Casi o/ P4odci#t etUio/p~ Apples and Apples and Pears 4t Ut, Iie dlooJ RUJeII, Iioe4 v~, Vci(e, ~~o_& tits PROGRESS REPORT V PROGRESS REPORT V W. Kuhlman Kuhlman Gustav W. Arthur E. E. Irish lrsh Agricultural Experiment Station Agricultural Experiment Oregon State College Corvallis of Information Information 510 Circular of April 1952 April 19$? Cesi oj P4odcüs Apples and Pears i Ihe .4toocI iü VaI, &wo#t PROGRESS REPORT V Gustav W. Kuhiman, Agricultural Economist Arthur E. Irish, Fieldman This report is a sunmary of detailed cost records kept on 25 fruit farms in the Hood River Valley for the year 1951 with comparable data for the 5-year period 1947-1951. The cost of production includes all items of expense incurred in producing and delivering the crop to the door of the packing house or processing No packing house costs are included. plant. Apple Production Costs The cost of producing apples in 1951 on 24 orchards averaged 8l per loose box and l.4O per packed-box basis, exclusive of packing and storage costs (Table 1). Assuming packing and handling charges (from $1.25 to $l.5O*), the total F.O.B. cost would be $2.65 or more per packed box. Cost of Production, Hood River Valley, Oregon. Table 1. APPLES: (floes not -include cost of storage. boxes. nackin. and shinnin Five -year Item Number of orchards in study Acreage of apples per orchard Yield per acre, loose boxes Yield per acre, packed boxes Costs per loose box for: Preharvest labor Picking . . . Year 1951 24 15.2 556 ........ 323 Cents 23.1 14.1 5.6 42.8 12.3 12.8 .............. Other harvest ............... Total labor ............... average 1947-1951 598 359 Cents 25.5 12.4 5,9 43.8 11.8 12.1 Distribution of costs Per cent 31.3 15.2 7.2 53.7 14.5 14.8 6.8 10.2 100.0 Naterials General expense Depreciation on equipment 5.3 5.5 8.1 8.3 Interest on investment (5 per cent) 81.3 81.5 Total cost per loose box 139.8 135.1 Cost per packed-box basis * The cost of sorting and handling all apples which are delivered to the packing house is charged against the packed fruit, which usually comprises from 60 to 85 per cent (by weight) of fruit delivered. . . . The production of 556 loose boxes per acre, equivalent to 323 packed boxes, in 1951 was the lowest yield of packed apples since this study was initiated in 1947. That year production averaged 542 loose boxes, equivalent to 328 packed boxes per acre. The highest cost, $1.54 per packed-box basis in 1947, was 11 per cent higher than the cost in 1951. Table 2. APPLE PRODUCTION COSTS, Hood River Valley, Oregon. (Does not include cost of storage, boxes, packing, and shipping) Man Item 1951 hours __________Cost 1951 1947-1951 1947-1951 Labor per acre Priming Brush removal $ 28.56 3.95 1.03 3.30 1.69 12.10 6.28 31.23 6.89 25.12 8.38 $128.53 78.41 31.17 $238.11 $ 30.69 $ 14.89 6.09 34.47 12.66 $ 68.11 $ 13.25 3.04 9.52 11.41 8.06 Electricity; water; wood fuel; office 7.78 Liability, fire, and motor insurance Property taxes ...................... 15.40 3.78 8.99 5.48 11.45 8.13 7.71 15.71 10.00 10.00 $ 71.33 $ 71.25 8.35 $ 10.58 $ 29.41 21.40 $ 31.98 6.58 9.76 28.51 44.85 $451.81 8.44 10.46 30.02 $ 48.92 $480.81 28.6 3.9 1.2 2.9 1.5 10.5 Hand cultivating Machine cultivating Fertilizing; mowing 33.0 6.2 22.2 6.0 121.3 89.9 26.7 237.9 24.6 10.8 150.6 89.4 32.0 272.0 Spraying Thinning 5.3 Maintenance Supervision Total preharvest Picking Other harvest .......... Total labor .......... Materials per acre 5.0 1.8 3.6 1.7 12.8 11.6 40.4 Irrigating Propping; cleanup 31.8 Fertilizers Irrigation water 6.5 .................... Sprays Miscellaneous supplies ................. Total materials General expense per acre Building repair Machinery repair Machine hire Gas and Buildings (not including operator's dwelling) Machinery Buildings Machinery Orchard $ ........................21.06 Total depreciation Interest per acre (5 per cent) $ ......................... .................... Total interest Total cost per acre 5.83 40.00 10.50 $ 69.58 6.12 oil Cash to operate Total general expense Depreciation per acre 4.85 1.63 3.65 1.70 13.12 11.82 35.46 6.45 25.98 14.27 $149.62 74.85 34.61 $259.08 .81 Cost per loose box $ 1.40 Cost per packed box $ Acres per orchard 15.2 Loose boxes produced per acre ................ 556 Packed boxes rroduced per acre .............. 323 $ $ $ .82 1.35 15.8 598 359 Pear Production Costs Winter pears The cost of producing winter pears in 1951 on 24 orchards averaged $1.71 per lug box and $1.93 per packed-box basis, exclusive of packing and storage costs (Table 3). Assuming packing and handling charges (from $1.25 to $1.50), the total F.0.B. cost would be $3.18 or more per packed box. Cost of Production, Hood River Valley, Oregon. Table 3. WINTER PEARS: (Does not include cost of storage, boxes, packing, and shipping) Five -year Year average Distribution of costs 1951 1947-1951 Item 24 -Number of' orchards in the study 10.9 -of winter pears per orchard . Acreaj 232 430 -r acre, loose-lug boxes Yield 383 Yield per acre, packed boxes ........205 Cents Per cent Cents Costs per loose-lug box for: 46.1 30.0 27.1 . preharvest labor 11.8 13.0 16.7 Picking 6.6 6.0 8.7 Other harvest 49.6 71.5 44.9 18.1 16.4 29.8 Naterials 16.9 32.4 18.7 General expense 14.2 8.2 9.0 Depreciation on equipment 13.6 . 22.7 15.0 Interest on investment (5 per cent) 110.4 100.0 170.6 Total cost per loose-lug box 123.9 192.9 Cost per packed-box basis The production of 232 loose-lug boxes per acre, equivalent to 205 packed boxes, in 1951 was the lowest yield during the five years studied. A 46 per cent decrease in yield for 1951 below the five-year average was accompanied by a 55 per cent inSee Table 5 for itemized costs. crease in cost per lug box. . . Total labor ............... . . . Bartlett (cannery) pears The cost of producing cannery pears in 1951 on 22 orchards averaged $1.86 per See Table 6 for itemized costs. lug box and $82.28 per ton (Table 4). Table 4. Cost of Production, Hood River Valley, Oregon. BARTLETT CANNERY PEARS: (Tn-1iis 1l c1-s. f1p1ivArd t,n th nnrv tlorr') Year 1951 Item Number of orchards in the study Acreage bearing pears per orchard Yield per acre, loose-lug boxes Yield per acre, tons Costs per loose-lug box for: Preharvest labor Picking Other harvest 22 7.2 205 4.6 Dollars .55 .14 .07 .76 Total labor ............... Naterials ..................33 General expense Depreciation on equipment Interest on investment (5 per cent) Total cost per loose-lug box Cost per ton .38 .15 . . . .24 $ 1.86 $82.28 Five-year average 1947-1951 - 286 6.5 Dollars .50 .12 .07 .69 .25 .27 .12 .20 $1.53 $67.37 Distribution of costs -- Per cent 32.7 7.8 4.6 45.1 16.3 17.7 7.8 13.1 100.0 4 WINTER PEAR PRODUCTION COSTS: Hood River Valley, Oregon. Table 5, (Does not include cost of storage, boxes, packing, and shipping) Man hours 1947-1951 1951 Item Labor per acre Pruning Brush removal Hand cultivating Machine cultivating Fertilizing; mowing Irrigating Spraying Thinning $ 41.81 3.61 25.87 7.99 $106.90 38.76 20.29 $165.95 4.98 24.16 15.29 $117.63 54.65 26.93 $199.21 $ 14.25 5.90 37.85 ................11.17 $ 69.17 $ 13.39 5.92 38.79 12.51 $ 70.61 42.9 4,3 1.7 2.6 1.7 10.9 Propping; cleanup ........ 3.5 Maintenance ...........21.6 5.3 22.3 5.6 95.5 44.7 17.3 .......... 157.5 11.4 112.9 65.5 25.3 203.7 Total labor Cost 1947-1951 $ 43.49 3.84 1.06 2.44 2.13 10.43 6.04 41.9 3.8 1.1 2.1 1.8 9.2 4.9 Supervision Total preharvest Picking Other harvest 1951 9.4 4.17 1.48 2.73 1.75 11.07 9.85 .34 .4 Materials per acre Fertilizers Irrigation water Sprays Miscellaneous supplies Total materials ................... General expense per acre Building repair Machinery repair Machine hire Gas ani oil Electricity; water; wood fuel; office Liability, fire, and motor insurance Property taxes 4.13 11.15 4.28 13.92 7.25 8.60 15.86 10.00 $ 75.19 $ Cash to operate .................... Total general expense ................ Depreciation per acre Buildings (not including operatorts dwelling) 3.51 9.71 4.52 12.72 8.04 7.87 16.07 10.00 $ 72.44 $ $ 8.93 $ 11.37 Total depreciation .................$ 33.10 23.74 $ 35.11 . . Machinery .......................24.17 Interest per acre (5 per cent) Buildings Machinery Orchard . Total interest Total cost per acre Cost per loose box Cost per packed box Acres per orchard Loose-lug boxes produced per acre 6.87 11.35 34.46 $ 52.68 $396.09 $ 1.71 $ 1.93 10.9 232 2O $ ...................... . . . . ..... Packed boxes nroduced er acre ............. 8.76 11.32 38.60 $ 58.68 $436.05 $ 1.10 $ 1.23 10.9 430 $ 5 Table 6. BARTLETT PEAR PRODUCTION COSTS: Hood River Valley, Oregon. (Includes all costs delivered to the cannery door) Nan hours 1947-1951 1951 Item Labor per acre Pruning Brush removal Hand cultivating 28.3 2.5 1.8 2.9 Machine cultivating ..... 2.3 Fertilizing; mowing 11.4 Irrigating 5.1 Spraying 18.4 Thinning Propping; cleanup 3.5 22.2 Maintenance Supervision 5.4 103.8 Total preharvest Picking 33.3 Other harvest .......... 13.1 Total labor .......... 150.2 Materials per acre 31.5 3.6 3.3 3.2 1.7 11.5 10.1 35.3 6.0 23.5 9.6 139.3 38.0 18.5 195.8 1951 Cost 1947-1951 $ 29.37 2.40 1.75 3.34 2.45 12.51 6.05 17.79 3.78 25.79 7.44 $]]2.67 29.11 15.05 $156.83 $ 31.42 3.52 3.00 3.31 1.69 11.73 10.42 31.22 5.64 25.84 12.50 $140.29 31.71 19.32 $191.32 $ 16.32 5.49 34.35 12.33 $ 68.49 $ 13.82 5.39 38.20 12.11 $ 69.52 4.77 11.3$ 5.47 14.31 7.14 7.97 16.08 10.00 $ 77.12 3.66 9.16 5.60 12.32 8.44 8.37 16.03 10.00 $ 73.58 $ 7.93 Total depreciation ................. $ 30.62 $ 10.01 22.99 $ 33.00 Fertilizers .................... Irrigation water Sprays Miscellaneous supplies Total materials General expense per acre Building repair Machinery repair Machine hire Gas and oil Electricity; water; wood fuel; office Liability, fire, and motor insurance Property taxes Cash to operate Total general expense Depreciation per acre Buildings (not including operator's dwelling) $ . . Machinery .......................22.69 Interest per acre (5 per cent) Buildings Machinery 6.79 11.12 30.96 $ 48.87 $ Orchard ........................ Total interest ................... ...................J381.93 Total cost per acre Cost per loose-lug box Cost per ton Acres per orchard Tons produced per acre ................. . .... .. Loose boxes produced per acre 1.86 $ 82.28 7.2 4.6 205 $ . . . . . $ 8.53 11.71 34.49 $ 54.73 $422.15 $ 1.53 $ 67.37 6.0 $ 6.5 286 Effect of Yield on Cost The yields of apples and pears in 1951 varied more widely than usual from In both the winter pear and the cannery pear groups the farm to farm (Table 7). majority of the growers had yields of less than 200 boxes per acre--revealing the effects of severe winter damage in those orchards. YIELDS: Effect on Cost of producing Apples and Pears, Hood River Valley, Oregon, 1951. c-sts of storage. boxes. oackin2. and shiouin (flns iinf inrii Table 7. Number of orchards Yield of packed boxes per acre* Average Range Apples 153 Less than 200 boxes 285 200 to 399 boxes 400 or more boxes All orchards Winter pears 134 Less than 200 boxes 299 200 to 399 boxes 400 or more boxes All orchards Bartlett pears 132 Less than 200 boxes 245 200 to 399 boxes 416 400 or more boxes 205 . . All orchards * Bartlett pears are figured as loose-lug boxes. . . . . 11 16 15 15 $ 2.28 1.55 1.04 $ 1.40 14 12 9 8 11 $, 2.69 6 7 $ 2.59 1.64 1.29 $ 1.88 7 3 484 ........ 205 ........24 . . Cost per packed box* 4 14 504 ........6 323 ........24 . Acres per orchard 13 7 2 22 10 7 1.44 1.14 $ 1.92 Age of the Trees The orchards typically have trees of varying ages ranging from a year up to maturity (Table 8). The usual practice followed by most growers is to replace any dead or undesirable trees and thus tend to perpetuate the orchards. Therefore, depreciation on orchard investment was not included in computing the cost of producing fruit. Table 8. AGE OF TREE flistributAon on 2 farms. Tood River Valley. Oregon. 1951. V Age of trees Apples Per cent 16 Winter pears Per cent Bartlett pears Bearing Total Per cent Per cent 25* 16 20 18 64 57 100 100 7 Less than 6 years 5 9 6 to 9 years 84 79 10 years and over 100 100 Total, all trees This group of trees was not included in computing cost of production where the nonbearing trees comprised an abnormally high proportion of the total Bartlett pear plantings on the farms studied. 7 Over three-fourths of the apple trees were 10 years old or over. Nore than four-fifths of the winter pear trees were 10 years or older. In the case of the OneBartlett pears, only 57 per cent of: the trees had come into full bearing. fourth of the trees were less than 6 years old. In order to make the three orchard enterprises studied more nearly comparable, the latter group of trees (less. than 6 years old) was excluded in computing cost of production where it comprised an abnorrhally high proportion of the total Bartlett planting. Thus 36 per cent of the Bartlett pear trees included in the cost study were less than full bearing age (under 10 years), and 64. per cent of ti-c trees were in full bearing. Varieties Newtown and Delicious (Red, Striped, and Golden) comprised the major portion of the apple acreages on the farms studied (Table 9). D'Anjou is the principal winter (storage) pear, and the BarUett is the canning pear. Table 9. VARIETIES OF TREES: Distribution on 24 farms, Hood River Valley, Oregon, 1951. Apples on farms studied Percentage Variety Winter pears on farms studied Percentage Variety Newtown ..........49 D'Anjou .........85 Delicious Ortley Spitzenberg 5 Bose Easter 3 Cornice 4.0 Other...........3 2 2 100 Total 100 Total 11 Orchard Investment The capital value represented by the plantings was estimated by the growers from a conservative, long-term standpoint. Consideration was given in the appraisal to the age and variety of trees and to the location and character of the land. The present (depreciated) values of buildings (other than operator's dwelling) and all other equipment were allocated proportionately to the various enterprises according to the use made thereof (Table 10.). Table 10. ORCHARD INVESTNENT: Average Value of Capital Investment on 25 farms,_Hood_River_Valley,_Oregon,_l951.* Bartlett pears Value Value per per orchard acre Apples Value Value per per acre orchard Winter pears Value Value per per acre orchard $ 570 132 195 200 $ 7,484 1,493 2,464 2,172 $ 689 137 227 200 :4,469 980 1,604 1,443 619 136 Cash for oerating $ 8,647 1,995 2,963 3,033 Total investment $16,638 $1,097 $13,613 $1,253 $8,496 $1,175 Item Orchard Buildings Equipment * See Table 11 for acreages per orchard studied. 220 200 Apple enterprise The estimated worth of the capital, represented by the apple enterprise on More than half of the the 25 farms in the study, averaged $16,638 per orchard. total capital investment for apple production, or $570 per acre, was for the plantings. Buildings (exclusive of the operator's dwelling) averaged $1,995 per apple orchard. The equipment inventory, averaging $2,963 per apple orchard, includes irrigation equipment as well as the machinery, tractors, trucks, and small tools. It does not include the automobile (charge for the use of automobiles was computed on a mileage basis). Winter pears The investment for winter pears averaged $13,613 per orchard. The value of the plantings averaged $7,484 per orchard or $689 per acre. The investment in buildings and equipment per acre of pears was similar in amount to that shown for apple orchards in this study. Bartlett (canning pears) The investment for bearing pears averaged $8,496 per orchard. sented $4,469 each or $619 per acre. Plantings repre- Land Use The size of the 25 farms in the study averaged 58 acres per farm (Table 11). Orchard plantings comprise 34 acres per farm. This was 80 per cent of the total cropland or nearly three-fifths of the total farm acreage. The remainder of the cropland was chiefly in hay or used as pasture. Much of the untillable acreage is steep, rocky, and covered with trees and brush. Table 11. Utilization of the Land on 25 farms,* Hood River Valley. Oregon. 1951. FRUIT FAR11S: Land use Apples Bartlett pears Number of farms 24 25 Winter pears ......... 24 Other ............12 Total orchard Other cropland Farmstead Nontillable ....... . Total, all land 25 15 25 21 25 Acreage per farm reporting Acres 15.2 7.6 10.9 2.7 -11.2 2.3 18.3 Average acreage per farm Acres 14.6 7.6 10.4 1.4 34.0 6.7 2.3 15.4 58.4 Distribution of total farm area Per cent 25 13 18 2 58 12 4 26 100 * Of the 34 acres in orchard, apple trees occupied 14.6 acres per farm. Total pear (winter and canning) acreage slightly exceeded the apple orchards with 18 acres per farm. Twelve of the 25 growers in the study had cherry plantings. These averaged 2.7 acres per farm reporting cherries. Rye-Year Summary The average annual yields per acre and the costs per box on 48 farms in this study- have been compiled for the 5-year period 1947-51 (Table 12). Table 12. COST OF PRODUCING APPLES AND PEARS IN ROOD RIVER VALLEY, OREGON, l947_51.* (Does not include costs of storage, boxes, packing, and shipping) Winter_pears Bartlett pears Apples Number No. of Boxes Cost No. of Boxes Cost No. of Boxes Cost of acres /acre /box acres /acre /box /acre /box Year farms acres 1947 . . 1948 1949 . . . 1950 . 1951 . . Average. . . . . . . . 24 328 358 360 366 406 324 360 364 364 25 21 23 25 24 425 323 359 $1.54 1.39 1.24 1.18 1.40 $1.35 256 283 228 236 261 253 406 363 388 556 205 383 $1.14 1.20 1.10 107 126 119 141 159 130 .2 1.93 $1.24 263 258 363 342 205 286 $1.64 1.64 1.24 1.24 1.86 $1.53 * Apples and winter pears are packed boxes; cannery pears are standard lug boxes. Effect of Size of Business on Costs The size of the orchard enterprise had only very slight influence on the cost of production during the 5-year period studied (Table 13). Five-year results on 48 cost farms, Hood River Valley, Oregon, 1947-51. (Does not include costs of storage, boxes, packing, and shipping) Table 13. SIZE OF BUSINESS: ________Production Yield Total Acres /acre yield Iteni Small farms Apples Winter pears Bartlett pears Total Medium farms Apples Winter pears Bartlett pears Total Large farms Apples Winter pears Bartlett pears Total Cost Total Per box Range per box $ .72 to $8.96 .48 to 4.18 1.02 to 4.09 $ .48 to $8.96 6.2 3.2 2.4 11.8 461 439 292 421 2,858 1,405 701 4,964 $6, 914 $1.26 1.47 1.78 $1.39 13.6 8.4 5.0 27.0 369 454 302 383 5,018 3,814 1,510 10,342 $7,075 4,462 2,280 $13,817 $1.41 1.17 1.51 $1.34 $ .71 to $3.18 .47 to 4.26 1.09 to 5.51 $ .47 to $5.51 22.7 17.4 8.0 340 350 280 7,718 6,090 2,240 $10,342 7,612 3,293 $1.34 1.25 1.47 ....... 48.1 $ .75 to $2.91 .66 to 3.53 .56 to 4.59 334 16,048 $21,247 $1.32 $ .56 to $4.59 . . . . . . $3,601 2,065 1,248 Apples and winter pears are packed boxes; cannery pears are standard lug boxes. t Small farms had less than 20 acres of orchard; medium farms had from 20 to 39 acres; and large farms had 40 acres or more. The small farms (11.8 acres of apples and pears per farm) generally bad the highest yields per acre. Good yields thus reduce the cost per box. The individual growers should note the wide range in the costs per box and strive to reduce his own costs by increasing his yields. 10 Purpose and Nature of the Study The purpose of this study was to obtain information from growers that would provide basic facts on yields and on costs of production. This information, when carefully adjusted to reflect changes occurring in yields and in the price level of farm production cost, provides a basis whereby cost of production can be readily estimated for any given year if no changes have occurred in production techniques. The cost of production reported herein is the average-acre cost of the entire plantings in the study. Thus, the man-hours-per-acre (see Tables 2, 5, 6) is a figure that is applicable to the entire acreage of a crop within an area such as a county and indicates the average amount of labor that may be required per acre for all of the acreage in that crop in the area even though each acre may not have been covered by each operation. The same holds true of the other items of cost. Acknowledgments The authors gratefully acknowledge the fine cOoperation received from the growers who kept detailed daily records which provided the data for this report. Special mention is made of the financial assistance contributed by the Hood River Traffic Association. Without the active participation of both these groups, the study would have been impossible. Leroy Childs, superintendent of the Hood River Branch Experiment Station, Paul C. Newkom, Apple Growers Association, Robert Nunamaker, fruit grower, and A. L. I'Iarble, formerly County Extension Agent of Hood River County, were instrumental in helping to plan and initiate this project.