GKN Driveline
Birmingham
Site Visit
Wednesday January 28th 2015
Ground Floor Orientation Plan
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GKN Group at a glance
GKN Executive Committee – 1 January 2015
Nigel Stein
Nigel Stein
Chief Executive
Executive
Chief
EXECUTIVE COMMITTEE
Kevin Cummings
CEO Aerospace
Doug McIldowie
Human Resources Director
Andy Reynolds Smith
CEO Automotive
Phil Swash
CEO Land Systems
Chris Fox
Communications Director
Peter Oberparleiter
CEO Powder Metallurgy
Jos Sclater
General Counsel and
Company Secretary
Adam Walker
Finance Director
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Delivering to our markets
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GKN Driveline
Driving tomorrow’s technology
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GKN Driveline Executive Team – 1 January 2015
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GKN Driveline CVJ Systems
efficient thinking
the technology leader in CVJ sideshafts
> weight, space and fuel savings
> improved efficiency
> solutions provider
> most extensive range of CVJs
> widest global footprint
> manufacturing CVJs in 21 countries
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GKN Driveline AWD Systems
dynamic thinking
the global leader in efficient all-wheel
drive systems
> unique capability to develop and
manufacture full AWD Systems
> world-class engineering over many years
> optimised components through full system
understanding
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GKN Driveline Trans Axle Solutions
unlimited thinking
a leader in conventional and controlled
differentials for transmissions and axles
> manufacturing in all regions of
the world
> full product range
> established and experienced player
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GKN Driveline eDrive Systems
electrified thinking
a pioneer in advanced electric and
hybrid drivelines
> systems leadership capability
> standard product range
> 250,000 vehicles on the road
> eTransmissions success in each
major automotive region
> broader range of motors
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Customer brands
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GKN Driveline – Global Footprint
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GKN Driveline “AWD Systems” Plants
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GKN Driveline – Engineering footprint
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GKN Driveline – European Operations
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GKN Driveline - Europe
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GKN Driveline Birmingham
Plant Director
BIR
Neil Geldard-Williams
Operations
Functions
Finance Controlling
Information Technology
Julian Fitzsimmons
Human Resources
Mark Lendon
Value Stream Manager
SideShaft
Martyn Walker
Purchasing
Stuart Cook
Value Stream Manager
PropShaft
Paul Cooper
Supply Chain
Management
Andrew Ferber
Warehouse
Management
Jeff Grisole
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Manufacturing
Engineering
Dean Trappett
Customer Relation ship
Management
Bryan Black
Quality Management
Stuart Reynolds
Risk Management
Peter Middleton
Site Services
Maintenance
Peter Middleton
GKN Driveline Product Segments
CVJ Systems
AWD Systems
Trans Axle Solutions
eDrive Systems
CV Joints
Propshafts
Differentials
eAxles
Sideshafts
Transfer Units
Limited Slip & Locking
Differentials
eTransmissions
AWD Couplings
Disconnects
Final Drive Units
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eMotors
GKN Driveline Birmingham - History
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UK Propshaft / Sideshaft Locations 2009
GKN Walsall
10 miles
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GKN Birmingham
Birmingham Layout June 2011
216
machines
moved or
scrapped
223
machines
transferred
from WSL
Complete
electrical
infrastructure
Refurbish
Main Office
Block
Long-stem
tulip
transferred
70+
Contractor
s involved
Sideshaft
OES
transferred
P/S Assy
and paint
1500+
additional
orders
raised
Machining
Brand New
Paint Plant
Sideshaft
OES
transferred
H/S Assy
Bars
And
Bells and
Tulips
welding
Future State along with some of the challenges to get there
Every piece
of
equipment
moved
BPCS >
MFGPro
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50+ formal
consultation
meetings
2000+
hours in rePPAP
350+
employees
affected
Final Integration
Bells &
Driveline Birmingham Today
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GKN Driveline Birmingham - Today
Established
1925
Location
Erdington, Birmingham
Products
Sideshafts, Propshafts & Associated Components
Main Customers
JLR, Toyota, Nissan, Renault, Dacia, Honda, Fiat, Volvo, Bentley, Lotus, AMG
Total Area
48,000 m²
BIR Employees
777 Site Employees – Today
492 Direct Manufacturing
234 Staff / Indirect
51 Global Eng. / Sales
Act Sales 2010
UK £102m
Act Sales 2011
£119m
Act Sales 2012
£135m
Act Sales 2013
£157m
Act Sales 2014
£181m
Budget 2015
£191m
Quality
TS16949 Certified
Environment
ISO14001 Certified
Health & Safety
OSHAS 18001 Certified
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GKN Driveline Birmingham - Products
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Sideshafts and Components
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Propshafts and Components
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Jaguar Land Rover Programmes
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UK Transplant Customer Programmes
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Other Customer Programmes
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£ Turnover in Millions
Birmingham Sales 2007 – 2016
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Site Tour - Safety First
HIGHEST RISKS
PPE
Vehicle Movements and Automation
IN CASE OF FIRE
Be aware of the environment you are in
ALL
Overhead Conveyors Forklift Trucks
Contractors & visitors must
wear the above personal
protective equipment on shop
floor areas & use pedestrian
routes wherever possible
Light Guards
Fire Alarm Test
Monday Morning 11.00
Short Duration test
In case of an Alarm outside of this
Test Leave the building with your
host who will know the nearest
Assembly point and await
Authority to return to the building
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QUESTIONS
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