PD Prac'ces for Mee'ng Financial and Opera'onal Objec'ves MIT and McKinsey Team MIT : *Pedzi Makumbe, Nisheeth Gupta, Eric Reben'sch, Warren Seering McKinsey : **Mike Gordon, Chris'e BarreM, Chris Musso, Jochen Link *pmakumbe@mit.edu & ** michael_gordon@mckinsey.com Presenta'on Agenda • Mo'va'on • Key Ques'ons • Research Design and Methods • Analysis and Results Mo'va'on Mo#va#on Ques#ons Research Methods Analysis and Results • Product development is cri'cal for the financial success of firms (Ulrich and Eppinger, 2004; Clark and Fujimoto, 1991) • Product development is an integral part of firm opera'ons (Wheelwright and Clark, 1992; Eisenhardt and Tabrizi, 1995) • Clark, K. and T. Fujimoto (1991). Product Development Performance. Cambridge, MA, Harvard University Press. • Ulrich, K. and S. Eppinger (2004). Product Design and Development. Boston, MA, McGraw‐Hill/Irwin. • Wheelwright, S. and K. Clark (1992). Revolu'onizing Product Development. New York, NY, The Free Press. • Eisenhardt, K. and B. Tabrizi (1995). "Accelera'ng the Adap've Process: Product Innova'on in the Global Computer Industry " Administra've Science Quarterly 40(1): 84‐110. Key ques'ons Mo#va#on Ques#ons Research Methods Analysis and Results • What are the key product development prac'ces that directly impact firm financial outcomes? • What are the key product development prac'ces that directly impact firm opera#onal outcomes? Research design and methods Mo#va#on Ques#ons Research Methods Design • Quasi‐experimental design – Gathered project‐level prac'ces data from top execu'ves in PD • Popula'on – Projects in the high‐tech, industrial and medical industries • Sampling strategy Methods • Agreement entered between MIT Researchers and McKinsey in July 2007 to define survey • Agreement entered between MIT and McKinsey. McKinsey sponsored grad student and post‐doc beginning in September 2008 • Pre‐test – McKinsey ‐ data collec'on – MIT ‐ analysis – MIT‐ McKinsey results interpreta'on – Convenience sample • Sample size – 110 projects, 327 execu'ves and 57 firms Analysis and Results • • • Weekly 7:30am team mee'ngs Con'nued data gathering Analysis and results interpreta'on Survey par'cipants responded to 143 Product Development prac'ce ques'ons and 17 performance metrics Mo#va#on Examples of Categories (9 of 25) Ques#ons Research Methods Analysis and Results Examples of Practices* (9 of 143) Portfolio management We measure portfolio throughput performance, i.e., the average time for projects to go from commitment of capital to generating revenues Technology investment We don’t use a formal make-buy decision process to determine whether we acquire new technologies or development them in-house Align product to strategy Customer insights Modular architecture Our project has had a clear view of its scope and scale from the start, resulting in very stable development with a very small number of disruptive scope and scale changes. We periodically test and validate end-user preferences throughout product development stages We explore the tradeoff space of candidate architectures to identify and define product platforms and variants, and/or product families, as appropriate to our market Cost management Subteams lack an understanding of cost targets by subsystems, and rarely review progress toward cost reduction goals Project planning and execution We have a quantified understanding of the potential sources of delays and plans to mitigate them Supplier development Mindsets Beyond price, we select suppliers using a fact-based assessment of total value contributions (e.g., design contributions, quality improvements, delivery capability, product lifecycle costs) We encourage and reward reusing of designs and methods over clean sheet development 6 * Prac'ces measured on a Likert scale (1 to 6), i.e. 1 = strongly disagree and 6 = strongly agree Analysis for prac'ces directly correlated with financial outcomes Mo'va'on Research Methods Ques#ons Analysis and Results Financial Outcomes 3 of 143 Prac#ces 49 Our product concept complies with a Correlation Coefficient long-term architectural road-map Sig. (2-tailed) N 50 Our business plan does not address Correlation Coefficient the full lifecycle costs and impact Sig. (2-tailed) N 51 We identify the key product functions Correlation Coefficient that address the identified customer Sig. (2-tailed) needs before locking down the N feature set Project IRR Product Product & NPV revenues volumes -.074 .534 .042 .717 .086 .458 73 76 .256 Product $ Product Product market unit SG&A share costs cost .155 .198 -.128 .226 .049 .692 77 71 91 68 .234 .268 .065 -.089 .232 .030 .042 .019 .594 .400 .056 72 76 77 70 92 68 -.111 .008 .009 .044 -.033 .146 .361 .944 .935 .717 .760 .232 70 77 77 70 90 69 • Pearson correla'on • A prac'ce significant for financial success if it is sta's'cally correlated with at least 3 of the 6 financial metrics with a p‐value less than 0.05 and an n (number of projects) greater than or equal to 30. Prac'ces directly correlated with financial outcomes Mo'va'on Ques#ons Research Methods Analysis and Results Prac#ces Correlated with Financial Outcomes Cost Reduc#on Prac#ces Business plan addresses full lifecycle costs and impact Sub‐teams have an understanding of subsystem cost targets, and review progress toward cost reduc'on goals Con#nuous Improvement Prac#ces Demonstrate year‐on‐year improvements in outcomes from con'nuous improvement efforts Knowledge and Informa#on Sharing Prac#ces Share informa'on across func'onal boundaries Create representa'ons of product and process knowledge to facilitate communica'on and knowledge sharing Prac'ces directly correlated with opera'onal outcomes (Gordon et. al. 2009) Mo'va'on Ques#ons Research Methods Analysis and Results Prac#ces Correlated with Opera#onal Metrics (Gordon et al 2009) Project Scoping Prac#ces Project teams have a clear view of its scope and scale from the start resul'ng in small number of disrup'ons Concept development teams have necessary informa'on to make tradeoffs between product performance and factors such as cost, 'me to market, and project risk. Project Execu#on Prac#ces Use skills database to compose project teams before kick‐off Nurture a strong project culture Ins'll a clear sense of project requirements, features, and characteris'cs in their project teams Track skill levels in order to minimize the chance of overloading cri'cal personnel and minimize disrup'ons from other projects Team leaders have the responsibility for reviewing the performance of other team members Priori'ze project performance over func'onal performance Customer Needs Prac#ces Periodically test and validate end‐user preferences throughout the development process Carry out ethnographic studies and product use labs in order to understand customer needs The two sets of direct prac'ces are different Mo'va'on Ques#ons Research Methods Analysis and Results Prac#ce Categories Correlated with Prac#ce Categories Correlated with Financial Outcomes Opera#onal Outcomes (Gordon et al 2009) Cost reduc'on Project scoping Con'nuous improvement Project execu'on Knowledge and informa'on sharing Focus on customer needs • None of the 5 prac'ces directly correlated with financial outcomes are the same as the 10 prac'ces directly correlated with opera'onal outcomes Summary Mo'va'on Ques#ons Research Methods Analysis and Results • PD prac'ces which influence financial outcomes are largely focused on cost reduc'on. • PD prac'ces which affect opera'onal outcomes are largely focused on project scoping, disciplined execu'on and maintaining customer focus throughout the project. Comparison of Prac'ces Prac#ces Correlated with Financial Metrics Prac#ces Correlated with Opera#onal Metrics (Gordon et al 2009) Cost Reduc#on Prac#ces Business plan addresses full lifecycle costs and impact Project Scoping Prac#ces Project teams have a clear view of its scope and scale from the start resul'ng in small number of disrup'ons Sub‐teams have an understanding of subsystem cost targets, and review progress toward cost reduc'on goals Concept development teams have necessary informa'on to make tradeoffs between product performance and factors such as cost, 'me to market, and project risk. Project Execu#on Prac#ces Use skills database to compose project teams before kick‐off Con#nuous Improvement Prac#ces Demonstrate year‐on‐year improvements in outcomes from con'nuous improvement efforts Knowledge and Informa#on Sharing Prac#ces Share informa'on across func'onal boundaries Nurture a strong project culture Ins'll a clear sense of project requirements, features, and characteris'cs in their project teams Create representa'ons of product and process knowledge to facilitate communica'on and knowledge sharing Track skill levels in order to minimize the chance of overloading cri'cal personnel and minimize disrup'ons from other projects Team leaders have the responsibility for reviewing the performance of other team members Priori'ze project performance over func'onal performance Customer Needs Prac#ces Periodically test and validate end‐user preferences throughout the development process Carry out ethnographic studies and product use labs in order to understand customer needs The two sets of direct prac'ces are different but correlated Mo'va'on Prac#ces Correlated with Financial Metrics Cost reduc'on Con'nuous improvement Knowledge and informa'on sharing Ques#ons Research Methods Analysis and Results Prac#ces Correlated with Opera#onal Metrics (Gordon et al 2009) Project scoping Project execu'on Focus on customer needs • None of the 5 financial prac'ces and the 10 opera'onal prac'ces are the same • All financial prac'ces are sta's'cally correlated* with at least 7 of the 10 opera'onal prac'ces *p‐value less than 0.05 and an n (number of projects) greater than or equal to 30