORMANCE OF 345KV RELAY CALIBRATION TWO TERMINALS WERE INADVERTENTLY SHORTENED CAUSING THE 10042 AND 10052 BREAKERS TO OPEN LEADING TO A SCRAM. WORK PROCESS IS BEING REVIEWED FOR IMPACT ON PLANT OPERATIONS 100 Source - INEEL / NRC MORP2 2 TG SEAL Page 88 HF/OA HF/OA EHC 33396010 EHC HYDRAULIC FLUID LEAK ON NO 1 TURBINE BYPASS 33396014 VALVE ACTUATOR SEAL ' Recrc AN INADVERTENT REMOVAL OF A FEEDWATER CONTROL 33395013 FUSE CAUSED A FEEDPUMP TRANSIENT AND PLANT SCRAM ON LOW WATER LEVEL WHILE PERFORMING A CONTROLLED REACTOR 33396002 SHUTDOWN DUE TO EXCESSIVE SCRAM TIME, AN EHC LINE TO TURBINE BYPASS VALVES RUPTURED. OPERATORS INSERTED A MANUAL SCRAM EHC TUBING WAS MODIFIED WITH FLEXIBLE TUBING AND SCRAM SOLENOID PILOT VALVE DIAPHRAGMS REPLACED. TG EF HPCI 33395010 A 3/4" MANUAL VALVE (JET PUMP TO RECIRC PUMP SUCTION) PACKING LEAK EXCEEDED TECH SPEC LIMITS. THE PACKING WAS REPLACED WITH A DIFFERENT STYLE THAT IS LESS PRONE TO GROSS FAILURE. 74 Category Electrical -i--- 1L HF/PI EF MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 3411 OUTG DATE 3/16/921 341 4/7/92 341 11/18/92 OUTG DAYS OUTG HRS 2/19/93 OUTG OUTG OUTG METH REASN SYSTEM OUTG COMP 46 39 F 1 A NH VACB S -~------c 321 I 341 341 4/10/93 4/20/93 240 33 341 8/13/93 491 System Recrc Category HF/OA 34192003 DURING PERFORMANCE OF A ROUTINE SURVEILLANCE ON DRYWELL AND SUPPRESSION CHAMBER VACUUM BREAKER OPERABILITY, A VACUUM BREAKER DID NOT CLOSE AFTER BEING OPENED THE VACUUM BREAKER ACTUATOR (UTILIZED DURING TESTING ONLY) BOUND IN THE OPEN POSITION Containment EF 34192012 Condensate HF/OA FW heating Condenser EF DESCRIP MANUAL REACTOR SCRAM DUE TO OPERATION IN REGION OF INSTABILITY (HIGH POWER TO FLOW) FOLLOWING INADVERTENT ACTUATION OF SAFETY SYSTEMS DURING SURVEILLANCE TEST SAFETY SYSTEM ACTUATION OCCURRED WHEN TEST METER SHORTED INTERNALLY SCRAM DUE TO LOSS OF HEATER FEEDWATER PUMPS INADVERTENT OPENING OF CONDENSATE DEMINERALIZER INLET VALVE RESULTED IN LOSS OF HEATER FEED PUMP (HFP) AUCTION PRESSURE AND CONSEQUENT TRIP OF HFP. 57 12/5/92 2/10/93 341 OUTG TYPE 27 May 1998 2.0 9/17/93 Source - INEEL / NRC MORP2 F COND REPAIR OF EXTRACTION STEAM LINE RUPTURE CONDENSER TUBE LEAK CAUSED CONDENSATE CHEMISTRY TO REACH ACTION LEVEL PLANT SHUTDOWN FOR TUBE PLUGGING OUTG LER 34192002 I ROUTINE PUMP BREAKER PM TESTING INADVERTENTLY 34193004 ACTUATED IN-SERVICE TRIP RELAYS AN IN-SERVICE PUMP BREAKER TRIP RELAY FAILED TO PROPERLY ACTUATE, LEADING TO INABILITY TO TRANSFER FEED TO ALTERNATE SUPPLY. Electrical REPAIR OF EXTRACTION STEAM LINE RUPTURE SCRAM OCCURRED DURING RECOVERY FROM EXTRACTION STEAM LINE REPAIR OUTAGE SCRAM CAUSED BY INCORRECTLY INSTALLED TEST INSTRUMENT WHICH LEAKED STEAM AND WATER ONTO MAIN STEAM MANIFOLD PRESSURE TRANSMITTERS FW hea ing Main Steam THE REACTOR SCRAM WAS AUTOMATICALLY INITIATED BY A TRIP OF THE MAIN TURBINE DUE TO A FALSE HIGH REACTOR WATER LEVEL SIGNAL 34193007 34193010 34193013 WHILE SHUTTING DOWN TO REPAIR A HEATER DRAIN SYSTEM LEVEL CONTROL VALVE, PRESSURE INTEGRITY WAS LOST DUE TO MAINTENANCE ACTIVITIES ON THE VALVE. THIS RESULTED IN LEAKAGE FROM THE FEEDWATER SYSTEM WHICH WAS TERMINATED AFTER THE REACTOR WAS SCRAMMED. Page 89 EF HF/OA FW heating MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG HRS OUTG OUTG TYPE DAYS 0.9 F OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM TA 52 1 B UNIT ID 341 OUTG DATE 9/20/93 341 12/25/93 1,835 76 5 F 3 A TA TRB REACTOR TRIPPED FOLLOWING TRIP OF MAIN TURBINE EXTENSIVE DAMAGE TO LOW PRESSURE TURBINE NUMBER 3, THE MAIN GENERATOR, AND THE MAIN GENERATOR EXCITER OCCURRED DURING THIS EVENT CAUSES OF THIS EQUIPMENT DAMAGE ARE UNDER INVESTIGATION REFUELED MEANWHILE 341 1/27/95 387 16.1 S 1 B TA TRB 341 2/1/95 259 10 8 F 9 B TD PSP 341 2/13/95 663 27 6 F 4 B TD PSP 341 3/14/95 18 0.8 S 1 B TA TRB 341 3/16/95 21 09 S 1 B TA TRB 341 3/26/95 48 20 F 1 B TJ PSP 341 4/9/95 62 26 S 2 B TA TRB 341 4/12/95 42 17 F 1 B SB ISV 341 4/25/95 249 10 4 F 3 A JJ RG 341 6/2/95 334 13.9 F 3 B TA SIS 341 3/27/96 526 21.9 F 2 B BI TK 341 4/19/96 108 45 F 2 B BJ PC 341 11/20/96 504 21 0 F 4 A AC RV 22 Source - INEEL / NRC MORP2 System Main Turbine Category EF Main Turbine EF TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING. TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. Main Turbine EF TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. TURBINE TAKEN OFF LINE TO REPAIR TURBINE JACKING OIL SYSTEM STRUCTURAL CONCERNS TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING. TURBINE TAKEN OFF LINE TO OBTAIN TURBINE COASTDOWN BEARING VIBRATION DATA. TURBINE TAKEN OFF LINE TO REPAIR A STATOR COOLING WATER VENT LINE LEAK 34195004 MANUAL REACTOR/TURBINE TRIP PER SOE 95-10 TO OBTAIN HOT TURBINE COASTDOWN VIBRATION DATA AT APPROXIMATELY 80% POWER. TURBINE TAKEN OFF LINE TO REPAIR N3018F607, MAIN STEAM TO MSR ISOLATION VALVE. 34195005 AUTOMATIC REACTOR SCRAM ON APRM NEUTRON UPSCALE TRIP RESULTING FROM REACTOR PRESSURE REGULATOR TRANSIENT. 34195006 AUTOMATIC MAIN TURBINE TRIP ON MECHANICAL OVERSPEED TRIP RING #2 WHILE PERFORMING MTG OVERSPEED TRIP TEST 34196005 TECH SPEC REQUIRED SHUTDOWN DUE TO BOTH DIVISIONS OF EECW BEING DECLARED INOPERABLE DUE TO MAKE-UP TANK DESIGN ISSUE MODIFICATION BEING INSTALLED Main Turbine EF Main Turbine EF Main Turbine EF Main Turbine EF SWC EF Main Turbine EF Main Turbine EF RPS EF Main Turbine EF ESW EF/WD HPCI EF Main Steam EF DESCRIP DURING STARTUP, THE MAIN TURBINE TURNING GEAR CIRCUIT BREAKER FAILED. THE REACTOR WAS SHUTDOWN TO MINIMIZE DIFFERENTIAL HEATING OF THE TURBINE SHAFT DURING THE TIME THAT TURNING GEAR WAS OUT OF SERVICE. TURNING GEAR BREAKER WAS REPLACED DURING UNIT STARTUP HPCI AND RCIC DECLARED INOPERABLE, TECH SPEC REQUIRED SHUTDOWN. UNIT SHUTDOWN TO REPAIR SRV 'A' TAIL PIPE PRESSURE SWITCHES Page 90 OUTG LER 34193014 34196007 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 DESCRIP UNIT REMAINED SHUTDOWN BEYOND THE 53 DAY SCHEDULED REFUEL OUTAGE DUE TO EDG 11 AUTOMATIC VOLTAGE REGULATOR FAILURE. UNIT SHUTDOWN TO REPAIR SRV 'D' SOLENOID ACTUATOR UNIT SHUTDOWN TO REPAIR T23-F400J DRYWELL TO TORUS VACUUM BREAKER. REACTOR SCRAM DUE TO FALSE LEVEL 2 AND 8 INITIATION WHILE VALVING IN REFERENCE LEG OF RX WATER LEVEL BACK FILL. Source - INEEL / NRC MORP2 Page 91 LER System _/ OUTG ~i~L~ Diesel 34196023 Main Steam EF Drywell EF 34904Reactor eco 34196024 Category HF/OA I MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 - UNIT ID OUTG DATE 9/7/93 OUTG HRS OUTG DAYS 2 A F 1 A F 3 1/14/94 T- 571 24 F 352 10/8/94 12 0.5 352 2/21/ 16 5/7/95 OUTG OUTG OUTG METH REASN SYSTEM OUTG TYPE 352 352 1 4.11 S 2 HA OUTG COMP CKTBRK GENERA TURBIN CONROD 1 B HH 1HTEXCH EF Main Steam EF EHC EF Main Steam HF Electncal |EF 9 A PIPEXX 352 9/2/95 352 9/11/95 338 352 3/24/96 158 6/17/96 352 7/15/96 352 VALVEX 7/25/96 INSTRU VALVEX -i----t- 135 71 -r 0.3 5.6 3.0 Source - INEEL / NRC MORP2 ~--l---~----------T CHTBRK HTEXCH F F SA HA EF Main Steam 46 352 Recirc 35295008 REACTOR WAS SHUTDOWN DUE TO A FAILED OPEN SAFETY RELIEF VALVE (SRV) REACTOR WAS SHUTDOWN DUE TO SRV AND TIP MACHINE MAINTENANCE. t MAIN TURBINE WAS TAKEN OFF THE GRID TO REPLACE THE EHC SPEED CONTROLLER CARD. 35296013 REACTOR SCRAM DUE TO A PRESSURE SPIKE DURING THE PERFORMANCE OF A MSIV SURVEILLANCE TEST REACTOR POWER WAS REDUCED AND THE TURBINE WAS TAKEN OFF THE GRID DUE TO REPAIR OF 220KV A CIRCUIT BREAKER, REACTOR REMAINED CRITICAL REACTOR WAS SHUTDOWN TO REPAIR UNISOLABLE LEAKS IN SJAE ROOM. I REACTOR WAS SHUTDOWN DUE TO A ELECTROHYDRAULIC CONTROL TRANSIENT OF TURBINE CONTROL VALVES 111 5/21/96 EF VALVEX 8/28/95 352 Transmission HF/PI 352 I-------e -- EF H2 Recombiner FUELXX 4/2/96 Main Turbine UNIT SHUTDOWN INACCORDANCE WITH TECH SPEC. 3 0 3 AS A RESULT OF DISCOVERING BOTH POST-LOCA HYDROGEN RECOMBINER SYSTEMS WERE INOPERABLE DUE TO IMPROPER WIRING OF CERTAIN RECORDERS DURING A RECENT RECORDER MODIFICATION. A I EF RECOMB 2 6.6 SWC HF/C 77 141 I Category EF Drywell 186 0.6 REACTOR MANUAL SCRAM OCCURRED DUE TO A LOSS 35294001 OF STATOR WATER COOLING TURBINE TAKEN OFF LINE DUE TO HIGH TURBINE VIBRATION REACTOR SCRAM DUE TO ELECTRICAL DISTURBANCE AT WHITPAIN SUBSTATION. REACTOR WAS SHUTDOWN TO PERFORM MAINTENANCE ON "C" DRAIN COOLER, "A" RECIRCULATION PUMP SEAL, AND THE CONDENSER WATERBOXES System Electrical Reactor 8/20/95 141 OUTG LER DESCRIP AUTOMATIC REACTOR SCRAM OCCURRED AFTER LOSS OF AN OFFSITE POWER SUPPLY DURING THE AUTOMATIC TRANSFER TO THE SECONDARY POWER SUPPLY, BREAKER FOR THE 1A FEEDWATER CONTROL SYSTEM FAILED TO RECLOSE, RESULTING IN A REDUCTION IN REACTOR WATER LEVEL. REACTOR WAS SHUTDOWN TO REPLACE A FAILED FUEL BUNDLE 35295006 REACTOR WAS SHUTDOWN SHORTLY AFTER BEING CRITICAL DUE TO LEAKAGE INTO THE DRYWELL CAUSED BY A MISALIGNED REACTOR PRESSURE VESSEL INSTRUMENT FLANGE CONNECTION. 352 352 7 7 ______________ I VALVEX Page 92 35295007 Air Removal EF 1i I MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 r ___________ UNIT 0ID 353 OUTG OUTG DATE HRS 11/20/921 47 OUTG OUTG OUTG OUTG OUTG OUTG DESCRIP DAYS TYPE - METH REASN SYSTEM I COMP , 19 THE TURBINE GENERATOR WAS TAKEN OFF LINE TO PIPEXX REPAIR AN EHC LEAK ON THE #3 MAIN TURBINE CONTROL VALVE. -T---~-----7----~7-------~-- 353 12/4/92 353 1/3/93 353 3/17/93 353 3/26/93 353 5/15/93 353 10/19/94 353 2/21/95 ~- i PUMPXX INSTRU 5 42 81 02 1.7 F F HTEXCH -----L~------C--~---- 031 21 F 3 A HA TURBIN 1 A HA PIPEXX 3 A INSTRU CONROD 79 T~----~----~-------1-------- 353 6/3/95 6 S 353 8/8/95 70 353 8/20/95 60 353 11/22/95 353 5/1/96 08 F 353 5/2/96 05 F 353 5/14/96 24 F 3 H 353 10/6/96 F 11 1 A 353 12/6/961 25 3 A HA VALVEX F 3 A CH INSTRU F 3 A HA INSTRU r -- 57 21 185 Source - INEEL / NRC MORP2 i REACTOR WAS MANUALLY SCRAMMED AFTER BOTH RECIRCULATION PUMPS TRIPPED DURING SURVEILLANCE TESTING REACTOR AUTOMATICALLY SCRAMMED ON HIGH REACTOR PRESSURE CAUSED BY MAIN TURBINE CONTROL VALVE CLOSURE DUE TO AN UNDETERMINED DHC MALFUNCTION. THE MAIN TURBINE TRIPPED OFF LINE DUE TO LOW FLOW IN THE STATOR WATER COOLING SYSTEM THE UNIT AUTOMATICALLY SHUTDOWN DUE TO AIR ENTRAINED INTHE MAIN TURBINE ELECTRO HYDRAULIC CONTROL SYSTEM 1 Recirc Category --- IEF EF 35393001 SWC 35393005 REACTOR POWER WAS REDUCED TO 19% AND THE TURBINE TAKEN OFF LINE TO REPAIR A LEAK INTHE ELECTRO-HYDRAULIC CONTROL SYSTEM REACTOR SCRAM ASSOCIATED WITH A RELAY COIL FAILURE COMBINED WITH AN INAPPROPRIATE ACTION TAKEN BY AN OPERATOR DURING TESTING OF AN EMERGENCY DIESEL GENERATOR. REACTOR SCRAM DUE TO ELECTRICAL DISTURBANCE AT WHITPAIN SUBSTATION MAIN TURBINE REMOVED FROM SERVICE TO REPAIR EHC LEAK AT #4 CIV. REACTOR WAS SHUTDOWN DUE TO A FAILED POWER 35395008 SUPPLY INTHE FEED WATER CONTROL SYSTEM REACTOR WAS SHUTDOWN DUE TO A HIGH IMPEDANCE 135395010 ACROSS THE EHC CONTROL RELAY CONTACT RESULTING IN SPORADIC OPENING AND CLOSING TURBINE BYPASS VALVES. IDiesel HF/OA Transmission 7 THE GENERATOR WAS TAKEN OFF THE GRID TO REPLACE THE STATOR WATER COOLING FILTERS VALVEX THE TURBINE WAS TAKEN OFF THE GRID DUE TO REPAIR OF TURBINE EHC LEAK. -~------T INSTRU TURBINE WAS TAKEN OFF THE GRID DUE TO A FAILED BACKUP OVERSPEED TRIP TEST. 35396004 ZZZZZ REACTOR SCRAM DUE TO TURBINE TRIP CAUSED BY GRID INSTABILITY. ' POWER REDUCTION DUE TO REPLACEMENT OF THE iFILTER HA GENERATOR STATOR COOLING "Y" STRAINER. REACTOR WAS SHUTDOWN DUE TO A FAILED PRESSURE 35396007 INSTRU SWITCH ON THE EHC SYSTEM FILTER A System - _, OUTG LER _~ Page 93 EHC EF SWC EF EHC EF Main Turbine EF Transmission EF SWC EF EF MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 UNIT ID 353 OUTG DATE 12/18/96 OUTG HRS 115 353 12/24/96 31 OUTG OUTG DAYS TYPE 4.8 F 13 Source - INEEL / NRC MORP2 F OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM HTEXCH HC A 2 2 A CB MECFUN OUTG LER DESCRIP REACTOR WAS SHUTDOWN DUE TO CRACK IN THE MAIN CONDENSER NECK SEAL GASKET 35396009 REACTOR WAS SHUTDOWN DUE TO A FAILED SCOOP TUBE POSITIONER ON THE 2B MG SET. Page 94 System Condenser Category EF Recirc EF MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG OUTG DAYS TYPE 4 7 F OUTG OUTG METH REASN A 2 UNIT ID 354 OUTG DATE 5/26/92 OUTG HRS 112 354 6/13/92 19 0.8 F 1 A 354 12/3/92 52 2.2 F 2 H 354 354 5/16/93 12/1/93 100 132 4.2 5.5 F F 3 2 A A 354 5/15/94 153 6.4 F 3 B 354 6/21/94 16 07 F 1 A 354 8/1/94 63 26 F 3 A 354 8/30/94 45 19 F 3 H 354 10/2/94 238 9.9 F 3 A 354 3/20/95 181 75 F 2 354 7/8/95 418 174 F 354 11/1/96 146 61 S Source - INEEL / NRC MORP2 OUTG SYSTEM OUTG COMP System Drywell Category EF EHC EF Recirc HF/OA UNIT TRIPPED DUE TO FAULTY COMPONENT IN EHC UNIT SHUTDOWN DUE TO EXCESSIVE ARCING OF THE MAIN GENERATOR EXCITER BRUSHES AUTOMATIC SCRAM DURING DIGITAL FEEDWATER TESTING. POWER REDUCTION TO REPAIR EHC LEAK ON #2 BYPASS VALVE. AUTOMATIC SCRAM DURING IRM SURVEILLANCE DUE TO FAULTY TEST EQUIPMENT AUTOMATIC SCRAM CAUSED BY GENERATOR RUNBACK DUE TO LOSS OF STATOR WATER COOLING AUTOMATIC SCRAM CAUSED BY DESIGN ERROR IN DIGITAL FEEDWATER CONTROL SYSTEM WHEN ATTEMPTING RESTART AN EHC SYSTEM PROBLEM CAUSE A PROBLEM WITH THE TURBINE ROLL. OPERATOR CLOSED ALL TURBINE VALVES WHICH RESULTED INAUTO REACTOR SCRAM. EHC Generator EF EF G 1 1 DESCRIP FAILED DRYWELL TO SUPPRESSION CHAMBER DECAY TEST, POWER WAS REDUCED TO 21% AND THE REACTOR WAS MANUALLY SCRAMMED. UNIT WAS TAKEN OFF LINE TO REPAIR EHC LEAK. THE REACTOR WAS KEPT AT APPROXIMATELY 3% POWER FOR THE DURATION OF THE OUTAGE. CONTRACT EMPLOYEE BUMPED CART INTO A MCC, CAUSING REACTOR RECIRCULATION PUMP M/G SET VENT FANS TO TRIP, RESULTING IN A DOUBLE RECIRCULATION PUMP TRIP. CONTROL OPERATOR MANUALLY SCRAMMED THE REACTOR OUTG LER 35492006 35492013 FW EHC EF NI/TIPs EF SWC EF FW EF/WD WHILE I&C TECHS WERE PERFORMING A PM ON THE OPTICAL ISOLATOR FOR THE REACTOR RECIRCULATION PUMP MG SETS, A LOSS OF BOTH MG SETS OCCURRED A MANUAL SCRAM WAS INITIATED IN ACCORDANCE WITH THE PROCEDURE. Recirc HF/OA A WHEN LCO 3 7.2 A FOR CONTROL ROOM VENTILATION ACTION STATEMENT EXPIRED A UNIT SHUTDOWN WAS INITIATED CAUSE WAS A MOMENTARY INTERRUPTION TO THE CONTROL CIRCUIT COMBINED WITH LENGTHY CABLE RUNS. MCR HVAC EF B PLANNED MAINTENANCE TO REPAIR THE REACTOR RECIRC PUMP SEAL. Recirc EF Page 95 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 OUTG OUTG TYPE DAYS 6 9 SF OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM PIPEXX 2 B CB TURBIN UNIT ID 366 OUTG DATE 1/24/92 OUTG HRS 166 366 6/25/92 65 2 7 F 3 G EB CKTBKR 366 11/24/92 45 191 F 1 B HA 366 11/27/92 49 20 F 3 H 366 12/6/92 185 77 S 1 366 3/4/93 807 336 F 366 5/21/93 34 14 366 11/8/93 183 366 8/30/94 52 System Recirc Category EF PERSONNEL ERROR WHILE SEARCHING FOR A GROUND 36692009 ON LPCI INVERTER 2R24-SO18A, RESULTING IN THE SUPPLY BREAKER OPENING TO 600V BUS C, WHICH CAUSED A LOSS OF CONTROL POWER TO THE REACTOR FEED PUMPS, FOLLOWED BY AN AUTOMATIC REACTOR SCRAM. Electrical HF/OA VALVOP THE MAIN TURBINE WAS TAKEN OFF LINE TO REPAIR AN ELECTRO-HYDRAULIC CONTROL SYSTEM FLUID LEAK AT THE REHEAT CYLINDER ON COMBINED INTERMEDIATE VALVE NO 4. EHC EF HA TURBIN Main Turbine EF B HJ GENERA AN AUTOMATIC REACTOR SCRAM OCCURRED WHEN VIBRATION AT THE NO. 6 TURBINE BEARING REACHED APPROXIMATELY 12 MILS THE UNIT WAS SHUTDOWN DUE TO A HYDROGEN LEAK AT THE NEUTRAL BUSHING ON THE MAIN GENERATOR. THE BUSHING WAS REPLACED AND TESTED FOR LEAKAGE, AND THE UNIT WAS RETURNED TO RATED THERMAL POWER Generator EF 1 A RC FUELXX THE UNIT WAS SHUTDOWN TO IDENTIFY AND REMOVE THE LEAKING FUEL BUNDLE FROM THE CORE AND INSPECT OTHER FUEL BUNDLES FOR POSSIBLE DAMAGE Reactor EF F 2 G ZZ Recirc EF 76 F 2 B SF VALVEX A MANUAL REACTOR SCRAM WAS INITIATED WHEN BOTH 36693005 REACTOR RECIRCULATION PUMPS TRIPPED. SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE, AND A MANUAL SCRAM WAS INITIATED TO INVESTIGATE INCREASED LEAKAGE INTO THE DRYWELL FLOOR DRAIN SYSTEM. INVESTIGATION REVEALED A BONNET PRESSURE SEAL LEAK ON CORE SPRAY TESTABLE CHECK VALVE 2E21-F006B Core Spray EF 22 F 3 H IA INSTRU RPS HF/OA Source - INEEL / NRC MORP2 DESCRIP UNIDENTIFIED SOURCE OF FLOOR DRAIN LEAKAGE INSIDE THE DRYWELL INVESTIGATION REVEALED THE PACKING LEAKOFF LINE FOR THE "B" REACTOR RECIRCULATION PUMP'S DISCHARGE ISOLATION VALVE HAD SEPARATED TURBINE ROTOR REQUIRED REBALANCING AUTOMATIC REACTOR SCRAM WHEN RPS ELECTRICAL BUS 2A WAS BEING TRANSFERRED FROM ITS ALTERNATE TO ITS NORMAL SUPPLY THE EVENT WAS CAUSED BY INADVERTENTLY MOVING THE SWITCH BEYOND ITS CENTER POSITION WHEN TRANSFERRING FROM "ALT A"TO THE "NORM" POSITION Page 96 OUTG LER 36692026 36694007 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 - .... OUTG HRS 271 . . OUTG OUTG METH REASN 3 G OUTG OUTG TYPE DAYS 113 F OUTG OUTG SYSTEM L COMP --INSTRU CG UNIT ID 3661 OUTG DATE 4/11/95 366 5/4/95 GENERA THE UNIT WAS MANUALLY SCRAMMED TO REPAIR THE NO, 9 AND NO.10 BEARINGS ON THE MAIN TURBINE GENERATOR THE NO 9 AND NO 10 BEARINGS AND JOURNALS WERE REPAIRED Main Turbine 9/2/95 HTEXCH 36695003 UNIT WAS MANUALLY SCRAMMED DUE TO A DECREASING VACUUM ON THE "A"MAIN CONDENSER AS A RESULT OF "D" WATERBOX BECOMING AIRBOUND AFTER FILL MATERIAL IN CELL 10 OF COOLING TOWER NO 5 COLLAPSED AND CLOGGED THE SCREENS AT THE TOWER Circ water MAIN TURBINE TRIPPED ON MOISTURE SEPARATC)R REHEATER HIGH LEVEL A MOTOR OPERATED VAL.VE IN THE HIGH LEVEL DRAIN LINE WAS FOUND CLOSE[ D THE UNIT WAS MANUALLY SCRAMMED TO REPLA( CE MAIN STEAM LINE SRVS "D"AND "H" SHIFT MANUALLY TRIPPED THE MAIN TURBINE AN INSERTED A MANUAL SCRAM TO REPAIR A LEAK C REACTOR FEEDWATER VENT LINE Main Turbine EF Main Steam EF oil0 366 11/21/95 366 3/12/96 83 366 4/25/96 62 I i G HJ HTEXCH 34 A CC VALVEX 2.6 A HH PIPEXX _I , Source - INEEL / NRC MORP2 I F - i 2 - 1 c I i DESCRIP AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO THE IMPROPER PLACEMENT OF A JUMPER WHILE ATTEMPTING TO RETURN THE REACTOR WATER CLEANUP SYSTEM TO SERVICE -i Page 97 OUTG LER 36695001 Category System -------------------HF/OA !EF EF MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 I I 1 7 1 I _ I OUTG DATE 5/17/92 UNIT ID 387 387 OUTG OUTG TYPE I DAYS DAYI OUTG HRS OUTG OUTG OUTG METH I REASN I SYSTEM OUTG COMP TRB 6/5/92 I OUTG LER DESCRIP UNIT ONE TOOK THE GENERATOR OFF LINE AT 0327 HOURS MAY 17TH DUE TO HIGH VIBRATION ON THE #5 BEARING OF THE MAIN TURBINE THE UNIT WAS TAKEN OFF LINE TO REPAIR THE "A" 138792010 REACTOR FEED PUMP ISOLATION VALVES. THE VALVES WERE REPAIRED AND A STARTUP COMMENCED THE STARTUP WAS HALTED AND THE UNIT MANUALLY SCRAMMED DUE TO AN IGNITION OF CHARCOAL IN THE 1B OFFGAS GUARD BED. 387 11/12/92 57 THE SCRAM WAS CAUSED BY A FAULTY RELAY IN ONE DIVISION OF THE RFP TURBINE, MAIN TURBINE HI LEVEL TRIP CIRCUIT WHILE A SURVEILLANCE WAS BEING PERFORMED INTHE OTHER DIVISION OF THE HI LEVEL TRIP LOGIC 38792017 387 7/12/93 1,203 UNIT ONE EXPERIENCED AN AUTOMATIC MAIN TURBINE TRIP WITH AUTOMATIC REACTOR SCRAM. MAIN TURBINE TRIPPED ON HIGH VIBRATION CAUSED BY FAILURE OF TWO TURBINE BUCKETS ON THE C LOW PRESSURE ROTOR 38793008 387 11/10/951 606j 387 8/1/96 103 387 10/28/961 1321 25 3 5.51 2 F 3 TH 4 1 F 1 GEN OUTAGE TO REPAIR A HYDROGEN LEAK INTO THE STATOR WATER COOLING SYSTEM. UNEXPECTED MAIN GENERATOR BAR TIE, SPACER DAMAGE AND WEDGE LOOSENESS WAS IDENTIFIED WHICH EXTENDED THE OUTAGE DURATION TA VIS TURBINE TRIP WAS CAUSED BY A FALSE SPURIOUS SIGNAL FROM TURBINE #1 BEARING VIBRATION INSTRUMENTATION LOOP COMPONENTS WERE REPLACED THAT MOST LIKELY CONTRIBUTED TO THIS SPURIOUS SIGNAL SB IPSF FORCED OUTAGE ACTIVITIES INCLUDED REPLACEMENT OF A PORTION OF THE MAIN STEAM LINE DRAIN PIPING, ALIGNMENT CHECKS ON THE "B" REACTOR RECIRCULATION PUMP AND INSTALLING A MAIN TURBINE/GENERATOR BALANCE SHOT B S A I I System Main Turbine Category EF FW EF L Main Turbine EF SWC 38796006 Main Turbine Main Steam L Source - INEEL / NRC MORP2 Page 98 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 1 all events used for 5 yr. study, 1992 - 1996 I UNIT ID 388 r OUTG DATE 3/18/921 OUTG HRS 144 1/29/93 186 388 12/10/93 480 388 1/20/94 49 388 2/20/94 388 6/12/94 388 4/15/95 388 7/14/96 I 4 OUTG DAYS i 20 0.2 OUTG OUTG METH REASN OUTG TYPE i F F I 3 1 1 OUTG SYSTEM EB I i T 182 Source - INEEL / NRC MORP2 F DESCRIP DURING PERFORMANCE OF OP PROCEDURE TO SWAP IN THE E DIESEL GENERATOR, AN OPERATOR FOUND THE PROTECTIVE RELAY ON THE C DIESEL PANEL TRIPPED. FURTHER PROBLEMS RESULTED IN THE POTENTIAL FOR INBOARD MSIVS TO GO CLOSED, CAUSING UNIT TO BE MANUALLY SCRAMMED OUTG LER 38892001 i SJ V CBL1 / / System Electrical Category POWER REDUCED TO INVESTIGATE AND REPAIR CONDENSER TUBE LEAKS CONDENSER DEMINERALIZER INFLUENT (CDI) CONDUCTIVITY EXCEEDED ADMINISTRATIVE LIMITS MAIN TURBINE/GENERATOR WAS MANUALLY TRIPPED FORCED OUTAGE FOR GENERATOR EXCITER FIELD GROUND. Condenser EF MANUALLY SHUTDOWN DUE TO HIGH DRYWELL LEAKAGE. INSPECTION OF DRYWELL REVEALED A CRACKED WELD ON THE "A" RX RECIRC PUMP RBCCW OUTLET LINE OTHER WORK INCLUDED INSTALLATION OF TORQUE COLLARS ON THE MAIN TURBINE AND INSTALLATION OF RX LEVEL INSTRUMENTATION Recirc EF SWC EF AUTOMATIC MAIN TURBINE TRIP WITH AUTOMATIC REACTOR SCRAM AS A RESULT OF A STATOR COOLING WATER TEMPERATURE CONTROL VALVE PROBLEM WHICH CAUSED HIGH STATOR COOLING WATER TEMPERATURES F 438 1 OUTG COMP RLY-87 i A I 38894002 THE MAIN GENERATOR WAS TAKEN OFF LINE TO REPAIR EHC LEAK ON THE #3 CONTROL VALVE. REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON FW HEATER BTV-20210B 38895005 AUTOMATIC REACTOR SCRAM DUE TO A MAIN GENERATOR LOAD REJECT REPLACED "A" REACTOR RECIRC PUMP SEAL AND "B" MAIN TRANSFORMER BUSHING. REACTOR SCRAMMED WHEN ALL FEEDWATER WAS LOST DURING POST MAINTENANCE TESTING OF TIE BUS 0A107, POWER WAS LOST TO AUXILIARY BUS 12A THIS CAUSED 2 CONDENSATE PUMPS TO TRIP AND DUE TO LOW SUCTION PRESSURE ALL 3 RFP'S TRIPPED. Page 99 38896004 EF FW heating EF Generator Electrical MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 OUTG OUTG OUTG OUTG OUTG OUTG HRS DAYS TYPE METH REASN SYSTEM 146 61 F 3 B 27 May 1998 DESCRIP System DURING PLANNED MAINTENANCE ACTIVITIES ON Instrument Air THE SCRAM PILOT AIR HEADER, UNIT 2 AUTOMATICALLY SCRAMMED ON LOW SCRAM AIR HEADER PRESSURE FOLLOWING ISOLATION OF BOTH PRIMARY AND SECONDARY SCRAM PILOT AIR HEADER PRESSURE REGULATORS Category HF/ICS OUTO LER 26094004 DAYS DAYS FROM START FROM OP OP OF ENDOF CYCLE CYCLE START LENGTH CYCLE CYCLE 6/4/93 482 315 167 AUTOMATIC SCRAM CAUSED BY BALANCE OF PLANT EQUIPMENT FAILURE. AUTOMATIC SCRAM CAUSED BY Main Turbine Generator GENERATOR EXCITER GROUND RELAY TRIPPING AUTOMATIC SCRAM CAUSED BY PERSONNEL RPS ERROR DURING SURVEILLANCE TESTING. Main Turbine TRIPPED ON LOW CONDENSER Condenser VACUUM CAUSED BY A FAILED POWER SUPPLY TO BOTH LEVEL CONTROL LOOPS FOR THE OFF GAS CONDENSER DRAIN VALVES. REPLACED FAILED ELECTROYTIC CAPACITOR IN THE POWER SUPPLY FOR THE OFFGAS CONDENSER DRAIN VALVES. EF 26094013 11/23/94 486 9 477 EF 26095002 11/23/94 486 78 408 HF 26095004 11/23/94 486 128 358 EF/WP 26095007 11/23/94 486 269 217 UNIT ID 260 OUTG DATE 4/15/94 260 12/2/94 20 08 F 3 A 260 2/9/95 30 13 F 3 H 260 3/30/95 69 29 F 3 H 260 8/19/95 32 1.3 F 3 A WF 271 4/6/93 234 9.7 F 1 B RB CONROD MANUALLY SHUTTING DOWN DUE TO ALEAK ON THE "B"FEEDWATER DISCHARGE HEADER PIPING. 271 12/6/93 44 1.8 S 1 B HA VALVEX 271 12/9/93 119 50 F 1 A HC HTEXCH 271 12/17/93 80 33 S 1 A HC PIPEXX 271 2/9/94 6 02 F 1 B EB MANUAL SHUTDOWN TO REPAIR THE CONDENSER EQUALIZING LINE. ELECON DURING A ROUTINE INSPECTION, DISCOVERED NEUTRAL GROUND ON THE MAIN GENERATOR DISCONNECTED. GENERATOR WAS TAKEN OFF LINE TO MAKE THE CONNECTION 271 4/10/94 51 2.1 F 3 A HA VALVEX 271 10/4/94 54 23 S 1 B EB 271 10/15/94 48 2.0 F 1 B 271 12/8195 69 29 F 3 A Source INEEL / NRC Morph 2 Data JJ OUTG COMP TIS JX FW EF 4/20/92 495 351 144 Main Turbine EF 1 10/25/93 508 42 466 Condenser EF 10/25/93 508 45 463 Condenser EF 10/25/93 508 53 455 Generator HF/C 10/25/93 508 107 401 "C"MOISTURE SEPARATOR HIGH LEVEL. Main Turbine TRIPPED AND A REACTOR SCRAM REPLACED A FAULTY LEVEL CONTROLLER. Main Turbine EF 10/25/93 508 167 341 INSTRU VITAL AC AUTO BUS TRANSFER PROBLEM. REPAIRS MADE TO VOLTAGE REGULATOR Electrical EF 10/25/93 508 344 164 WB VALVEX COMBINATION OF SERVICE WATER LEAK ON THE RBCCW HEAT EXCHANGER AND "B" RBCCW BYPASS VALVE STUCK OPEN LINE ISOLATED, BLANKED OFF. EF 27194013 10/25/93 508 355 153 CH VALVEX TURBINE TRIP/REACTOR SCRAM DUE TO MALFUNCTIONING FEEDWATER REGULATOR VALVE EF 27195021 5/3/95 492 219 273 MANUAL SHUTDOWN TO REPAIR "A" MOISTURE SEPARATOR EMERGENCY DRAIN VALVE. MANUAL SHUTDOWN TO REPLACE EXPANSION JOINT ON THE "A"MAIN CONDENSER DUE TO INCREASED AIR INLEAKAGE. Page 100 FW 27194004 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 27 May 1998 OP UNIT ID 277 277 OUTG DATE 12/18/92 1/2/93 OUTG HRS 28 357 OUTG OUTG DAYS TYPE 12 F 149 S OUTG OUTG OUTG METH REASN SYSTEM 1 A HA 1 H OUTG COMP GENERA 277 277 3/2/93 4/24/93 134 81 5.6 34 F F 3 1 A A HH ID PUMPXX INSTRU 277 8/11/93 198 83 S 2 H IE INSTRU 277 5/14/94 121 50 F 3 A CB PUMPXX 278 278 278 7/4/92 7/14/92 10/15/92 219 194 609 9.1 8.1 25.4 F F F 3 2 3 A A A EA MB SH RELAYX HTEXCH VALVEX 278 278 12/19/92 3/7/93 12 119 0.5 50 F F 1 3 H A HF CH HTEXCH PUMPXX 278 7/4/93 293 122 S 2 A RC FUELXX 278 7/30/93 33 1.4 F 2 B HC INSTRU 278 12/2/93 327 13.6 F 1 A SF VALVEX 278 278 2/3/94 10/11/94 81 91 34 38 F F 2 3 A A HA CH GENERA GENERA 278 3/23/95 84 3.5 F 2 A HC VALVEX 278 7/30/95 68 28 F 3 A HC 278 278 12/2/95 2/2/96 99 50 4.1 21 F F 3 1 H A HA HA 278 278 6/23/96 3/7/97 107 72 45 30 F F 2 2 A A CD CB 298 1/10/96 16 0.7 S 1 B DESCRIP REPAIR GENERATOR HYDROGEN LEAK. MAINTENANCE OUTAGE TO REPAIR RECIRC PUMP SEAL SECOND CONDENSATE PUMP TRIP. PLANT SHUTDOWN DUE TO REACTOR LEVEL INSTRUMENT MISMATCH MAINTENANCE OUTAGE FOR REACTOR WATER LEVEL MODIFICATION. APRM HI HIFLUX AUTOMATIC SCRAM DUE TO RECIRC PUMP SPEED PROBLEMS. AUTO SCRAM -#1 TRANSFORMER FAILURE SJAE FLOW CONTROLLER FAILURE PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. CLEAN CONDENSER WATERBOXES. REACTOR FEED PUMP TRIPPED, OTHER PUMP FAILED TO START. MAINTENANCE OUTAGE FOR REPLACEMENT OF DEFECTIVE FUEL ASSEMBLIES REACTOR MANUALLY SHUTDOWN TO 18% AND THEN SCRAMMED FROM THERE System Generator Recirc Category EF EF OUTG LER Condensate Reactor EF EF 27793004 27793010 Reactor OP DAYS FROM DAYS START FROM CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 12/9/92 647 9 638 12/9/92 647 24 623 12/9/92 12/9/92 647 647 83 136 564 511 EF 12/9/92 647 245 402 Recirc EF 12/9/92 647 521 126 Electrical Air Removal Containment EF EF HF/OA 27892010 27892005 27892008 1/9/92 1/9/92 1/9/92 618 618 618 177 187 281 441 431 337 Condenser FW EF/WP EF 27883002 1/9/92 1/9/92 618 618 345 423 273 195 Reactor EF 1/9/92 618 542 76 MANUAL SCRAM DUE TO RECOMBINER ISOLATION H2 Recombiner AND SUBSEQUENT LOSS OF CONDENSER VACUUM. EF 1/9/92 618 568 50 LPCI MOTOR OPERATED VALVE MO-25A RHR INOPERABLE MAIN GENERATOR FIELD GROUND RESISTOR. Generator AUTOMATIC SCRAM/HIGH REACTOR WATER FW LEVEL DUE TO FEED PUMP CONTROL PROBLEMS CAUSE BY LOSS OF THE STATIC INVERTER EF 11/15/93 676 17 659 11/15/93 11/15/93 676 676 80 330 596 346 MANUAL SCRAM, LOSS OF VACUUM DUE TO STEAM SUPPLY VALVE FAILURE TO AIR EJECTORS. VALVEX FEEDWATER TRANSIENT, HIGH REACTOR LEVEL SCRAM. TURBIN AUTOMATIC SCRAM/TURBINE TRIP. GENERA GENERATOR TAKEN OFF LINE FOR A MAIN GENERATOR HYDROGEN LEAK VALVEX REPAIR #2 TURBINE CONTROL VALVE STEM MOTORX 'B' RECIRC PUMP MOTOR TRIP DURING TROUBLESHOOTING OF 'A' RECIRC PUMP MOTOR OIL LEVEL. TURBINE GENERATOR TAKEN OFF LINE TO EF EF 27894005 Air Removal EF 11/15/93 676 493 183 FW EF 11/15/93 676 622 54 Main Turbine Generator EF EF 1 10/17/95 718 46 672 10/17/95 718 108 610 Main Turbine Reclrc EF HF 10/17/95 10/17/95 718 718 250 507 468 211 Main Turbine EF 12/30/95 456 11 445 REPAIR TURBINE OIL SYSTEM. Source INEEL / NRC Morph 2 Data Page 101 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 OUTO OUTG DAYS TYPE 95 S OUTG COMP DAYS DAYS FROM OP OP START FROM CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 12/30/95 456 154 302 UNIT ID 298 OUTO DATE 6/1/96 OUTG HRS 228 321 6/15/93 42 1.7 F 3 H CH VALVEX AN AUTOMATIC REACTOR SCRAM OCCURRED RPS DUE TO A FALSE LOW REACTOR WATER LEVEL SIGNAL THIS OCCURRED WHEN AN INSTRUMENT LINE DEPRESSURIZED AFTER A PACKING NUT ON A VALVE IN THE SENSING LINE DISENGAGED. EF 32193012 5/16/93 493 30 463 321 10/22/93 91 38 F 2 A HH INSTRU A SIMULTANEOUS TRIP OF THREE CONDENSATE PUMPS CAUSED A DECREASE IN FEEDWATER FLOW TO REACTOR VESSEL AND CORRESPONDING DECREASE IN REACTOR WATER LEVEL SHIFT INSERTED A MANUAL REACTOR SCRAM ANTICIPATING AUTOMATIC REACTOR SCRAM ON LOW REACTOR WATER LEVEL Condensate EF 32193013 5/16/93 493 159 334 321 10/28/93 17 0.7 F 1 B HA PIPEXX SHIFT REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON THE ABOVE SEAT DRAIN FOR CONTROL VALVE NO 4 THE LEAK WAS REPAIRED Main Turbine EF 5/16/93 493 165 328 321 10/29/93 19 08 F 1 B HH VALVEX SHIFT REMOVED THE MAIN TURBINE FROM FW heating SERVICE TO COMPLETE REPAIRS ON A STUCK CHECK VALVE IN THE NORMAL DRAIN FROM THE 2ND STAGE OF THE C/D MSRS TO THE 5TH STAGE "B" FEEDWATER HEATER. THE VALVE WAS REPAIRED. EF 5/16/93 493 166 327 321 11/11/93 64 2.7 F 2 B HA PIPEXX SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE AND A MANUAL SCRAM WAS INITIATED TO REPAIR AN EHC FLUID LEAK ON A ONE INCH FLUID SUPPLY LINE THE LEAK WAS REPAIRED AND THE UNIT WAS RETURNED TO SERVICE EHC EF 5/16/93 493 179 314 321 12/7/93 79 33 F 3 A CH CKTBRK AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A LOW REACTOR WATER LEVEL SIGNAL. THE LOW WATER LEVEL WAS CAUSED BY A TRIP OF THE "A" RFP AND FAILURE OF THE REACTOR RECIRCULATION PUMPS TO RUN BACK TO THE NO 2 SPEED LIMITER. Recirc EF 5/16/93 493 205 288 321 12/26/93 62 26 F 2 A HH VALVEX SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE, AND A MANUAL SCRAM WAS INITIATED TO REPAIR 1N21-F253 THE VALVE WAS REPAIRED AND THE UNIT RETURNED TO SERVICE 5/16/93 493 224 269 Source INEEL / NRC Morph 2 Data OUTG OUTG OUTO METH REASN SYSTEM 2 A 27 May 1998 DESCRIP PLANT WAS SHUTDOWN FOR FUEL LEAKER REPLACEMENT ONE LEAKING FUEL ASSEMBLY WAS IDENTIFIED AND REPLACED NORMAL POWER ASCENSION WAS IMPLEMENTED WITH FULL POWER ACHIEVED ON 6/15/96. Page 102 System Reactor Category EF EF OUTG LER 32193016 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 UNIT ID 321 OUTG DATE 3/29/94 OUTG HRS 84 OUTG OUTG DAYS TYPE 3.5 F 321 11/19/94 34 1.4 F 3 H HJ 321 1/4/96 87 3.6 F 3 A 325 10/10/94 8 0.3 F 1 325 11/17/94 6 03 S 325 7/13/95 93 39 325 9/30/95 61 26 OUTG OUTG OUTG METH REASN SYSTEM 3 A HA OUTG COMP GENERA 27 May 1998 DAYS DAYS FROM START FROM OP OP CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 5/16/93 493 317 176 DESCRIP System LOSS OF MAIN GENERATOR FIELD EXCITATION Generator LED TO LOAD REJECTION BY TURBINEGENERATOR SYSTEM AND RESULTED INAN AUTOMATIC REACTOR SHUTDOWN. FIELD EXCITATION WAS LOST WHEN ARCING OCCURRED BETWEEN THE MGE BRUSH RIGGING AND A COLLECTOR RING ON THE MGE ROTOR. Category EF OUTG LER 32194003 VALVEX AN AUTOMATIC REACTOR SCRAM OCCURRED Main Turbine FROM TURBINE STOP VALVE CLOSURE WHEN A TURBINE TRIP SIGNAL WAS GENERATED DUE TO HIGH WATER LEVEL INTHE MOISTURE SEPARATOR REHEATER "A/B". EF 32194014 1115/94 504 14 490 HB FILTER AN AUTOMATIC REACTOR SCRAM OCCURRED ON EHC HIGH REACTOR PRESSURE WHEN ALL FOUR MAIN TCVS DRIFTED CLOSED DUE TO THE VALVES' SERVO STRAINERS BECOMING CLOGGED, CAUSING LOSS OF HYDRAULIC FLUID PRESSURE TO THE SERVO VALVE SPOOL. EF 32196001 11/5/94 504 425 79 H HA TUBINE MAIN TURBINE MANUALLY TAKEN OFF LINE DUE TO EXCESSIVE VIBRATION AT THE NO. 3 MAIN TURBINE BEARING THIS VIBRATION WAS EXPERIENCED AS REACTOR POWER WAS BEING REDUCED FOR THE ABOVE PLANNED MAINTENANCE ACTIVITIES EF 2/11/94 415 241 174 1 B HA TURBIN MANUALLY TRIPPED MAIN TURBINE TO Isophase bus FACILITATE THE REMOVAL OF THE ISOPHASE BUS cooling DUCT COVER INSPECTION PLATE. OM 2/11/94 415 279 136 F 3 A HA TURBIN EF 32595015 5/15/95 502 59 443 F 3 A HH PUMPXX REACTOR SCRAM DUE TO AN ERRATIC EHC PRESSURE ERROR SIGNAL FROM EHC REACTOR SCRAM DUE TO LOW VESSEL LEVEL Condensate CAUSED BY CONDENSATE SYSTEM TRANSIENT THE TRANSIENT WAS A RESULT OF LOSS OF CONDENSATE PUMP SUCTION PRESSURE CAUSED BY EXCESSIVE AIR BEING ADMITTED TO THE SUCTION HEADER OF THE CONDENSATE EF 32595018 5/15/95 502 138 364 5/15/95 502 253 249 5/15/95 5/15/95 5/15/95 502 502 502 308 422 479 194 80 23 Main Turbine PUMP. 325 1/23/96 46 1.9 F 2 A HA ZZZZZZ MANUAL SCRAM ON HI #5 MAIN TURBINE BEARING Main Turbine EF VIBRATIONS 325 325 325 3/18/96 7/10/96 9/5/96 156 164 123 65 6.8 51 F S S Source INEEL / NRC Morph 2 Data 2 2 2 A H H WA ZZ U PUMPXX ZZZZ ZZZZZZ FORCED OUTAGE DUE SW PUMPS PROBLEMS OUTAGE DUE TO HURRICANE BERTHA OUTAGE DUE TO HURRICANE FRAN Page 103 SW Transmission Transmission EF Nature Nature 32596003 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 27 May 1998 1 UNIT ID 331 _/ OUTG DATE 8/17/92 OUTG HRS OUTG DAYS OUTG TYPE OUTG COMP FT OUTG OUTG OUTG METH REASN SYSTEM System THE PLANT TWICE SECURED THE GENERATOR TO CEASE PREMATURE RECOMBINATION OF HYDROGEN AND OXYGEN IN THE OFF GAS SYSTEM. 81 / I 331 1/24/93 1 1401 331 10/26/93 THE REACTOR SCRAMMED DUE TO A MOMENTARY GROUND COMBINED WITH AN EXISTING UNDETECTED ELECTRICAL GROUI THE CONTROL CIRCUITRY FOR THE MAIN TURBINE STEAM CONTROL VALVE 5/29/94 FATIGUE INDUCED WELD CRACK ON AN ELECTROHYDRAULIC CONTROL OIL SUPPLY LINE TO THE #2 TURBINE CONTROL VALVE A 0.5 GPM HYDRAULIC LEAK WAS DISCOVERED DURING OPERATOR ROUNDS REPAIR OF VARIOUS BALANCE OF PLANT STEAM LINE VALVE PACKING LEAKS 331 1 11/13/92 04 RCB I I -~---' IHIGH CONDENSER BACKPRESSURE TURBINE TRIP AND SCRAM CAUSED BY FAILURE OF CIRCULATING WATER PUMP SHAFT FAILURE ALLOWED THE FLOW FROM THE REMAINING PUMP TO SHORT CYCLE BACK TO THE PUMP PIT AND CUT OFF FLOW TO THE CONDENSER ~T~-----~ Category AUTOMATIC REACTOR SCRAM CAUSED BY PERCEIVED HIGH AVERAGE POWER RANGE NEUTRON FLUX, CAUSED BY ELECTROMAGNETIC SIGNAL NOISE, WHICH REDUCED FLOW BIASED SET-POINTS TO BELOW THE CURRENT POWER LEVEL 1 9/3/92 F DESCRIP I 1 OUTG LER 33192013 ICirc water i------- Circ water Main Turbine / DAYS FROM OP START OF CYCLE LENGTH CYCLE DAYS FROM END OF CYCLE 348 4/27/92 Offgas OUTAGE TO RECONNECT CIRCULATION WA PUMP.VERY COLD HIGH WINDS CAUSED ICIN CIRCULATION WATER SPRAY CREATING POTENTIAL FOR DAMAGE TO THE COOLING TOWER FILL RESTART FOLLOWING THE 01/2 OUTAGE WAS DELAYED UNTIL THE WINDS DECREASED. OP CYCLE START 4/27/92 I 33192018 Nature -- t----t--- 4/27/92 460 200 260 10/12/93 500 271 229 10/12/93 500 400 100 4/27/92 33193010 10/12/93 10/12/93 331 7/10194 148 62 F 2 A JI TBG CRACK IN FLUID SUPPLY LINE TO TURBINE CONTROL VALVE ELECTRO-HYDRAULIC SYSTEM REQUIRED SHUTDOWN TO REPLACE DAMAGED SECTION OF TUBING AND INSTALLATION OF HYDRAULIC ACCUMULATORS IN THE SUPPLY LINE 331 11/16/94 352 14 7 S 2 B BJ ISV SHUTDOWN FOR DRYWELL ENTRY TO VERIFY Drywell SOURCE OF AND REPAIR UNIDENTIFIED DRYWELL EHC EF EF 33194010 LEAKAGE. Source INEEL / NRC Morph 2 Data Page 104 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 27 May 1998 DAYS FROM UNIT ID 331 OUTG DATE 5/14/95 OUTG HRS 78 OUTG OUTG DAYS TYPE 32 F OUTG OUTG OUTG METH REASN SYSTEM 3 A SL OUTG COMP GR DESCRIP THE TRIP OF THE "B"RFP WAS DUE TO STRIPPING THE INTERNAL GEARS OF THE System FW Category EF LER OUTGO 33195005 DAYS FROM START OP OP CYCLE OF END OF CYCLE START LENGTH CYCLE CYCLE 25 516 4/19/95 541 COUPLING BETWEEN THE REACTOR FEED PUMP SHAFT AND LUBE OIL PUMP. 6/1/95 FSF HBA 333 2/25/93 333 4/21/93 333 5/19193 F 1 A BJ 333 5/25/93 F 333 9124/93 3 3 A A IG JI 210 88 XXXX TUBE LEAK IN LOW PRESSURE CONDENSER. SHUTDOWN TO DRAIN THE WATERBOXES, IDENTIFY THE LEAKING TUBE, AND PLUG IT. Condenser 4/19/95 SHUTDOWN DUE TO BLOCKAGE OF THE INTAKE STRUCTURE SCHEDULED OUTAGE FOR "B" RECIRC SEAL REPAIR. SHUTDOWN TO REPAIR LEAK IN CHEMICAL DECON CONNECTION Recirc 1/23/93 '--- 33393009 SHUTDOWN DUE TO LOSS OF FEEDPUMP "A" SPEED CONTROL DUE TO A SHORTED TERMINAL STRIP. THE TERMINAL STRIP WAS REPLACED SHUTDOWN DUE TO HPCI CHECK VALVE LEAK CAUSED BY FAILED PRESSURE SEAL. HPCI JI SHUTDOWN DUE TO "E" APRM UPSCALE TRIP. NI/TIPs 94 DURING GROUND FAULT TESTING OF THE '--' 43 677 33 644 1/23/93 1/23/93 HF/OA 33393013 1/23/93 33393020 1/23/93 33395010 3/26/95 33395013 3/26/95 33396002 3/26/95 33396010 3/26/95 TURBINE CONTROL SYSTEM, A BYPASS VALVE ALARM/TRIP RELAY LEAD WAS MISTAKENLY LIFTED CAUSING #2 BYPASS VALVE TO CLOSE AND AREACTOR TRIP ON HIGH PRESSURE 5/30/95 333 9/5/95 333 2/22/96 178 F 3 D AD ISV Recirc A3/4" MANUAL VALVE (JET PUMP TO RECIRC PUMP SUCTION) PACKING LEAK EXCEEDED TECH SPEC LIMITS. THE PACKING WAS REPLACED WITH ADIFFERENT STYLE THAT IS LESS PRONE TO GROSS FAILURE F 3 G JB SC AN INADVERTENT REMOVAL OF AFEEDWATER CONTROL FUSE CAUSED A FEEDPUMP TRANSIENT AND PLANT SCRAM ON LOW WATER LEVEL TBG HF/OA WHILE PERFORMING ACONTROLLED REACTOR SHUTDOWN DUE TO EXCESSIVE SCRAM TIME, AN EHC LINE TO TURBINE BYPASS VALVES RUPTURED OPERATORS INSERTED A MANUAL SCRAM EHC TUBING WAS MODIFIED WITH FLEXIBLE TUBING AND SCRAM SOLENOID PILOT VALVE DIAPHRAGMS REPLACED. 333 9/16/96L 1771 7.41 F 13 H I EL DURING PERFORMANCE OF 345KV RELAY CALIBRATION TWO TERMINALS WERE INADVERTENTLY SHORTENED CAUSING THE 10042 AND 10052 BREAKERS TO OPEN LEADING TO A SCRAM WORK PROCESS IS BEING REVIEWED FOR IMPACT ON PLANT OPERATIONS Electrical HF/PI '' Source INEEL / NRC Morph 2 Data Page 105 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 OUTG OUTG OUTG TYPE HRS DAYS 57 2.4 F OUTG OUTG OUTG METH REASN SYSTEM 2 G SF UNIT ID 341 OUTG DATE 11/18192 341 341 12/5/92 2/10/93 210 82 8 7 34 S F 1 1 A B SE SG 341 2/19/93 32 13 F 3 G KE 341 341 4/10/93 4/20/93 240 33 10.0 14 S F 1 9 A H SE 341 8/13/93 49 2.0 F 3 G JE 341 9/17/93 70 29 S 2 B 341 9/20/93 22 09 F 1 B Source INEEL / NRC Morph 2 Data OUTG COMP ISV EXJ COND System DESCRIP SCRAM DUE TO LOSS OF HEATER FEEDWATER Condensate PUMPS. INADVERTENT OPENING OF CONDENSATE DEMINERALIZER INLET VALVE RESULTED IN LOSS OF HEATER FEED PUMP (HFP) AUCTION PRESSURE AND CONSEQUENT TRIP OF HFP Category HF/OA REPAIR OF EXTRACTION STEAM LINE RUPTURE. CONDENSER TUBE LEAK CAUSED CONDENSATE CHEMISTRY TO REACH ACTION LEVEL PLANT SHUTDOWN FOR TUBE PLUGGING EF EF FW heating Condenser OUTG LER 34192012 DAYS DAYS FROM START FROM OP OP OF END OF CYCLE CYCLE START LENGTH CYCLE CYCLE 111/7/92 492 11 481 11/7/92 11/7/92 492 492 28 95 464 397 Electrical ROUTINE PUMP BREAKER PM TESTING INADVERTENTLY ACTUATED IN-SERVICE TRIP RELAYS AN IN-SERVICE PUMP BREAKER TRIP RELAY FAILED TO PROPERLY ACTUATE, LEADING TO INABILITY TO TRANSFER FEED TO ALTERNATE SUPPLY. EF 34193004 11/7/92 492 104 388 REPAIR OF EXTRACTION STEAM LINE RUPTURE. FW heating SCRAM OCCURRED DURING RECOVERY FROM Main Steam EXTRACTION STEAM LINE REPAIR OUTAGE. SCRAM CAUSED BY INCORRECTLY INSTALLED TEST INSTRUMENT WHICH LEAKED STEAM AND WATER ONTO MAIN STEAM MANIFOLD PRESSURE TRANSMITTERS EF HF/OA 34193007 11/7/92 11/7/92 492 492 154 164 338 328 TV THE REACTOR SCRAM WAS AUTOMATICALLY INITIATED BY A TRIP OF THE MAIN TURBINE DUE TO A FALSE HIGH REACTOR WATER LEVEL SIGNAL RPS EF 34193010 11/7/92 492 279 213 SN LCV WHILE SHUTTING DOWN TO REPAIR A HEATER DRAIN SYSTEM LEVEL CONTROL VALVE, PRESSURE INTEGRITY WAS LOST DUE TO MAINTENANCE ACTIVITIES ON THE VALVE. THIS RESULTED IN LEAKAGE FROM THE FEEDWATER SYSTEM WHICH WAS TERMINATED AFTER THE REACTOR WAS SCRAMMED FW heating HF 34193013 11/7/92 492 314 178 TA 52 11/7/92 492 317 175 EXJ DURING STARTUP, THE MAIN TURBINE TURNING Main Turbine GEAR CIRCUIT BREAKER FAILED. THE REACTOR WAS SHUTDOWN TO MINIMIZE DIFFERENTIAL HEATING OF THE TURBINE SHAFT DURING THE TIME THAT TURNING GEAR WAS OUT OF SERVICE TURNING GEAR BREAKER WAS REPLACED Page 106 EF MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 UNIT ID OUTG DATE OUTG HRS OUTG DAYS OUTG TYPE OUTG OUTG OUTG METH REASN SYSTEM OUTG COMP 27 May 1998 DESCRIP System Category OUTG LER TiT4 DAYS FROM DAYS OP OP START FROM CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 11/7/92 492 414 78 341 1/27/95 387 16.1 S 1 B TA TRB TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING. TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. Main Turbine EF 1/18/95 618 10 608 341 2/1/195 259 10.8 F 9 B TD PSP Main Turbine EF 1/18/95 618 14 604 341 2/13/95 663 27.6 F 4 B TD PSP Main Turbine EF 1/18/95 618 27 591 341 3/14/95 18 0.8 S 1 B TA TRB Main Turbine EF 1/18/95 618 55 563 341 3/16/95 21 0.9 S 1 B TA TRB Main Turbine EF 1/18/95 618 57 561 341 3/26/95 48 2.0 F 1 B TJ PSP SWC EF 1/18/95 618 67 551 341 4/9/95 62 2.6 S 2 B TA TRB TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. TURBINE TAKEN OFF LINE TO REPAIR TURBINE JACKING OIL SYSTEM STRUCTURAL CONCERNS. TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING. TURBINE TAKEN OFF LINE TO OBTAIN TURBINE COASTDOWN BEARING VIBRATION DATA. TURBINE TAKEN OFF LINE TO REPAIR A STATOR COOLING WATER VENT LINE LEAK. MANUAL REACTOR/TURBINE TRIP PER SOE 95-10 TO OBTAIN HOT TURBINE COASTDOWN VIBRATION DATA AT APPROXIMATELY 80% POWER. Main Turbine EF 1/18/95 618 81 537 341 4/12/95 42 1.7 F 1 B SB ISV EF 1/18/95 618 84 534 341 4/25/95 249 10.4 F 3 A JJ RG TURBINE TAKEN OFF LINE TO REPAIR N3018F607, Main Turbine MAIN STEAM TO MSR ISOLATION VALVE. AUTOMATIC REACTOR SCRAM ON APRM RPS NEUTRON UPSCALE TRIP RESULTING FROM REACTOR PRESSURE REGULATOR TRANSIENT. EF 34195005 1/18/95 618 98 521 341 6/2/95 334 13.9 F 3 B TA SIS AUTOMATIC MAIN TURBINE TRIP ON MECHANICAL Main Turbine OVERSPEED TRIP RING #2 WHILE PERFORMING MTG OVERSPEED TRIP TEST EF 34195006 1/18/95 618 135 483 341 3/27/96 526 21.9 F 2 B BI TK TECH SPEC REQUIRED SHUTDOWN DUE TO BOTH DIVISIONS OF EECW BEING DECLARED INOPERABLE DUE TO MAKE-UP TANK DESIGN ISSUE. MODIFICATION BEING INSTALLED. ESW EF/WD 34196005 1/18/95 618 434 184 341 4/19/96 108 4.5 F 2 B BJ PC DURING UNIT STARTUP HPCI AND RCIC DECLARED INOPERABLE, TECH SPEC REQUIRED SHUTDOWN. HPCI EF 34196007 1/18/95 618 457 161 Source INEEL / NRC Morph 2 Data Page 107 34195004 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 UNIT ID UNIT ID OUTG DATE 9/7/93 352 1/14/94 57 352 10/8/94 12 352 2/21/95 38 352 5/7/95 352 8/20/95 186 352 8/28/95 111 352 9/2/95 352 9/11/95 353 3/17/93 353 3/26/93 353 5/15/93 OUTG DAYS OUTG HRS OUTG TYPE OUTG OUTG OUTG METH REASN SYSTEM OUTG COMP CKTBRK 7 27 May 1998 GENERA REACTOR MANUAL SCRAM OCCURRED DUE TO A LOSS OF STATOR WATER COOLING. TURBIN TURBINE TAKEN OFF LINE DUE TO HIGH TURBINE VIBRATION CONROD REACTOR SCRAM DUE TO ELECTRICAL DISTURBANCE AT WHITPAIN SUBSTATION HTEXCH REACTOR WAS SHUTDOWN TO PERFORM MAINTENANCE ON "C"DRAIN COOLER, "A" RECIRCULATION PUMP SEAL, AND THE CONDENSER WATERBOXES -" I 0.6 14.1 338 02 5 8 03 F ~-7 RC FUELXX PIPEXX 1 2 A 1 1 F 3 F 1 SE A CC I 1 577 554 23 Main Turbine 3/11/94 697 211 486 Transmission 3/11/94 Recirc 3/11/94 Reactor 3/11/94 VALVEX Main Steam REACTOR WAS SHUTDOWN DUE TO A FAILED OPEN SAFETY RELIEF VALVE (SRV) THE MAIN TURBINE TRIPPED OFF LINE DUE TO SWC LOW FLOW INTHE STATOR WATER COOLING SYSTEM. THE UNIT AUTOMATICALLY SHUTDOWN DUE TO AIR ENTRAINED INTHE MAIN TURBINE ELECTRO HYDRAULIC CONTROL SYSTEM. REACTOR POWER WAS REDUCED TO 19% AND THE TURBINE TAKEN OFF LINE TO REPAIR A LEAK IN THE ELECTRO-HYDRAULIC CONTROL SYSTEM PIPEXX EF 35294001 Drywell H2 Recombiner UNIT SHUTDOWN INACCORDANCE WITH TECH SPEC 3 0.3 AS A RESULT OF DISCOVERING BOTH POST-LOCA HYDROGEN RECOMBINER SYSTEMS WERE INOPERABLE DUE TO IMPROPER WIRING OF CERTAIN RECORDERS DURING A RECENT RECORDER MODIFICATION. TURBIN HA REACTOR WAS SHUTDOWN TO REPLACE A FAILED FUEL BUNDLE REACTOR WAS SHUTDOWN SHORTLY AFTER BEING CRITICAL DUE TO LEAKAGE INTO THE DRYWELL CAUSED BY A MISALIGNED REACTOR PRESSURE VESSEL INSTRUMENT FLANGE CONNECTION. OUTG LER 7/9/92 SWC RECOMB HTEXCH Category DESCRIP System AUTOMATIC REACTOR SCRAM OCCURRED AFTER Electrical LOSS OF AN OFFSITE POWER SUPPLY DURING THE AUTOMATIC TRANSFER TO THE SECONDARY POWER SUPPLY, BREAKER FOR THE 1A FEEDWATER CONTROL SYSTEM FAILED TO RECLOSE, RESULTING INA REDUCTION IN REACTOR WATER LEVEL OP CYCLE START 7/9/92 DAYS FROM DAYS OP START FROM CYCLE OF END OF LENGTH CYCLE CYCLE I Ii_: HF/PI 35295006 3/11/94 35295007 3/11/94 35295008 3/11/94 350 -"-'--' 148 3/16/93 I I 35393005 3/16/93 i 1 i 3/16/93 i Source INEEL / NRC Morph 2 Data Page 108 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 UNIT ID OUTG DATE 10/19/94 353 2/21/95 353 6/3/95 353 OUTG HRS OUTG DAYS OUTG TYPE OUTG OUTG OUTG METH REASN SYSTEM 3 3 RB 33 F 6 02 S 8/8/95 70 29 353 8/20/95 60 25 F 353 11/22/95 111 05 F 1 353 5/1/96 191 081 F 1 353 5/2/96 353 5/14/96 57 353 10/6/96 5 F 353 12/6/96 185 F 2 A 353 12/18/96 115 48 F 2 A 353 12/24/96 31 13 F 354 -12/3/92 52 22 F 354 5/16/93 00 42 F HA A HF OUTG COMP INSTRU ------ REACTOR SCRAM DUE TO ELECTRICAL CONROD DISTURBANCE AT WHITPAIN SUBSTATION. 1 H ZZ HC MAIN TURBINE REMOVED FROM SERVICE TO REPAIR EHC LEAK AT #4 CIV. INSTRU REACTOR WAS SHUTDOWN DUE TO A FAILED POWER SUPPLY IN THE FEED WATER CONTROL SYSTEM. INSTRU REACTOR WAS SHUTDOWN DUE TO A HIGH IMPEDANCE ACROSS THE EHC CONTROL RELAY CONTACT RESULTING IN SPORADIC OPENING AND CLOSING TURBINE BYPASS VALVES EHC FILTER THE GENERATOR WAS TAKEN OFF THE GRID TO REPLACE THE STATOR WATER COOLING FILTERS SWC VALVEX THE TURBINE WAS TAKEN OFF THE GRID DUE TO IEHC REPAIR OF TURBINE EHC LEAK. Main Turbine TURBINE WAS TAKEN OFF THE GRID DUE TO A FAILED BACKUP OVERSPEED TRIP TEST OUTG LER . ___.__, 12/1/93 1321 55 F 2 A I 35395008 2/20/95 35395010 2/20/95 --- REACTOR SCRAM DUE TO TURBINE TRIP CAUSED Transmission BY GRID INSTABILITY. FILTER POWER REDUCTION DUE TO REPLACEMENT OF THE GENERATOR STATOR COOLING "Y" STRAINER INSTRU REACTOR WAS SHUTDOWN DUE TO A FAILED PRESSURE SWITCH ON THE EHC SYSTEM. HTEXCH REACTOR WAS SHUTDOWN DUE TO CRACK IN THE MAIN CONDENSER NECK SEAL GASKET Condenser MECFUN REACTOR WAS SHUTDOWN DUE TO A FAILED SCOOP TUBE POSITIONER ON THE 2B MG SET Recirc CONTRACT EMPLOYEE BUMPED CART INTO A MCC, CAUSING REACTOR RECIRCULATION PUMP M/G SET VENT FANS TO TRIP, RESULTING IN A DOUBLE RECIRCULATION PUMP TRIP CONTROL OPERATOR MANUALLY SCRAMMED THE REACTOR Recirc 181 Source INEEL / NRC Morph 2 Data , 1 EF 2/20/951 7111 AI Page 109 I 97F 2/20/95 35396004 - 35396007 UNIT SHUTDOWN DUE TO EXCESSIVE ARCING OF Generator THE MAIN GENERATOR EXCITER BRUSHES. 530 2/20/95 2/20/95 449 262 2/20/95 594 117 2/20/95 2/20/95 HF/OA 1UNIT TRIPPED DUE TO FAULTY COMPONENT IN 1 . . r 2/20/95 35396009 2/20/95 35492013 11/10/92 673 11/10/92 482 11/10/92 482 2951 EHC. 3541 DAYS FROM END OF CYCLE 2/20/95 ZZZZZZ A1 3 Category ... . i HF/OA Transmission VALVEX INSTRU 13 System DESCRIP . . . . . . . . . . . .. . .. .. .. . . . . . .. Diesel REACTOR SCRAM ASSOCIATED WITH A RELAY COIL FAILURE COMBINED WITH AN INAPPROPRIATE ACTION TAKEN BY AN OPERATOR DURING TESTING OF AN EMERGENCY DIESEL GENERATOR. OP OP CYCLE CYCLE START LENGTH . . . .. .. 3/16/93 DAYS FROM START OF CYCLE 1EF 386 96 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 27 May 1998 OP OP UNIT ID 354 OUTG DATE 5/15/94 OUTO HRS 153 354 6/21/94 16 0.7 F 1 A 354 8/1/94 63 2.6 F 3 A 354 8/30/94 45 1.9 F 3 H 354 10/2/94 238 9.9 F 3 A 354 3/20/95 181 7.5 F 2 354 7/8/95 418 17.4 F 366 11/24/92 45 1.9 366 11/27/92 49 366 12/6/92 185 $50 $14tj$x": OUTO OUTG DAYS TYPE 6.4 F OUTG OUTG OUTG METH REASN SYSTEM 3 B OUTG COMP DESCRIP System AUTOMATIC SCRAM DURING DIGITAL FEEDWATER FW TESTING. POWER REDUCTION TO REPAIR EHC LEAK ON #2 EHC BYPASS VALVE. AUTOMATIC SCRAM DURING IRM SURVEILLANCE NI/TIPs DUE TO FAULTY TEST EQUIPMENT. AUTOMATIC SCRAM CAUSED BY GENERATOR SWC RUNBACK DUE TO LOSS OF STATOR WATER COOLING. Category OUTG LER DAYS FROM DAYS START FROM CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 4/27/94 564 18 546 EF 4/27/94 564 55 509 EF 4/27/94 564 96 468 EF 4/27/94 564 125 439 AUTOMATIC SCRAM CAUSED BY DESIGN ERROR FW IN DIGITAL FEEDWATER CONTROL SYSTEM. WHEN ATTEMPTING RESTART AN EHC SYSTEM PROBLEM CAUSE A PROBLEM WITH THE TURBINE ROLL. OPERATOR CLOSED ALL TURBINE VALVES WHICH RESULTED INAUTO REACTOR SCRAM. EF/WD 4/27/94 564 158 406 G WHILE I&CTECHS WERE PERFORMING A PM ON THE OPTICAL ISOLATOR FOR THE REACTOR RECIRCULATION PUMP MG SETS, A LOSS OF BOTH MG SETS OCCURRED. A MANUAL SCRAM WAS INITIATED INACCORDANCE WITH THE PROCEDURE. HF/OA 4/27/94 564 327 237 1 A WHEN LCO 3.7.2.A FOR CONTROL ROOM MCR HVAC VENTILATION ACTION STATEMENT EXPIRED A UNIT SHUTDOWN WAS INITIATED. CAUSE WAS A MOMENTARY INTERRUPTION TO THE CONTROL CIRCUIT COMBINED WITH LENGTHY CABLE RUNS. EF 4/27/94 564 437 127 F 1 B HA VALVOP THE MAIN TURBINE WAS TAKEN OFF LINE TO REPAIR AN ELECTRO-HYDRAULIC CONTROL SYSTEM FLUID LEAK AT THE REHEAT CYLINDER ON COMBINED INTERMEDIATE VALVE NO. 4. EHC EF 11/21/92 480 3 477 2.0 F 3 H HA TURBIN AN AUTOMATIC REACTOR SCRAM OCCURRED WHEN VIBRATION AT THE NO. 6 TURBINE BEARING REACHED APPROXIMATELY 12 MILS. Main Turbine EF 11/21/92 480 6 474 7.7 S 1 B HJ GENERA THE UNIT WAS SHUTDOWN DUE TO AHYDROGEN Generator LEAK AT THE NEUTRAL BUSHING ON THE MAIN GENERATOR. THE BUSHING WAS REPLACED AND TESTED FOR LEAKAGE, AND THE UNIT WAS RETURNED TO RATED THERMAL POWER. 11/21/92 480 15 465 11/21/92 480 103 377 t L l W T :lin-~iii~::I~i ..~ ~lii::::i .......... a::r~a"~i f" E~I~ac"5~s, .......... ............. ::::~il~i::~lii~i: :i:~::: ~ac ........... .. .. .. .. .. .......... ~ ::::ir~~!f:8: ::~i~lii~~:~l .. .......... ~::: ::: jw:::::i~ ~ g~~~: ::::i~ :::::ji.~ii.i. :~:1::ia::::: ..... Source INEEL / NRC Morph 2 Data ....... Page 110 36692026 EF Ar f :~'~L-~'t P. "!*' ""' "r~lP:Ill~ -~i~~a? ~,.1 ~ -Ill"*'il~i". Recirc ~ ::B:ii: ..... ......... ..... ....... ilbr: ~-:i;~ ja4~isr ... ,iih .. .... . .i"'a,~.~:'~i81~libr~ ....... ~j~Sli :~~:::: :~::i:::lII:: ..... ::) j~iiii:~~iiii ~ii~ii~ "~~saiai MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 OUTG OUTG DAYS TYPE 1.4 F OUTG OUTG OUTG METH REASN SYSTEM 2 G ZZ OUTG COMP UNIT ID 366 OUTG DATE 5/21/93 OUTG HRS 34 366 11/8/93 183 76 F 2 B SF VALVEX SHIFT REMOVED THE MAIN GENERATOR FROM Core Spray SERVICE, AND A MANUAL SCRAM WAS INITIATED TO INVESTIGATE INCREASED LEAKAGE INTO THE DRYWELL FLOOR DRAIN SYSTEM INVESTIGATION REVEALED A BONNET PRESSURE SEAL LEAK ON CORE SPRAY TESTABLE CHECK VALVE 2E21-F006B EF 366 8/30/94 52 2.2 F 3 H IA INSTRU AUTOMATIC REACTOR SCRAM WHEN RPS ELECTRICAL BUS 2A WAS BEING TRANSFERRED FROM ITS ALTERNATE TO ITS NORMAL SUPPLY THE EVENT WAS CAUSED BY INADVERTENTLY MOVING THE SWITCH BEYOND ITS CENTER POSITION WHEN TRANSFERRING FROM "ALT A" TO THE "NORM" POSITION. RPS HF/OA 366 4/11/95 271 113 F 3 G CG INSTRU AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO THE IMPROPER PLACEMENT OF A JUMPER WHILE ATTEMPTING TO RETURN THE REACTOR WATER CLEANUP SYSTEM TO SERVICE RPS HF/OA 366 5/4/95 120 5.0 F 2 A HA GENERA THE UNIT WAS MANUALLY SCRAMMED TO REPAIR Main Turbine THE NO 9 AND NO. 10 BEARINGS ON THE MAIN TURBINE GENERATOR. THE NO 9 AND NO 10 BEARINGS AND JOURNALS WERE REPAIRED 366 9/2/95 57 2.4 F 2 A HF HTEXCH UNIT WAS MANUALLY SCRAMMED DUE TO A DECREASING VACUUM ON THE "A" MAIN CONDENSER AS A RESULT OF "D" WATERBOX BECOMING AIRBOUND AFTER FILL MATERIAL IN CELL 10 OF COOLING TOWER NO 5 COLLAPSED AND CLOGGED THE SCREENS AT THE TOWER 366 11/21/95 3 01 F 2 G HJ HTEXCH Main Turbine MAIN TURBINE TRIPPED ON MOISTURE SEPARATOR REHEATER HIGH LEVEL A MOTOR OPERATED VALVE IN THE HIGH LEVEL DRAIN LINE WAS FOUND CLOSED. 366 3/12/96 83 3.4 S 2 A CC VALVEX THE UNIT WAS MANUALLY SCRAMMED TO REPLACE MAIN STEAM LINE SRVS "D" AND "H". 366 4/25/96 62 2.6 F 1 A HH PIPEXX 387 5/17/92 8 03 F 1 B TA TRB Source INEEL / NRC Morph 2 Data DESCRIP A MANUAL REACTOR SCRAM WAS INITIATED WHEN BOTH REACTOR RECIRCULATION PUMPS TRIPPED. System Recirc Category OUTG LER DAYS FROM END OF CYCLE 480 181 299 11/21/92 480 352 128 36694007 4/30/94 512 122 390 36695001 4/30/94 512 346 166 4/30/94 512 369 143 4/30/94 512 490 22 EF 11/21/95 479 0 479 Main Steam EF 11/21/95 479 112 367 SHIFT MANUALLY TRIPPED THE MAIN TURBINE AND INSERTED A MANUAL SCRAM TO REPAIR A LEAK ON A REACTOR FEEDWATER VENT LINE FW EF 11/21/95 479 156 323 UNIT ONE TOOK THE GENERATOR OFF LINE AT 0327 HOURS MAY 17TH DUE TO HIGH VIBRATION ON THE #5 BEARING OF THE MAIN TURBINE Main Turbine EF 5/16/92 498 1 497 Page 111 36693005 OP CYCLE START 11/21/92 Circ water EF DAYS FROM OP START OF CYCLE LENGTH CYCLE EF EF 36695003 MIT POC DL BRODEUR BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 UNIT ID 387 OUTG DATE 6/5/92 387 11/12/92 712. 387 OUTG OUTG OUTG HRS DAYS TYPE 443 18.5 F 57 2.4 F OUTG OUTG OUTG METH REASN SYSTEM 2 B SJ 3 A 1.2 ........... ~~i~~i ~~~52~~i~~sajlr ..... OUTG COMP V SJ RLY TA .. DESCRIP THE UNIT WAS TAKEN OFF LINE TO REPAIR THE "A"REACTOR FEED PUMP ISOLATION VALVES. THE VALVES WERE REPAIRED AND A STARTUP COMMENCED. THE STARTUP WAS HALTED AND THE UNIT MANUALLY SCRAMMED DUE TO AN IGNITION OF CHARCOAL INTHE 1B OFFGAS GUARD BED. System FW THE SCRAM WAS CAUSED BY A FAULTY RELAY IN FW ONE DIVISION OF THE RFP TURBINE, MAIN TURBINE HI LEVEL TRIP CIRCUIT WHILE A SURVEILLANCE WAS BEING PERFORMED IN THE OTHER DIVISION OF THE HI LEVEL TRIP LOGIC. N.I PI ... ANAUTM N ~~axi'iS~~iCti ~ .... ......... :~~::tei:~;~:~~:~IB;;::l~SI::i ii ~ Zi3jiiiiiiiiiiiii~iH ~ ~ ::-:::~:::w~:~ri::~..~:~~j::~: :::~: .ss~:p-~ ~ av:::..... "::: ,i..... ;Ip~~;~iiB'"i~gP~...... 1/105 66 253 S 2 B j GE 11/10/95 606 25.3 S 2 B TJ GEN 387 8/1/96 103 4.3 F 3 H TA 388 1/29/93 186 7.7 F 1 A 388 12/10/93 480 20.0 F 1 A Category EF OUTO LER 38792010 EF 38792017 I............. T..I.. INSTRUMENTATION. j~i~i~IX~~~2 387 Source INEEL / NRC Morph 2 Data 27 May 1998 l:~ij :iiiXiiiiiijii .... ... ..... .. :: ... OUAGE O RPAIRA HYROGN STAOR ATE COLIN SYTEMLEK ITO TE SW UNEXECTE MAI GENRATO OUTAGE TO REPAIR A HYDROGENBARTIE LEAK INTO THE SWC STATOR WATER COOLING SYSTEM. UNEXPECTED MAIN GENERATOR BAR TIE, SPACER DAMAGE AND WEDGE LOOSENESS WAS IDENTIFIED WHICH EXTENDED THE OUTAGE DURATION. EF5/6/5 VIS TURBINE TRIP WAS CAUSED BY A FALSE SPURIOUS SIGNAL FROM TURBINE #1 BEARING VIBRATION INSTRUMENTATION LOOP. COMPONENTS WERE REPLACED THAT MOST LIKELY CONTRIBUTED TO THIS SPURIOUS SIGNAL. EF TL EXC POWER REDUCED TO INVESTIGATE AND REPAIR Condenser CONDENSER TUBE LEAKS. CONDENSER DEMINERALIZER INFLUENT (CDI) CONDUCTIVITY EXCEEDED ADMINISTRATIVE LIMITS. MAIN TURBINE/GENERATOR WAS MANUALLY TRIPPED. FORCED OUTAGE FOR GENERATOR EXCITER FIELD GROUND. XX ZZZ MANUALLY SHUTDOWN DUE TO HIGH DRYWELL Recirc LEAKAGE. INSPECTION OF DRYWELL REVEALED A CRACKED WELD ON THE "A"RX RECIRC PUMP RBCCW OUTLET LINE. OTHER WORK INCLUDED INSTALLATION OF TORQUE COLLARS ON THE MAIN TURBINE AND INSTALLATION OF RX LEVEL Page 112 Main Turbine ~I DAYS FROM DAYS OP OP START FROM CYCLE CYCLE OF END OF START LENGTH CYCLE CYCLE 5/16/92 498 20 478 5/16/92 498 180 318 5/16/92 498 422 76 5/6/2AR.. 22 7 42 18 30 5/6/95 492 188 304 5/6/95 492 453 39 EF 11/14/92 518 76 442 EF 11/14/92 518 391 127 EF 38796006 MIT POC DL BRODEUR 27 May 1998 BWR/4 Forced Outage Data, part 2 events within complete operating cycles 1989 - 1997 , UNIT ID 388 OUTG DATE 1/20/94 1998 OUTG OUTO OUTG METH REASN SYSTEM 3 A TJ OUTG OUTG OUTG TYPE HRS DAYS 2.01 F 491 OUTG COMP TCV 4 388 2/20/94 388 6/12/94 388 4/15/95 388 7/14/96i - 1 A TG 4 1501 i 631 3 F i I Source INEEL / NRC Morph 2 Data i A -- I- ----- ----- FK DESCRIP SWC AUTOMATIC MAIN TURBINE TRIP WITH AUTOMATIC REACTOR SCRAM AS A RESULT OF A STATOR COOLING WATER TEMPERATURE CONTROL VALVE PROBLEM WHICH CAUSED HIGH STATOR COOLING WATER TEMPERATURES System Svstem Category 6/10/94 458 V REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON FW HEATER BTV20210B FW heating AUTOMATIC REACTOR SCRAM DUE TO A MAIN GENERATOR LOAD REJECT. REPLACED "A" REACTOR RECIRC PUMP SEAL AND "B"MAIN TRANSFORMER BUSHING. Generator 38895005 6/09 REACTOR SCRAMMED WHEN ALL FEEDWATER WAS LOST DURING POST MAINTENANCE TESTING OF TIE BUS 0A107, POWER WAS LOST TO AUXILIARY BUS 12A THIS CAUSED 2 CONDENSATE PUMPS TO TRIP AND DUE TO LOW SUCTION PRESSURE ALL 3 RFPS TRIPPED Electncal 38896004 10/21/95 CBL1 CYCLE 55 THE MAIN GENERATOR WAS TAKEN OFF LINE TO REPAIR EHC LEAK ON THE #3 CONTROL VALVE. 38895005 CYCLE 11/14/92 V BKR I OP OP CYCLE LENGTH START 11/14/92 CYCLE OUTG LER 38894002 May DAYS 27 DAYS FROM START FROM END OF OF 151 6/10/94 510 267 243 ______________________________________ Page 113 MIT POC DL BRODEUR Appendix 4. NRC monthly report, glossary of terms Morpl .dbf Last three digits of the facility's docket number (05000nnn). DOCKET Last three digits of the facility's docket number (05000nnn). DOCKETA RPT PERIOD Month and year of reporting period. (MMYY) UTL CONTCT Utility contact concerning monthly operating data. FIRST NAME Contact's first name. UTL PHONE Contact's phone number. Nameplate rating. NAME RTG Design electrical rating. DERNET MDC GROSS Gross maximum dependable capacity. Net maximum dependable capacity. MDC NET Changes occuring in ratings or capacities. CHANGES PWR RSTRCT Power level to which restricted. RSTRCT RSN Reason for power level restriction. GBRPTHRS Report period hours. Year-to-date report period hours. YTD RPT Cumulative report period hours. CUM RPT CRIT COMM Critical hours. Year-to-date critical hours. YTD CRIT Cumulative critical hours. CUM CRIT RESHTD HRS Reactor reserve shutdown hours. YTD RESHTD Year-to-date reactor reserve shutdown hours. CUM RESHTD Cumulative reactor reserve shutdown hours. ONLINE HRS Generator on-line hours. YTD ONLINE Year-to-date generator on-line hours. CUM ONLINE Cumulative generator on-line hours. URESHD HRS Unit reserve shutdown hours. YTD URESHD Year-to-date unit reserve shutdown hours. CUM URESHD Cumulative unit reserve shutdown hours. GROSS THER Gross thermal energy generated (MWH). Year-to-date gross thermal energy generated (MWH). YTD THER Cumulative gross thermal energy generated (MWH). CUM THER GROSS ELEC Gross electrical energy generated (MWH). YTD G ELEC Year-to-date gross electrical energy generated (MWH). CUM GELEC Cumulative gross electrical energy generated (MWH). Net electrical energy generated (MWH). NET ELEC YTD N ELEC Year-to-date net electrical energy generated (MWH). CUM N ELEC Cumulative net electrical energy generated (MWH). SEVICE FAC Unit service factor. YTD SV FAC Year-to-date unit service factor. CUM SV FAC Cumulative unit service factor. AVAIL FAC Unit availability factor. YTD AV FAC Year-to-date unit availability factor. CUM AV FAC Cumulative unit availability factor. Unit maximum dependable capacity (MDC Net) factor. MDC CAP YTD MDC CP Year-to-date unit maximum dependable capacity (MDC Net) factor. CUM MDC CP Cumulative unit maximum dependable capacity (MDC Net) factor. Unit design electrical rating (DER Net) capacity factor. DER CAP YTD DER CP Year-to-date unit design electrical rating (DER Net) capacity factor. CUM DER CP Cumulative unit design electrical rating (DER Net) capacity factor. Unit forced outage rate. FO RATE 114 Appendix 4. NRC monthly report, glossary of terms YTD FORTE Year-to-date unit forced outage rate. CUM FORTE Cumulative unit forced outage rate. FORCED HRS Forced outage hours. YTD FD HRS Year-to-date forced outage hours. CUM FD HRS Cumulative forced outage hours. SCH SHTDWN Scheduled shutdowns over next six months. EST STRTUP If currently shutdown, estimated startup date. MOR COMMTS Monthly operating report notes or comments. POA COMMTS Not used for Gray Book. THERMALPWR Licensed thermal power. Not used for Gray Book. RPT HRS Not used for Gray Book. CRIT HRS 115 MORP2.DBF - Unit Shutdown and Power Reduction Last three digits of the facility's docket number (05000nnn). DOCKET RPT PERIOD Month and year of the reporting period (MMYY). Sequential number assigned to outage. OUTG SEQ OUTG DATE Date outage began. OUTG TYPE Outage type (forced or scheduled). F or S Outage duration in hours. OUTG HRS OUTGREASN Outage reason. A = Equipment Failure B = Maintenance or Test C = Refueling D = Regulatory Restriction E = Operator Training and License Examination F = Administrative G = Operational Error H = Other Method of shutting down reactor. 1 = Manual Shutdown 2 = Manual Scram 3 = Automatic Scram 4 = Continuation of Shutdown from previous Month 5 = Power Reduction 9 = Power Hold or Continuation of Shutdown During same month Outage LER Number. OUTG_LER OUTG SYSTM Outage system. OUTG COMP Outage component. Outage description. DESCRIP OUTG INDEX Indexing field. OUTG METH 116 MORP3.dbf - no longer used, recorded the avg power output (in MW) by a plant over the previous 24 hour period AVERAGE DAILY POWER LEVEL GLOSSARY AVERAGE DAILY POWER LEVEL (MWe) The net electrical energy generated during the day (measured from 0001 to 2400 hours inclusive) in megawatts hours divided by 24 hours. LICENSED THERMAL POWER (MWt) The maximum thermal power of the reactor authorized by the NRC, expressed in megawatts. DATE OF COMMERCIAL OPERATION Date unit was declared by utility owner to be available for the regular production of electricity; usually related to satisfactory completion of qualification tests as specified in the purchase contract and to accounting policies and practices of utility. DESIGN ELECTRICAL RATING (DER) The nominal net electrical output of the unit specified by the utility and used for the purpose of plant design. FORCED OUTAGE An outage required to be initiated no later than the weekend following discovery of an offnormal condition. FORCED OUTAGE HOURS The clock hours during the report period that a unit is unavailable due to forced outages. GROSS ELEC ENERGY GENERATED (MWH) Electrical output of the unit during the report period as measured at the output terminals of the turbine generator, in megawatt hours. GROSS HOURS The clock hours from the beginning of a specified situation until its end. For outage durations, the clock hours during which the unit is not in power production. GROSS THERMAL ENERGY GENERATED (MWH) The thermal energy produced by the unit during the report period as measured or computed by the licensee in megawatt hours. HOURS GENERATOR ON-LINE Also, "Unit Service Hours." The total clock hours in the report period during which the unit operated with breakers closed to the station bus. These hours added to the total outage hours experienced by the unit during the report period, shall equal the hours 117 in the report period. HOURS IN REPORTING PERIOD For units in power ascension at the end of the period, the gross hours from the beginning of the period or the first electrical production, whichever comes last, whichever comes last, to the end of the period. For units in commercial operation at the end of the period, the gross hours from the beginning of the period or of commercial operation, whichever comes last, to the end of the period or decommissioning, whichever comes first. HOURS REACTOR CRITICAL The total clock hours in the report period during which the reactor sustained a controlled chain reaction. MAX DEPENDABLE CAPACITY GROSS (MDC GROSS) (GROSS MWe) Dependable main-unit gross capacity, winter or summer, whichever is smaller. The dependable capacity varies because the unit efficiency varies during the year due to cooling water temperature variations. It is the gross electrical output as measured at the output terminals of the turbine generator during the most restrictive seasonal conditions (usually summer). MAX DEPENDABLE CAPACITY NET (MDC Net) (Net MWe) Maximum Dependable Capacity Gross less the normal station service loads. NAMEPLATE RATING (Gross MWe) The nameplate power designation of the generator in megavolt amperes (MVA) times the nameplate rating power factor of the generator. NOTE: The nameplate rating of the generator may not be indicative of the maximum dependable capacity, since some other item of equipment of a lesser rating (e.g., turbine) may limit unit output. NET ELEC ENERGY GENERATED Gross electrical output of the unit measured at the output terminals of the turbine generator during the reporting period, minus the normal station service electrical energy utilization. If this quantity is less than zero, a negative number should be recorded. OUTAGE A situation in which no electrical production takes place. OUTAGE DATE As reported on Appendix D of Reg. Guide 1.16, the date of the start of the outage. If continued from a previous month, report the same outage date but change "Method of Shutting Down Reactor" to "4 (continuations)" and add a note: "Continuation from previous month." OUTAGE DURATION The total clock hours of the outage measured from the beginning of the report period or the outage, 118 whichever comes last, to the end of the report period or the outage, whichever comes first. 119 OUTAGE NUMBER A number unique to the outage assigned by the licensee. The same number is reported each month in which the outage is in progress. One format is "76-05" for the fifth outage to occur in 1976. PERIOD HOURS See "Hours in Reporting Period." POWER REDUCTION A reduction in the Average Daily Power Level of more than 20% from the previous day. All power reductions are defined as outages of zero hours duration for the purpose of computing unit service and availability factors, and forced outage rate. REACTOR AVAILABLE HOURS The total clock hours in the report period during which the reactor was critical or was capable of being made critical. (Reactor Reserve Shutdown Hours + Hours Reactor Critical.) REACTOR AVAILABILITY FACTOR Reactor Available Hours x 100 -----------------------------Period Hours REACTOR RESERVE SHUTDOWN The cessation of criticality in the reactor for administrative or other similar reasons when operation could have been continued. REACTOR RESERVE SHUTDOWN HOURS The total clock hours in the report period that the reactor is in reserve shutdown mode. NOTE: No credit is given for NRC imposed shutdowns. REACTOR SERVICE FACTOR Hours Reactor Critical x 100 ----------------------------Period Hours REPORT PERIOD Usually, the preceding calendar month. Can also be the preceding calendar year (year-to-date), or the life-span of a unit (cumulative). RESTRICTED POWER LEVEL Maximum net electrical generation to which the unit is restricted during the report period due to the state of equipment, external conditions, administrative reasons, or a direction by NRC. SCHEDULED OUTAGE Planned removal of a unit from service for refueling, inspection, training, or maintenance. Those outages which do not fit the definition of "Forced Outage" perforce are "Scheduled Outages." STARTUP AND POWER ASCENSION TEST PHASE Period following initial criticality during which the unit is tested at successively higher levels, culminating with operation at full power for a sustained period and completion of warranty runs. 120 Following this phase, the utility generally considers the unit to be available for commercial operation. UNIT The set of equipment uniquely associated with the reactor, including turbine generators and ancillary equipment, considered as a single electrical energy production facility. UNIT AVAILABLE HOURS The total clock hours in the report period during which the unit operated on-line or was capable of such operation. (Unit Reserve Shutdown Hours + Hours Generator On-Line.) UNIT AVAILABILITY FACTOR Unit Available Hours x 100 Period Hours Period Hours UNIT CAPACITY FACTORS - Using Licensed Thermal Power Gross Thermal Energy Generated x 100 Period Hours x Lic. Thermal Power - Using Nameplate Rating Gross Electrical Energy Generated x 100 ---------------------------------------- Period Hours x Nameplate Rating - Using DER Net Electrical Energy Generated x 100 -------------------------------------- Period Hours x DER - Using MDC Gross Gross Electrical Energy Generated x 100 Period Hours x MDC Gross Period Hours x MC Gross - Using MDC Net Net Electrical Energy Generated x 100 Period Hours x MDC Net NOTE: If MDC Gross and/or MDC Net have not been determined, the DER Net is substituted for this quantity for Unit Capacity Factor calculations. UNIT FORCED OUTAGE RATE Forced Outage Hours x 100 --------------------------------------- Unit Service Hours + Forced Outage Hours UNIT RESERVE SHUTDOWN The removal of the unit from on-line operation for economic or other similar reasons when operation could have been continued. 121 UNIT RESERVE SHUTDOWN HOURS The total clock hours in the report period during which the unit was in reserve shutdown mode. UNIT SERVICE FACTOR Unit Service Hours x 100 Period Hours Period Hours UNIT SERVICE HOURS See "Hours Generator On-Line Io Morp 1.dbf DOCKET Last three digits of the facility's docket number (05000nnn). Last three digits of the facility's docket number (05000nnn). DOCKETA Month and year of reporting period. (MMYY) RPT PERIOD UTL CONTCT Utility contact concerning monthly operating data. FIRST NAME Contact's first name. UTL PHONE Contact's phone number. NAME_RTG Nameplate rating. DERNET Design electrical rating. Gross maximum dependable capacity. MDC GROSS MDC NET Net maximum dependable capacity. CHANGES Changes occuring in ratings or capacities. PWR RSTRCT Power level to which restricted. RSTRCT RSN Reason for power level restriction. GBRPT_HRS Report period hours. YTD RPT Year-to-date report period hours. CUM RPT Cumulative report period hours. CRIT COMM Critical hours. YTD CRIT Year-to-date critical hours. CUM CRIT Cumulative critical hours. RESHTD HRS Reactor reserve shutdown hours. 122 YTD RESHTD Year-to-date reactor reserve shutdown hours. CUM RESHTD Cumulative reactor reserve shutdown hours. ONLINE HRS Generator on-line hours. YTD ONLINE Year-to-date generator on-line hours. CUMONLINE Cumulative generator on-line hours. URESHD HRS Unit reserve shutdown hours. YTD URESHD Year-to-date unit reserve shutdown hours. CUM URESHD Cumulative unit reserve shutdown hours. Gross thermal energy generated (MWH). GROSS THER YTD THER Year-to-date gross thermal energy generated (MWH). CUM THER Cumulative gross thermal energy generated (MWH). GROSS ELEC Gross electrical energy generated (MWH). YTD_G ELEC Year-to-date gross electrical energy generated (MWH). CUMGELEC Cumulative gross electrical energy generated (MWH). NET ELEC Net electrical energy generated (MWH). YTD_N_ELEC Year-to-date net electrical energy generated (MWH). CUM N ELEC Cumulative net electrical energy generated (MWH). SEVICE FAC Unit service factor. YTD SV FAC Year-to-date unit service factor. CUM SV FAC Cumulative unit service factor. Unit availability factor. AVAIL FAC YTD_AV_FAC Year-to-date unit availability factor. CUM AV FAC Cumulative unit availability factor. MDC CAP Unit maximum dependable capacity (MDC Net) factor. YTD MDC CP Year-to-date unit maximum dependable capacity (MDC Net) factor. CUM MDC CP Cumulative unit maximum dependable capacity (MDC Net) factor. 123 DERCAP Unit design electrical rating (DER Net) capacity factor. YTD DER CP factor. Year-to-date unit design electrical rating (DER Net) capacity CUM DER CP factor. Cumulative unit design electrical rating (DER Net) capacity FO RATE Unit forced outage rate. YTDFORTE Year-to-date unit forced outage rate. CUM FORTE Cumulative unit forced outage rate. FORCED HRS Forced outage hours. YTD FD HRS Year-to-date forced outage hours. CUM FD HRS Cumulative forced outage hours. SCH SHTDWN Scheduled shutdowns over next six months. If currently shutdown, estimated startup date. ESTSTRTUP MOR COMMTS Monthly operating report notes or comments. POA COMMTS Not used for Gray Book. THERMALPWR Licensed thermal power. RPT HRS Not used for Gray Book. CRIT HRS Not used for Gray Book. 124 MORP2.DBF - Unit Shutdown and Power Reduction DOCKET Last three digits of the facility's docket number (05000nnn). RPT PERIOD Month and year of the reporting period (MMYY). OUTG SEQ Sequential number assigned to outage. OUTG DATE Date outage began. OUTGTYPE Outage type (forced or scheduled). F or S OUTGHRS Outage duration in hours. OUTG REASN Outage reason. A = Equipment Failure B = Maintenance or Test C = Refueling D = Regulatory Restriction E = Operator Training and License Examination F = Administrative G = Operational Error H = Other OUTG METH Method of shutting down reactor. 1 = Manual Shutdown 2 = Manual Scram 3 = Automatic Scram 4 = Continuation of Shutdown from previous Month 5 = Power Reduction 9 = Power Hold or Continuation of Shutdown During same month Outage LER Number. OUTGLER OUTGSYSTM Outage system. OUTG COMP Outage component. DESCRIP Outage description. OUTG INDEX Indexing field. 125 GLOSSARY AVERAGE DAILY POWER LEVEL (MWe) The net electrical energy generated during the day (measured from 0001 to 2400 hours inclusive) in megawatts hours divided by 24 hours. LICENSED THERMAL POWER (MWt) The maximum thermal power of the reactor authorized by the NRC, expressed in megawatts. DATE OF COMMERCIAL OPERATION Date unit was declared by utility owner to be available for the regular production of electricity; usually related to satisfactory completion of qualification tests as specified in the purchase contract and to accounting policies and practices of utility. DESIGN ELECTRICAL RATING (DER) The nominal net electrical output of the unit specified by the utility and used for the purpose of plant design. FORCED OUTAGE An outage required to be initiated no later than the weekend following discovery of an offniormal condition. FORCED OUTAGE HOURS The clock hours during the report period that a unit is unavailable due to forced outages. GROSS ELEC ENERGY GENERATED (MWH) Electrical output of the unit during the report period as measured at the output terminals of the turbine generator, in megawatt hours. GROSS HOURS The clock hours from the beginning of a specified situation until its end. For outage durations, the clock hours during which the unit is not in power production. GROSS THERMAL ENERGY GENERATED (MWH) The thermal energy produced by the unit during the report period as measured or computed by the licensee in megawatt hours. HOURS GENERATOR ON-LINE Also, "Unit Service Hours." The total clock hours in the report period during which the unit operated with breakers closed to the station bus. These hours added to the total outage hours experienced by the unit during the report period, shall equal the hours in the report period. HOURS IN REPORTING PERIOD For units in power ascension at the end of the period, the gross hours from the beginning of the period or the first electrical production, whichever comes last, 126 whichever comes last, to the end of the period. For units in commercial operation at the end of the period, the gross hours from the beginning of the period or of commercial operation, whichever comes last, to the end of the period or decommissioning, whichever comes first. HOURS REACTOR CRITICAL The total clock hours in the report period during which the reactor sustained a controlled chain reaction. MAX DEPENDABLE CAPACITY GROSS (MDC GROSS) (GROSS MWe) Dependable main-unit gross capacity, winter or summer, whichever is smaller. The dependable capacity varies because the unit efficiency varies during the year due to cooling water temperature variations. It is the gross electrical output as measured at the output terminals of the turbine generator during the most restrictive seasonal conditions (usually summer). MAX DEPENDABLE CAPACITY NET (MDC Net) (Net MWe) Maximum Dependable Capacity Gross less the normal station service loads. NAMEPLATE RATING (Gross MWe) The nameplate power designation of the generator in megavolt amperes (MVA) times the nameplate rating power factor of the generator. NOTE: The nameplate rating of the generator may not be indicative of the maximum dependable capacity, since some other item of equipment of a lesser rating (e.g., turbine) may limit unit output. NET ELEC ENERGY GENERATED Gross electrical output of the unit measured at the output terminals of the turbine generator during the reporting period, minus the normal station service electrical energy utilization. If this quantity is less than zero, a negative number should be recorded. OUTAGE A situation in which no electrical production takes place. OUTAGE DATE As reported on Appendix D of Reg. Guide 1.16, the date of the start of the outage. If continued from a previous month, report the same outage date but change "Method of Shutting Down Reactor" to "4 (continuations)" and add a note: "Continuation from previous month." OUTAGE DURATION The total clock hours of the outage measured from the beginning of the report period or the outage, whichever comes last, to the end of the report period or the outage, whichever comes first. 127 OUTAGE NUMBER A number unique to the outage assigned by the licensee. The same number is reported each month in which the outage is in progress. One format is "76-05" for the fifth outage to occur in 1976. PERIOD HOURS See "Hours in Reporting Period." POWER REDUCTION A reduction in the Average Daily Power Level of more than 20% from the previous day. All power reductions are defined as outages of zero hours duration for the purpose of computing unit service and availability factors, and forced outage rate. REACTOR AVAILABLE HOURS The total clock hours in the report period during which the reactor was critical or was capable of being made critical. (Reactor Reserve Shutdown Hours + Hours Reactor Critical.) REACTOR AVAILABILITY FACTOR Reactor Available Hours x 100 -----------------------------Period Hours REACTOR RESERVE SHUTDOWN The cessation of criticality in the reactor for administrative or other similar reasons when operation could have been continued. REACTOR RESERVE SHUTDOWN HOURS The total clock hours in the report period that the reactor is in reserve shutdown mode. NOTE: No credit is given for NRC imposed shutdowns. REACTOR SERVICE FACTOR Hours Reactor Critical x 100 ----------------------------Period Hours REPORT PERIOD Usually, the preceding calendar month. Can also be the preceding calendar year (year-to-date), or the life-span of a unit (cumulative). RESTRICTED POWER LEVEL Maximum net electrical generation to which the unit is restricted during the report period due to the state of equipment, external conditions, administrative reasons, or a direction by NRC. SCHEDULED OUTAGE Planned removal of a unit from service for refueling, inspection, training, or maintenance. Those outages which do not fit the definition of "Forced Outage" perforce are "Scheduled Outages." STARTUP AND POWER ASCENSION TEST PHASE Period following initial criticality during which the unit is tested at successively higher levels, culminating with operation at full power for a sustained period and completion of warranty runs. 128 Following this phase, the utility generally considers the unit to be available for commercial operation. 129 UNIT The set of equipment uniquely associated with the reactor, including turbine generators and ancillary equipment, considered as a single electrical energy production facility. UNIT AVAILABLE HOURS The total clock hours in the report period during which the unit operated on-line or was capable of such operation. (Unit Reserve Shutdown Hours + Hours Generator On-Line.) UNIT AVAILABILITY FACTOR Unit Available Hours x 100 Period Hours Period Hours UNIT CAPACITY FACTORS - Using Licensed Thermal Power Gross Thermal Energy Generated x 100 Period Hours x Lic. Thermal Power - Using Nameplate Rating Gross Electrical Energy Generated x 100 Period Hours x Nameplate Rating - Using DER Net Electrical Energy Generated x 100 Period Hours x DER - Using MDC Gross Gross Electrical Energy Generated x 100 Period Hours x MDC Gross Net Electrical Energy Generated x 100 - Using MDC Net Period Hours x MDC Net NOTE: If MDC Gross and/or MDC Net have not been determined, the DER Net is substituted for this quantity for Unit Capacity Factor calculations. Forced Outage Hours x 100 UNIT FORCED OUTAGE RATE Unit Service Hours + Forced Outage Hours UNIT RESERVE SHUTDOWN The removal of the unit from on-line operation for economic or other similar reasons when operation could have been continued. UNIT RESERVE SHUTDOWN HOURS The total clock hours in the report period during which the unit was in reserve shutdown mode. 130 UNIT SERVICE FACTOR Unit Service Hours x 100 ------------------------- Period Hours UNIT SERVICE HOURS See "Hours Generator On-Line." 131 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 260, Brown's Ferry 2, RF 1/29/93-9/6/93 (220d), Op 9/6/93-10/1/94 (483d), (74.4, 93.8, 95.3%) 100% .. 80% 60% 40% 20% 0% 100 0 - 100% 200 400 300 500 600 700 (53d), Op 11/23/94-3/22/96 (486d), (83.4, 92 5, 93.9%) 260, Brown's Ferry 2, RF 10/01/94-11/23/94 W- 80% 60% 40% 20% 0% 100 0 - 100% 200 400 300 500 600 700 271, Vermont Yankee, RF 3/6/92-4/20/92 (45d), Op 4/20/92-8/27/93 (495d), (85.4, 93 1, 94 6%) g 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 271, Vermont Yankee, RF 8/27/93-10/25/93 (59d), Op 1025/93-3/17/95 (508d), (83.1, 92 7, 93 0%) - 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 271, Vermont Yankee, RF 3/17/95-5/3/95 (47d), Op 5/3/95-9/6/96 (492d), (87.5, 95 9, 96.8%) - 100% 80% 60% 40% 20% 0% 100 T 200 400 300 X axis - Operating cycle days following refueling 132 500 600 700 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 100% . 277, Peach Bottom 2, RF 9/16/94-10/21/94 (35d), Op 10121/94-9/12/96 (693 d), (84.6, 88.9, 95 8%) . 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 278, Peach Bottom 3, RF 9/13/93-1/9/92 (118d), Op 119/92-9/16/93 (618 d), (67.9, 80.9, 82.8%) 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 278, Peach Bottom 3, RF 9/18/93-11/15193 (58d), Op 11/15/93-9/21/95 (676 d), (79.9, 86.8, 92 9%) 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 278, Peach Bottom 3, RF 9/22/95-10/17/95 (26d), Op 10/17/95-10/3/97 (718 d), (86.7, 89.8, 93 8%) 100% 80% 60% 40% 20% 0 100 200 400 300 X axis - Operating cycle days following refueling 133 500 600 700 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 298, Cooper Station, RF 10/14/95-12/30/95 (77d),Op 12/30/95-3/30/97 (456 d), (79.8, 93 4, 93 6%) 100% 80% 60% 40% 20% 0% 700 600 500 400 300 200 100 0 321, Hatch 1, RF3/16/93-5/16/93 (61d), Op 5/16/93-9/21194 (493 d), (82.4, 92 6, 92.6%) 100% 80% 60% 40% 20% 0% 0 100 ,o'%tr 100 50 200 150 250 350 300 450 400 500 321, Hatch 1, RF9/21/94-11/5/94 (45d), Op 11/5/94-3/22/96 (504 d), (83.9, 91 4, 93.8%) _...I -li-rTTTn~- i _'.._1 on OU-/ 60% 40% 20% 0% 0 100% 100 200 300 400 500 600 324,Brunswick 2, RF 3/26/94-6/30/94 (96d), Op 6/30/94-2/1/96 (582 d (78 8, 91 8 97 4%) 80% 60% 40% 20% 0% ann X axis - Operating cycle days following refueling 134 400 -r., 500 -v- 600 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 325,Brunswick 1, RF 4/01/95-5/15/95 (44d), Op 5/15/95-9/27/96 (502 d), (81 7, 88.9, 89.4%) 100% 80% 60% 40% 20% 0% 0 600 500 400 300 200 100 331, Duane Arnold, RF 2/27/92-4/27/92 (60d), Op 4/27/92-7/30/93 (460 d , (77.2, 87.2, 91.5%) 100% 80% 60% 40% 20% 0% 0 I 50 100 200 150 250 350 300 450 400 500 331, Duane Arnold, RF 7/29/93-10/12/93 (75d), Op 10/12/93-2/23/95 (500 d), (77 2, 88.8, 88.8%) 100% 80% 60% 40% 20% 0% 0 100 200 300 400 500 600 331, Duane Arnold, RF 2/24/95-4/19/95 (54d), Op 4/19/95-10/10/96 (541 d), (84.9, 93 4, 93 5%) 100% 80% 60% 40% 20% 0% Inn qn0 X axis - Operating cycle days following refueling 300 135 400 500 600 Cycle Capacity Factor, Capacity Factor, Period Operating Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 333, Fitzpatrick, RF 11/30194-3/26195 (116d), Op 3/26/95-10/24196 (579 d), (72.6, 87.2, 87.2%) 100% 80% 60% 40% 20% 0% 600 500 400 300 200 100 0 341, Fermi 2, RF 9/12/92-11/7/92 (56d), Op 11/7/92-3/12/94 (491 d), (63 6,70 8, 70.8%) 100% 80% 60% 40% 20% 0% 0 50 100 300 250 200 150 350 450 400 500 341, Fermi 2, RF 3/12/94-1/18/95 (312d), Op 1/18/95-3/12/96 (618 d), (50 4, 75 9, 77.6%) 100% 80% 60% 40% 20% 0% 0 100 500 400 300 200 600 700 352, Limenck 1, RF 3/20/92-7/9/92 (11 d), Op7/9/92-2/5/94 (577 d), (79 8, 95 1, 92.3%) - -m - 100% 80% 60% 40% 20% 0% 0 500 400 300 200 100 600 352, Limerick 1, RF 2/4/94-3/11/94 (35d), Op3/11/94-2/5/96 (697 d), (86.7, 91 0, 91 7%) 100% 80% 60% 40% 20% 0% inn nn 400 300 X axis - Operating cycle days following refueling 136 500 600 700 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 0 20m1h-" 100% 80% 60% 40% 20% 0% 100 0 200 400 300 500 700 600 353, Limerick 2, RF 1/27/95-2/20/95 (24d), Op 220/95-1/30/97 (711 d), (87.0, 89 9, 91.3%) 100% 80% 60% 40% 20% 0% 400 200 500 700 600 354, Hope Creek, RF 9/12/92-11/10/92 (59d), Op 11/10192-3/5/94 (481 d), (84.4, 94.8, 94.8%) -- 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 700 600 354, Hope Creek, RF 3/5/94-4/27/94 (53d), Op 4/47/94-11/10/95 (563 d), (80 2, 87 8, 88 3%) 100% - ' 80% 60% 40% 20% 0% n 100nn 200 A 30 300 X axis - Operating cycle days following refueling 400 137 500 600 700 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 366, Hatch 2, RF9/23/95-11/23/95 (61d), Op 11/23/953/14/97 (478 d), (86.5, 97.5, 97 5%) / 100% 80% 60% 40% 20% 0% 0 200 100 100% - 400 300 500 600 700 387, Susquehanna 1, RF 3/6/92-5/16192 (71d), Op 5/16/92-9/25/93 (498 d), (71 2, 81.4, 81.4%) - 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 387, Susquehanna 1, RF 9/25/93-1/22/94 (119d), Op 1/22/94-3/24/95 (427 d), (75 7, 96.8, 96.8%) 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 387, Susquehanna 1, RF 3/25/95-5/6/95 (42d), 0p516/195-9/8/96 (492 d), (81 8, 88.8, 89 2%) 100% 80% 60% 40% 20% 0% 400 X axis - Operating cycle days following refueling 138 500 600 700 Cycle Capacity Factor, Operating Period Capacity Factor, Op per CF coast down adjusted 27 May 1998 Appendix 5. BWR/4 Operating Cycle Skylines 388, Susquehanna 2, RF 9/12/92-11/14/92 (63d), Op 11114/92-4/15/94 (518 d), (81.0, 90.8, 90 8%) r- 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 388, Susquehanna 2, RF 3/14/94-6/10/94 (88d), Op 6/10/94-9/12/95 (460 d), (79 6, 94.9, 94.9%) 100% 80% 60% 40% 20% 0% 0 100 200 400 300 500 600 700 388, Susquehanna 2, RF 9/13/95-10/21/95 (38d), Op 10/21/95-3/12/97 (510 d), (86.9, 93 4, 94.0%) 100% 80% 60% 40% 20% 0% 500 X axis - Operating cycle days following refueling 139 Cycle Capacity Factor, Capacity Factor, Period Operating Op per CF coast down adjusted Sheeti DOCKET DOCKET RPT_PE RIOD A 0195 261 261 282 306 282 306 0195 0195 FIRST_N UTL_PH NAME_R DER_NE MDC_GR MDC_NE CHANGE PWR_RS RSTRCT GB_RPT YTD_RP CUM _RP T T HRS RSN TRCT S T OSS T TG ONE AME 209712 744 744 0 683 700 700 (803) 857- 739 J. S. 1000 SCARBOROUGH UTL_CONTCT DALE DUGSTAD DALE DUGSTAD 305 305 0195 M. L. ANDERSON 315 316 321 366 325 315 316 321 366 325 0195 0195 0195 0195 0195 J. D. JANISSE J. D. JANISSE R. M. BEARD R. M. BEARD FRANCES HARRISON 324 373 374 324 373 374 0195 0195 0195 FRANCES M. J. M. J. CIALKOWSKI 382 456 382 456 0195 0195 T. S. BECKER PAUL STANCZAK 457 461 457 461 0195 0195 PAUL STANCZAK M. C. HOLLON 155 244 155 244 0195 0195 J. R. JOHNSTON JOHN V. WALDEN 254 265 259 254 265 259 0195 0195 0195 KRISTAL MOORE KRISTAL MOORE T. R. SMITH (612) 388- 593 (612) 388- 593 1121 EXT. (414) 388- 560 2560 EXT. 2453 (616) 465-1152 (616) 465-1133 (912) 367- 850 (912) 367- 850 (910) 457- 867 2756 530 530 545 544 513 512 744 744 0 0 744 744 185208 176326 )r 535 537 511 0 744 744 180842 1020 1090 776 784 821 1056 1100 774 798 791 1000 1060 741 765 767 0 0 0 0 0 744 744 744 744 744 744 744 744 744 744 176064 149760 167303 134929 156696 (910) 457- 867 (815)357- 1146 (815) 357-1146 6761 EXT. 2427 821 1078 1078 782 1146 1146 754 1036 1036 0 0 0 744 744 744 744 744 744 168720 97176 90168 (504) 739- 1200 (815) 458- 1175 2801 (815) 458- 1175 (217) 935- 985 8881 EXT. 3537 (616) 547- 75 (315) 524- 490 4446 EXT. 588 1104 1120 1120 1175 1075 1120 0 0 744 744 744 744 82009 57057 1120 933 1175 973 1120 930 0 0 744 744 744 744 55139 63010 72 470 71 490 67 470 0 0 744 744 744 744 279163 220752 (309) 654- 828 (309) 654- 828 (205) 729- 1152 789 789 1065 813 813 0 769 769 0 0 0 0 744 744 0 744 744 0 199919 198356 95743 Y., Page 1 ' - 2ru K ;-15c ,a// Sheetl CRIT_CO YTD_CRI CUM_CR RESHTD YTD_RE CUM_RE ONLINE_ YTD ON CUM_ON URESHD YTD UR CUM UR GROSS_ YTD_TH MM T IT HRS SHTD SHTD HRS LINE LINE HRS ESHD ESHD THER ER 23.2 1697913 1697913 0 744 744 145063.2 0 0 3314.7 148155.5 0 744 744 CUM_TH GROSS_ YTD_G ER ELEC ELEC 563675 2.97E+08 563675 744 744 744 744 158343.3 0 155854.2 0 0 0 5571.1 1516.1 744 744 744 744 156685 0 154466.7 0 0 0 0 0 1225396 1224824 1225396 1224824 2.48E+08 415460 2.46E+08 414610 415460 414610 744 744 155519 0 0 2330.5 744 744 153590.6 0 0 10 1227125 1227125 2.44E+08 409000 409000 744 744 744 744 744 744 744 744 744 744 132653.9 100760.5 126385.6 104104 96615.3 0 0 0 0 0 0 0 0 0 0 463 0 0 0 1647.1 744 744 744 744 744 744 744 744 744 744 130566.6 97279.1 121244.4 100505.7 92701 0 0 0 0 0 0 0 0 0 0 321 0 0 0 0 2344805 2344805 2533412 2533412 1810481 1810481 1802220 1802220 1797926 1797926 768830 833510 596629 603780 600565 768830 833510 596629 603780 600565 744 744 744 744 744 744 105299.6 0 67384.1 0 65952.1 0 0 0 0 0 1641.2 1716.9 744 744 744 744 744 744 99861.6 65854.9 64729.9 0 0 0 0 0 0 0 1 0 1795891 1795891 2.14E+08 585730 2457885 2457885 1.95E+08 839182 2425194 2425194 1.96E+08 830597 585730 839182 830597 744 744 744 744 69466.8 45342.8 0 0 0 0 0 0 744 744 744 744 68588.3 44710.3 0 0 0 0 0 0 2517937 2517937 2508279 2508279 2.27E+08 838480 1.38E+08 875340 838480 875340 744 715.5 744 715.5 45576.5 46467.2 0 0 0 0 0 0 744 707.5 744 707.5 45186.3 45131.9 0 0 0 0 0 4 2520337 2520337 1930960 1930960 1.37E+08 869340 1.2E+08 634445 869340 634445 744 744 744 744 202458.5 0 176559.2 0 0 0 0 1687.6 744 744 744 744 199275.1 0 173716.7 0 0 0 0 8.5 164538 1095892 38418252 52547 2.47E+08 370072 52547 370072 512.8 744 0 512.8 744 0 152946.3 0 150520.3 0 0 59521 0 0 0 3421.9 2985.8 6997 457 744 0 457 744 0 148279.9 0 146675.7 0 58267 0 0 0 0 909.2 702.9 0 882951.9 882951.9 3.2E+08 281020 1655253 1655253 3.18E+08 524392 1.68E+08 0 0 0 281020 524392 0 Page 2 164538. 1095892 3.84E+08 2.97E+08 2.73E+08 2.22E+08 2.03E+08 Sheet1 CUM G NET ELE YTD NE CUM N SEVICE FAC ELEC LEC C ELEC 91117149 100 96426221 537798 537798 YTD SV CUM SV AVAIL F YTD AV CUM AV MDC CA YTD MD CUM MD DER CA YTD DE CUM DE FO RAT E R CP R CP P C CP C CP P FAC FAC AC FAC FAC 0 62.1 103.3 103.3 63.6 105.8 105.8 69.2 100 100 69.2 100 81765110 395542 80126650 394903 395542 394903 76850809 100 75752399 100 100 100 84.6 87.6 100 100 100 100 84.6 87.6 103.6 103.7 103.6 103.7 82.4 85.8 100.3 100.1 100.3 100.1 78.3 81.1 0 0 80736000 389817 389817 76843318 100 100 84.9 100 100 84.9 102.5 102.5 82.9 97.9 97.9 79.4 0 1.25E+08 96140500 87708945 72741830 66760290 741655 807133 572149 579453 584170 741655 807133 572149 579453 584170 1.2E+08 92564568 83469855 69285268 64183209 100 100 100 100 100 100 100 100 100 100 74.2 65 72.5 74.5 59.2 100 100 100 100 100 100 100 100 100 100 74.3 65 72.5 74.5 59.2 99.7 102.3 103.8 101.8 102.4 99.7 102.3 103.8 101.8 102.4 67.9 59.1 66.6 67.2 52.2 97.7 99.5 99.1 99.3 95.6 97.7 99.5 99.1 99.3 95.6 66.2 57.6 64 65.5 49.9 0 0 0 0 0 69235351 569093 65230073 813809 65519166 805795 569093 813809 805795 66402352 100 62582953 100 62990557 100 100 100 100 59.2 67.8 71.8 100 100 100 100 100 100 59.2 67.8 71.8 101.4 105.6 104.5 101.4 105.6 104.5 50.3 62.2 67.4 93.2 101.5 100.5 93.2 101.5 100.5 47.9 59.7 64.8 0 0 0 75572940 804313 47379162 845089 804313 845089 72046677 100 45377909 100 100 100 83.6 78.4 100 100 100 100 83.6 78.4 100.6 101.4 100.6 101.4 81.7 71 97.9 101.4 97.9 101.4 79.6 71 0 0 46889129 839335 39791396 606581 839335 606581 44942065 100 37882738 95.1 100 95.1 81.9 71.6 100 95.1 100 95.1 81.9 71.6 100.7 87.7 100.7 87.7 72.8 64.6 100.7 87.4 100.7 87.4 72.8 64.4 0 4.9 12208252 49903.9 81604124 351805 49903.9 351805 11549637 100 77461035 100 100 100 71.4 78.7 100 100 100 100 71.4 78.7 100.1 100.6 100.1 100.6 61.5 75.8 93.2 100.6 93.2 100.6 57.5 75.8 0 0 1.04E+08 265985 1.02E+08 501116 55398130 0 265985 501116 0 97854151 61.4 96657025 100 53796427 0 61.4 100 0 74.2 73.9 60.9 61.4 100 0 61.4 100 0 74.6 74.3 60.9 46.5 87.6 0 46.5 87.6 0 63.7 63.4 52.8 45.3 85.4 0 45.3 85.4 0 62 61.8 52.8 38.6 0 0 Page 3 . Sheet1 YTD_FO_ CUM_FO FORCED YTD FD HRS HRS RTE RTE 0 0 15.1 0 EST_ST CUM_FD SCHSHTDWN RTUP HRS 25843.7 REFUELING OUTAGE, APRIL 29, 1995, 45 DAYS. 8125.9 REFUELING 4010.7 OUTAGE, MAY 12, 1995. REFUELING 3273.6 OUTAGE, APRIL 1, 1995, 40 DAYS. 0 0 4.9 2.5 0 0 0 0 0 2.1 0 0 0 0 0 0 0 5.6 15.6 11.3 7 14.8 0 0 0 0 0 0 0 0 0 0 7800.6 18044.3 15378.5 7562.5 16106.4 0 0 0 12 8.2 10.5 0 0 0 0 0 0 13562.5 5868.7 7576.2 0 0 3.1 8.3 0 0 0 0 2210 4030.5 0 4.9 5.8 9.2 0 36.5 0 36.5 2771.3 4560.2 0 0 11 5.6 0 0 0 0 16417.3 10353.8 38.6 0 0 7.6 9.9 25.6 287 0 0 287 0 0 12251.8 16078.1 20022 REFUELING OUTAGE, APRIL 1, 1995, 55 DAYS. MOR_COMMTS CUMULATIVE CUMULATIVE UNIT CAPACITY FACTOR (MDC CUMULATIVE UNIT CAPACITY FACTOR (MDC NET) IS CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE CUMULATIVE UNIT CAPACITY FACTOR (MDC NET) IS CUMULATIVE REFUELING OUTAGE, FEBRUARY 18, 1995, EIGHT WEEKS. FEBRUARY 19, 1995. REFUELING OUTAGE, MARCH 12, 1995, 50 DAYS. REFUELING/MAI NTENANCE OUTAGE, MARCH 26, 1995, 36 DAYS. CUMULATIVE CUMULATIVE REACTOR AND UNIT RESERVE SHUTDOWN HOURS ARE LICENSEE HAS Page 4 POA_COMMTS THERMALPWR RPTHRS CRIT_HRS 2300 744 744 1650 1650 744 744 744 744 1650 744 744 3250 3411 2436 2436 2436 744 744 744 744 744 744 744 744 744 744 2436 3323 3323 744 744 744 744 744 744 3390 3411 744 744 744 744 3411 2894 744 744 744 715.5 240 1520 744 744 744 744 2511 2511 3293 744 744 0 512.8 744 0 Sample NRC/INEEL MORPH 2 data RPT DOCKET PERIOD 352 0195 OUTG DATE 1/2/95 8/5/97 352 0195 1/22/95 352 0195 1/23/95t 352 0195 1/30/95 352 0295 2/21/95 352 0296 2/2/96 352 0296 2/5/96 OUTG OUTG OUTG OUTG OUTG OUTG LER TYPE METH REASN SYSTM COMP DESCRIP 0 5 PUMP REACTOR POWER REDUCED FOR RECIRC XX PUMP MAINTENANCE. RB CONR REACTOR POWER REDUCED DUE TO S B 5 OD CONTROL ROD PATTERN ADJUSTMENTS. INSTR REACTOR POWER WAS REDUCED DUE TO A 5 CC 0 S B CONTROL VALVE PRESSURE SWITCH. U 0 F GENE REACTOR POWER REDUCED DUE TO A CB 5 H RA TRIPPED M/G SET. F 37.8 3 RB CONR REACTOR SCRAM DUE TO ELECTRICAL H OD DISTURBANCE AT WHITPAIN SUBSTATION. S RC FUELX GENERATOR WAS TAKEN OFF GRID FOR 2 7.4 C REFUELING OUTAGE, GENERATOR WAS THEN PLACED BACK ON GRID TO SUPPORT PJM POWER SHORTAGE. S FUELX REFUELING OUTAGE. 2 578 RC C 352 0396 2/5/96 13.6 S 4 C RC 352 0396 3/4/96 0 S 5 B RB 352 0396 3/24/96 158.3 S 2 B CC 352 0396 3/31/96 0 F 5 A HE 3521 0495 4/24/95 0 F 5 A CH 352 0496 4/1/96 0 F 5 A HA 352 0496 4/2/96 3.1 F 1 A HA 352 0496 4/3/96 0 S 5 B RB 352 0497 4/11/97 0 S 5 B HA 352 0497 4/12/97 75 S 1 B HA OUTG HRS x LCDR David L. Brodeur FUELX x CONR OD VALVE X VALVE X PUMP XX INSTR U INSTR U REFUELING OUTAGE CONTINUED. POWER REDUCED DUE TO CONTROL ROD PATTERN ADJUSTMENT. REACTOR WAS SHUTDOWN DUE TO SRV AND TIP MACHINE MAINTENANCE. REACTOR POWER WAS REDUCED DUE TO TURBINE VALVE/EHC CONTROL PROBLEM. REACTOR POWER REDUCED DUE TO REACTOR FEEDPUMP TRIP. POWER REDUCED TO REPLACE EHC SPEED CONTROLLER CARD. MAIN TURBINE WAS TAKEN OFF THE GRID TO REPLACE THE EHC SPEED CONTROLLER CARD. CONR POWER REDUCED FOR CONTROL ROD OD PATTERN ADJUSTMENT. GENE POWER REDUCTION FOR TURBINE BENERATOR MAINTENANCE. RA GENE MAIN TURBINE WAS TAKEN OFF LINE FOR RA GENERATOR MAINTENANCE. Page 1 Bwr495-7.xls 8/5/97 Sample NRC/INEEL MORPH 2 data RPT DOCKET PERIOD 352 0497 OUTG DATE 4/16/97 OUTG OUTG OUTG OUTG OUTG TYPE METH REASN SYSTM COMP VALVE 5 S X -----------1 1 I HTEXC 2 99.4 S H OUTG HRS I 05951 5/7/95 0596 5/21/96 51 F 3 0596 5/25/96 0 S 5 0696 6/17/96 6.9 F 1 0696 6/19/96 0 F 5 0696 6/20/96 0 S 5 0795 7/20/95 S 5 352 0795 7/22/95 0 S 5 352 07961 7/15/96 134.8 F 2 352 0796 7/25/96 70.8 F 3 352 0895 8/8/95 0185F 5 352 0895 8/20/95 S 2 352 LCDR David L. Brodeur 185.6 DESCRIP OUTG LER POWER REDUCTION DUE TO MAIN TURBINE VALVE TESTING. REACTOR WAS SHUTDOWN TO PERFORM MAINTENANCE ON "C" DRAIN COOLER, "A" RECIRCULATION PUMP SEAL, AND THE CONDENSER WATERBOXES. 35296013 VALVE REACTOR SCRAM DUE TO A PRESSURE X SPIKE DURING THE PERFORMANCE OF A MSIV SURVEILLANCE TEST. CONR REACTOR POWER WAS REDUCED DUE TO OD CONTROL ROD PATTERN ADJUSTMENT. CHTB REACTOR POWER WAS REDUCED AND THE TURBINE WAS TAKEN OFF THE GRID DUE RK TO REPAIR OF 220KV A CIRCUIT BREAKER, REACTOR REMAINED CRITICAL. CONR REACTOR POWER WAS REDUCED DUE TO A ROD PATTERN ADJUSTMENT. OD CONR REACTOR POWER WAS REDUCED DUE TO A OD ROD PATTERN ADJUSTMENT. CRDR REACTOR POWER WAS REDUCED FOR VE CONTROL ROD HYDRAULIC CONTROL UNIT MAINTENANCE HTEXC REACTOR POWER WAS REDUCED DUE TO CONDENSER WATERBOX CLEANING. H HTEXC REACTOR WAS SHUTDOWN TO REPAIR H UNISOLABLE LEAKS IN SJAE ROOM. VALVE REACTOR WAS SHUTDOWN DUE TO A X ELECTRO-HYDRAULIC CONTROL TRANSIENT OF TURBINE CONTROL VALVES. INSTR REACTOR POWER REDUCED DUE TO U REACTOR FEEDWATER PUMP MIN FLOW VALVE FAILED OPEN DUE TO A FAILED POWER SUPPLY. FUELX REACTOR WAS SHUTDOWN TO REPLACE A X FAILED FUEL BUNDLE. Page 2 Bwr495-7.xls Sample NRC/INEEL MORPH 2 data RPT DOCKET PERIOD 352 0895 OUTG DATE 8/28/95 8/5/97 OUTG OUTG HRS TYPE 89.1 S 352 0896 8/2/96 0 F 352 0995 8/28/95 22 S 352 0995 9/2/95 13.5 F 352 0995 9/11/95 338.2 F 352 1095 10/21/95 S 352 1196 11/16/96 S 352 1295 12/27/95 S 352 1296 12/23/96 F LCDR David L. Brodeur OUTG OUTG OUTG OUTG DESCRIP METH REASN SYSTM COMP PIPEX REACTOR WAS SHUTDOWN SHORTLY AFTER BEING CRITICAL DUE TO LEAKAGE X INTO THE DRYWELL CAUSED BY A MISALIGNED REACTOR PRESSURE VESSEL INSTRUMENT FLANGE CONNECTION. VALVE POWER REDUCTION DUE TO A FEEDWATER HEATER DRAIN VALVE MALFUNCTION. X PIPEX CONTINUED IN A SHUTDOWN CONDITION DUE TO LEAKAGE INTO THE DRYWELL X CAUSED BY A MISALIGNED REACTOR PRESSURE VESSEL INSTRUMENT FLANGE CONNECTION. RECO UNIT SHUTDOWN IN ACCORDANCE WITH MB TECH. SPEC. 3.0.3 AS A RESULT OF DISCOVERING BOTH POST-LOCA HYDROGEN RECOMBINER SYSTEMS WERE INOPERABLE DUE TO IMPROPER WIRING OF CERTAIN RECORDERS DURING A RECENT RECORDER MODIFICATION. VALVE REACTOR WAS SHUTDOWN DUE TO A X FAILED OPEN SAFETY RELIEF VALVE (SRV). OUTG LER 35295006 35295006 352950071 35295008 CONR OD REACTOR POWER WAS REDUCED FOR CONTROL ROD PATTERN ADJUSTMENT AND MAIN TURBINE VALVE TESTING. CRDR POWER REDUCTION DUE TO HCU ON-LINE VE MAINTENANCE. HTEXC POWER REDUCTION TO REMOVE THE 5TH H FEEDWATER HEATERS FROM SERVICE AND TO PERFORM CONTROL ROD SCRAM TIME TESTING. VALVE POWER REDUCTION DUE TO A FAILED X TEMPERATURE CONTROL VALVE ON THE STATOR WATER COOLING SYSTEM. Page 3 Bwr495-7.xls I Sheet1 DOCKET 261 282 306 305 315 316 321 366 325 324 373 374 382 456 457 461 155 244 254 265 259 260 296 266 301 271 277 278 289 293 298 317 318 327 328 S333 4 RPT_PERIOD DAY1 DAY2 DAY3 DAY4 DAY5 DAY6 DAY7 DAY8 DAY9 DAY10 DAY11 DAY12 DAY13 DAY14 DAY1 5 DAY16 725 725 671 726 724 725 725 726 725 726 725 722 725 725 724 724 0195 531 532 531 531 531 531 534 533 530 532 530 531 532 532 531 529 0195 530 531 529 529 530 530 531 531 529 530 529 531 531 531 532 532 0195 520 528 528 520 520 524 524 524 524 524 524 524 524 524 524 524 0195 537 639 1008 1037 1033 916 1030 1030 1031 1030 1032 1028 1030 1030 1032 1029 0195 1088 1084 1080 1083 1089 1089 1083 1083 1085 1082 1079 1090 1086 1086 1089 1081 0195 760 768 769 767 756 772 768 767 762 765 774 773 774 770 771 773 0195 782 758 767 782 779 780 784 775 784 755 785 785 780 783 783 786 0195 789 771 791 791 790 792 791 791 791 792 790 792 791 791 791 776 0195 772 770 772 773 772 772 772 772 573 769 773 773 772 773 773 773 0195 1095 1094 1094 1096 1042 1096 1099 1081 1088 1076 1087 1099 1097 1098 1098 1098 0195 1097 1099 1099 1068 1072 1057 1037 956 1074 1100 1094 1091 1104 1102 1104 1076 0195 1083 1084 1081 1082 1083 1083 1082 1084 1082 1082 1082 1082 1081 1042 1080 1084 0195 1142 1145 1139 1143 1143 1142 1139 985 1140 1140 1140 1142 1142 1141 1142 1142 0195 1058 1132 1133 1130 1135 1136 1133 1127 1134 1134 1135 1135 1136 1135 1132 1133 0195 914 910 921 919 923 924 781 912 0 104 259 913 833 916 914 878 0195 67 67 66 67 66 66 66 67 66 67 67 66 67 66 66 66 0195 483 483 483 483 483 483 483 483 483 483 483 483 483 483 483 483 0195 171 142 143 -7 129 -9 -8 -8 -9 -8 -8 -8 -8 -8 -8 -8 0195 720 669 726 629 703 633 709 717 706 710 721 637 721 607 609 610 0195 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0195 1096 1101 1084 1098 1090 1094 1095 1097 1096 1092 1095 1095 1091 1086 1094 1097 0195 0 0 0 0 0 0 0 ,0 0 0 0 0 0 0 0 0 0195 495 497 493 495 495 495 494 495 496 495 495 495 496 495 495 419 0195 486 466 473 498 486 486 486 485 486 486 485 486 486 484 485 485 0195 519 516 519 518 5-19 518 519 519 519 518 519 518 519 519 518 517 0195 1136 1127 1131 1131 1050 1131 1131 1126 1130 1130 1126 1126 1130 1082 1127 1131 0195 1072 1064 1067 1068 1063 1064 1068 1068 1064 1068 1064 1068 1064 1064 1068 1064 0195 815 806 811 822 821 823 825 823 823 824 821 825 823 824 821 823 0195 664 664 664 665 665 665 665 665 665 665 665 664 665 664 664 664 0195 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0195 864 864 863 866 866 867 867 867 866 866 865 865 866 865 867 867 0195 -30 -29 -30 376 869 869 868 867 868 868 867 867 867 868 867 867 0195 1152 1156 1153 1152 1152 1156 1157 1154 1154 1154 1151 1152 1154 1158 1157 1151 0195 1139 -37 652 849 1139 1139 1142 795 1139 282 -22 125 1143 1146 1143 1141 0195 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0195 1 9 1 -33 0111 __ Page 1 0 (D z F- I z 0 0 0 U 0 8 CD z NM D w CV o CII 10 0 ~ "- 0 0 0 m H wV U----C 0 WD 4 0n w- 0) r5 0 CD CD w 0 0z wDF1 wD- (D 0: w 0 F- - I - o-j 0 0 I 000 - C I aD a J mD 'w mD D irD F- F-I--C 0 CD m Z H :F :::00000000 a 8- C) C 9 CDU I- ) oQ-Q 0 )( fo 0 oc L-Lj oW o D - 10- f~0 51 0 OCD )IOJ ) nU I 00 I ;M 5 0 j"j 8 0 U IUlC0lII't-01 100 D o > mm 000 II)w m" I 1 f om W0 l 00 mo 1C)0 1.O :Wo ~10 0O)C1U o32jj:>00 oz.z.0 l00Ujjojo flJICI OONIIU Ll oc~clc Wv - CDCCDC 0000 0.(LEL0 a . . I 002 I . . I IP F- CD CDCCDC zCDC CDC 0 0000 000100 CD wD o - -p CC IL IL WCD CDC -C-C-DHWC aIa aaa La aa a o0Zla 00000S0 . .- 000 IN.I g.0002 ..- CDC CDCDUE H CD D 0 0 a 000 I - - HH CZCD 000 CD 0 0 wCD Fr 0 x CI) 0C XDCD I-- D 0 fD - - DDD C L _ 0D 0 H D 0 I 0000 .- I I- . 0000Z000Z0 CLCD0-wu~ 000 L( zazza zO0000 < -F wO I-- Cr0 LL a CZCDCDDCDCCDC 000000000 ~w 000 - CDCDCDCD L "-c~ 0000OOO z=aaa0a0aa aoa 0000000000 CL CL H- lCD zOO -I--I I- xI D00000C 1 u 0C -wI ~ w / xwfii . q 100011 00000 uo w w 0 0 wWDWWWWWWWWWWWWWCWUWWCWWWUWWCWWWC2CCCCWIW WOCCCCCCCC CDDCDCCDCCDCDDCDCCDCCD000000000CD00000000CCDC00000DDDD0DDDCCCCCCCC 0000DD a- T a. wD T TC F-- CDCCDDCZzZzz 0 0 0 0 0 0 0 CDDC ILa- -I fl aaa000 0000 00 1 rMc 22oi 2Dj2jCjcjj~0 CD CDWmC - J- i rmmt ww oUI 22C)J I0 0 zCD 0 U) ai (L >- z w fr C300 C' ( OUTG OUTG TYPE DAYS F 81 F 5.6 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM HTEXCH MB A 2 HTEXCH HC A 2 UNIT ID 278 352 OUTG DATE 7/14/92 7/15/96 OUTG HRS 194 135 296 5/1/96 88 36 F 3 A SJ FCV 278 3/23/95 84 3.5 F 2 A HC VALVEX 271 331 1/15/92 1/24/93 13 140 06 58 F S 1 1 B B ZZ NN XXXXXX P 331 11/13/92 90 37 F 3 A NN P 366 9/2/95 57 24 F 2 A HF 277 321 3/2/93 10/22/93 134 91 561 38 F F 3 2 A A 325 9/30/95 61 26 F 3 277 4/7/92 61 2 5 F 1 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 System Air Removal Air Removal Category EF EF Air Removal EF Air Removal EF Air Removal Circ water EF Nature HIGH CONDENSER BACKPRESSURE TURBINE TRIP AND 33192018 SCRAM CAUSED BY FAILURE OF CIRCULATING WATER PUMP SHAFT. FAILURE ALLOWED THE FLOW FROM THE REMAINING PUMP TO SHORT CYCLE BACK TO THE PUMP PIT AND CUT OFF FLOW TO THE CONDENSER Circ water EF HTEXCH 36695003 UNIT WAS MANUALLY SCRAMMED DUE TO A DECREASING VACUUM ON THE "A" MAIN CONDENSER AS A RESULT OF "D" WATERBOX BECOMING AIRBOUND AFTER FILL MATERIAL IN CELL 10 OF COOLING TOWER NO 5 COLLAPSED AND CLOGGED THE SCREENS AT THE TOWER. Circ water EF HH HH PUMPXX INSTRU 27793004 SECOND CONDENSATE PUMP TRIP A SIMULTANEOUS TRIP OF THREE CONDENSATE PUMPS 32193013 CAUSED A DECREASE IN FEEDWATER FLOW TO REACTOR VESSEL AND CORRESPONDING DECREASE IN REACTOR WATER LEVEL SHIFT INSERTED A MANUAL REACTOR SCRAM ANTICIPATING AUTOMATIC REACTOR SCRAM ON LOW REACTOR WATER LEVEL. Condensate Condensate EF EF A HH PUMPXX REACTOR SCRAM DUE TO LOW VESSEL LEVEL CAUSED BY CONDENSATE SYSTEM TRANSIENT. THE TRANSIENT WAS A RESULT OF LOSS OF CONDENSATE PUMP SUCTION PRESSURE CAUSED BY EXCESSIVE AIR BEING ADMITTED TO THE SUCTION HEADER OF THE CONDENSATE PUMP. 32595018 Condensate EF A HH PIPEXX RECOMB CONDENSATE VENT LINE FAILURE STEAM LEAK ON RECOMBINER FLOW TRANSMITTER 27792006 Condensate EF OUTG LER DESCRIP 27892005 SJAE FLOW CONTROLLER FAILURE REACTOR WAS SHUTDOWN TO REPAIR UNISOLABLE LEAKS IN SJAE ROOM. 296/9603 REACTOR SCRAMMED DUE TO LOW REACTOR WATER LEVEL FOLLOWING FAILURE OF THE STEAM PACKING EXHAUSTER A BYPASS VALVE. MANUAL SCRAM, LOSS OF VACUUM DUE TO STEAM SUPPLY VALVE FAILURE TO AIR EJECTORS STEAM JET AIR EJECTOR RUPTURE DIAPHRAGM REPAIR. OUTAGE TO RECONNECT CIRCULATION WATER PUMP.VERY COLD HIGH WINDS CAUSED ICING OF CIRCULATION WATER SPRAY CREATING POTENTIAL FOR DAMAGE TO THE COOLING TOWER FILL.RESTART FOLLOWING THE 01/24/93 OUTAGE WAS DELAYED UNTIL THE WINDS DECREASED. Page 149 MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 Appendix 7. UNIT ID 341 BWRI4 Data, 1992 OUTG OUTG OUTG IRS D'ATE 1/29/93 331 6/1/95 271 12/9/93 353 12/18/96 115 341 2/10/93 82 260 12/17/93 OUTG 27 May 1998 7 Lost 7 Generation Capacity by Failed System, Outage length 27 May 1998 OUTG OUTG G 2 F 241 50 119 SF A 1 S COMP O DAS ISV SG TBG HTEXCH F 2 A HC HTEXCH 3.41 F 1 B SG COND 4 4 4- 4 4- 4.81 A 4 ~ -- HC --T------- 8/19/95 4 3 278 10/15/92 609 25 4 341 4/7/92 93 39 1/119 .. 4 11/3/96 271 OUTG Lost Generation Capacity by Failed System, Outage length TYPEF MFTH RFAN SYSTEM HRnonsS EANSYTM DATEU1EH -01 27R 7 DESCRIP YE SCRAM DUE TO LOSS OF HEATER FEEDWATER PUMPS. INADVERTENT OPENING OF CONDENSATE DEMINERALIZER INLET VALVE RESULTED IN LOSS OF HEATER FEED PUMP (HFP) AUCTION PRESSURE AND CONSEQUENT TRIP OF HFP. OUTG LER 1^44^~^4~ 34192012 POWER REDUCED TO INVESTIGATE AND REPAIR CONDENSER TUBE LEAKS. CONDENSER DEMINERALIZER INFLUENT (CDI) CONDUCTIVITY EXCEEDED ADMINISTRATIVE LIMITS MAIN TURBINE/GENERATOR WAS MANUALLY TRIPPED. FORCED OUTAGE FOR GENERATOR EXCITER FIELD GROUND. 388 ___ 4 OUTG nAYS 57| 11/18/921 1996 - . F 4- 4 4 -. ~ PIPEXX T- I........ HTEXCH 1 A IF INSTRU F 3 A SH VALVEX F 1 A NH VACB ii System Condensate Condenser Condenser TUBE LEAK IN LOW PRESSURE CONDENSER. SHUTDOWN TO DRAIN THE WATERBOXES, IDENTIFY THE LEAKING TUBE, AND PLUG IT. Condenser MANUAL SHUTDOWN TO REPLACE EXPANSION JOINT ON THE "A" MAIN CONDENSER DUE TO INCREASED AIR INLEAKAGE Condenser REACTOR WAS SHUTDOWN DUE TO CRACK IN THE MAIN CONDENSER NECK SEAL GASKET t Condenser CONDENSER TUBE LEAK CAUSED CONDENSATE CHEMISTRY TO REACH ACTION LEVEL PLANT SHUTDOWN FOR TUBE PLUGGING. Condenser MANUAL SHUTDOWN TO REPAIR THE CONDENSER EQUALIZING LINE ~onaenser r. ~bU~UU( ZSUO26095007 Condenser Main Turbine TRIPPED ON LOW CONDENSER VACUUM LEVEL BOTH TO SUPPLY CAUSED BY A FAILED POWER CONTROL LOOPS FOR THE OFF GAS CONDENSER DRAIN VALVES. REPLACED FAILED ELECTROYTIC CAPACITOR IN THE POWER SUPPLY FOR THE OFFGAS CONDENSER DRAIN VALVES .... CLEAN CONDEN tKR WAI I-KtBUXt~ TURBINE TRIP DUE TO LOSS OF CONDENSER VACUUM; CAUSED BY ATMOSPHERIC DRAIN TANK LEVEL CONTROL Category I rl~ I-HF/OA '-e EF EF EF fEF EF Condenser Condenser EF/WP EF Containment HF/OA Containment EF SYSTEM PROBLEM 27892008 PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. DURING PERFORMANCE OF A ROUTINE SURVEILLANCE 34192003 ON DRYWELL AND SUPPRESSION CHAMBER VACUUM BREAKER OPERABILITY, A VACUUM BREAKER DID NOT CLOSE AFTER BEING OPENED. THE VACUUM BREAKER ACTUATOR (UTILIZED DURING TESTING ONLY) BOUND IN THE OPEN POSITION. Source, INEEL / NRC Morp2 Page 150 MIT POC DL BRODEUR OUTG OUTG TYPE DAYS F 76 OUTG OUTG METH REASN B 2 OUTG OUTG COMP SYSTEM SF VALVEX UNIT ID 366 OUTG DATE 11/8/93 OUTG HRS 183 298 98 324 2/10/92 4/19/92 4/21/92 131 124 9,338 5.5 52 389 1 F S F 2 2 1 A A A EL EL NB 325 4/21/92 7,690 320 4 F 1 A NB 298 5/25/94 6,522 271 7 F 1 H EK 27 341 11/20/96 273 11 4 F 9 A EK RG 353 10/19/94 51 21 F 3 A CH INSTRU 331 11/16/94 352 14 7 S 2 B BJ ISV 354 5/26/92 112 47 F 2 A 352 8/28/95 111 4.6 S 9 A CA PIPEXX 260 341 9/25/92 12/24/96 102 96 4 3 40 F F 1 9 B A BF VACB Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 BTRY BTRY System Core Spray Category EF 29892003 29892003 32492012 IDC DC Diesel EF/EOL EF/EOL EF 32592012 DIESEL GENERATOR WALL 9D-1 WAS DECLARED INOPERABLE AS A RESULT, BUSES E-5 AND E-6 WERE DECLARED INOPERABLE BECAUSE OF TECH. SPEC. 3 0 3 THE UNIT WAS TAKEN TO COLD SHUTDOWN. MORE REPAIRS MADE Diesel EF 29894009 Diesel HF/PI Diesel EF REACTOR SCRAM ASSOCIATED WITH A RELAY COIL FAILURE COMBINED WITH AN INAPPROPRIATE ACTION TAKEN BY AN OPERATOR DURING TESTING OF AN EMERGENCY DIESEL GENERATOR Diesel HF/OA SHUTDOWN FOR DRYWELL ENTRY TO VERIFY SOURCE OF AND REPAIR UNIDENTIFIED DRYWELL LEAKAGE FAILED DRYWELL TO SUPPRESSION CHAMBER DECAY TEST, POWER WAS REDUCED TO 21% AND THE REACTOR WAS MANUALLY SCRAMMED Drywell EF 35492006 Drywell EF 35295006 REACTOR WAS SHUTDOWN SHORTLY AFTER BEING CRITICAL DUE TO LEAKAGE INTO THE DRYWELL CAUSED BY A MISALIGNED REACTOR PRESSURE VESSEL INSTRUMENT FLANGE CONNECTION Drywell HF/C UNIT SHUTDOWN TO REPAIR DRYWELL LEAK UNIT SHUTDOWN TO REPAIR T23-F400J DRYWELL TO TORUS VACUUM BREAKER Drywell Drywell EF EF DESCRIP SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE, AND A MANUAL SCRAM WAS INITIATED TO INVESTIGATE INCREASED LEAKAGE INTO THE DRYWELL FLOOR DRAIN SYSTEM INVESTIGATION REVEALED A BONNET PRESSURE SEAL LEAK ON CORE SPRAY TESTABLE CHECK VALVE 2E21-F006B DEGRADED 250V BATTERIES BATTERY REPLACEMENT OUTAGE DIESEL GENERATOR WALL 9D-1 WAS DECLARED INOPERABLE AS A RESULT, BUSES E-5 AND E-6 WERE DECLARED INOPERABLE BECAUSE OF TECH. SPEC. 3.0 3 THE UNIT WAS TAKEN TO COLD SHUTDOWN. REPAIR EHC SYSTEM, MAIN TURBINE, REACTOR FEEDPUMP AND THE 4A FEEDWATER HEATER. EDG 1 AND EDG 2 DECLARED INOPERABLE DUE TO INSUFFICIENT UV RELAY TESTING UNIT REMAINED SHUTDOWN BEYOND THE 53 DAY SCHEDULED REFUEL OUTAGE DUE TO EDG 11 AUTOMATIC VOLTAGE REGULATOR FAILURE. Page 151 OUTG LER 34196023 MIT POC DL BRODEUR UNIT ID 321 OUTG DATE 4/30/92 333 2/22/96 OUTG DAYS 35 OUTG HRS 84 OUTG TYPE SS 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 OUTG OUTG METH REASN I OUTG SYSTEM I ! OUTG COMP VALVEX System Drywell HVAC Category EF IEHC EF PARTIAL CLOSURE OF Main Turbine GOVERNOR VALVES 29894004 DUE TO Main Turbine CONTROL SYSTEM MALFUNCTION RESULTING INA REACTOR HIGH FLUX AND SUBSEQUENT AUTOMATIC SCRAM. REPLACED FAILED POWER SUPPLIES EHC EF REACTOR WAS SHUTDOWN DUE TO A FAILED PRESSURE 35396007 EHC EF EHC EF DESCRIP THE UNIT WAS SHUTDOWN TO INVESTIGATE THE CAUSE OF INCREASING TEMPERATURES INTHE UPPER REGIONS OF THE DRYWELL PERSONNEL DISCOVERED THE AIR SUPPLY DAMPER TO ONE OF THE COOLING UNITS HAD CLOSED DUE TO A LOOSE WING NUT ON THE DAMPER OUTG LER I - j 1 324 2/2/921 287 1201 F 13 A 298 3/2/94 257 107 F 3 A JJ RJX 353 12/6/96 185 7 7 F 2 A HA INSTRU TG WHILE PERFORMING A CONTROLLED REACTOR SHUTDOWN DUE TO EXCESSIVE SCRAM TIME, AN EHC LINE TO TURBINE BYPASS VALVES RUPTURED OPERATORS INSERTED A MANUAL SCRAM EHC TUBING WAS MODIFIED WITH FLEXIBLE TUBING AND SCRAM SOLENOID PILOT VALVE DIAPHRAGMS REPLACED. 33396002 REACTOR SCRAMMED DURING CONTROL VALVE TESTING DUE TO ELECTROHYDRAULIC CONTROL (EHC) SYSTEM FAILURE SUSPECTED CAUSE WAS AIR OR NITROGEN IN THE SYSTEM CAUSED BY ACCUMULATOR PERFORMANCE OR VENTING 32492001 32492001 SWITCH ON THE EHC SYSTEM 331 5/29/94 180 75 F 1 B TG TBG FATIGUE INDUCED WELD CRACK ON AN ELECTROHYDRAULIC CONTROL OIL SUPPLY LINE TO THE #2 TURBINE CONTROL VALVE. A 0 5 GPM HYDRAULIC LEAK WAS DISCOVERED DURING OPERATOR ROUNDS REPAIR OF VARIOUS BALANCE OF PLANT STEAM LINE VALVE PACKING LEAKS 331 7/10/94 148 6.2 F 2 A JI TBG CRACK IN FLUID SUPPLY LINE TO TURBINE CONTROL VALVE ELECTRO-HYDRAULIC SYSTEM REQUIRED SHUTDOWN TO REPLACE DAMAGED SECTION OF TUBING AND INSTALLATION OF HYDRAULIC ACCUMULATORS INTHE SUPPLY LINE 33194010 EHC EF 325 2/29/92 121 50 F 3 A TG 94 EHC EF 353 1/3/93 103 43 F 3 A CC INSTRU REACTOR SCRAMMED WHILE STOP VALVE TESTING WAS 32592005 IN PROGRESS CAUSED BY A DEFECTIVE RELAY IN THE ELECTROHYDRAULIC CONTROL SYSTEM 35393001 REACTOR AUTOMATICALLY SCRAMMED ON HIGH REACTOR PRESSURE CAUSED BY MAIN TURBINE CONTROL VALVE CLOSURE DUE TO AN UNDETERMINED DHC MALFUNCTION EHC EF 354 5/16/93 100 42 F 3 A UNIT TRIPPED DUE TO FAULTY COMPONENT IN EHC EHC EF Source, INEEL t NRC Morp2 Page 152 MIT POC DL BRODEUR OUTG OUTG TYPE DAYS F 42 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM SEAL TG A 2 UNIT ID 333 OUTG DATE 12/15/96 OUTG HRS 100 325 7/13/95 93 3 9 F 3 A HA TURBIN 321 1/4/96 87 36 F 3 A HB FILTER 352 7/25/96 71 30 F 3 A HA VALVEX 296 2/29/96 66 2 7 F 3 A JJ CNV 321 11/11/93 64 2.7 F 2 B HA PIPEXX 333 9/24/93 64 2 7 F 3 A JI 353 8/20/95 60 2 5 F 3 A 321 4/30/96 59 24 F 9 321 5/22/92 56 23 F 3 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 EHC Category EF EHC EF EHC EF EHC EF EHC EF SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE AND A MANUAL SCRAM WAS INITIATED TO REPAIR AN EHC FLUID LEAK ON A ONE INCH FLUID SUPPLY LINE THE LEAK WAS REPAIRED AND THE UNIT WAS RETURNED TO SERVICE EHC EF 94 33393020 DURING GROUND FAULT TESTING OF THE TURBINE CONTROL SYSTEM, A BYPASS VALVE ALARM/TRIP RELAY LEAD WAS MISTAKENLY LIFTED CAUSING #2 BYPASS VALVE TO CLOSE AND A REACTOR TRIP ON HIGH PRESSURE. EHC HF/OA HA INSTRU REACTOR WAS SHUTDOWN DUE TO A HIGH IMPEDANCE ACROSS THE EHC CONTROL RELAY CONTACT RESULTING IN SPORADIC OPENING AND CLOSING TURBINE BYPASS VALVES 35395010 EHC EF F HB PIPEXX DURING STARTUP, THE UNIT EXPERIENCED HYDRAULIC 32196008 FLUID LEAKS ON A MAIN TURBINE CONTROL VALVE AND TURBINE STOP VALVE. MEASURES TAKEN TO ISOLATE THE LEAKS RESULTED IN A PARTIAL LOSS OF HYDRAULIC FLUID FLOW TO THE MAIN TURBINE BYPASS VALVES. EHC EF A HB FILTER REACTOR SCRAM WHEN DEBRIS, CAUSED BY MATERIAL 32192014 DEGRADATION OF FILTERS INTHE MAIN TURBINE'S ELECTRO-HYDRAULIC CONTROL SYSTEM, RESTRICTED FLUID FLOW DURING WEEKLY TURBINE STOP VALVE TESTING. FILTER REPLACED EHC EF/WP OUTG LER DESCRIP EHC HYDRAULIC FLUID LEAK ON NO. 1 TURBINE BYPASS 33396014 VALVE ACTUATOR SEAL. 32595015 REACTOR SCRAM DUE TO AN ERRATIC PRESSURE ERROR SIGNAL FROM EHC 32196001 AN AUTOMATIC REACTOR SCRAM OCCURRED ON HIGH REACTOR PRESSURE WHEN ALL FOUR MAIN TCVS DRIFTED CLOSED DUE TO THE VALVES' SERVO STRAINERS BECOMING CLOGGED, CAUSING LOSS OF HYDRAULIC FLUID PRESSURE TO THE SERVO VALVE SPOOL REACTOR WAS SHUTDOWN DUE TO A ELECTROHYDRAULIC CONTROL TRANSIENT OF TURBINE CONTROL VALVES. A FAILED TURBINE SPEED FEEDBACK CARD IN THE ELECTRO-HYDRAULIC CONTROL SYSTEM CAUSED FLUCTUATION IN THE TURBINE CONTROL AND BYPASS VALVES. THIS CAUSED A REACTOR PRESSURE SPIKE, CAUSING AN AVERAGE POWER RANGE MONITOR HIGH FLUX SPIKE, SCRAMMING THE REACTOR. Page 153 29696001 System MIT POC DL BRODEUR OUTG HRS OUTO OUTG TYPE DAYS F 19 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM PIPEXX HA A 1 UNIT ID 353 OUTG DATE 11/20/92 366 11/24/92 45 19 F 1 B HA VALVOP 353 3/26/93 42 17 F 3 A HA TURBIN 324 1/10/92 41 1.7 S 1 B TG TG 354 6/13/92 19 0 8 F 1 A 353 5/1/96 19 08 F 1 A 354 6/21/94 16 07 F 1 A 321 5/26/96 10 04 F 1 A HA PIPEXX 353 5/15/93 8 03 F 1 A HA PIPEXX 353 6/3/95 6 02 S 3 A HA VALVEX 388 2/20/94 3 01 F 1 A TG V 352 4/2/96 3 01 F 1 A HA INSTRU 388 7/14/96 438 18.2 F 2 H EB CBL1 278 7/4/92 219 91 F 3 A EA RELAYX 47 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 HA VALVEX EHC Category EF EHC EF 35393005 THE UNIT AUTOMATICALLY SHUTDOWN DUE TO AIR ENTRAINED IN THE MAIN TURBINE ELECTRO HYDRAULIC CONTROL SYSTEM MAIN GENERATOR REMOVED FROM GRID TO PERFORM 24792002 MAINTENANCE ON ELECTROHYDRAULIC CONTROL SYSTEM (EHC) AND TO CORRECT EXCESSIVE VIBRATION ON GENERATOR EXCITER BEARING REGULATOR FOR EHC WAS REPAIRED AND EXCITER BEARING WORKED. EHC HF EHC EF UNIT WAS TAKEN OFF LINE TO REPAIR EHC LEAK THE REACTOR WAS KEPT AT APPROXIMATELY 3% POWER FOR THE DURATION OF THE OUTAGE. THE TURBINE WAS TAKEN OFF THE GRID DUE TO REPAIR OF TURBINE EHC LEAK. POWER REDUCTION TO REPAIR EHC LEAK ON #2 BYPASS VALVE SHIFT MANUALLY TRIPPED THE MAIN TURBINE TO REPAIR AN EHC SYSTEM FLUID LEAK. REACTOR POWER WAS REDUCED TO 19% AND THE TURBINE TAKEN OFF LINE TO REPAIR A LEAK INTHE ELECTRO-HYDRAULIC CONTROL SYSTEM. EHC EF EHC EF EHC EF EHC EF EHC EF MAIN TURBINE REMOVED FROM SERVICE TO REPAIR EHC LEAK AT #4 CIV. THE MAIN GENERATOR WAS TAKEN OFF LINE TO REPAIR EHC LEAK ON THE #3 CONTROL VALVE. MAIN TURBINE WAS TAKEN OFF THE GRID TO REPLACE THE EHC SPEED CONTROLLER CARD. 38896004 REACTOR SCRAMMED WHEN ALL FEEDWATER WAS LOST DURING POST MAINTENANCE TESTING OF TIE BUS 0A107, POWER WAS LOST TO AUXILIARY BUS 12A THIS CAUSED 2 CONDENSATE PUMPS TO TRIP AND DUE TO LOW SUCTION PRESSURE ALL 3 RFP'S TRIPPED EHC EF EHC EF EHC EF Electrical HF Electrical EF DESCRIP THE TURBINE GENERATOR WAS TAKEN OFF LINE TO REPAIR AN EHC LEAK ON THE #3 MAIN TURBINE CONTROL VALVE THE MAIN TURBINE WAS TAKEN OFF LINE TO REPAIR AN ELECTRO-HYDRAULIC CONTROL SYSTEM FLUID LEAK AT THE REHEAT CYLINDER ON COMBINED INTERMEDIATE VALVE NO 4. AUTO SCRAM - #1 TRANSFORMER FAILURE Page 154 System OUTG LER 27892010 MIT POC DL BRODEUR Appendix~~~~~ 96Ls UNIT ID 333 OUTG DATE 9/16/96 OUTG HRS 177 388 3/18/921 144 9/7/93 T 7I eeainCpct aa 92 OUTG OUTG OUTG OUTG SYSTEM COMP METH REASN ---------~-C SSE 3 H OUTG OUTG DAYS TYPE 74 F I t I I 6.01 F RLY-87 561 F CKTBRK 325 1/1 7/92 3(6 6/25/92 271 10/4/94 54 23 S 1 B 277 8/17/92 47 19 F 3 341 2/19/93 32 13 F 352 6/17/96 7 0.3 341 3/27/96 526 21 9 ~- Source, INEEL / NRC Morp2 I2U~ yFie ytm uaelnt DESCRIP Ci-l-/ DURING PERFORMANCE OF 345KV RELAY CALIBRATION TWO TERMINALS WERE INADVERTENTLY SHORTENED CAUSING THE 10042 AND 10052 BREAKERS TO OPEN LEADING TO A SCRAM WORK PROCESS IS BEING REVIEWED FOR IMPACT ON PLANT OPERATIONS. -- i-------~--------~- ; 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 DURING PERFORMANCE OF OP PROCEDURE TO SWAP INTHE E DIESEL GENERATOR, AN OPERATOR FOUND THE PROTECTIVE RELAY ON THE C DIESEL PANEL TRIPPED FURTHER PROBLEMS RESULTED IN THE POTENTIAL FOR INBOARD MSIVS TO GO CLOSED, CAUSING UNIT TO BE MANUALLY SCRAMMED OUTG LER ~--I er System 33396010 Electrical 38892001 Electrical Category I. HF/PI I 325 2UU3 32592003 Electrical EF Licria M.c.r. IIUP, ~. I--- Electrical CKTBKR PERSONNEL ERROR WHILE SEARCHING FOR A GROUND 36692009 ON LPCI INVERTER 2R24-S018A, RESULTING IN THE SUPPLY BREAKER OPENING TO 600V BUS C, WHICH CAUSED A LOSS OF CONTROL POWER TO THE REACTOR FEED PUMPS, FOLLOWED BY AN AUTOMATIC REACTOR SCRAM. EB INSTRU Electrical EF H EA CKTBKR Electrical HF 3 G KE VITAL AC AUTO BUS TRANSFER PROBLEM. REPAIRS MADE TO VOLTAGE REGULATOR 27792015 REACTOR SCRAM AS A RESULT OF PROBLEMS ENCOUNTERED DURING THE BLOCKING OF BREAKERS ROUTINE PUMP BREAKER PM TESTING INADVERTENTLY 34193004 ACTUATED IN-SERVICE TRIP RELAYS. AN IN-SERVICE PUMP BREAKER TRIP RELAY FAILED TO PROPERLY ACTUATE, LEADING TO INABILITY TO TRANSFER FEED TO ALTERNATE SUPPLY Electrical EF F 1 A EG CHTBRK Electrical EF F 2 B BI TK REACTOR POWER WAS REDUCED AND THE TURBINE WAS TAKEN OFF THE GRID DUE TO REPAIR OF 220KV A CIRCUIT BREAKER, REACTOR REMAINED CRITICAL. 34196005 TECH SPEC REQUIRED SHUTDOWN DUE TO BOTH DIVISIONS OF EECW BEING DECLARED INOPERABLE DUE TO MAKE-UP TANK DESIGN ISSUE MODIFICATION BEING INSTALLED ESW EF/WD Page 155 7My19 Electrical Electrical AUTOMATIC REACTOR SCRAM OCCURRED AFTER LOSS OF AN OFFSITE POWER SUPPLY DURING THE AUTOMATIC TRANSFER TO THE SECONDARY POWER SUPPLY, BREAKER FOR THE 1A FEEDWATER CONTROL SYSTEM FAILED TO RECLOSE, RESULTING IN A REDUCTION IN REACTOR WATER LEVEL. A FAILURE OF THE UNINTERRUPTIBLE POWER SUPPLY CAUSED THE UNIT 1 REACTOR TO SCRAM. THE POWER SUPPLY WAS REPAIRED AND THE REACTOR WAS RETURNED TO SERVICE - IWI Electrical uHF/OA MIT POC DL BRODEUR UNIT ID 387 OUTG DATE 6/5/92 354 10/2/94 OUTG HRS 443 OUTG OUTG DAYS TYPE F 185 OUTG OUTG COMP SYSTEM V SJ OUTG OUTG METH REASN B 2 .1__ __ 9/5/95 298 12/14/93 354 5/15/94 OUTG LER 38792010 Category EF System FW EF/WD MANUALLY SHUTTING DOWN DUE TO A LEAK ON THE "B" FEEDWATER DISCHARGE HEADER PIPING ~ -33393009 XXXX SHUTDOWN DUE TO LOSS OF FEEDPUMP "A"SPEED CONTROL DUE TO A SHORTED TERMINAL STRIP. THE TERMINAL STRIP WAS REPLACED. AN INADVERTENT REMOVAL OF A FEEDWATER CONTROL 33395013 SC JB FUSE CAUSED A FEEDPUMP TRANSIENT AND PLANT SCRAM ON LOW WATER LEVEL 29893038 FEEDWATER LEVEL CONTROL RFC-LC-83 FAILED, RESULTING INA REACTOR LOW LEVEL AND SUBSEQUENT AUTOMATIC SCRAM. i ------------AUTOMATIC SCRAM DURING DIGITAL FEEDWATER TESTING. PUMPXX REACTOR FEED PUMP TRIPPED, OTHER PUMP FAILED TO 27883002 -1 CONROD L __ 4 __ __ t _ _ _4 4/21/93 3331 DESCRIP THE UNIT WAS TAKEN OFF LINE TO REPAIR THE "A" REACTOR FEED PUMP ISOLATION VALVES THE VALVES WERE REPAIRED AND A STARTUP COMMENCED. THE STARTUP WAS HALTED AND THE UNIT MANUALLY SCRAMMED DUE TO AN IGNITION OF CHARCOAL IN THE 1B OFFGAS GUARD BED. AUTOMATIC SCRAM CAUSED BY DESIGN ERROR IN DIGITAL FEEDWATER CONTROL SYSTEM. WHEN ATTEMPTING RESTART AN EHC SYSTEM PROBLEM CAUSE A PROBLEM WITH THE TURBINE ROLL OPERATOR CLOSED ALL TURBINE VALVES WHICH RESULTED IN AUTO REACTOR SCRAM. 4/6/93 __ 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 178 153 ---- 74 F 661 F 1 3 G 3 A I t--~ -- 6.4 - 278 3/7/93 119 5.0 F 3 2601 5/10/96 1001 4.21 F 3 ~------ L FW EF IF-W HF/OA FW EF FW START H A 10/11/94 3211 3/28/921 I 6 361 F 13 1G B 1 JB ISK CHCH GENERA EB 1CKRBKR TRANSF SI Source, INEEL / NRC Morp2 I REACTOR SCRAMMED AUTOMATICALLY ON MAY 10, 1996, DUE TO LOW REACTOR WATER LEVEL DUE TO ZERO DEMAND SIGNAL THAT RESULTED FROM REINITALIZATION OF THE REACTOR FEED PUMP FEEDWATER LEVEL CONTROL SYSTEM ROOT CAUSE WAS INADEQUATE DESIGN EF/WD 260/9605 AUTOMATIC SCRAM/HIGH REACTOR WATER LEVEL DUE 27894005 TO FEED PUMP CONTROL PROBLEMS CAUSE BY LOSS OF THE STATIC INVERTER 32192009 SHIFT PERSONNEL MISTAKENLY OPENED THE SUPPLY BREAKER TO 600V BUS 1B, CAUSING A MOMENTARY LOSS OF CONTROL POWER TO THE REACTOR FEEDWATER PUMPS THIS RESULTED IN AN AUTOMATIC REACTOR SCRAM ON LOW WATER LEVEL "COMBUSTIBLE GAS" ALARM WAS RECEIVED '--------i '''HF/OA HF/OA _ ___ Page 156 MIT POC DL BRODEUR OUTG HRS OUTG OUTG TYPE DAYS 32 F OUTG OUTG METH REASN A 3 OUTG OUTG COMP SYSTEM GR SL UNIT ID 331 OUTG DATE 5/14/95 353 8/8/95 70 29 F 3 A CH INSTRU 271 12/8/95 69 29 F 3 A CH VALVEX 278 7/30/95 68 2 8 F 3 A HC VALVEX 366 4/25/96 62 26 F 1 A HH PIPEXX 387 11/12/92 57 24 F 3 A SJ RLY 260 4/27/92 41 17 F 3 A 321 5/26/96 38 1.6 F 9 A ED INSTRU 296 4/21/96 33 1.4 F 3 A SJ 341 341 341 4/10/93 12/5/92 9/17/93 240 210 70 100 8.7 2.9 S S S 1 1 2 A A B 324 4/27/96 23 10 F 1 321 10/29/93 19 08 F 1 78 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 FW Category EF FW EF FW EF FW EF FW EF 38792017 FW EF AUTOMATIC FEEDWATER LEVEL CONTROLLER FAILED REACTOR SCRAMMED ON LOW WATER LEVEL 32196009 SHIFT MANUALLY SCRAMMED REACTOR WHEN BOTH REACTOR FEEDWATER PUMPS TRIPPED AND REACTOR WATER LEVEL DECREASED. REACTOR FEEDWATER PUMPS TRIPPED DUE TO FAILED A BOARD REPLACED A BOARD FW EF/ICS FW EF FCV REACTOR SCRAM DUE TO THE INADVERTENT TRANSFER 29696002 OF OIL FROM THE "3C" FEEDWATER PUMP TURBINE OIL TANK, RESULTING IN A TRIP OF "3C" FEEDWATER PUMP FW EF SE SE SN EXJ EXJ LCV REPAIR OF EXTRACTION STEAM LINE RUPTURE REPAIR OF EXTRACTION STEAM LINE RUPTURE 34193013 WHILE SHUTTING DOWN TO REPAIR A HEATER DRAIN SYSTEM LEVEL CONTROL VALVE, PRESSURE INTEGRITY WAS LOST DUE TO MAINTENANCE ACTIVITIES ON THE VALVE THIS RESULTED IN LEAKAGE FROM THE FEEDWATER SYSTEM WHICH WAS TERMINATED AFTER THE REACTOR WAS SCRAMMED. FW heating FW heating FW heating EF EF HF A CH VALVEX FW heating EF B HH VALVEX TURBINE REMOVED FROM SERVICE TO REPAIR FEEDWATER HEATER LEVEL CONTROL VALVE SHIFT REMOVED THE MAIN TURBINE FROM SERVICE TO COMPLETE REPAIRS ON A STUCK CHECK VALVE IN THE NORMAL DRAIN FROM THE 2ND STAGE OF THE C/D MSRS TO THE 5TH STAGE "B"FEEDWATER HEATER THE VALVE WAS REPAIRED FW heating EF OUTG LER DESCRIP 33195005 ITHE TRIP OF THE "B"RFP WAS DUE TO STRIPPING THE INTERNAL GEARS OF THE COUPLING BETWEEN THE REACTOR FEED PUMP SHAFT AND LUBE OIL PUMP. 35395008 REACTOR WAS SHUTDOWN DUE TO A FAILED POWER SUPPLY IN THE FEED WATER CONTROL SYSTEM 27195021 TURBINE TRIP/REACTOR SCRAM DUE TO MALFUNCTIONING FEEDWATER REGULATOR VALVE. FEEDWATER TRANSIENT, HIGH REACTOR LEVEL SCRAM. SHIFT MANUALLY TRIPPED THE MAIN TURBINE AND INSERTED A MANUAL SCRAM TO REPAIR A LEAK ON A REACTOR FEEDWATER VENT LINE. THE SCRAM WAS CAUSED BY A FAULTY RELAY IN ONE DIVISION OF THE RFP TURBINE, MAIN TURBINE HI LEVEL TRIP CIRCUIT WHILE A SURVEILLANCE WAS BEING PERFORMED INTHE OTHER DIVISION OF THE HI LEVEL TRIP LOGIC. Page 157 System MIT POC DL BRODEUR OUTG HRS OUTG OUTG TYPE DAYS F 02 4 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM SJ V A 1 UNIT ID 388 OUTG DATE 6/12/94 366 12/6/92 185 77 S 1 B HJ GENERA 388 4/15/95 150 6.3 F 3 A FK BKR 354 12/1/93 132 5 5 F 2 A 260 10/29/96 121 50 F 3 A TL EXC 321 3/29/94 84 35 F 3 A HA GENERA LOSS OF MAIN GENERATOR FIELD EXCITATION LED TO LOAD REJECTION BY TURBINE-GENERATOR SYSTEM AND RESULTED INAN AUTOMATIC REACTOR SHUTDOWN FIELD EXCITATION WAS LOST WHEN ARCING OCCURRED BETWEEN THE MGE BRUSH RIGGING AND A COLLECTOR RING ON THE MGE ROTOR 278 277 2/3/94 10/15/96 81 66 34 27 F F 2 3 A A HA HA GENERA RELAYX 278 2/2/96 50 21 F 1 A HA GENERA 296 11/27/95 48 2.0 S 2 B 277 10/6/96 33 14 F 3 A 260 2/9/95 30 13 F 3 H 277 271 12/18/92 2/9/94 28 6 1.2 0.2 F F 1 1 A B 296 11/26/95 1 00 F 1 B Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 HA HA EB System FW heating Category EF Generator EF 38895005 Generator EF UNIT SHUTDOWN DUE TO EXCESSIVE ARCING OF THE MAIN GENERATOR EXCITER BRUSHES THE UNIT 2 MAIN GENERATOR FIELD COLLAPSED DUE TO 26096007 AN EXCITER MALFUNCTION, AND THE RESULTANT VOLTAGE AND CURRENT CONDITION CAUSED THE GENERATOR BACKUP RELAYS TO OPERATE. Generator EF Generator EF 32194003 Generator EF MAIN GENERATOR FIELD GROUND RESISTOR MAIN GENERATOR NEGATIVE PHASE RELAY OPERATION. Generator Generator EF EF GENERATOR TAKEN OFF LINE FOR A MAIN GENERATOR HYDROGEN LEAK. MANUAL SCRAM OF UNIT 3 REACTOR REQUIRED BY TESTING SCHEDULE ALSO MAIN GENERATOR HAD INSUFFICIENT COOLING FLOW THROUGH THE EXCITER COOLER. Generator EF Generator EF RELAYX MAIN GENERATOR NEGATIVE PHASE RELAY OPERATION. Generator EF Generator EF GENERA ELECON 26095002 AUTOMATIC SCRAM CAUSED BY Main Turbine GENERATOR EXCITER GROUND RELAY TRIPPING. REPAIR GENERATOR HYDROGEN LEAK DURING A ROUTINE INSPECTION, DISCOVERED NEUTRAL GROUND ON THE MAIN GENERATOR DISCONNECTED GENERATOR WAS TAKEN OFF LINE TO MAKE THE CONNECTION. Generator Generator EF HF/C TRIPPED MAIN TURBINE FOR MAINTENANCE ON MAIN IGENERATOR CURRENT TRANSFORMER CIRCUITS Generator EF DESCRIP REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON FW HEATER BTV-20210B. THE UNIT WAS SHUTDOWN DUE TO A HYDROGEN LEAK AT THE NEUTRAL BUSHING ON THE MAIN GENERATOR THE BUSHING WAS REPLACED AND TESTED FOR LEAKAGE, AND THE UNIT WAS RETURNED TO RATED THERMAL POWER AUTOMATIC REACTOR SCRAM DUE TO A MAIN GENERATOR LOAD REJECT REPLACED "A"REACTOR RECIRC PUMP SEAL AND "B" MAIN TRANSFORMER BUSHING Page 158 OUTG LER MIT POC DL BRODEUR OUTG HRS OUTG OUTG TYPE DAYS F 14 OUTG OUTG METH REASN B 2 OUTG OUTG COMP SYSTEM INSTRU HC UNIT ID 278 OUTG DATE 7/30/93 352 9/2/95 14 06 F 1 A SE RECOMB 333 5/19/93 128 54 F 1 A BJ V 341 4/19/96 108 45 F 2 B BJ PC 260 4/15/94 146 61 F 3 B 325 11/17/94 6 0.3 S 1 B HA TURBIN 341 11/20/96 504 21 0 F 4 A AC RV 352 9/11/95 338 141 F 2 A CC VALVEX 352 3/24/96 158 66~ S 2 B CC VALVEX 387 10/28/96 132 55 F 4 A SB PSF 366 3/12/96 83 3 4 S 2 A CC VALVEX 352 5/21/96 51 2.1 F 3 B CD VALVEX 341 12/22/96 48 20 F 9 A AC RV 341 4/20/93 33 14 F 9 H 33 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 DESCRIP MANUAL SCRAM DUE TO RECOMBINER ISOLATION AND SUBSEQUENT LOSS OF CONDENSER VACUUM UNIT SHUTDOWN INACCORDANCE WITH TECH SPEC 3.0 3 AS A RESULT OF DISCOVERING BOTH POST-LOCA HYDROGEN RECOMBINER SYSTEMS WERE INOPERABLE DUE TO IMPROPER WIRING OF CERTAIN RECORDERS DURING A RECENT RECORDER MODIFICATION SHUTDOWN DUE TO HPCI CHECK VALVE LEAK CAUSED BY FAILED PRESSURE SEAL. DURING UNIT STARTUP HPCI AND RCIC DECLARED INOPERABLE, TECH SPEC REQUIRED SHUTDOWN. DURING PLANNED MAINTENANCE ACTIVITIES ON THE SCRAM PILOT AIR HEADER, UNIT 2 AUTOMATICALLY SCRAMMED ON LOW SCRAM AIR HEADER PRESSURE FOLLOWING ISOLATION OF BOTH PRIMARY AND SECONDARY SCRAM PILOT AIR HEADER PRESSURE REGULATORS MANUALLY TRIPPED MAIN TURBINE TO FACILITATE THE REMOVAL OF THE ISOPHASE BUS DUCT COVER INSPECTION PLATE. UNIT SHUTDOWN TO REPAIR SRV'A' TAIL PIPE PRESSURE SWITCHES. REACTOR WAS SHUTDOWN DUE TO A FAILED OPEN SAFETY RELIEF VALVE (SRV). REACTOR WAS SHUTDOWN DUE TO SRV AND TIP MACHINE MAINTENANCE. FORCED OUTAGE ACTIVITIES INCLUDED REPLACEMENT OF A PORTION OF THE MAIN STEAM LINE DRAIN PIPING, ALIGNMENT CHECKS ON THE "B" REACTOR RECIRCULATION PUMP AND INSTALLING A MAIN TURBINE/GENERATOR BALANCE SHOT System H2 Recombiner Category EF H2 Recombiner HF/PI HPCI EF 34196007 HPCI EF 26094004 Instrument Air HF/ICS Isophase bus cooling OM Main Steam EF Main Steam EF Main Steam EF Main Steam EF Main Steam EF Main Steam HF Main Steam EF Main Steam HF/OA OUTG LER 35295007 35295008 THE UNIT WAS MANUALLY SCRAMMED TO REPLACE MAIN STEAM LINE SRVS "D"AND "H" 35296013 REACTOR SCRAM DUE TO A PRESSURE SPIKE DURING THE PERFORMANCE OF A MSIV SURVEILLANCE TEST. UNIT SHUTDOWN TO REPAIR SRV'D' SOLENOID ACTUATOR. 34193007 SCRAM OCCURRED DURING RECOVERY FROM EXTRACTION STEAM LINE REPAIR OUTAGE. SCRAM CAUSED BY INCORRECTLY INSTALLED TEST INSTRUMENT WHICH LEAKED STEAM AND WATER ONTO MAIN STEAM MANIFOLD PRESSURE TRANSMITTERS Page 159 MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 OUTG HRS OUTG OUTG DAYS TYPE 13 F OUTG OUTG METH REASN A 2 OUTG OUTG COMP SYSTEM XXXXXX HB UNIT ID 324 OUTG DATE 3/13/96 341 12/25/93 1,835 76 5 F 3 A TA TRB 387 7/12/93 1,203 501 F 3 A TA TRB UNIT ONE EXPERIENCED AN AUTOMATIC MAIN TURBINE TRIP WITH AUTOMATIC REACTOR SCRAM MAIN TURBINE TRIPPED ON HIGH VIBRATION CAUSED BY FAILURE OF TWO TURBINE BUCKETS ON THE C LOW PRESSURE ROTOR. 341 2/13/95 663 27 6 F 4 B TD PSP 341 1/27/95 387 16 1 S 1 B TA TRB 341 6/2/95 334 13.9 F 3 B TA SIS 341 2/1/95 259 10 8 F 9 B TD PSP 260 2/23/92 203 85 S 1 B 277 5/20/92 184 77 F 3 A CD VALVEX 366 5/4/95 120 50 F 2 A HA GENERA 278 387 6/23/96 8/1/96 107 103 45 4.3 F F 2 3 A H CD TA 278 341 12/2/95 4/9/95 99 62 4.1 2 6 F S 3 2 H B HA TA 32 Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length System Main Steam Category EF 34193014 Main Turbine EF 38793008 Main Turbine EF TURBINE TAKEN OFF LINE TO REPAIR TURBINE JACKING OIL SYSTEM STRUCTURAL CONCERNS TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. Main Turbine EF Main Turbine EF 34195006 AUTOMATIC MAIN TURBINE TRIP ON MECHANICAL OVERSPEED TRIP RING #2 WHILE PERFORMING MTG OVERSPEED TRIP TEST TURBINE REMAINED OFF LINE TO REPAIR #4 JACKING OIL PUMP DISCHARGE PIPING. UNIT SHUTDOWN TO IDENTIFY AND REPAIR LEAKAGE IN THE DRYWELL, AND TO REBALANCE THE Main Turbine GENERATOR. TWO CIVS CLOSED SIMULTANEOUSLY CAUSING POWER 27792009 LOAD IMBALANCE. THE UNIT WAS MANUALLY SCRAMMED TO REPAIR THE NO. 9 AND NO. 10 BEARINGS ON THE MAIN TURBINE GENERATOR. THE NO 9 AND NO 10 BEARINGS AND JOURNALS WERE REPAIRED. Main Turbine EF Main Turbine EF Main Turbine EF Main Turbine EF Main Turbine EF VALVEX VIS REPAIR #2 TURBINE CONTROL VALVE STEM TURBINE TRIP WAS CAUSED BY A FALSE SPURIOUS SIGNAL FROM TURBINE #1 BEARING VIBRATION INSTRUMENTATION LOOP COMPONENTS WERE REPLACED THAT MOST LIKELY CONTRIBUTED TO THIS SPURIOUS SIGNAL Main Turbine Main Turbine EF EF TURBIN ITRB AUTOMATIC SCRAM/TURBINE TRIP. 34195004 MANUAL REACTOR/TURBINE TRIP PER SOE 95-10 TO OBTAIN HOT TURBINE COASTDOWN VIBRATION DATA AT APPROXIMATELY 80% POWER Main Turbine Main Turbine EF EF DESCRIP UNIT WAS OFF LINE BECAUSE OF THE TURBINE OVERSPEED TRIP TEST, EXTENDED DUE TO MSR MANWAY LEAKS REACTOR TRIPPED FOLLOWING TRIP OF MAIN TURBINE EXTENSIVE DAMAGE TO LOW PRESSURE TURBINE NUMBER 3, THE MAIN GENERATOR, AND THE MAIN GENERATOR EXCITER OCCURRED DURING THIS EVENT CAUSES OF THIS EQUIPMENT DAMAGE ARE UNDER INVESTIGATION REFUELED MEANWHILE Page 160 OUTG LER 38796006 MIT POC DL BRODEUR OUTG HRS OUTG OUTG TYPE DAYS F 21 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM HA VALVEX A 3 UNIT ID 271 OUTG DATE 4/10/94 331 10/26/93 50 2.1 F 3 A TA FCV 366 11/27/92 49 2.0 F 3 H HA 277 325 10/8/96 1/23/96 48 46 2.0 19 F F 1 2 A A 271 12/6/93 44 18 S 1 341 4/12/95 42 17 F 321 11/19/94 34 14 271 11/1/96 25 341 9/20/93 341 OUTG LER DESCRIP 27194004 "C" MOISTURE SEPARATOR HIGH LEVEL Main Turbine TRIPPED AND A REACTOR SCRAM REPLACED A FAULTY LEVEL CONTROLLER. 33193010 THE REACTOR SCRAMMED DUE TO A MOMENTARY GROUND COMBINED WITH AN EXISTING UNDETECTED ELECTRICAL GROUND IN THE CONTROL CIRCUITRY FOR THE MAIN TURBINE STEAM CONTROL VALVE System Main Turbine Category EF Main Turbine EF TURBIN AN AUTOMATIC REACTOR SCRAM OCCURRED WHEN VIBRATION AT THE NO. 6 TURBINE BEARING REACHED APPROXIMATELY 12 MILS. 36692026 Main Turbine EF HA HA TURBIN 777777 Main Turbine Main Turbine EF EF B HA VALVEX Main Turbine EF 1 B SB ISV Main Turbine EF F 3 H HJ VALVEX TURBINE BEARING (#12) HIGH TEMPERATURE. MANUAL SCRAM ON HI #5 MAIN TURBINE BEARING VIBRATIONS MANUAL SHUTDOWN TO REPAIR "A" MOISTURE SEPARATOR EMERGENCY DRAIN VALVE TURBINE TAKEN OFF LINE TO REPAIR N3018F607, MAIN STEAM TO MSR ISOLATION VALVE 32194014 AN AUTOMATIC REACTOR SCRAM OCCURRED FROM TURBINE STOP VALVE CLOSURE WHEN A TURBINE TRIP SIGNAL WAS GENERATED DUE TO HIGH WATER LEVEL IN THE MOISTURE SEPARATOR REHEATER "A/B". Main Turbine EF 10 F 1 A Main Turbine EF 22 09 F 1 B TA 52 TURBINE TRIP DUE TO "A" MOISTURE SEPARATOR HIGH LEVEL SIGNAL DURING STARTUP, THE MAIN TURBINE TURNING GEAR CIRCUIT BREAKER FAILED THE REACTOR WAS SHUTDOWN TO MINIMIZE DIFFERENTIAL HEATING OF THE TURBINE SHAFT DURING THE TIME THAT TURNING GEAR WAS OUT OF SERVICE TURNING GEAR BREAKER WAS REPLACED Main Turbine EF 3/16/95 21 09 S 1 B TA TRB Main Turbine EF 341 3/14/95 18 0.8 S 1 B TA TRB Main Turbine EF 321 10/28/93 17 07 F 1 B HA PIPEXX TURBINE TAKEN OFF LINE TO OBTAIN TURBINE COASTDOWN BEARING VIBRATION DATA. TURBINE TAKEN OFF LINE TO PERFORM POST OUTAGE BALANCING SHIFT REMOVED THE MAIN TURBINE FROM SERVICE TO REPAIR A STEAM LEAK ON THE ABOVE SEAT DRAIN FOR CONTROL VALVE NO 4 THE LEAK WAS REPAIRED Main Turbine EF 321 9/30/92 16 07 F 2 A HB INSTRU Main Turbine EF 298 1/10/96 16 0.7 S 1 B Main Turbine EF 51 Source, INEEL / NRC Morp2 VALVEX A MANUAL REACTOR SCRAM WAS INITIATED WHEN VIBRATION AT THE NO. 3 TURBINE BEARING REACHED APPROXIMATELY 12 MILLS DURING A POWER REDUCTION FOR A FAILED PRESSURE SWITCH ON MOISTURE SEPARATOR REHEATERS TURBINE GENERATOR TAKEN OFF LINE TO REPAIR 32192024 TURBINE OIL SYSTEM Page 161 MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 Appendix 7. BWR/4 Data, 1992 - 1996 UNIT ID 353 OUTG DATE 5/2/96 --- T~---- ~---3521 10/8/94 387 5/17/92 10/10/94 296 366 354 11/25/95 11/21/95 7/8/95 OUTG HRS OUTG DAYS DMaS OUTG TYPE OUTG OUTG METH REASN Lost Generation Capacity by Failed System, Outage length 27 May 1998 Lost Generation Capacity by Failed System, Outage length 27 May 1998 OUTG SYSTEM OUTG COMP INSTRU DESCRIP TURBINE WAS TAKEN OFF THE GRID DUE TO A FAILED BACKUP OVERSPEED TRIP TEST ~T~-----T~---?---~T~---~----~--~~ TURBIN TURBINE TAKEN OFF LINE DUE TO HIGH TURBINE 12 0.5 VIBRATION -c----e ~-----~ ---UNIT ONE TOOK THE GENERATOR OFF LINE AT 0327 8 03 HOURS MAY 17TH DUE TO HIGH VIBRATION ON THE #5 BEARING OF THE MAIN TURBINE -- t MAIN TURBINE MANUALLY TAKEN OFF LINE DUE TO TUBINE EXCESSIVE VIBRATION AT THE NO. 3 MAIN TURBINE BEARING. THIS VIBRATION WAS EXPERIENCED AS REACTOR POWER WAS BEING REDUCED FOR THE ABOVE PLANNED MAINTENANCE ACTIVITIES. 7 3 0.3 01 F F 1 2 B G 418 174 F 1 A HJ HTEXCH IJI OUTG LER System Turbine Category Main Turbine I Main Turbine 1 I Main Turbine EF EF Main Turbine TRIPPED MAIN TURBINE DUE TO EXCESSIVE VIBRATION MAIN TURBINE TRIPPED ON MOISTURE SEPARATOR REHEATER HIGH LEVEL A MOTOR OPERATED VALVE IN THE HIGH LEVEL DRAIN LINE WAS FOUND CLOSED WHEN LCO 3.7 2 A FOR CONTROL ROOM VENTILATION ACTION STATEMENT EXPIRED A UNIT SHUTDOWN WAS INITIATED. CAUSE WAS A MOMENTARY INTERRUPTION TO THE CONTROL CIRCUIT COMBINED WITH LENGTHY CABLE RUNS Main Turbine Main Turbine EF MCR HVAC EF 33393013 SHUTDOWN DUE TO "E"APRM UPSCALE TRIP. AUTOMATIC SCRAM DURING IRM SURVEILLANCE DUE TO FAULTY TEST EQUIPMENT THE PLANT TWICE SECURED THE GENERATOR TO CEASE PREMATURE RECOMBINATION OF HYDROGEN AND OXYGEN INTHE OFF GAS SYSTEM NI/TIPs NI/TIPs EF EF Offgas EF 333 354 5/25/93 8/1/94 130 63 54 26 F F 3 3 A A IG 331 9/3/92 8 04 F 1 B WF 259 1/1/92 43,800 1,8250 S 4 F ADMINISTRATIVE HOLD TO RESOLVE VARIOUS TVA AND NRC CONCERNS. Operation HF/NRC 296 1/1/92 33,578 1,399.1 S 4 F Operation HF/NRC 271 10/15/94 48 2.0 F 1 B WB VALVEX ADMINISTRATIVE HOLD TO RESOLVE VARIOUS TVA AND NRC CONCERNS COMBINATION OF SERVICE WATER LEAK ON THE HEAT EXCHANGER AND "B"RBCCW BYPASS VALVE STUCK OPEN. LINE ISOLATED, BLANKED OFF RBCCW EF 366 3/4/93 807 336 F 1 A RC FUELXX THE UNIT WAS SHUTDOWN TO IDENTIFY AND REMOVE THE LEAKING FUEL BUNDLE FROM THE CORE AND INSPECT OTHER FUEL BUNDLES FOR POSSIBLE DAMAGE Reactor EF 278 7/4/93 293 12.2 S 2 A RC FUELXX MAINTENANCE OUTAGE FOR REPLACEMENT OF DEFECTIVE FUEL ASSEMBLIES REACTOR MANUALLY SHUTDOWN TO 18% AND THEN SCRAMMED FROM THERE. Reactor EF Source, INEEL / NRC Morp2 RCB Page 162 27194013 MIT POC DL BRODEUR OUTG OUTG TYPE DAYS F 9.7 27 May 1998 Lost Generation Capacity by Failed System, Outage length Appendix 7. BWR/4 Data, 1992 - 1996 OUTG OUTG METH REASN A 1 OUTG SYSTEM ID OUTG COMP INSTRU UNIT ID 277 OUTG DATE 3/27/92 OUTG HRS 232 298 6/1/96 228 9.5 S 2 A 277 8/11/93 198 8.3 S 2 H IE INSTRU 352 8/20/95 186 7.7 S 2 A RC FUELXX 341 12/28/96 157 65 F 9 A JE LI 277 4/24/93 81 3.4 F 1 A ID INSTRU 333 2/25/93 651 27 1 F S F 1 H BA 388 12/10/93 480 200 F 1 A XX ZZZ 277 333 1/2/93 5/30/95 357 216 14 9 9.0 S F 1 3 H D AD ISV 354 3/20/95 181 75 F 2 G 353 12/4/92 180 75 F 2 G PSF CB PUMPXX System Reactor Category EF Reactor EF MAINTENANCE OUTAGE FOR REACTOR WATER LEVEL MODIFICATION REACTOR WAS SHUTDOWN TO REPLACE A FAILED FUEL BUNDLE 34196024 REACTOR SCRAM DUE TO FALSE LEVEL 2 AND 8 INITIATION WHILE VALVING IN REFERENCE LEG OF RX WATER LEVEL BACK FILL. 27793010 PLANT SHUTDOWN DUE TO REACTOR LEVEL INSTRUMENT MISMATCH SHUTDOWN DUE TO BLOCKAGE OF THE INTAKE STRUCTURE SCHEDULED OUTAGE FOR "B"RECIRC SEAL REPAIR SHUTDOWN TO REPAIR LEAK IN CHEMICAL DECON CONNECTION Reactor EF Reactor EF Reactor HF/OA Reactor EF Recirc EF MANUALLY SHUTDOWN DUE TO HIGH DRYWELL LEAKAGE INSPECTION OF DRYWELL REVEALED A CRACKED WELD ON THE "A" RX RECIRC PUMP RBCCW OUTLET LINE OTHER WORK INCLUDED INSTALLATION OF TORQUE COLLARS ON THE MAIN TURBINE AND INSTALLATION OF RX LEVEL INSTRUMENTATION. Recirc EF MAINTENANCE OUTAGE TO REPAIR RECIRC PUMP SEAL 33395010 A 3/4" MANUAL VALVE (JET PUMP TO RECIRC PUMP SUCTION) PACKING LEAK EXCEEDED TECH SPEC LIMITS. THE PACKING WAS REPLACED WITH A DIFFERENT STYLE THAT IS LESS PRONE TO GROSS FAILURE. Recirc Recirc EF EF WHILE I&C TECHS WERE PERFORMING A PM ON THE OPTICAL ISOLATOR FOR THE REACTOR RECIRCULATION PUMP MG SETS, A LOSS OF BOTH MG SETS OCCURRED A MANUAL SCRAM WAS INITIATED INACCORDANCE WITH THE PROCEDURE Recirc HF/OA REACTOR WAS MANUALLY SCRAMMED AFTER BOTH RECIRCULATION PUMPS TRIPPED DURING Recirc EF DESCRIP UNIT SHUTDOWN DUE TO REACTOR WATER LEVEL MISMATCH PLANT WAS SHUTDOWN FOR FUEL LEAKER REPLACEMENT ONE LEAKING FUEL ASSEMBLY WAS IDENTIFIED AND REPLACED. NORMAL POWER ASCENSION WAS IMPLEMENTED WITH FULL POWER ACHIEVED ON 6/15/96 OUTG LER 27792005 SURVEILLANCE TESTING. Source, INEEL / NRC Morp2 Page 163 MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 OUTG OUTG DAYS TYPE 6 9 SF OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM PIPEXX B I CB 2 TURBIN UNIT ID 366 OUTG DATE 1/24/92 OUTG HRS 166 354 11/1/96 146 61 S 1 B 277 5/14/94 121 50 F 3 A CB PUMPXX 352 5/7/95 99 41 S 2 B HH HTEXCH 321 12/7/93 79 3.3 F 3 A CH 277 7/27/92 60 25 F 1 A CB 354 12/3/92 52 2.2 F 2 H 341 3/16/92 46 19 F 2 B 296 9/15/96 44 18 F 2 A AD 366 5/21/93 34 14 F 2 G ZZ 353 12/24/96 31 13 F 2 A CB MECFUN 278 298 12/2/93 3/16/94 327 188 13.6 7.8 F F 1 2 A A SF VALVEX Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length System Recirc Category EF PLANNED MAINTENANCE TO REPAIR THE REACTOR RECIRC PUMP SEAL APRM HI HI FLUX AUTOMATIC SCRAM DUE TO RECIRC PUMP SPEED PROBLEMS. REACTOR WAS SHUTDOWN TO PERFORM MAINTENANCE ON "C" DRAIN COOLER, "A" RECIRCULATION PUMP SEAL, AND THE CONDENSER WATERBOXES. Recirc EF Recirc EF Recirc EF CKTBRK AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32193016 LOW REACTOR WATER LEVEL SIGNAL THE LOW WATER LEVEL WAS CAUSED BY A TRIP OF THE "A"RFP AND FAILURE OF THE REACTOR RECIRCULATION PUMPS TO RUN BACK TO THE NO 2 SPEED LIMITER Recirc EF PUMPXX RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL CONTRACT EMPLOYEE BUMPED CART INTO A MCC, CAUSING REACTOR RECIRCULATION PUMP M/G SET VENT FANS TO TRIP, RESULTING INA DOUBLE RECIRCULATION PUMP TRIP. CONTROL OPERATOR MANUALLY SCRAMMED THE REACTOR 27792013 Recrc EF 35492013 Recrc HF/OA MANUAL REACTOR SCRAM DUE TO OPERATION IN REGION OF INSTABILITY (HIGH POWER TO FLOW) FOLLOWING INADVERTENT ACTUATION OF SAFETY SYSTEMS DURING SURVEILLANCE TEST SAFETY SYSTEM ACTUATION OCCURRED WHEN TEST METER SHORTED INTERNALLY 34192002 Recrc HF/OA 29696005 SHUTDOWN BY MANUAL SCRAM FOLLOWING THE 3A RECIRCULATION PUMP TRIP. A MANUAL REACTOR SCRAM WAS INITIATED WHEN BOTH 36693005 REACTOR RECIRCULATION PUMPS TRIPPED. 35396009 REACTOR WAS SHUTDOWN DUE TO A FAILED SCOOP ITUBE POSITIONER ON THE 2B MG SET. LPCI MOTOR OPERATED VALVE MO-25A INOPERABLE. VALVE RHR-MO-27A FAILED SURVEILLANCE TESTING. REPAIRED RHR-MO-27A Recrc EF Recirc EF Recirc EF RHR RHR EF EF MG DESCRIP UNIDENTIFIED SOURCE OF FLOOR DRAIN LEAKAGE INSIDE THE DRYWELL. INVESTIGATION REVEALED THE PACKING LEAKOFF LINE FOR THE "B"REACTOR RECIRCULATION PUMP'S DISCHARGE ISOLATION VALVE HAD SEPARATED TURBINE ROTOR REQUIRED REBALANCING. Page 164 OUTG LER MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 OUTG OUTG TYPE DAYS 11 3 F 27 May 1998 Lost Generation Capacity by Failed System, Outage length OUTG OUTG METH REASN 3 G OUTG OUTG COMP SYSTEM INSTRU CG UNIT ID 366 OUTG DATE 4/11/95 OUTG HRS 271 341 4/25/95 249 10 4 F 331 8/17/92 148 6.2 F 260 3/30/95 69 29 F 3 H 321 8/27/92 66 28 F 3 H HG DEMINX 366 8/30/94 52 22 F 3 H IA INSTRU 341 8/13/93 49 2.0 F 3 G JE TV 321 6/15/93 42 1.7 F 3 H CH 260 7/28/92 33 14 F 3 A 325 324 387 3/18/96 3/17/96 11/10/95 156 113 606 65 47 25.3 F F S 2 2 2 A A B WA WA TJ PUMPXX PUMPXX GEN 352 1/14/94 57 24 F 2 A HA GENERA 3 A JJ RG A AD FT ALVEX RPS Category HF/OA RPS EF RPS EF 26095004 AUTOMATIC SCRAM CAUSED BY PERSONNEL ERROR DURING SURVEILLANCE TESTING AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32192021 GROUP I ISOLATION CAUSED BY AN UPSCALE SPIKE ON THE MAIN STEAM LINE RADIATION MONITORS 36694007 AUTOMATIC REACTOR SCRAM WHEN RPS ELECTRICAL BUS 2A WAS BEING TRANSFERRED FROM ITS ALTERNATE TO ITS NORMAL SUPPLY. THE EVENT WAS CAUSED BY INADVERTENTLY MOVING THE SWITCH BEYOND ITS CENTER POSITION WHEN TRANSFERRING FROM "ALT A" TO THE "NORM" POSITION RPS HF RPS EF RPS HF/OA 34193010 RPS EF AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO A 32193012 FALSE LOW REACTOR WATER LEVEL SIGNAL. THIS OCCURRED WHEN AN INSTRUMENT LINE DEPRESSURIZED AFTER A PACKING NUT ON A VALVE IN THE SENSING LINE DISENGAGED. RPS EF SCRAM DUE TO A SPURIOUS HIGH WATER LEVEL TRIP, CAUSED BY A FALSE SIGNAL FROM A NEW ELECTRICAL SWITCH. RPS EF DESCRIP AN AUTOMATIC REACTOR SCRAM OCCURRED DUE TO THE IMPROPER PLACEMENT OF A JUMPER WHILE ATTEMPTING TO RETURN THE REACTOR WATER CLEANUP SYSTEM TO SERVICE OUTG LER 36695001 34195005 AUTOMATIC REACTOR SCRAM ON APRM NEUTRON UPSCALE TRIP RESULTING FROM REACTOR PRESSURE REGULATOR TRANSIENT. 33192013 AUTOMATIC REACTOR SCRAM CAUSED BY PERCEIVED HIGH AVERAGE POWER RANGE NEUTRON FLUX, CAUSED BY ELECTRO-MAGNETIC SIGNAL NOISE, WHICH REDUCED FLOW BIASED SET-POINTS TO BELOW THE CURRENT POWER LEVEL. THE REACTOR SCRAM WAS AUTOMATICALLY INITIATED BY A TRIP OF THE MAIN TURBINE DUE TO A FALSE HIGH REACTOR WATER LEVEL SIGNAL System FORCED OUTAGE DUE SW PUMPS PROBLEMS. MANUAL SCRAM DUE TO SW PUMPS PROBLEMS OUTAGE TO REPAIR A HYDROGEN LEAK INTO THE STATOR WATER COOLING SYSTEM. UNEXPECTED MAIN GENERATOR BAR TIE,SPACER DAMAGE AND WEDGE LOOSENESS WAS IDENTIFIED WHICH EXTENDED THE OUTAGE DURATION 32596003 SW SW SWC EF EF EF REACTOR MANUAL SCRAM OCCURRED DUE TO A LOSS 35294001 SWC EF SOFSTATOR WATER COOLING. Source, INEEL / NRC Morp2 Page 165 MIT POC DL BRODEUR Appendix 7. BWR/4 Data, 1992 - 1996 OUTG HRS OUTG OUTG TYPE DAYS 20 F 49 OUTG OUTG OUTG OUTG COMP METH REASN SYSTEM TJ TCV 3 A UNIT ID 388 OUTG DATE 1/20/94 341 3/26/95 48 20 F 1 B 354 8/30/94 45 19 F 3 H 353 11/22/95 11 0.5 F 1 A HF 353 3/17/93 5 0.2 F 1 A WG 353 10/6/96 5 02 F 1 A HA 277 7/17/92 219 9.1 F 3 A XX 324 325 324 325 353 9/5/96 7/10/96 7/11/96 9/5/96 2/21/95 198 164 154 123 79 83 68 64 5 1 33 S S S S F 2 2 2 2 3 H H H H H ZZ ZZ ZZ ZZ RB 353 5/14/96 57 2 4 F 3 H ZZ 352 2/21/95 38 16 F 3 H RB 296 9/4/96 139 58 S 2 B 321 12/26/93 62 26 F 2 A HH 324 260 7/26/96 12/2/94 44 20 18 08 F F 2 3 A A CH JJ Source, INEEL / NRC Morp2 27 May 1998 Lost Generation Capacity by Failed System, Outage length TJ DESCRIP AUTOMATIC MAIN TURBINE TRIP WITH AUTOMATIC REACTOR SCRAM AS A RESULT OF A STATOR COOLING WATER TEMPERATURE CONTROL VALVE PROBLEM WHICH CAUSED HIGH STATOR COOLING WATER TEMPERATURES. OUTG LER 38894002 TURBINE TAKEN OFF LINE TO REPAIR A STATOR COOLING WATER VENT LINE LEAK. AUTOMATIC SCRAM CAUSED BY GENERATOR RUNBACK DUE TO LOSS OF STATOR WATER COOLING. THE GENERATOR WAS TAKEN OFF THE GRID TO FILTER REPLACE THE STATOR WATER COOLING FILTERS THE MAIN TURBINE TRIPPED OFF LINE DUE TO LOW HTEXCH FLOW IN THE STATOR WATER COOLING SYSTEM. POWER REDUCTION DUE TO REPLACEMENT OF THE FILTER GENERATOR STATOR COOLING 'Y' STRAINER. 27792012 LIGHTNING STRIKE - AUTO SCRAM INITIATED BY TCV XXXXXX FAST CLOSURE ON LOAD IMBALANCE. OUTAGE DUE TO HURRICANE FRAN ZZZZZZ777777 777ZZZZ OUTAGE DUE TO HURRICANE BERTHA OUTAGE DUE TO HURRICANE BERTHA, ZZZZZ OUTAGE DUE TO HURRICANE FRAN ZZZZZZ REACTOR SCRAM DUE TO ELECTRICAL DISTURBANCE AT CONROD WHITPAIN SUBSTATION 35396004 REACTOR SCRAM DUE TO TURBINE TRIP CAUSED BY ZZZZZZ GRID INSTABILITY REACTOR SCRAM DUE TO ELECTRICAL DISTURBANCE AT CONROD WHITPAIN SUBSTATION SHUTDOWN FOR SCHEDULED MAINTENANCE AND REPAIRS SHIFT REMOVED THE MAIN GENERATOR FROM SERVICE, VALVEX AND A MANUAL SCRAM WAS INITIATED TO REPAIR 1N21F253. THE VALVE WAS REPAIRED AND THE UNIT RETURNED TO SERVICE PSP VALVEX TIS FORCED OUTAGE TO REPAIR HD-LV-75 JAUTOMATIC SCRAM CAUSED BY BALANCE OF PLANT IEQUIPMENT FAILURE Page 166 26094013 SWC Category EF SWC EF SWC EF SWC EF SWC EF SWC EF Transmission Nature Transmission Transmission Transmission Transmission Transmission Nature Nature Nature Nature EF Transmission EF Transmission EF System EF EF EF EF MIT POC DL BRODEUR Appendix 8. LGS unavailability data, sorted by failed system 27 May 1998 1992 - 1996 A B C D E F G H I J K L M Unit Date Type MWHr Eff Out Days Total effective outage days System #REFI Component Failure Cause Category Issue # Remarks Class 1 7/15/96 Manual scram 182,179 654 Air removal SJAE Y-strainer Steam leak Improper installation HF/C 10005889 4 5 2 2 2/24/95 10/1/93 Load drop Load drop 28,000 1,090 1 01 004 Air removal Circ water SJAE nozzle Pump OF 6 7 8 9 1 2 2 1 11/1/94 5/9/92 10/12/96 6/19/93 drop drop drop drop 1,200 36,960 37,463 11,050 005 1 40 1 35 0 42 Computer Condensate Condensate Condensate P1 program Pump Pump motor Motor Broken Maintenance Would not run Beanng Vibration Bearing Misaligned FME Misaligned 10 11 12 13 14 15 16 17 18 1 2 2 2 2 2 2 2 1 2 Load drop 5/1/93 Load drop 6/2/92 Load drop 5/1/93 6/26/93 Load drop 6/28/93 Load drop 6/29/93 Load drop Load drop 3/1/94 Load drop 4/1/92 8/28/93 Load drop 12/16/96 Shut down 7,313 7,140 6,410 2,967 2,967 2,967 1,504 750 734 139,200 0 28 0 27 0 24 0 11 0 11 0 11 006 0 03 0 03 500 Motor Condensate Pump motor Condensate Pump motor Condensate Pump Condensate Pump Condensate Pump Condensate Pump Condensate Water box Condensate Pump Condensate Condenser Expansion joint Beanng Beanng Bearing Bearing Beanng Beanng Misaligned Misaligned Misaligned Misaligned Misaligned Misaligned Leaks Bearing Leak Misaligned A M D D O D D D D D D D D A D A 2 1 9/23/92 7/20/95 Load drop Load drop 58,625 23,000 2 22 0 87 Condenser Condenser Tube Water box Leaks Cleaning 2 2 1 1 1 6/1/96 10/1/92 7/9/94 12/1/93 8/28/95 Load drop Load drop Load drop Load drop Shut down 12,619 6,375 6,290 4020 121,440 045 0 24 0 24 0 15 4 60 Condenser Condenser Condenser Condenser Drywell Tube Tube Tubes Waterbox Flange Leaks Leaks Cleaning Cleaning Misaligned 2 12/6/96 Manual scram 250,560 9 00 EHC Pressure switch Leak 1 7/25/96 Scram 93,663 3 36 EHC F/V card 2 1/3/93 Scram 84,000 3 18 EHC 2 8/20/95 Scram 69,396 2 49 2 3/26/93 Scram 56,700 1 3/31/96 Load drop 2 11/19/92 2 I 3 Load Load Load Load EF EF/WP EF EF/WD HF/PI EF/WD EF/WD EF/WD EF/WD EF/WVD EF/WD EF/WD EFWND EF/WP EF/WD HF 10006201 Realigned Realigned Realigned Realigned Realigned Realigned 10006422 Realigned 2F20, DF 19 20 21 22 23 24 25 EF/WP EF/WP Normal Maintenanc A A e A A A A M EFVWP EF/WP EF/WP EF/WP HF/C 35295006 Broken bracket Isevered tubing HF/LCA 10006385 Failure Infantile failure EF/WP 10005909 Relay Hi pressure Sporadic anomaly EFNV/WD 93-01-01 RF 10004338 D EHC Relay High Impedance/ NC contact LTA design EF/WD 10004338 RF, 93-0101 D 2 15 EHC #6 ISV 93-03-38 1 70 EHC EF/WD 10005451 Load drop 44,101 1 67 EHC Speed control logic #3 CV piping Air entrap in control pack Sporadic anomaly HF/PI 47,222 Perturbation in ETS/RETS Speed control LVG Leak Weld failure HF/C 92-11-20 RF, 10005615 M 4/29/96 Load drop 38,939 1 40 EHC #3 CV piping Leak Weld repair failure HF/PCM 10005615 RF 92-1120 M 2 2 1 5/16/93 6/3/95 9/7/93 Load drop Load drop Scram 16,493 17,150 146,784 0 62 062 5 56 EHC EHC Electncal #2 TCV servo #4 CIV Breaker Oil leak Leak Failed to reclose Indeterminant EF EF EF/WD 93-05-20 TT M M D 2 1 10/19/94 6/17/96 Scram Load drop 77,754 22,121 2 95 0 79 Electrical Electrical D24 Bus Output breaker De-energized Low pressure rupture Inadvertent Improper installation 2 8/8/95 Scram 80,794 2 90 FW FW LCS 1 1 2 3/1/94 7/13/92 4/7/93 Load drop Load drop Load drop 10,800 8,566 6,000 0 41 0 32 0 23 FW FW FW LCS RFP turbine FWLCS 2 6/28/95 Load drop 6,300 023 FW 2 9/8/94 Load drop 5,220 0 20 FW Poor Corr Maint 26 Repeat event 2M19 D 27 A 28 29 30 31 32 33 34 35 36 37 38 Spunous O Infantile failure 10000021 D O HF/OA HF/C 10005797 EF 10004298 EFJWD HF/PI EF/WD 92-07-10 93-04-04 OM RRB D O D HF/OA 10004173 RRB O TT 39 40 41 42 Insulation fire 'A' level down spike Oil soaked Spunous, Indeterminant FW UPS Power disconnect switch off Bumped dunng cleaning Check valve cap Leak 43 45 Data sorted by system, lost generation Loose Loss of DC powersupply connection (2K612) Page167 EF A A I LGS POC VT ANGUS Appendix 8. LGS unavailabilrty data, sorted by failed system 46 47 27 May 1998 1992 - 1996 J K L M EFNVD EF/WD 10004299 RRB D D Spurious EFNVD 93-02-16 RRB D Relay EF/WD D EFNV/WD D H A B C D E F G 1 1 10/8/94 8/8/95 Load drop Load drop 3,829 3,740 0 15 0 14 FW FW LCS Pressure switch 1 2/7/93 Load drop 3,510 013 FW Pressure switch Low pressure 2 1/11/92 Load drop 3,430 0 13 FW Turbine controller Malfunction 1 4/24/95 Load drop 2,230 0 08 FW Pressure switch Failed low 2 4/19/93 Load drop 2,000 008 FW FWLCS 1 1 2 2 1 12/1/93 7/29/94 2/10/92 8/1/92 1/21/92 Load Load Load Load Load 930 570 004 0 02 10,750 7,030 0 41 027 FW FW FW FW heating FW heating Pump Trip lever Pump Vent line Logic 2 1 2 6/17/95 8/2/96 7/18/92 Load drop Load drop Load drop 0 18 005 005 FW heating FW heating FW heating 2 1 2 9/5/95 4/11/96 5/14/96 Load drop Load drop Scram 370 370 89,099 0 01 0 01 3 20 1 9/2/95 Load drop 39,426 1 49 2 9/2/95 Load drop 7,470 0 27 1 8/23/93 Load drop 725 0 03 2 6/6/96 Load drop 378 0 01 Premature actuation Out of calibration 48 49 50 51 52 53 54 55 56 57 58 59 60 61 drop drop drop drop drop 4,970 1,468 1,353 Actuated Trip Leaks High level sensed Inadvertent Dump valves Drain valve Vent line Actuator Malfunction Leaks Age FW heating FW heating Generator Valve Drain cooler Volts/Hz relay Leak Tube leak Actuation inappropnate Poor Design MOD package LTA H2 Recombiner Recorder Logic Logic 62 63 64 Spunous, Master level controller down Indeterminant spike FAC Spunous EFNVD EF HF/OA EFNVD EFNV/WP HF/MS 93-04-18 92-01-10 RRB D No PM A O D A M EF EF/WD HF/PI 10005652 A M A A D O MOD PMT LTA HF/PI 10004403 O MOD PMT LTA HF/PI 10004403 O FAC EF HF/PCM EF/WP DF Recorder H2 Recombiner Instrument Air Dryer package Gasket Isophase bus cooling Main steam Fan Trip LTA WO/ procedures HF/PI 10005731 O SRV Opened Pilot seat erosion HF/MS 10004442 O Failed M EF 65 66 1 9/11/95 Scram 369,991 1401 1 3/24/96 Shut down 203,260 7 30 Main steam SRV Leak EFNVD 2 2 1 9/1/94 9/1/94 12/1/93 Load drop Load drop Load drop 28,290 6,500 3400 1 07 0 25 0 13 Main steam Main turbine Main turbine Valve #2 MSV TCV pressure switch Leak EF EF/WP EFNVD 1 111/92 Load drop 2,904 0 11 Main turbine Pressure instrument RV 2 1 4/1/92 1/17/94 Load drop Load drop 1,039 940 0 04 004 Main turbine Main turbine 1 10/7/94 Load drop 31,945 1 21 Offgas After Condenser Cleaning EF/WP 1 8/20/95 Shut down 342,276 12 97 Reactor Fuel Leak EF 1 2 11/1/94 12/4/92 900 157,870 0 03 598 Reactor Recirc Fuel Recirc pump 2 12/24/96 55,680 200 Recirc 2 1/15/95 Load drop Manual scram Manual scram Load drop 48,000 1 82 Recirc Scoop tube ball joint MG set 1 5/7/95 Shut down 31,060 1 18 Recirc Seal 1 2 1/2/95 6/26/95 Load drop Load drop 18,600 14,115 070 0 51 Recirc Recirc Seal Temperature switch 2 2 2/24/94 4/29/95 Load drop Load drop 10,080 10,000 0 38 0 36 Recirc Recirc 2 2/16/94 Load drop 7,150 0 27 1 2 1/30/95 7/17/95 Load drop Load drop 7,000 5,600 1 10/16/92 Load drop 990 67 1E07 D 68 69 70 71 72 73 74 75 Failed RV closed Set point drift Vac switch Valve Moisture positioner separator dump valve Mispositioned PM frequency LTA HF/OA EF/WNVP HF/MS A A D 92-01-02 SU, DF, TT 10001318 SU, TT, PM deferred 78 79 Leak EOC-RPT logic Breaker tnpped Maintenanc e outage Vibration Induced Indeterminant HF/LCA Age EF Leak Spiked high Age Spurious EF EFNVD Pump Coupler bypass valve Tnp Incorrect position Fuses pulled LTA procedures Recirc Recorder Mislabelled LTA MOD review/ PMT 027 020 Recirc Recirc MG set Temperature switch Trp Spiked high 0 04 Recirc RX level signal Low level sensed Broke Generator ground Leak 80 81 82 83 84 85 86 87 88 89 Data sorted by system, lost generation Page168 F F EF HFIOA A M A 76 77 O Occurred during ST 10006441 Repeat Event 92-12-01 EF/WD O M D Maintenanc e outage 1 M03 A 10004172 Resealed RPT A D HF/OA HF/PI 10003924 RRB O O HF/PI 10001491 RRB O Bumped Spunous HF/OA EF/WD 10004172 RPT O D Channel noise EF/WD 92-10-21 RRB D LGS POC VT ANGUS Appendix 8. LGS unavailability data, sorted by failed system 90 27 May 1998 1992 - 1996 A B C D E F G H I J K 1 1 7/19/95 5/21/96 Load drop Scram 700 75,095 0 03 2 70 Recirc RPS MG set Logic Perturbations No 1/2 scram alarm Operator Indeterminate HFIOA HF/PI 10005675 1 1/14/94 Scram 59,230 2 24 SWC Tnp circuit Short Bulb installation EF 2 9/8/94 Load drop 28,650 1 09 SWC Y-strainer Clogged Generator hydrogen leak EF/WD 2 2 2 10/6/96 11/22/95 3/17/93 Load drop Load drop Load drop 20,859 15,253 8,030 0 75 055 0 30 SWC SWC SWC Y-strainer Filters Valve Clogged Clogged Valve LTA procedure mispositioned EFNVD EFWID HF/PI 93-03-24 1 12/23/96 Load drop 5,427 0 19 SWC Temperature CV HF/C 10006438 91 92 93 94 95 96 97 Data sorted by system, lost generation Loose adjust arm screws Pagel69 Manufacturing 10002830 M L O O OM M TT D SU, DF D D O F LGS POC VT ANGUS Unit 3 Date 1/20/95 Type load drop MWHr 13194 2 6/24/94 load drop 4904 2 3/2/93 3 3 Automatic Scram 12/19/92 Manual Shutdosn 10/15/92 Automatic Scram Eff Out Component System Days 0 5 Circ Water screens immobile 0 2 Circ Water condenser 14.3 Condensate 2c cond pumps 398510 0.5 Condenser 13908.0 Failure pin shear cleanliness loss of pwr to transformer 3 11/28/93 load drop 3651 0 1 Control Rod 34-31 accumulator failed Drive o-ring 2 4/28/94 load drop 2537 2 2/3/96 load drop 492 3 12/2/95 Automatic Scram 114994 0 1 Control Rod rod 26-15 Drive 0 0 Control Rod hv-1 11 Drive DC cracked terminal 4 1 strip 2 1/1/93 418199 15.0 EHC 2 Manual Shutdown 12/21/92 load drop 69152 2.5 EHC 3 6/22/96 load drop 20785 0.7 EHC pressure transmitter pressure transimtiter servo 2 4/1/97 load drop 17756 0.6 EHC cooler 2 12/17/92 load drop 10398 04 EHC 3 2 6/12/94 5/9/96 load drop load drop 4054 2148 0.1 0.1 2 4/2/97 load drop 1793 2 3 3 Automatic Scram 10/11/94 Automatic Scram 7/17/92 11/6/95 load drop condensate pump a tripped N2 leak at charging block broken o-ring Cause wrong pin chlorine oos and warm water and inst at cal limit operator opened bkr Remarks N Class O HF/PCM N M HF/OA N O Category HF/PI Issue # A EF/WP O 27892008 Equipment Failure HF/OA o ring failure, rod 3431 accumulator worn EF/WP N M Inop control rod O-ring replaced EF/WP N A hcu hv-111 broken O-ring damaged/cut EF/VP N A HF/OA N O EF/WD N D turbine trip - pos &neg ground 2nd ground 2nd ground by person working on equipment turbine control valve oscillations design did not work did not work turbine control vie oscillations design EF/WD SU D leak o-ring failure HF/C N M restriction repair #4 cv ehc leak and msv leak ehc fluid leak suspect FME root cause TBD HF/C N M did not work turbine control valve oscillations design EF/WD SU D EHC EHC pressure transimtiter muffin fan wire lug stopped working loose wire unknown vibration EF/WD EF/WD SU N D D 0.1 EHC cooler restriction ehc elec cabinet cool fan turbine control #2 valve oscillation ehc fluid leak suspect FME root cause TBD HF/C N M 248585 89 Electrical 3435 breaker tripped rwcu controls lighting strike EF N A 99423 36 Electncal main power transformer for inverter shorted winding scram loss of static inverter y50 break down of insulation EF/WD N/RRB D 01 Electrical fuse loose 13 kv electncal system-loose fuse HF/OA N 0 3336 . 1 Data sorted by system Description b screen immobile, b cw pp removed from service low condenser vacuum CLEAN CONDENSER WATERBOXES. PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. HTEXCH 13 0 Containment VALVEX 361608 27 May 1998 July 1992 - June 1997 Appendix 9. PBAPS Unavailability Data, sorted by failed system Page170 droped holder damage PBAPS POC FL JORDAN Unit 3 27 May 1998 July 1992 - June 1997 Appendix 9. PBAPS Unavailability Data, sorted by failed system Type Date 12/29/93 load drop MWHr 2266 Eff Out Days 0.1 System Electrical Component 3-2a-k004a Description Failure deenergized when recirc runback a pump 480v load center 30B01 was being restored from the 3 4G4 tie breaker loss of power supply to e22 bus Diesel feedback signal during mod testing &y-34 loss of power supply to e22 bus loss of power Cause 30b01 Ic being restored Remarks N/RRB Class O HF/PI N O HF/C N M HF/PCM N M N/RRB D Category HF/PI Issue # 2 6/10/95 load drop 835 00 Electrical e22 bus 2 5/19/93 load drop 678 0.0 Electncal e322 trip loss of pwr to panel y-34 loss of fw htg 3 3/7/93 167298 60 FW c rfp hi vibration maintenance outage poor lubncation to vib sensor 3 4/21/97 Automatic Scram load drop 35167 1.3 FW computer dcc-x power supply fail/transfer of control feedwater computer trouble relay actuation power supply? transfer -design EF/WD issue 2 3 30423 29188 11 1.0 FW FW a rfp vibration 95% pwr limit scram-feedwater transient foreign material failed transmitter on card HF/C EF/EOL SU N/TT A 21995 08 FW 2ap001 3a rfp speed controller power supply fw control system n/a upscale 2 11/11/95 load drop 8/1/95 Automatic Scram load drop 6/3/95 failure of PS power ascension &c rfp problems age EF/EOL N A 3 5/21/93 load drop 18117 0.7 FW fp turbine control HF/PCM N M 4/27/94 load drop 12881 0.5 FW rfp rework mgu hyd jack solenoid sv7 rfp control problem mtce left out parts 3 not smooth operation EF/WD N D 2 1/22/93 load drop 10171 04 FW 2cs018 2c rfp rfp c slow responce failed EF/WP N A 3 2 5/1/94 1/8/94 load drop load drop 7634 5813 0.3 02 FW FW rfp 2as018 a rfp maintenance a rfp maintenance not smooth operation improper lubrication EF/WP HF/PCM N SU M M 2 2 3 4/2/97 10/5/96 6/13/97 load drop load drop load drop 4271 4263 4238 02 02 02 FW FW FW 2as018 a rfp 2bs018 b rfp 3b rfp speed controller &hjsv parts missing post mtce control valve actuator binding control valve bearing seized control system speed controller siezed failed to trip probe failure sol coil burned and controller degradded reactor feed pump trouble b rfp high vibration 3b fpr speed control problem debns in trip dump valve worn parts age HF/PI EF/WP EF/EOL N SU N M A A 2 3/4/96 load drop 3488 0 1 FW 2bs018 b rfp vibration probe bumped HF/OA N O 3 2 2 9/14/93 1/18/93 3/17/95 load drop load drop load drop 2553 893 832 0.1 0.0 00 FW FW FW debris in flow controller rotor imbalance 2bs018 2b rfp msc control switch misposition b rfp tripped vibration probe bumped reactor feed pump trip 2b rfp vibration inspection feedwater transient fm unknown operator error HF/PCM EF HF/OA N/RRB SU N M M O 2 Manual Shutdown 10/26/95 load drop 2 12/1/95 Data sorted by system 219052 24869 7.9 FW Heating 5b fw htr leak 5b fw htr repairs errosion EF/WP N A 0 9 FW Heating B5 fw heater tube leaks b fw string isolated 95% pwr limit unknown EF/FP N A Pagel71 PBAPS POC FL JORDAN Unit 2 Date 1/5/94 Type load drop MWHr 5921 3 8/22/92 load drop 2385 Eff Out Component System Days 0 2 FW Heating solenoid valve 0 1 FW Heating drain valve 27 May 1998 July 1992 - June 1997 Appendix 9. PBAPS Unavailability Data, sorted by failed system Remarks N Class A HF/PCM N M bearing cap gasket failure EF/WP N A 3c fw htr drain w broken air line high level 4c fw htr level oscillations improper support EF/FP N D electrical comp end of life EF/EOL N A 3c fw heater drain closed wear EF/WP N A mtce HF/PCM N M poor solder joint EF/WD SU M poor solder joint EF SU F worn out EF/EOL N A Cause Failure coil failed Description 5a heater extraciton w solenoid end of life leak feed water heater out of calibration 5a fw htr repair from stm leak oos Category EF/EOL Issue # positioner 0.1 FW Heating 5a fw htr extration gasket failure stm valve 2 2/10/94 load drop 2116 2 11/8/95 load drop 329 0.0 FW Heating positioner 2 12/25/96 load drop 244 0 0 FW Heating level controller 3 11/17/95 load drop 143 0 0 FW Heating cv-3043c 3 2 Manual Scram 10/15/96 Automatic Scram 10/6/96 Automatic Scram 2/2/96 Manual Shutdown 10/9/96 Manual Shutdown 12/18/92 Manual Shutdown 3/27/96 load drop 3 3/27/96 load drop 2 6/24/93 load drop 3 12/1/93 2 1/12/95 3 6/23/96 3 positioner air supply dump valve failed to open steam seal 61863 ground resistor left field ground resistor-main generator in place scram, gen lock out stator 3.4 Generator negative sequence short/open unbalance relay scram, gen lock out stator 2 9 Generator negative sequence short/open current unbalance relay main generator hydrogen leak gasket leak 2.2 Generator bushing 46288 1.7 Generator bearing hi temp turbine bearing 12 high temp electroysis HF/C SU M 34334 1.2 Generator stator h2 leaks generator h2 leaks sealent groove seal improper HF/PI SU M cal drifted low generator core monitor alarm low cal HF/PI N M 4441 0 2 Generator generator core monitor 0 2 Generator alarm setpoint drifted low generator core monitor alarm cal HF/PI N M 2120 0.1 HPCI check valve broken air line repair hpci Injection check valve scaffold HF/OA N O Manual Shutdown load drop 392253 14.1 LPCI mo-3-10-025 rhr bent shaft Ipci mov 25a inop wrong nut HF/PI N M 0 1 Main Steam msiv packing leak ao-86a repair small leak EFNVP N A 137576 4.9 stem binding EF SU F 2 4 environmental conditions EF/WD N D 3 3/7/93 load drop 5666 0.2 mtsv #2 turbine control w stem seperated turbine cv limit switch bad switch failed testing logic electrical problems mtsv replacement clearance inadequate 65874 Main Turbine Main Turbine Main Turbine valve 8/26/95 Manual Scram load drop failure EF/EOL N A 3 7/14/92 225039 81 Offgas EFNVD SU D 93042 33 Offgas linkage alien set slippage failed close design of air line 3/23/95 3239a linkage failed ao3466b off gas system 3 Manual Scram Manual Scram sjae supply block valve failed plug design EFMID N D 2 2 3 2 2 2/3/94 Data sorted by system 102297 94620 82012 4763 1795 3.7 Generator breaker limit switch Page172 PBAPS POC FL JORDAN MWHr 47859 Eff Out Days 1.7 System Offgas Component stm flow sensor 8/8/94 Type Manual Scram load drop 35702 13 Offgas fe5020 8/6/96 load drop 577 00 Offgas 352800 12 7 Reactor 2 2 Manual Scram 9/22/93 load drop 12/13/92 load drop control valve 9716b fuel 35885 27598 1.3 1.0 Reactor Reactor 2 3 2 9/10/94 7/26/92 9/21/93 load drop load drop load drop 14083 9791 7552 05 0.4 0.3 2 2/23/94 load drop 4577 3 3 2 5/9/93 1/23/93 5/14/94 3 3/8/97 load drop load drop Automatic Scram Manual Scram 2 4/24/93 3 10/1/92 Class O EFNVD SU D EF/WD N D Category HF/OA flange flex Issue # failed open leak power reduction for fuel repair pci EF/WD N D fuel Iprm 56-41 &5643 cross connected clad mtce Flux tilt testing Iprm mismatch pci hooked up wrong EF/WD HF/C N SU D M Reactor Reactor Reactor fuel detector fuel clad failed clad pci age pci EF/WD EF/EOL EFWD N SU SU D A D 0.2 Reactor fuel clad Flux tilt testing tip machine a admin precaution increase in off gas level rod pattern adj due to 5 leakers pci EF/WD N D 622 543 165366 0.0 0.0 59 Reactor Reactor Recirc detector fuel a pump lost signal leak Ivdt #2 tip machine flux tilt recirc pump a speed increase cable pci defective EF/FP EF/WD EF/EOL N N SU A D A 150887 54 Recirc 3ap034-dr loss of oil in upper/lower mtr brg reservoir a recirc motor low oil level unknown under investigation HF SU M Manual Shutdown load drop 128564 4.6 Recirc leak N A 28 Recirc rx instrument mismatch &recirc loss of level pp unknown recirp pump control EFNVP 78134 It 73a equilizing valve control loop EF N D 7/27/92 Manual Shutdown 69540 2 5 Recirc Date 7/30/93 3 3 2 Remarks N Cause operator action Description manual scram due to recombiner recombiner leak troubleshooting recombiner isolation Unit 3 3 27 May 1998 July 1992 - June 1997 Appendix 9. PBAPS Unavailability Data, sorted by failed system 7/4/93 Failure blown fuse mo99/91 steam leak at flex none mg set lock up PUMPXX cable insulation breakdown 3 4/9/97 load drop 27554 10 Recirc low side transformer cable 3 2 7/23/92 3/18/93 load drop load drop 25191 22741 09 08 Recirc Recirc 2 3 4/23/93 8/6/94 load drop load drop 21119 11285 08 0.4 Recirc Recirc calc error st-r-60a-2 loss of tach signal loss of contact for brushes vibrated shut vent damper brush pigtail 3ag004 shorted Inner and outer collector 2 2 2 9/5/92 load drop 12/16/92 load drop 3/20/93 load drop 6974 6549 5992 0.3 0.2 0.2 Recirc Recirc Recirc Data sorted by system brecirc pump oscillation level switch blind controller controller dead band 27792013 A RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL Equipment Failure EF/WP 3b recirc pump trip c phase cable fault cable treeing EFWP N/RPT A recirc pump recirc pump b(gen hi amps,volts recirc mg set b recirc pump brush replacement margin no mtce HF/PI EF/WP SU SU M M loss of cooling mtce did not stand up leads post mtce EF/WP HF/C N N/RPT A M recirc pump b recirc pp controls recirc pump hi oil level gain setting worn parts HF/PCM EFV/WP EF/ICS N SU SU M A D Page173 PBAPS POC FL JORDAN Appendix 9. PBAPS Unavailability Data, sorted by failed system Type load drop load drop load drop load drop load drop MWHr 4636 2171 1946 746 953 251351 2 Automatic Scram 8/17/92 Automatic Scram 10/22/95 load drop 2 8/16/95 load drop 283 2 6/4/96 load drop 114 Unit 2 3 3 3 3 Date 1/29/93 9/30/92 9/19/95 11/19/93 2/5/96 3 7/4/92 2 Data sorted by system 61988 340 Eff Out Days 0.2 0.1 0.1 0.0 00 Failure coupling trip bkr 2ak34b trip loose connection misaligned defetive logic switch e313 cs & 343 su 9 0 Transmissio 3su feed lost tran n 2.2 Transmissio lock out due to no sub sta 205 bkr n cable fault 0 0 Transmissio 220-34 ug line n popped open su 25 0 0 Transmissio 220-8 line bkr n breaker opened 0 0 Transmissio 220-8 line n System Recirc Recirc Recirc Recirc RPS Component tach 3b recirc pump 3-2a-kO10a coupling pish-3-02-3-055c 27 May 1998 July 1992 - June 1997 Cause failed unknown pm task Inadequate Issue # Remarks N N N/RPT SU SU Class A A M M A Description recirc pump a trip recirc pump a recirc mg set tripped recirc pump vibration alarm 5a k5c relay dropped out failed Category EF/WP EF HF/PI HF/PCM EF/EOL north substation xfmr 173 mtce HF/PCM N M generator lock out written com to load dispacter HF/PI N O 220-34 Ine tripped = positive reactivity 220-8 line fault failed EF/FP N A digging into line Unit 1 pl HF/OA N O 220-8 line de energized operator at sub opened incorrectly HF/OA N O Page174 PBAPS POC FL JORDAN Appendix 10. LGS unavailability data, sorted by component failure cause ( c l, cw ... 27 May 1998 ,) Category Issue # Remarks Class HF 10006422 2F20, DF A Infantile failure EF/WP 10005909 A Loose connection EF 10004298 A Unit 2 Date 12/16/96 Type Shut down MWHr 139,200 Eff Out Days 5 00 System Condenser Component Expansion joint Failure Leak Cause 1 7/25/96 Scram 93,663 3 36 EHC FN card Failure 2 8/8/95 Scram 80,794 2.90 FW FW LCS Loss of DC power supply (2K612) 2 9/23/92 Load drop 58,625 2 22 Condenser Tube Leaks EF/WP A 1 10/7/94 Load drop 31,945 1.21 Offgas After Condenser Cleaning EF/WP A 1 5/7/95 Shut down 31,060 1.18 Recirc Seal Leak 2 9/1/94 Load drop 28,290 1 07 Main steam Valve Leak 2 2/24/95 Load drop 28,000 1.01 Air removal SJAE nozzle Broken EF DF A 1 7/20/95 Load drop 23,000 0 87 Condenser Water box Cleaning EF/WP Normal Maintenanc e A EF Resealed A 1 1/2/95 Load drop 18,600 0.70 Recirc Seal Leak 2 6/1/96 Load drop 12,619 0 45 Condenser Tube Leaks 2 8/1/92 Load drop 10,750 0 41 FW heating Vent line Leaks 0.25 Main turbine #2 MSV Tube Age EF Maintenanc e outage 1M03 A EF Age A EF/WP A EF/WP A EF/WP A Leaks EF/WP A FAC 2 9/1/94 Load drop 6,500 2 10/1/92 Load drop 6,375 0 24 Condenser 1 7/9/94 Load drop 6,290 0 24 Condenser Tubes Cleaning EF/WP A 2 9/8/94 Load drop 5,220 0.20 FW Check valve cap Leak EF A 2 6/17/95 Load drop 4,970 018 FW heating Dump valves Actuator EF A 1 12/1/93 Load drop 4020 0.15 Condenser Waterbox Cleaning EF/WP A 2 7/18/92 Load drop 1,353 0 05 FW heating Vent line Leaks EF/WP A 2 4/1/92 Load drop 1,039 0 04 Main turbine Vac switch Set point drift EF/WP A 1 12/1/93 Load drop 930 0.04 FW Pump EF A 2 4/1/92 Load drop 750 0.03 Condensate Water box Leaks EF/WP A 2 9/5/95 Load drop 370 0 01 FW heating Valve Leak EF A Data Sorted by Failure Category Page 175 Age FAC LGS POC VT ANGUS 27 May 1998 Appendix 10. LGS unavailability data, sorted by component failure cause Cause Broken bracket / severed tubing Issue # 10006385 Remarks Repeat event 2M19 Class D 1E07 D Unit 2 Date 12/6/96 Type Manual scram MWHr 250,560 Eff Out Days 9 00 System EHC Component Pressure switch Failure Leak 1 3/24/96 Shut down 203,260 7.30 Main steam SRV Leak 1 9/7/93 Scram 146,784 5.56 Electrical Breaker Failed to reclose Spurious EF/WD 10000021 2 1/3/93 Scram 84,000 3.18 EHC Relay Hi pressure Sporadic anomaly EF/WD 93-01-01 RF 10004338 D 2 8/20/95 Scram 69,396 2 49 EHC Relay High impedance/ NC contact LTA design EF/WD 10004338 RF, 93-0101 D 2 1/15/95 Load drop 48,000 1.82 Recirc MG set Generator ground Indeterminant EF/WD 1 3/31/96 Load drop 47,222 1.70 EHC Speed control logic Speed control LVG Sporadic anomaly EF/WD 2 5/9/92 Load drop 36,960 1.40 Condensate Pump Bearing Misaligned EF/WD 2 9/8/94 Load drop 28,650 1.09 SWC Y-strainer Clogged Generator hydrogen leak EF/WD Category HF/LCA EF/WD 2 10/6/96 Load drop 20,859 0 75 SWC Y-strainer Clogged EF/WD 2 11/22/95 Load drop 15,253 0 55 SWC Filters Clogged EF/WD 2 6/26/95 Load drop 14,115 0.51 Recirc Temperature switch Spiked high Spurious EF/WD 1 6/19/93 Load drop 11,050 0.42 Condensate Motor Bearing Misaligned EF/WD 1 3/1/94 Load drop 10,800 0.41 FW LCS 1 5/1/93 Load drop 7,313 0.28 Condensate Motor Bearing Misaligned EF/WD 2 6/2/92 Load drop 7,140 0 27 Condensate Pump motor Bearing Misaligned EF/WD 2 5/1/93 Load drop 6,410 0 24 Condensate Pump motor Bearing Misaligned EF/WD 2 4/7/93 Load drop 6,000 0.23 FW FWLCS 'A' level down spike Spurious, Indeterminant EF/WD 2 7/17/95 Load drop 5,600 0 20 Recirc Temperature switch Spiked high Spurious EF/WD 1 10/8/94 Load drop 3,829 0.15 FW LCS Data Sorted by Failure Category D D 10005451 Infantile failure 10002830 TT D Page 176 D D D 10004172 RPT D Realigned D EF/WD EF/WD D D Realigned D D Realigned D 93-04-04 RRB D 10004172 RPT D D LGS POC VT ANGUS 27 May 1998 Appendix 10. LGS unavailability data, sorted by component failure cause Unit 1 Date 8/8/95 Type Load drop MWHr 3,740 Eff Out Days 0 14 System FW Component Pressure switch Failure Premature actuation Cause Out of calibration Category EF/WD Issue # Remarks Class 10004299 RRB D 1 2/7/93 Load drop 3,510 0.13 FW Pressure switch Low pressure Spurious EF/WD 93-02-16 RRB D 2 1/11/92 Load drop 3,430 0 13 FW Turbine controller Malfunction Relay EF/WD D 1 12/1/93 Load drop 3400 0.13 Main turbine TCV pressure switch Failed EF/WD D 2 6/26/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned D 2 6/28/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned 2 6/29/93 Load drop 2,967 0 11 Condensate Pump Bearing Misaligned EF/WD Realigned D D 1 4/24/95 Load drop 2,230 0.08 FW Pressure switch Failed low 2 4/19/93 Load drop 2,000 0.08 FW FWLCS 2 3/1/94 Load drop 1,504 0.06 Condensate Pump 1 11/1/94 Load drop 1,200 0.05 Computer P1 program Would not run 1 10/16/92 Load drop 990 0.04 Recirc RX level signal Low level sensed Channel noise EF/WD 1 8/28/93 Load drop 734 0.03 Condensate Pump Bearinng Misaligned EF/WD 1 4/11/96 Load drop 370 0.01 FW heating Drain cooler Tube leak Poor Design 2 2/10/92 Load drop FW Pump Trip EF/WD 1 8/20/95 Shut down 342,276 12.97 Reactor Fuel Leak EF 1 12/23/96 Load drop 5,427 0 19 SWC Temperature CV Loose adjust arm screws 1 11/1/94 Load drop 900 0.03 1 7/15/96 Manual scram 182,179 6 54 Reactor Air removal Fuel SJAE Y-strainer Leak Steam leak 1 6/17/96 Load drop 22,121 0 79 Electrical Output breaker Low pressure rupture 1 8/28/95 Shut down 121,440 4.60 Drywell Flange Misaligned Data Sorted by Failure Category EF/WD Master level Spurious, controller down Indeterminant spike EF/WD D 93-04-18 RRB D EF/WD Page 177 EF Manufacturinng D 92-10-21 RRB D Realigned D EF/WD D D Maintenanc e outage HF/C 10006438 EF HF/C 10005889 Improper installation HF/C 10005797 Poor Corr Maint HF/C 35295006 Improper installation D F F F TT M LGS POC VT ANGUS 27 May 1998 Appendix 10. LGS unavailability data, sorted by component failure cause Remarks Dual unit scram Class OM M 10006441 Repeat Event M HF/C 92-11-20 RF, 10005615 M PM LTA HF 10003606 Dual unit scram M Leak Weld repair failure HF/PCM 10005615 RF 92-1120 M 011 leak Indeterminant EF 93-05-20 TT M Spurious HF/MS 92-01-10 No PM M DF M M SU, TT, PM deferred M Unit 2 Date 2/21/95 Type Scram MWHr 86,672 Eff Out Days 3.11 System Transmission system Component Breaker/ Relays Failure Failed to actuate Cause PM LTA Category HF 1 1/14/94 Scram 59,230 2 24 SWC Trip circuit Short Bulb installation EF 2 12/24/96 Manual scram 55,680 2.00 Recirc Scoop tube ball joint Broke Vibration Induced HF/LCA 2 11/19/92 Load drop 44,101 1 67 EHC #3 CV piping Leak Weld failure 1 2/21/95 Scram 41,353 1.57 Failed to actuate 2 4/29/96 Load drop 38,939 1.40 EHC #3 CV piping 2 5/16/93 Load drop 16,493 0 62 EHC #2 TCV servo 2 6/3/95 Load drop 17,150 0.62 EHC #4 CIV Leak 1 1/21/92 Load drop 7,030 0.27 FW heating Logic High level sensed Transmission Breaker/ relays system Issue # 10003606 EF M M 1 8/2/96 Load drop 1,468 0.05 FW heating Drain valve Malfunction HF/PCM 2 10/1/93 Load drop 1,090 0 04 Circ water Pump Maintenance EF/WP 1 1/17/94 Load drop 940 0 04 Main turbine Moisture separator dump valve Valve positioner PM frequency LTA HF/MS 1 8/23/93 Load drop 725 0.03 Gasket Failed EF 1 9/11/95 Scram 369,991 14 01 Main steam SRV Opened Pilot seat erosion HF/MS 10004442 2 12/4/92 Manual scram 157,870 5 98 Recirc Recirc pump HF/OA 92-12-01 2 5/14/96 Scram 89,099 3.20 Generator Volts/Hz relay Actuation inappropriate MOD package LTA HF/PI 10005652 2 10/19/94 Scram 77,754 2 95 Electrical D24 Bus De-energized Inadvertent HF/OA 1 5/21/96 Scram 75,095 2.70 RPS Logic No 1/2 scram alarm Indeterminate HF/PI 10005675 O 2 3/26/93 Scram 56,700 2.15 EHC #6 ISV Perturbation in ETS/RETS Air entrap in control pack HF/PI 93-03-38 O 1 9/2/95 Load drop 39,426 1.49 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 O Data Sorted by Failure Category Instrument Air Dryer package EOC-RPT logic Breaker tripped Page 178 10001318 M O Occurred during ST O O O LGS POC VT ANGUS 27 May 1998 Appendix 10. LGS unavailability data, sorted by component failure cause Unit 2 Date 10/12/96 Type Load drop MWHr 37,463 Eff Out Days 1.35 System Condensate Component Pump motor Failure Vibration Cause FME Category Issue # HF/PI 10006201 2 2/24/94 Load drop 10,080 0 38 Recirc Pump Trip Fuses pulled HF/OA 2 4/29/95 Load drop 10,000 0 36 Recirc Coupler bypass valve Incorrect position LTA procedures HF/PI 10003924 Remarks Class 0 O RRB O 1 7/13/92 Load drop 8,566 0 32 FW RFP turbine Insulation fire Oil soaked HF/PI 92-07-10 OM O 2 3/17/93 Load drop 8,030 0 30 SWC Valve Valve mispositioned LTA procedure HF/PI 93-03-24 SU, DF O 2 2/16/94 Load drop 7,150 0 27 Recirc Recorder Mislabelled LTA MOD review/ PMT HF/PI 10001491 RRB O 2 9/2/95 Load drop 7,470 0 27 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 1 1/30/95 Load drop 7,000 0.27 Recirc MG set Trip Bumped HF/OA 2 6/28/95 Load drop 6,300 0.23 FW FW UPS Power disconnect switch off Bumped during cleaning HF/OA 10004173 RRB O 1 1/1/92 Load drop 2,904 0 11 Main turbine Pressure instrument RV RV closed Mispositioned HF/OA 92-01-02 SU, DF, TT O 1 7/19/95 Load drop 700 0 03 Recirc MG set Perturbations Operator HF/OA 1 7/29/94 Load drop 570 0 02 FW Trip lever Actuated Inadvertent HF/OA 2 6/6/96 Load drop 378 0 01 Isophase bus cooling Fan Trip LTA WO/ procedures HF/PI Total effective outage days 135 74 Categ ory Code EF Equipment Fators Data Sorted by Failure Category WD - Weak Design WP - Worn Parts ICS Inadequate Control System EOL - End of Life Page 179 O O O O 10005731 0 FP - Fatigued Parts LGS POC VT ANGUS 27 May 1998 Appendix 10. LGS unavailability data, sorted by component failure cause Unit I Date MWHr Type Component Failure I Cause Category Issue # Remarks Class CCraftsmanship OA - Operator Actions MSManagement Standards LCA - Less than adeq corr actions PCM - Poor Corrective Maintenance A -Age F - Fabrication D - Design I- MMaintenance O - Operation DF Dependent Failure TT - Turbine Trip OM - On line Maintenance RF - Repeat Failure RRB Recirc Runback RPT - Recirc pump trip DF - Dependent Failure SU - During Start up Installation Rema rk Code System PI - Procedural Inadequacy HFHuman Factors Class Code Eff Out Days Data Sorted by Failure Category Page 180 LGS POC VT ANGUS Appendix 11. PBAPS Unavailability Data, sorted by component failure cause Unit 2 2 2 2 2 System Electrical MWHr 248585 69540 2 5 Recirc Manual Shutdown Automatic Scram load drop 61863 2.2 Generator bushing 29188 10 FW 27554 10 Recirc 10/26/95 load drop 24869 0 9 FW Heating B5 fw heater 08 3 2/2/96 3 8/1/95 3 4/9/97 2 Eff Out Days 89 Type Automatic Scram 12/1/95 Manual Shutdown 5/14/94 Automatic Scram 4/24/93 Manual Shutdown 7/27/92 Manual Shutdown Date 7/17/92 Component 3435 breaker 27 May 1998 128564 4 6 Recirc It 73a equilizing valve PUMPXX leak gasket leak rx instrument mismatch &recirc loss of level pp Equipment Failure RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL main generator hydrogen leak worn out upscale scram-feedwater transient cable insulation breakdown tube leaks power supply fw control system failure of PS 0.8 Recirc 0.5 Condenser vent damper HTEXCH vibrated shut 04 2cs018 2c rfp control valve bearing seized failed controller coil failed 21119 13908.0 2 3 2 2 7/26/92 load drop 12/16/92 load drop load drop 1/5/94 9791 6549 5921 0.4 Reactor detector oscillation 0.2 Reclrc 0 2 FW Heating solenoid valve 10171 EF/WP N A EF/WP Issue # A 27792013 EF/EOL N A failed transmitter on card EF/EOL N/TT A 3b recirc pump trip c phase cable fault cable treeing EF/WP N/RPT A b fw string isolated 95% pwr limit power ascension &c rfp problems unknown EF/FP N A age EF/EOL N A loss of cooling EF/WP EF/WP N A A failed EF/WP N A EF/EOL EF/WP EF/EOL SU SU N A A A failure EF/EOL N A recirc mg set CLEAN CONDENSER WATERBOXES. rfp c slow responce age tip machine a worn parts recirc pp controls 5a heater extraciton w solenoid end of life mtsv electrical problems mtsv replacement tach 2bs018 b rfp 3b rfp speed controller &hjsv coupling trp probe failure sol coil burned and controller degradded recirc pump a trip b rfp high vibration 3b fpr speed control problem failed worn parts age EF/WP EF/WP EF/EOL N SU N A A A 0.1 Control Rod rod 26-15 Drive 3b recirc pump Recirc 01 N2 leak at charging block bkr 2ak34b trip Inop control rod O-nng replaced EF/WP N A recirc pump unknown EF N A 0.1 FW Heating 5a fw htr extration stm valve gasket failure 5a fw htr repair from stm leak oos bearng cap gasket failure EF/WP N A 3 3/7/93 load drop 5666 02 2 2 3 1/29/93 10/5/96 6/13/97 load drop load drop load drop 4636 4263 4238 0.2 0.2 0.2 2 4/28/94 load drop 2537 3 9/30/92 load drop 2171 2 2/10/94 load drop 2116 CL/L.lr FW A defective recirc pump a speed increase 4/23/93 load drop 12/19/92 Manual Shutdosn 1/22/93 load drop SU errosion Ivdt 2 3 EF/EOL 5b fw htr repairs a pump FW A leak Recirc 21995 N Category EF 59 load drop EFWNP Cause lighting stnke 165366 6/3/95 Class A Description rwcu controls 7.9 FW Heating 5b fw htr 3a rfp speed controller low side transformer cable Remarks N Failure trpped 219052 2 Data Sorted by Failure Category July 1992 - June 1997 Main Turbine Recirc FW FW C-IICII~711) Page 181 PBAPS POC FL JORDAN Appendix 11. PBAPS Unavailability Data, sorted by component failure cause Eff Out Component System Days 0 1 Main Steam msiv cable O-ring damaged/cut EF/FP EFNVP N N A A failed EF/FP N A electrical comp end of life EF/EOL N A wear EF/WP N A failed detector hv-1 11 #2 tip machine hcu hv-111 broken 220-34 ug line cable fault level controller dump valve failed to open steam seal 220-34 line tripped = positive reactivity 4c fw htr level oscillations 3c fw heater drain closed load drop 953 00 3 2 5/9/93 2/3/96 load drop Iload drop 622 492 2 10/22/95 load drop 340 2 12/25/96 load drop 244 0 0 Reactor 0.0 Control Rod Dnrive 0.0 Transmissio n 0 0 FW Heating 3 11/17/95 load drop 143 0 0 FW Heating cv-3043c 2 Manual Shutdown 7/4/93 Manual Scram 7/14/92 Manual Scram 10/11/94 Automatic Scram pish-3-02-3-055c Cause Issue # pressure transmitter fuel did not work turbine control valve oscillations design EF/WD N D leak power reduction for fuel repair pci EF/WD N D 3239a linkage failed main power transformer for inverter linkage allen set slippage shorted winding off gas system design of air line EFNVD SU D EF/WD N/RRB D Offgas ao3466b failed close sjae supply block valve failed plug design EF/WD N D 2 8 Recirc control loop recirp pump control unknown EF N D pressure transimtiter limit switch none mg set lock up did not work turbine control vie oscillations design EF/WD SU D environmental conditions EF/WD N D pci flange flex EF/WD EFNVD N SU D D N/RRB D EF/WD EF/WD N N D D 418199 15.0 EHC 352800 12.7 Reactor 225039 81 Offgas 99423 3.6 Electrical 93042 3.3 78134 3 3/23/95 3 10/1/92 Manual Scram load drop 2 12/21/92 load drop 69152 2.5 EHC 3 8/26/95 load drop 65874 2.4 2 3 9/22/93 8/8/94 load drop load drop 35885 35702 13 13 Main Turbine Reactor Offgas 3 4/21/97 load drop 35167 13 FW 2 3 9/10/94 4/27/94 load drop load drop 14083 12881 05 05 Reactor FW 2 12/17/92 load drop 10398 0.4 EHC 2 9/21/93 load drop 7552 0.3 Reactor 2 2 3/20/93 2/23/94 load drop load drop 5992 4577 02 0.2 Recirc Reactor Data Sorted by Failure Category A 5a k5c relay dropped out 2/5/96 1 SU defetive logic switch lost signal broken o-ring 3 3 EFIEOL Category EF/WP MWHr 1795 3 Class A small leak Type load drop 3 Remarks N Description ao-86a repair Date 1/12/95 1/1/93 27 May 1998 Failure packing leak Unit 2 RPS July 1992 - June 1997 fuel fe5020 computer dcc-x scram loss of static inverter y50 break down of insulation turbine cv limit switch bad testing logic Flux tilt testing clad steam leak at flex recombiner leak troubleshooting feedwater computer trouble power supply relay actuation fail/transfer of control switch failed power supply? transfer - design EFWD issue clad control valve actuator binding did not work Flux tilt testing rfp control problem turbine control valve oscillations design EF/WD SU D fuel clad EF/WD SU D level switch fuel dead band clad pci admin precaution increase in off gas level recirc pump hi oil level rod pattern adj due to 5 leakers pci EF/ICS EF/WD SU N D D fuel rfp pressure transimtiter Page 182 pci not smooth operation PBAPS POC FL JORDAN Appendix 11. PBAPS Unavailability Data, sorted by component failure cause Unit 3 2 Date 6/12/94 5/9/96 Type load drop load drop MWHr 4054 2148 Eff Out Days 01 01 3 8/6/96 load drop 577 0.0 3 2 1/23/93 11/8/95 load drop load drop 543 329 3 Manual Scram 10/6/96 Automatic Scram 11/11/95 load drop 12/1/93 Manual Shutdown Automatic 7/4/92 Scram 3/7/93 Automatic Scram 3/8/97 Manual Scram 2 2 3 3 3 3 6/23/96 82012 30423 392253 Component muffin fan wire lug Offgas control valve 9716b 0.0 Reactor fuel 0.0 FW Heating positioner failed open 167298 150887 54 102297 37 Recirc 3ap034-dr Description ehc elec cabinet cool fan turbine control #2 valve oscillation recombiner isolation N D clearance inadequate EF SU F poor solder joint EF SU F foreign material wrong nut HF/C HF/PI SU N 1 M e313 cs & 343 su tran hi vibration north substation xfmr 173 mtce HF/PCM N M maintenance outage poor lubrication to vib sensor HF/PCM N M loss of oil in upper/lower mtr brg reservoir a recirc motor low oil level unknown under investigation HF SU M mtce HF/PCM N M poor solder joint EF/WD SU M electroysis HF/C SU M 46288 34334 1 2 Generator stator 27598 10 Reactor lprm 56-41 &5643 cross connected Generator breaker load drop load drop 25191 22741 09 0.8 Reclrc Recirc 3 6/22/96 load drop 20785 07 EHC 3 5/21/93 load drop 18117 07 FW 2 4/1/97 load drop 17756 06 EHC recirc pump calc error st-r-60a-2 loss of tach signal loss of contact for recirc pump b(gen hi amps,volts brushes repair #4 cv ehc leak and msv leak servo leak fp turbine control parts missing post rework mgu hyd jack solenoid mtce sv7 ehc fluid leak restriction cooler 3 8/6/94 load drop 11285 04 Recirc 3ag004 Data Sorted by Failure Category EF/WD D D 7/23/92 3/18/93 2 Class D D Issue # N N 3 2 2 Remarks SU N Category EF/WD EF/WD EF/WD EF/FP ground resistor left field ground resistor-main generator in place scram, gen lock out stator 3 4 Generator negative sequence short/open unbalance relay turbine bearing 12 high temp hi temp 1 7 Generator bearing 94620 Cause unknown vibration pci improper support 2 2 27 May 1998 flux tilt 3c fw htr drain vv broken air line high level #2 turbine control w stem seperated scram, gen lock out stator current unbalance a rfp vibration 95% pwr limit Ipci mov 25a Inop leak positioner air supply stem binding Main valve Turbine 2.9 Generator negative sequence short/open relay n/a FW 2ap001 1.1 LPCI mo-3-10-025 rhr bent shaft 14.1 49 9.0 Transmissio 3su feed lost n FW c rfp 6.0 251351 Failure stopped working loose wire Manual Scram 10/15/96 Automatic Scram 10/9/96 Manual Shutdown 12/18/92 Manual Shutdown 12/13/92 load drop 3 2/3/94 137576 System EHC EHC July 1992 - June 1997 h2 leaks generator h2 leaks sealent groove seal improper HF/PI SU M mtce Iprm mismatch hooked up wrong HF/C SU M margin no mtce HF/PI EF/WP SU SU M M o-ring failure HF/C N M mtce left out parts HF/PCM N M suspect FME root cause TBD HF/C N M mtce did not stand up leads post mtce HF/C N/RPT M brush pigtail shorted inner and outer collector b recirc pump brush replacement Page 183 PBAPS POC FL JORDAN Appendix 11. PBAPS Unavailability Data, sorted by component failure cause Eff Out Days 0.3 03 0.2 System FW Recirc FW Component rfp b recirc pump 2as018 Remarks N N SU Class M M M HF/PCM N M HF/PI N M cal HF/PI N M reactor feed pump trouble o ring failure, rod 3431 accumulator debris in trip dump valve worn HF/PI EF/WP N N M M debris in leak reactor feed pump trip feed water heater fm out of calibration HF/PCM HF/PCM N/RRB N M M loose connection restriction a recirc mg set tripped ehc fluid leak pm task inadequate suspect FME root cause TBD HF/PI HF/C N/RPT N M M rotor imbalance misaligned loss of fw htg unknown 2b rfp vibration inspection recirc pump vibration alarm loss of power supply to e22 bus loss of power EF HF/PCM HF/C SU SU N M M M loss of pwr to transformer condensate pump a tripped operator opened bkr HF/OA N O PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. Equipment Failure HF/OA 2nd ground HF/OA N O Failure control system blind controller speed controller siezed cleanliness Description a rfp maintenance recirc pump b a rfp maintenance Cause not smooth operation gain setting improper lubrication Category EFNVP HF/PCM HF/PCM low condenser vacuum cal drifted low generator core monitor alarm chlorine oos and warm water and inst at cal limit low cal drifted low generator core monitor alarm Unit 3 2 2 Date 5/1/94 9/5/92 1/8/94 Type load drop load drop load drop MWHr 7634 6974 5813 2 6/24/94 load drop 4904 0 2 Circ Water condenser 2 3/27/96 load drop 4763 3 3/27/96 load drop 4441 0 2 Generator generator core monitor 0 2 Generator alarm setpoint 2 3 4/2/97 load drop 11/28/93 load drop 4271 3651 failed to trip FW 2as018 a rfp 02 0.1 Control Rod 34-31 accumulator failed o-ring Drive 3 3 9/14/93 8/22/92 load drop load drop 2553 2385 3 2 9/19/95 4/2/97 load drop load drop 1946 1793 flow controller FW 0.1 0 1 FW Heating drain valve positioner 3-2a-k010a 0.1 Recirc EHC cooler 01 2 3 2 1/18/93 load drop 11/19/93 load drop 5/19/93 load drop 893 746 678 2 3 0.0 0.0 00 FW Recirc Electncal 2bs018 2b rfp coupling e322 trip Automatic Scram 10/15/92 Automatic Scram 398510 14 3 Condensate 2c cond pumps 361608 13 0 Containment VALVEX 3/2/93 4.1 DC 3 12/2/95 Automatic Scram 114994 2 8/17/92 61988 3 7/30/93 3 1/20/95 Automatic Scram Manual Scram load drop 2 3/4/96 load drop 3488 0.1 FW 3 11/6/95 load drop 3336 01 Electncal Data Sorted by Failure Category cracked terminal strip 47859 2 2 Transmissio lock out due to no n bkr stm flow sensor 1.7 Offgas 13194 0.5 Circ Water screens immobile 27 May 1998 July 1992 - June 1997 turbine trip - pos & neg ground 2nd ground by person working on equipment Issue # O 27892008 sub sta 205 generator lock out wntten com to load dispacter HF/PI N O blown fuse mo99/91 pin shear manual scram due to recombiner b screen immobile, b cw pp removed from service b rfp tripped vibration probe bumped 13 kv electrical system-loose fuse operator action HF/OA N O wrong pin HF/PI N O probe bumped HF/OA N O droped holder damage HF/OA N O 2bs018 b rfp vibration fuse loose Page 184 PBAPS POC FL JORDAN Appendix 11. PBAPS Unavailability Data, sorted by component failure cause Unit 3 Type Date 12/29/93 load drop MWHr 2266 Eff Out Days 0 1 System Electrical Component 3-2a-k004a Description Failure deenergized when recirc runback a pump 480v load center 30B01 was being restored from the 3 4G4 tie breaker check valve broken air line 2 6/24/93 load drop 2120 01 HPCI 2 6/10/95 load drop 835 00 Electrical 2 3/17/95 load drop 832 00 FW 2 8/16/95 load drop 283 2 6/4/96 load drop 114 0 0 Transmissio 220-8 line n 0 0 Transmissio 220-8 line n Data Sorted by Failure Category loss of pwr to panel y-34 msc control switch misposition e22 bus 27 May 1998 July 1992 - June 1997 Cause 30b01 Ic being restored Category HF/PI Issue # Remarks N/RRB Class O repair hpci Injection check valve scaffold HF/OA N O loss of power supply to e22 bus Diesel feedback signal during mod testing &y-34 operator error feedwater transient HF/PI N O HF/OA N O digging into line Unit 1 pl HF/OA N O operator at sub opened incorrectly HF/OA N O popped open su 25 220-8 line fault bkr 220-8 line de energized breaker opened Page 185 PBAPS POC FL JORDAN Appendix 12. LGS unavailability data, sorted by root cause of failure 27 9, 2j7. May 11998 ( e4 Remarks Class Maintenanc e outage F Category EF Issue # Loose connection EF 10004298 Short Bulb installation EF OM M Leak Age EF Maintenanc e outage 1M03 A Unit 1 Date 8/20/95 Type Shut down MWHr 342,276 Eff Out Days 12 97 System Reactor Component Fuel Failure Leak Cause 2 8/8/95 Scram 80,794 2 90 FW FW LCS Loss of DC power supply (2K612) 1 1/14/94 Scram 59,230 2.24 SWC Trip circuit 1 5/7/95 Shut down 31,060 1.18 Recirc Seal 2 9/1/94 Load drop 28,290 1.07 Main steam Valve Leak EF 2 2/24/95 Load drop 28,000 1.01 Air removal SJAE nozzle Broken EF DF A 1 1/2/95 Load drop 18,600 0 70 Recirc Seal Leak Age EF Resealed A 2 5/16/93 Load drop 16,493 0 62 EHC #2 TCV servo Oil leak Indeterminant EF TT M 2 6/3/95 Load drop 17,150 0 62 EHC #4 CIV Leak EF M 2 9/8/94 Load drop 5,220 0.20 FW Check valve cap Leak EF A 2 6/17/95 Load drop 4,970 0.18 FW heating Dump valves Actuator EF A 1 11/1/94 Load drop 1,200 0.05 Computer P1 program Would not run EF D 1 12/1/93 Load drop 930 0.04 FW Pump EF A 1 11/1/94 Load drop 900 0.03 Reactor Fuel 1 8/23/93 Load drop 725 0.03 Instrument Air Dryer package Age A A 93-05-20 Leak EF F Gasket EF M Failed A 2 9/5/95 Load drop 370 0 01 FW heating Valve Leak EF 1 3/24/96 Shut down 203,260 7 30 Main steam SRV Leak EF/WD 1 9/7/93 Scram 146,784 5.56 Electrical Breaker Failed to reclose Spurious EF/WD 10000021 2 1/3/93 Scram 84,000 3.18 EHC Relay Hi pressure Sporadic anomaly EF/WD 93-01-01 RF 10004338 D 2 8/20/95 Scram 69,396 2.49 EHC Relay High impedance/ NC contact LTA design EF/WD 10004338 RF, 93-0101 D 2 1/15/95 Load drop 48,000 1.82 Recirc MG set Generator ground Indeterminant EF/WD Data Sorted by root cause Page 186 1E07 D D D LGS POC VT ANGUS 27 May 1998 Appendix 12. LGS unavailability data, sorted by root cause of failure Failure Speed control LVG Cause Sporadic anomaly Category Issue # Remarks Class EF/WD 10005451 Infantile failure D Pump Bearing Misaligned EF/WD Y-strainer Clogged Generator hydrogen leak EF/WD 10002830 TT Component Speed control logic MWHr 47,222 Eff Out Days 1 70 System EHC Load drop 36,960 1 40 Condensate Load drop 28,650 1 09 SWC 10/6/96 Load drop 20,859 0 75 SWC Y-strainer Clogged EF/WD 11/22/95 Load drop 15,253 0.55 SWC Filters Clogged EF/WD 6/26/95 Load drop 14,115 0 51 Recirc Temperature switch Spiked high Spurious EF/WD 1 6/19/93 Load drop 11,050 0 42 Condensate Motor Bearing Misaligned EF/WD 1 3/1/94 Load drop 10,800 0 41 FW LCS 1 5/1/93 Load drop 7,313 0.28 Condensate Motor Bearing Misaligned EF/WD 2 6/2/92 Load drop 7,140 0.27 Condensate Pump motor Bearing Misaligned EFM/D 2 5/1/93 Load drop 6,410 0.24 Condensate Pump motor Bearing Misaligned EF/WD EF/WD EF/WD Unit 1 Date 3/31/96 Type Load drop 2 5/9/92 2 9/8/94 2 2 2 D D D D 10004172 RPT D Realigned D EF/WD D Realigned D D Realigned D 93-04-04 RRB D 10004172 RPT D 2 4/7/93 Load drop 6,000 0.23 FW FWLCS 'A' level down spike Spurious, Indeterminant 2 7/17/95 Load drop 5,600 0.20 Recirc Temperature switch Spiked high Spurious 1 10/8/94 Load drop 3,829 0 15 FW LCS 1 8/8/95 Load drop 3,740 0.14 FW Pressure switch Premature actuation Out of calibration EF/WD 10004299 RRB D 1 2/7/93 Load drop 3,510 0 13 FW Pressure switch Low pressure Spurious EF/WD 93-02-16 RRB D 2 1/11/92 Load drop 3,430 0.13 FW Turbine controller Malfunction Relay EF/WD D 1 12/1/93 Load drop 3400 0 13 Main turbine TCV pressure switch Failed EF/WD D 2 6/26/93 Load drop 2,967 0 11 Condensate Pump Bearing Misaligned EF/WD Realigned D 2 6/28/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned D 2 6/29/93 Load drop 2,967 0.11 Condensate Pump Bearing Misaligned EF/WD Realigned D 1 4/24/95 Load drop 2,230 0 08 FW Pressure switch Failed low Data Sorted by root cause D EF/WD Page 187 EF/WD D LGS POC VT ANGUS Appendix 12. LGS unavailability data, sorted by root cause of failure Unit 2 Date 4/19/93 Type Load drop MWHr 2,000 2 3/1/94 Load drop 1 10/16/92 Load drop 1 8/28/93 1 4/11/96 2 2/10/92 Load drop 1 7/25/96 Scram 93,663 2 9/23/92 Load drop 1 10/7/94 Load drop 1 7/20/95 2 2 27 May 1998 Category Issue # Remarks Class EF/WD 93-04-18 RRB D 92-10-21 RRB D Realigned D Eff Out Days 0.08 System FW 1,504 0 06 Condensate Pump 990 0.04 Recirc RX level signal Load drop 734 0.03 Condensate Pump Load drop 370 0 01 FW heating Drain cooler FW Pump Trip 3.36 EHC FIV card Failure 58,625 2.22 Condenser Tube Leaks EF/WP A 31,945 1.21 Offgas After Condenser Cleaning EF/WP A Load drop 23,000 0 87 Condenser Water box Cleaning EF/WP 6/1/96 Load drop 12,619 0 45 Condenser Tube Leaks 8/1/92 Load drop 10,750 0 41 FW heating Vent line Leaks 2 9/1/94 Load drop 6,500 0 25 Main turbine #2 MSV 2 10/1/92 Load drop 6,375 0 24 Condenser Tube 1 7/9/94 Load drop 6,290 0 24 Condenser 1 12/1/93 Load drop 4020 0 15 2 7/18/92 Load drop 1,353 2 10/1/93 Load drop 2 4/1/92 2 Component FWLCS Failure Cause Master level Spurious, controller down Indeterminant spike D EF/WD Low level sensed Channel noise EF/WD Bearing Misaligned EF/WD Tube leak Poor Design EF/WD D D EF/WD Infantile failure EF/WP 10005909 A Normal Maintenanc e A EF/WP A EF/WP A EF/WP A Leaks EF/WP A Tubes Cleaning EF/WP A Condenser Waterbox Cleaning EF/WP A 0.05 FW heating Vent line Leaks EF/WP A 1,090 0.04 Circ water Pump Maintenance EF/WP M Load drop 1,039 0.04 Main turbine Vac switch Set point drift EF/WP A 4/1/92 Load drop 750 0.03 Condensate Water box Leaks EF/WP 2 12/16/96 Shut down 139,200 5 00 Condenser Expansion joint Leak HF 10006422 2F20, DF A 2 2/21/95 Scram 86,672 3 11 Transmission system Breaker / Relays Failed to actuate PM LTA HF 10003606 Dual unit scram M 1 2/21/95 Scram 41,353 1.57 Transmission Breaker / relays Failed to PM LTA HF 10003606 Dual unit M system Data Sorted by root cause actuate Page 188 FAC FAC A scram LGS POC VT ANGUS 27 May 1998 Appendix 12. LGS unavailability data, sorted by root cause of failure Class Unit 1 Date 7/15/96 Type Manual scram MWHr 182,179 Eff Out Days 6 54 System Air removal Component SJAE Y-strainer Failure Steam leak Cause Improper installation Category HF/C Issue # 10005889 1 8/28/95 Shut down 121,440 4 60 Drywell Flange Misaligned Poor Corr Maint HF/C 35295006 2 11/19/92 Load drop 44,101 1 67 EHC #3 CV piping Leak Weld failure HF/C 92-11-20 RF, 10005615 1 6/17/96 Load drop 22,121 0.79 Electrical Output breaker Low pressure rupture Improper installation HF/C 10005797 TT 1 12/23/96 Load drop 5,427 0 19 SWC Temperature CV Loose adjust arm screws Manufacturing HF/C 10006438 2 12/6/96 Manual scram 250,560 9 00 EHC Pressure switch Leak Broken bracket / severed tubing HF/LCA 10006385 Repeat event 2M19 D 2 12/24/96 Manual scram 55,680 2.00 Recirc Scoop tube ball joint Broke Vibration Induced HF/LCA 10006441 Repeat Event M 1 9/11/95 Scram 369,991 14 01 Main steam SRV Opened Pilot seat erosion HF/MS 10004442 1 1/21/92 Load drop 7,030 0.27 FW heating Logic High level sensed Spurious HF/MS 92-01-10 1 1/17/94 Load drop 940 0 04 Main turbine Moisture separator dump valve Valve positioner PM frequency LTA HF/MS 10001318 SU, TT, PM deferred M 2 12/4/92 Manual scram 157,870 5.98 Recirc Recirc pump EOC-RPT logic Breaker tripped HF/OA 92-12-01 O 2 10/19/94 Scram 77,754 2 95 Electncal D24 Bus De-energized Inadvertent HF/OA O 2 2/24/94 Load drop 10,080 0.38 Recirc Pump Trip Fuses pulled HF/OA O 1 1/30/95 Load drop 7,000 0 27 Recirc MG set Trip Bumped HF/OA 2 6/28/95 Load drop 6,300 0 23 FW FW UPS Power disconnect switch off Bumped during cleaning HF/OA 10004173 RRB O 1 1/1/92 Load drop 2,904 0 11 Main turbine Pressure instrument RV RV closed Mispositioned HF/OA 92-01-02 SU, DF, TT O 1 7/19/95 Load drop 700 0.03 Recirc MG set Perturbations Operator HF/OA O 1 7/29/94 Load drop 570 0.02 FW Trip lever Actuated Inadvertent HF/OA O Data Sorted by root cause Page 189 Remarks M M F O No PM Occurred during ST M O LGS POC VT ANGUS 27 May 1998 Appendix 12. LGS unavailability data, sorted by root cause of failure Issue # 10005615 Remarks RF 92-1120 Class DF M Failure Leak FW heating Drain valve Malfunction Generator Volts/Hz relay Actuation inappropriate MOD package LTA HF/PI 10005652 O 2.70 RPS Logic No 1/2 scram alarm Indeterminate HF/PI 10005675 O 56,700 2 15 EHC #6 ISV Perturbation in ETS/RETS Air entrap in control pack HF/PI 93-03-38 O Load drop 39,426 1.49 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 O 10/12/96 Load drop 37,463 1 35 Condensate Pump motor Vibration FME HF/PI 10006201 2 4/29/95 Load drop 10,000 0 36 Recirc Coupler bypass valve Incorrect position LTA procedures HF/PI 10003924 Eff Out Days 1.40 System EHC Load drop 1,468 0.05 Scram 89,099 3 20 5/21/96 Scram 75,095 2 3/26/93 Scram 1 9/2/95 2 Date 4/29/96 Type Load drop 1 8/2/96 2 5/14/96 1 Cause Weld repair failure Category HF/PCM Component #3 CV piping MWHr 38,939 Unit 2 HF/PCM M O RRB O 1 7/13/92 Load drop 8,566 0.32 FW RFP turbine Insulation fire Oil soaked HF/PI 92-07-10 OM O 2 3/17/93 Load drop 8,030 0 30 SWC Valve Valve mispositioned LTA procedure HF/PI 93-03-24 SU, DF O 2 2/16/94 Load drop 7,150 0.27 Recirc Recorder Mislabelled LTA MOD review/ PMT HF/PI 10001491 RRB O 2 9/2/95 Load drop 7,470 0.27 H2 Recombiner Recorder Logic MOD PMT LTA HF/PI 10004403 O 2 6/6/96 Load drop 378 0 01 Isophase bus cooling 135 74 Fan Trip LTA WO/ procedures HF/PI 10005731 O Total effective outage days' Categ ory Code EFEquipment Fators Data Sorted by root cause WP - Worn Parts WD - Weak Design Page 190 FP - Fatigued Parts LGS POC VT ANGUS Appendix 12. LGS unavailability data, sorted by root cause of failure Unit Date Type MWHr Rema rk Code System Component ICS Inadequate Control System Failure Cause Category EOL - End of Life Issue # Remarks Class PI - Procedural Inadequacy CCraftsmanship OA - Operator Actions MSManagement Standards LCA - Less than adeq. corr actions PCM - Poor Corrective Maintenance A- Age F - Fabrication D - Design IInstallation MMaintenance O - Operation DF Dependent Failure TT - Turbine Trip OM - On line Maintenance RF - Repeat Failure RRB Recirc Runback RPT - Recirc pump trip DF - Dependent Failure SU - During Start up HFHuman Factors Class Code Eff Out Days 27 May 1998 Data Sorted by root cause Page 191 LGS POC VT ANGUS Appendix 13. PBAPS Unavailability Data, sorted by root cause of failure Type Automatic Scram Manual Scram Automatic Scram load drop MWHr 248585 Eff Out Days 89 137576 49 2171 893 165366 6/3/95 load drop load drop Automatic Scram Manual Shutdown Automatic Scram load drop 3 2 7/26/92 1/5/94 load drop load drop 9791 5921 3 3/7/93 load drop 3 6/13/97 3 Unit 2 Date 7/17/92 3 6/23/96 2 10/6/96 3 10/1/92 3 2 2 9/30/92 1/18/93 5/14/94 3 2/2/96 3 8/1/95 2 System Electrical Component 3435 breaker July 1992 - June 1997 Failure tripped 27 May 1998 Description rwcu controls Cause lighting strike Category EF #2 turbine control w stem seperated scram, gen lock out stator current unbalance recirp pump control clearance inadequate Issue # Remarks N Class A EF SU F poor solder joint EF SU F unknown EF N D recirc pump 2b rfp vibration inspection recirc pump a speed increase unknown unknown defective EF EF EF/EOL N A SU SU M A gasket leak main generator hydrogen leak worn out EF/EOL N A upscale scram-feedwater transient failed transmitter on card EF/EOL N/TT A failure of PS power ascension &c rfp problems age EF/EOL N A 0 4 Reactor detector 0.2 FW Heating solenoid valve failed coil failed tip machine a age 5a heater extraciton w solenoid end of life EF/EOL EF/EOL SU N A A 5666 0.2 mtsv electrical problems mtsv replacement failure EF/EOL N A load drop 4238 02 Main Turbine FW 3b rfp speed controller &hjsv 3b fpr speed control problem age EF/EOL N 2/5/96 load drop 953 00 RPS sol. coil burned and controller degradded defetive logic switch 5a k5c relay dropped out failed EF/EOL 2 12/25/96 load drop 244 0.0 FW Heating level controller 4c fw htr level oscillations electrical comp end of life EF/EOL N A 2 10/26/95 load drop dump valve failed to open tube leaks b fw string isolated 95% pwr unknown EF/FP N A 3 2 5/9/93 load drop 10/22/95 load drop lost signal #2 tip machine cable EF/FP N A cable fault EF/FP N A 2 11/8/95 load drop 329 EF/FP N D 2 2 3/20/93 1/1/93 5992 418199 0.2 15 0 Recirc EHC EF/ICS EFNVD SU N D D 3 7/4/93 352800 12.7 Reactor leak power reduction for fuel repair pci EFD N D 3 7/14/92 load drop Manual Shutdown Manual Scram Manual Scram positioner air supply dead band did not work 220-34 line tripped = positive failed reactivity 3c fw htr drain w broken air improper support line high level recirc pump hi oil level turbine control valve oscillations design 225039 81 Offgas linkage allen set slippage off gas system design of air line EFVD SU D Data Sorted by root cause 82012 78134 Main valve stem binding Turbine 2 9 Generator negative sequence short/open relay 2.8 Recirc control loop none mg set lock up 0.1 Recirc 3b recirc pump bkr 2ak34b trip 0.0 FW 2bs018 2b rfp rotor imbalance 5.9 Recirc a pump Ivdt 61863 22 29188 1.0 FW 21995 0.8 FW Generator bushing 3a rfp speed controller power supply fw control system pish-3-02-3-055c 24869 699 622 0.9 FW Heating B5 fw heater R tlimit 0.0 Reactor detector 340 0.0 Transmissio 220-34 ug line n 0.0 FNVHeating positioner level switch pressure transmitter fuel 3239a linkage failed Page 192 A PBAPS POC FL JORDAN Appendix 13. PBAPS Unavailability Data, sorted by root cause of failure Eff Out Days 3.6 Unit 3 Date Type 10/11/94 Automatic Scram MWHr 99423 2 94620 3 4 Generator 93042 3.3 Offgas 2 10/15/96 Automatic Scram 3/23/95 Manual Scram 12/21/92 load drop 69152 25 EHC 3 8/26/95 load drop 65874 2.4 Main Turbine 2 3 9/22/93 8/8/94 load drop load drop 35885 35702 1.3 1.3 Reactor Offgas 3 4/21/97 load drop 35167 13 FW 2 3 9/10/94 4/27/94 load drop load drop 14083 12881 0.5 05 Reactor FW 2 12/17/92 load drop 10398 0.4 EHC 2 9/21/93 load drop 7552 0.3 Reactor pressure transimtiter fuel 2 2/23/94 load drop 4577 02 Reactor 3 2 6/12/94 5/9/96 load drop load drop 4054 2148 01 01 EHC EHC 3 8/6/96 load drop 577 0.0 Offgas 3 2 1/23/93 12/1/95 3 2 2 load drop Manual Shutdown 4/24/93 Manual Shutdown 7/27/92 Manual Shutdown System Electrical July 1992 - June 1997 Component Failure main power shorted winding transformer for inverter negative sequence short/open relay ao3466b failed close Description Cause scram loss of static inverter y50 break down of insulation Category EF/WD scram, gen lock out stator unbalance sjae supply block valve failed poor solder joint turbine control vie oscillations Issue # Remarks N/RRB Class D EFNVD SU M plug design EF/WD N D design EF/WD SU D turbine cv limit switch bad testing logic clad Flux tilt testing steam leak at flex recombiner leak troubleshooting power supply feedwater computer trouble fall/transfer of relay actuation control environmental conditions EF/WD N D pci flange flex EF/WD EF/WD N SU D D N/RRB D clad control valve actuator binding did not work pci not smooth operation EF/WD EF/WD N N D D turbine control valve oscillations design EFVD SU D clad admin precaution increase in off gas level pc EF/WD SU D fuel clad rod pattern adj due to 5 leakers pci EF/WD N D muffin fan wire lug stopped working loose wire unknown vibration EF/WD EF/WD SU N D D EF/WD N D pci errosion EF/WD EF/WP N N D A N A pressure transimtiter limit switch fuel fe5020 computer dcc-x fuel rfp did not work switch failed Flux tilt testing rfp control problem power supply? transfer - design EF/WD issue failed open 543 219052 control valve 9716b 0.0 Reactor fuel 7.9 FW Heating 5b fw htr ehc elec cabinet cool fan turbine control #2 valve oscillation recombiner isolation leak leak flux tilt 5b fw htr repairs 128564 4.6 leak rx instrument mismatch &reclrc loss of level EF/WP pp RECIRC PUMP TRIP AND VESSEL TEMPERATURE DIFFERENTIAL Equipment Failure EF/WP 3b recirc pump trip c phase cable fault cable treeing EF/WP N/RPT A no mtce EF/WP SU M loss of cooling EF/WP N A Recirc 69540 2.5 Recirc It73a equilizing valve PUMPXX 3 4/9/97 load drop 27554 10 Recirc low side transformer cable 2 3/18/93 load drop 22741 08 Recirc 2 4/23/93 load drop 21119 0.81 Recirc loss of tach signal loss of contact for recirc pump b(gen hi brushes amps,volts vent damper vibrated shut recirc mg set Data Sorted by root cause 27 May 1998 cable insulation breakdown Page 193 27792013 A PBAPS POC FL JORDAN Appendix 13. PBAPS Unavailability Data, sorted by root cause of failure Unit 3 Eff Out Days System 0.5 Condenser July 1992 - June 1997 MWHr 139080 2 Date Type 12/19/92 Manual Shutdosn 1/22/93 load drop 3 2 2 2 3 5/1/94 12/16/92 1/29/93 10/5/96 11/28/93 loaddrop load drop load drop load drop load drop 7634 6549 4636 4263 3651 0.3 FW 02 Recirc 0.2 Recirc 0 2 FW 0.1 Control Rod Drive 2 4/28/94 load drop 2537 2 2/10/94 load drop 2116 0.1 Control Rod rod 26-15 N2 leak at Drive charging block 0.1 FW Heating 5a fw htr extration gasket failure stm valve 2 1/12/95 load drop 1795 0 1 Main Steam msiv 2 2/3/96 load drop 492 11/17/95 load drop 143 10171 0.4 FW Component HTEXCH Failure 2cs018 2c rfp control valve rfp oscillation tach 2bs018 b rfp 34-31 accumulator o-ring control system controller coupling tnp probe failure failed Description CLEAN CONDENSER WATERBOXES. rfp c slow responce 27 May 1998 Cause Category EF/WP Issue # Remarks Class A failed EF/WP N A a rfp maintenance recirc pp controls recirc pump a trip b rfp high vibration o ring failure, rod 3431 accumulator not smooth operation worn parts failed worn parts worn EF/WP EF/WP EF/WP EFWP EF/WP N SU N SU N M A A A M inop control rod O-ring replaced EF/WP N A 5a fw htr repair from stm leak oos bearing cap gasket failure EF/WP N A packing leak ao-86a repair small leak EF/WP N A 0.0 Control Rod hv-1 11 Drive 0 0 FW Heating cv-3043c broken o-ring hcu hv-111 broken O-ring damaged/cut EF/WP N A steam seal 3c fw heater drain closed wear EF/WP N A 150887 5.4 a recirc motor low oil level unknown under investigation HF SU M 46288 1.7 turbine bearing 12 high temp electroysis HF/C SU M 2 2 Manual Shutdown 11/11/95 load drop 12/13/92 load drop loss of oil in upper/lower mtr brg reservoir hi temp 30423 27598 1.1 1.0 FW Reactor 2ap001 lprm 56-41 &5643 cross connected n/a mtce a rfp vibration 95% pwr limit Iprm mismatch foreign material hooked up wrong HF/C HF/C SU SU M 3 6/22/96 load drop 20785 0.7 EHC servo leak o-ring failure HF/C N M 2 4/1/97 load drop 17756 06 EHC cooler restriction repair #4 cv ehc leak and msv leak ehc fluid leak suspect FME root cause TBD HF/C N M 3 8/6/94 load drop 11285 04 Recirc 3ag004 brush pigtail b recirc pump brush shorted inner and replacement outer collector mtce did not stand up leads post mtce HF/C N/RPT M 2 4/2/97 load drop 1793 01 EHC cooler restriction ehc fluid leak suspect FME root cause TBD HF/C N M 2 5/19/93 load drop 678 00 Electrical e322 trip loss of fw htg loss of power supply to e22 bus loss of power HF/C N M 2 3/2/93 Automatic Scram loss of pwr to transformer condensate pump a tripped HF/OA N O 3 3 3/8/97 2 10/9/96 Manual Scram Data Sorted by root cause 398510 Recirc 3ap034-dr Generator bearing 14 3 Condensate 2c cond pumps Page 194 operator opened bkr PBAPS POC FL JORDAN Appendix 13. PBAPS Unavailability Data, sorted by root cause of failure Unit 3 Eff Out Days System Component 13.0 Containment VALVEX Date Type 10/15/92 Automatic Scram MWHr 361608 3 12/2/95 Automatic Scram 114994 4.1 DC cracked terminal strip 3 7/30/93 47859 1.7 Offgas stm flow sensor 2 3/4/96 Manual Scram load drop 3488 0.1 FW 3 11/6/95 load drop 3336 01 Electrical 2 6/24/93 load drop 2120 01 HPCI 2 3/17/95 load drop 832 00 FW 2 8/16/95 load drop 283 2 6/4/96 load drop 114 3 7/4/92 3 3/7/93 167298 3 2/3/94 102297 3.7 3 5/21/93 Automatic Scram Automatic Scram Manual Scram load drop 0.0 Transmissio n 0 0 Transmissio n 9 0 Transmissio n 6.0 FW 18117 0.7 FW 2 2 9/5/92 1/8/94 load drop load drop 6974 5813 03 02 Recirc FW 2 6/24/94 load drop 4904 0.2 Circ Water condenser 3 3 9/14/93 8/22/92 load drop load drop 2553 2385 3 3 11/19/93 load drop 12/1/93 Manual Shutdown 8/17/92 Automatic Scram 12/18/92 Manual Shutdown 7/23/92 load drop 746 392253 2 2 3 Data Sorted by root cause 251351 July 1992 - June 1997 Failure 2bs018 b rfp 2nd ground by person working on equipment blown fuse mo99/91 vibration fuse loose check valve broken air line msc control switch misposition 220-8 line 220-8 line 3su feed lost c rfp Generator breaker Description PCIS GROUP I ISOLATION CAUSED BY BUMPING INSTRUMENTATION. 27 May 1998 Cause Equipment Failure Category HF/OA Issue # 27892008 Remarks Class O turbine trip - pos & neg ground 2nd ground HF/OA N O manual scram due to recombiner b rfp tripped vibration probe bumped 13 kv electrical system-loose fuse repair hpci injection check valve operator action HF/OA N O probe bumped HF/OA N 0 droped holder damage HF/OA N O scaffold HF/OA N O feedwater transient operator error HF/OA N O digging into line Unit 1 pl HF/OA N O operator at sub opened incorrectly 173 mtce HF/OA N O HF/PCM N M poor lubrication to vib sensor HF/PCM N M mtce HF/PCM N M mtce left out parts HF/PCM N M gain setting improper lubrication HF/PCM HF/PCM N SU M M HF/PCM N M HF/PCM HF/PCM N/RRB N M M popped open su 25 220-8 line fault bkr breaker opened 220-8 line de energized e313 cs & 343 su north substation xfmr tran hi vibration maintenance outage ground resistor left in place parts missing post mtce blind controller speed controller siezed cleanliness field ground resistor-main generator rework mgu hyd jack solenoid sv7 recirc pump b a rfp maintenance debris in leak reactor feed pump trip feed water heater chlorine oos and warm water and Inst at cal limit fm out of calibration misaligned bent shaft recirc pump vibration alarm Ipci mov 25a Inop wrong nut HF/PCM HF/PI SU N M M generator lock out written com to load dispacter HF/PI N O 34334 2.2 Transmissio lock out due to no sub sta 205 n bkr 1 2 Generator stator h2 leaks generator h2 leaks sealent groove seal improper HF/PI SU M 25191 0.9 recirc pump margin HF/PI SU M 61988 fp turbine control b recirc pump 2as018 0 1 FW flow controller 0.1 FW Heating drain valve positioner 0.0 Recirc coupling 14.1 LPCI mo-3-10-025 rhr Recirc st-r-60a-2 calc error low condenser vacuum Page 195 PBAPS POC FL JORDAN Appendix 13. PBAPS Unavailability Data, sorted by root cause of failure Eff Out Days System Component 0.5 Circ Water screens immobile cal drifted low 4441 Generator generator core monitor 0.2 Generator alarm setpoint Description b screen immobile, b cw pp removed from service generator core monitor alarm dnfted low generator core monitor alarm 4/2/97 load drop 12/29/93 load drop 4271 2266 0.2 0.1 FW Electrical 2as018 a rfp 3-2a-k004a failed to trp reactor feed pump trouble deenergized when recirc runback a pump 480v load center 30801 was being restored from the 3 4G4 tie breaker load drop load drop 1946 835 01 0.0 Recirc Electrical 3-2a-k010a e22 bus loose connection loss of pwr to panel y-34 Unit 3 Date 1/20/95 Type load drop MWHr 13194 2 3/27/96 load drop 4763 3 3/27/96 load drop 2 3 3 2 9/19/95 6/10/95 Data Sorted by root cause 02 27 May 1998 July 1992 - June 1997 Failure pin shear Remarks N Class O HF/PI N M cal HF/PI N M debns in trip dump valve 30b01 Ic being restored HF/PI HF/PI N N/RRB M O HF/PI HF/PI N/RPT N M O Cause wrong pin Category HF/PI low cal pm task inadequate a recirc mg set tripped loss of power supply to e22 bus Diesel feedback signal during & y-34 mod testing Page 196 Issue # PBAPS POC FL JORDAN