UNIVERSITY OF CAMBRIDGE LOCAL EXAMINATIONS SYNDICATE
Joint Examination for the School Certificate
and General Certificate of Education Ordinary Level
METALWORK
6040/2
PAPER 2 Practical Test
OCTOBER/NOVEMBER SESSION 2001
3 hours
Additional materials:
As listed in Instructions to Supervisors
TIME
3 hours
INSTRUCTIONS TO CANDIDATES
Please see page 2.
INFORMATION FOR CANDIDATES
All dimensions are in millimetres unless stated otherwise.
This question paper consists of 4 printed pages and 2 blank pages.
SB (CW/TC) QK11464/2
© UCLES 2001
http://www.xtremepapers.net
[Turn over
2
From the materials supplied, you are to make the ADJUSTABLE SPANNER shown in the drawing.
All dimensions are in millimetres.
The following material is supplied:
PART 1
One piece mild steel sheet 70 x 25 x 0.8 (22 ISWG) or 1 (20 ISWG). Ends and edges
squared.
PART 2
One piece mild steel sheet 70 x 25 x 0.8 (22 ISWG) or 1 (20 ISWG). Ends and edges
squared.
PART 3
One piece bright drawn mild steel 30 x 10 x 40 long. Both ends squared.
PART 4
One piece bright drawn mild steel 20 x 10 x 70 long (prepared prior to the examination)
PART 5
One piece bright drawn mild steel 15 diameter x 16 long. Both ends faced.
PART 6
One piece bright drawn mild steel 6 diameter x 58 long. Both ends faced and lightly
chamfered.
Two x 3 diameter x 20 long snap head steel rivets.
One bag in which to enclose work.
Two tie-on labels.
Notes
Working procedures
A
Parts 1 and 2 Shape and drill before bending using former supplied.
B
Cut thread on Part 6 before soft soldering to Part 3.
C
Parts 1 and 2 to be riveted to Part 4.
General Notes
•
A second supply of material is not allowed. If you make a mistake do your best to work as near to
the dimensions given in the drawing as possible.
•
Any dimensions omitted are left to your discretion.
•
Attempt to complete all the work but remember that a partly completed piece of work of good
quality may gain more marks than one which is complete but inaccurate or poorly finished.
•
Clean up all parts by draw filing. Emery cloth or similar must not to be used.
•
Write your name and examination number on the labels supplied, attach one to your work and
the other to the bag in which your work is enclosed. Put into the bag all worked and unworked
materials, with the exception of waste.
6040/2/O/N/01
3
3
5
6
1
2
position of snap head
rivets
15
4
55
ADJUSTABLE SPANNER
2 x Ø 3 holes (or approprate for rivets)
PART 1
55
bend line
25
20
9
5
15
25
41
70
PART 2
70
41
25
15
55
2 x Ø 3 holes (or appropriate for rivets)
6040/2/O/N/01
9
5
25
20
bend line
4
PART 3
drill Ø 6 x 15 deep
5
30
15
10
5
R6
5
10
10
40
PART 4
2
41
15
20
10
2
25
55
10
10
70
PART 5
16
Ø 15
M6
1 x 45° chamfer
PART 6
M6
15
small flat
58
Ø6
6040/2/O/N/01
5
BLANK PAGE
FOLD OUT THIS PAGE
6040/2/O/N/01
6
BLANK PAGE
6040/2/O/N/01