Instrumentation for the Power Industry One Source for All Needs Solutions for Power Plants Process instrumentation plays a vital role in the power industry. Precise and reliable data are required to optimize your plant’s performance. The right instrumentation selection allows for heightened efficiencies, aids in reducing environmental impacts and is an important aspect to stay competitive. From a single product requirement to a complete system application, Siemens provides a comprehensive field instrumentation and controls solution for the power industry. We are more than a parts supplier. We are dedicated to a holistic approach to become your full-service, singlesource supplier for your power plant I&C needs. That means a customized solution engineered for your specific needs. Our portfolio of products and services includes: Extensive range of engineered solutions Proven technology that’s standardized, scalable, extendible Communications interface for easy integration of components Technical consultation, engineering and commissioning support Maintenance and operator training Dedicated project management Delivering the Siemens advantage When you choose Siemens, you are selecting an industry leader in power plant instrumentation. We are a leading instrumentation and controls provider that builds power plants and leverages that expertise to meet your needs. More than 300 engineers and a global network of power industry experts support Siemens instrumentation and have strategically located manufacturing and testing facilities throughout the US. This offers distinct competitive advantages through product innovation and process optimization. We deliver quickly. Local supply = short lead times Specialized training centers 24/7 technical support with comprehensive services - Specialists to assist in the selection and use of field instruments - State-of-the-art software for effective plant engineering and order processing - Installation and commissioning support and/or supervision - Comprehensive after-sales service and training For these reasons and more, our customers keep coming back to Siemens for all their instrumentation needs. In fact, our renewal rate on service contracts is near perfect. SOLUTIONS OFFERING From a single instrument to a complete package, Siemens is the source you need. Our comprehensive portfolio covers everything from pressure, temperature, flow and level measurement to valve positioners, process controllers and process protection. Positioner Siemens valve positioners offer easy integration, on-board diagnostic functions and minimum loss of process air. Available for both linear and rotary valves, Siemens positioners are universal—unlike the other manufacturers‘—fitting all makes of valves. SIPART PS 2 Level Siemens provides the technology and products you need for accurately measuring liquids, slurries or bulk solids. POINT-LEVEL ULTRASONIC RADAR CAPACITANS Weighing Siemens‘ product portfolio includes belt scales, weighfeeders, solids flowmeters and static weighing instruments. BELT SCALES SIWAREX Electronic Modules Temperature Siemens‘ temperature measurement products offer a complete solution. They are designed to support all common RTDs, thermocouples and sensors. SITRANS TR SITRANS TF Sensors Pressure Our pressure measurement solutions are comprehensive—relative, differential and absolute —as well as accurate, durable and easy to use. SITRANS Flow Highly accurate and reliable, Siemens flowmeters measure and monitor flow rates of a wide variety of liquids. ULTRASONIC MAGNETIC VORTEX MASSFLOW DELTA P DIGITAL POSITIONER: REPEATABLE AND ACCURATE Flowmeters Installed With Zero ShutDown Challenge A large power producer in the Northeast US operates on demand. Plant efficiency and speed of response are crucial. They were using an analog I/P and a pneumatic input positioner that didn’t allow repeatable valve positioning in manual mode, plus component “drifting” was occurring due to environmental changes. Because of that, the plant experienced a delay and a better solution was needed. Challenge A well-known New York power company needed a quick delivery on a portable clamp on an ultrasonic flowmeter. They did not want to shut down any lines while several of their in-house meters were being sent out for upgrade and calibration. Solution The Siemens PS2 positioner was chosen as a replacement. It allowed for repeatable accurate control in “manual mode.” This device replaced both the analog I/P and the pneumatic positioner, simplifying the control circuit and eliminating the components that were “drifting.“ Solution Siemens Sitrans FUP ultrasonic, clamp-on portable flowmeter answered the call. It was configured to operate as a Dual Beam flowmeter with two sets of universal D2 transducers for maximum accuracy and utility. Installation was quick and inexpensive without flow stoppage. The flowmeter performed so well—in terms of accuracy and dependability­—they rented others and later decided to actually purchase all the units! Ultrasonic Level Controller Cuts Maintenance Costs for Power Plant FLOWMETERS ON DAM MEETS STATE ENVIRONMENTAL COMPLIANCE Challenge A power producer with both coal-fired and nuclear power units was using bubbler level measurement systems to monitor the tide level of their bar screens (used to remove large objects from the water stream entering their plant). The reliability of the screens was a major issue. Also, the systems were maintenance intensive and required a significant inventory of spare parts. A better system was needed. Challenge A utility company in the US Pacific Northwest needed to better regulate—and measure—the outflow of a large dam built in the 1930s. Leaks in the outflow pipes could not be detected, which could lead to a catastrophic break. Additionally, the state government wanted to reintroduce salmon into the river. Outflow measurements had to become more accurate, and strict state environmental compliances had to be met. Solution The Siemens HydroRanger 200 was the ideal solution. Utilizing both a controller and ultrasonic transducer, the HydroRanger 200 has no moving parts, and only two components had to be stocked. Furthermore, the ultrasonic technology does not contact the water. Cost savings were realized in terms of reduced maintenance, shelf space, inventory and time spent in calibration. Solution The Siemens SITRANS FUS1010 clamp-on ultrasonic flowmeter was chosen to meet the challenges. Meters were installed at the dam and powerhouse, and some had to be installed over a 150-foot-deep gorge. To solve this unique problem, Siemens went above and beyond by designing a special mounting bracket. In the end, state compliance was met, outflow measurement accuracy was increased, leaks in the pipe were able to be detected and salmon are now swimming in the river. All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract. Published by and copyright © 2013: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Order No. E50001-D230-A361-X-76US Printed in USA siemens.com/energy/controls Siemens Energy, Inc. Instrumentation, Controls and Electrical 1345 Ridgeland Parkway, Suite 116 Alpharetta, GA 30022 Phone: (678) 256-1500 Fax: (678) 256-1620 For more information contact controlsinfo.energy@siemens.com