Design of a Single Cockpit Pilot for Airline Operations Jonathan Graham, Chris Hopkins, Soham Trivedi, Andrew Loeber System Engineering & Operations Research, George Mason University Context Need: A single pilot cockpit is needed to decrease labor expenses and mitigate the effects of a pilot shortage 34 flight procedures for a normal flight are processed through the Model Human Processor to output processing times. Alternatives: 20.00 Two Pilot Cockpit Single Pilot 0.00 (Baseline) (No Additional Support) No change from system in place today -40.00 Callouts between pilot and co-pilot removed Year Procedural breakdown does not change from FCOM 20 Single Pilot 15 Two Pilot 10 5 Pilot Support 0 0 15 30 45 60 75 90 105 120 135 150 Time (s) 0.94 1 3 5 7 9 0.94-0.96 Aircraft 1 MTBF Cockpit MTBF • Required system reliability at 1 million flight hours is 0.94 • An unsupported single pilot would require aircraft reliability to be at an unachievable level, making it an infeasible option • Single pilot with onboard support would be feasible as long as an emergency auto-landing feature could be implemented • Avionics would have to be certified above 1 in 1 million flight hour failure Single Pilot Savings $5.00 $4.00-$5.00 $3.00-$4.00 $2.00-$3.00 $1.00-$2.00 $0.00-$1.00 $4.00 $3.00 $2.00 $1.00 $0.00 Interest Rate 0.085 25 • Predicted reduced processing times due to reduction in task count • Both single pilot cockpit designs have average procedure times significantly smaller than the two pilot cockpit, as expected 6 0.07 Procedure Processing Time Distributions 0.96 0.055 Procedures 0.96-0.98 0.98 0.04 Pilot Support Workload 0.98-1 1 0.01 Single Pilot Workload Cockpit Reliability Requirement Reliability at 1 Million Flight Hours 35 30 25 20 15 10 5 0 • Unsupported single pilot had smallest processing time • The unsupported single pilot showed a fourfold increase in workload over the baseline • The onboard-supported single pilot, however, saw a 25% decrease in workload from the baseline Co-pilot is replaced with hypothetical black box avionics system that is integrated into the cockpit. Reliability block diagrams are used to determine reliability of each alternative compared to the baseline and FAA requirements. Modeled an aircraft lifecycle cost (25 years) for each alternative and calculate net savings using data collected for Boeing 737s Conclusions & Future Work Reliability and Business Model Results NPV (Millions) Relative Single Pilot Cockpit Workload Compared to Baseline Workload (With Onboard Procedural Support System) System can give intelligent suggestions to pilot, but has no control over the plane. Procedure Model Results Workload Baseline Ratio All tasks transferred to pilot 0.005 0.1 -30.00 0.025 -20.00 Profit/Loss • FAA has predicted a pilot shortage in the next 10 years • Historically, the cockpit has decreased in size as a way to mitigate labor costs as technology became available to assume the roles of the replaced pilots. Could removing the co-pilot be the next step in this devolution? Frequency (Thousands) Single Pilot 10.00 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 Dollars (Billions) Profit/Loss for Major Air Carriers Pilot Cost Escalation Rate • Single pilot would support up to a $4.38M per-aircraft savings over the 25-year life cycle • Savings could be allocated to procedure support system acquisition or other operating costs • Single pilot cockpit decreases aircraft operating costs Two Pilot Reliability Max Utility vs. Cost 1.20 Single Pilot Reliability Max Procedure Support Reliability Max Two Pilot Workload Max 1.00 0.80 Utility • Commercial air carriers have experienced poor financial performance over the past thirteen years • Financial volatility is caused by rising operating expenses • Rising variable costs such as fuel are driving operating expenses up -10.00 Method of Analysis Need Statement & Alternative Con-Ops Single Pilot Workload Max 0.60 0.40 0.20 0.00 $149.00 $150.00 $151.00 $152.00 $153.00 Cost (Millions) • • • • • $154.00 $155.00 Procedure Support Workload Max Two Pilot Procedure Time Max Single Pilot Procedure Time Max Procedure Support Procedure Time Max Single pilot with onboard support alternative gave best utility to cost ratio Recommend keeping two pilot cockpit with the procedure support system to be phased in and evaluated for the eventual change to the single pilot cockpit pending further future analysis Extend procedure simulation to a live pilot simulator to validate and/or recalibrate models • Tie in ATC procedures to test their workloads • Incorporate dynamics feedback loop Conduct focus groups with stakeholders to establish win-win scenario Begin development of Single Pilot with Onboard Support requirements baseline