GKN Driveline
Birmingham
Site Visit
Tuesday February 2nd 2016
Ground Floor Orientation Plan
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GKN Group at a glance
GKN Executive Committee
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Delivering to our markets
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GKN Driveline
Driving tomorrow’s technology
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GKN Driveline Executive Team
01 February
7 2016
GKN Driveline CVJ Systems
efficient thinking
the technology leader in CVJ sideshafts
> weight, space and fuel savings
> improved efficiency
> solutions provider
> most extensive range of CVJs
> widest global footprint
> manufacturing CVJs in 21 countries
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GKN Driveline AWD Systems
dynamic thinking
the global leader in efficient all-wheel
drive systems
> unique capability to develop and
manufacture full AWD Systems
> world-class engineering over many years
> optimised components through full system
understanding
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GKN Driveline Trans Axle Solutions
unlimited thinking
a leader in conventional and controlled
differentials for transmissions and axles
> manufacturing in all regions of
the world
> full product range
> established and experienced player
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GKN Driveline eDrive Systems
electrified thinking
a pioneer in advanced electric and
hybrid drivelines
> systems leadership capability
> standard product range
> 250,000 vehicles on the road
> eTransmissions success in each
major automotive region
> broader range of motors
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Customer brands
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GKN Driveline – Global Footprint
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GKN Driveline “AWD Systems” Plants
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GKN Driveline – Engineering footprint
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GKN Driveline – European Operations
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GKN Driveline - Europe
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GKN Driveline BIR : Leadership Team
Plant Director
BIR
Neil Geldard-Williams
Operations
Functions
Value Stream
Side Shaft
Steve Day
Finance Controlling &
Information Technology
Steve Westwood
Quality & Risk
Stuart Reynolds
Value Stream
Side PropShaft
Paul Cooper
Human Resources
Julie McGee
Site Services &
Maintenance
Martyn Walker
Supply Chain
Haldun Argin
Purchasing
Stuart Cook
Program Launch &
Manufacturing
Engineering
David Puch
SCIL
David Danks
Engineering
Steve Pennell
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GKN Driveline Product Segments
CVJ Systems
AWD Systems
Trans Axle Solutions
eDrive Systems
CV Joints
Propshafts
Differentials
eAxles
Sideshafts
Transfer Units
Limited Slip & Locking
Differentials
eTransmissions
AWD Couplings
Disconnects
Final Drive Units
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eMotors
GKN Driveline Birmingham - History
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UK Propshaft / Sideshaft Locations 2009
GKN Walsall
10 miles
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GKN Birmingham
Birmingham Layout June 2011
216
machines
moved or
scrapped
223
machines
transferred
from WSL
Complete
electrical
infrastructure
Refurbish
Main Office
Block
Long-stem
tulip
transferred
70+
Contractor
s involved
Sideshaft
OES
transferred
P/S Assy
and paint
1500+
additional
orders
raised
Machining
Brand New
Paint Plant
Sideshaft
OES
transferred
H/S Assy
Bars
And
Bells and
Tulips
welding
Future State along with some of the challenges to get there
Every piece
of
equipment
moved
BPCS >
MFGPro
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50+ formal
consultation
meetings
2000+
hours in rePPAP
350+
employees
affected
Final Integration
Bells &
Driveline Birmingham Today
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GKN Driveline Birmingham - Today
Established
1925
Location
Erdington, Birmingham
Products
Sideshafts, Propshafts & Associated Components
Main Customers
JLR, Toyota, Nissan, Renault, Dacia, Honda, Fiat, Volvo, Bentley, Lotus, AMG
Total Area
48,000 m²
BIR Employees
772 Site Employees – Today
487 Direct Manufacturing
234 Staff / Indirect
51 Global Eng. / Sales
Act Sales 2010
UK £102m
Act Sales 2011
£119m
Act Sales 2012
£135m
Act Sales 2013
£157m
Act Sales 2014
£181m
Budget
£190m
Quality
TS16949 Certified
Environment
ISO14001 Certified
Health & Safety
OSHAS 18001 Certified
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“BIR – Volumes
2014
2015
2016
Sideshafts
2.85m
2.99m
3.2m
Propshafts
950k
924k
1.0m
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GKN Driveline Birmingham - Products
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Sideshafts and Components
Fixed Outer Race
(Bell)
Driveshaft
Cage
Supplied from other
GKN Line
Company
Barshaft
Inner Race
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Plunging Outer Race
(Tulip)
Propshafts and Components
Crash Features
Rubber Couplings
CV Joints
DTF Joints
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Cardan Joints
Jaguar Land Rover Programmes
Propshafts and Sideshafts
Supply Locations:
All UK Plants & currently
supporting India & China
Second Tier to ZF on Sideshafts
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UK Transplant Customer Programmes
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Other Customer Programmes
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Site Tour - Safety First
HIGHEST RISKS
PPE
Vehicle Movements and Automation
IN CASE OF FIRE
Be aware of the environment you are in
ALL
Overhead Conveyors Forklift Trucks
Contractors & visitors must
wear the above personal
protective equipment on shop
floor areas & use pedestrian
routes wherever possible
Light Guards
Fire Alarm Test
Monday Morning 11.00
Short Duration test
In case of an Alarm outside of this
Test Leave the building with your
host who will know the nearest
Assembly point and await
Authority to return to the building
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QUESTIONS
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