CAMBRIDGE INTERNATIONAL EXAMINATIONS
Joint Examination for the Higher School Certificate and General Certificate of Education Ordinary Level
6040/2
3 hours
Additional materials:
As listed in Instructions to Supervisors
TIME 3 hours
INSTRUCTIONS TO CANDIDATES
Please see page 2.
INFORMATION FOR CANDIDATES
All dimensions are in millimetres unless otherwise stated.
This question paper consists of 4 printed pages and 2 blank pages.
SPA (NH/PW) S08765/5
© CIE 2002
[Turn over

2
From the materials supplied you are to make the HOLE CUTTER shown in the drawing.
All dimensions are in millimetres.
The following material is supplied:
Part 1 One piece bright drawn mild steel 16 diameter x 15 long. Both sides faced and lightly chamfered.
Part 2 One piece bright drawn mild steel 6 diameter x 60 long. Both ends lightly chamfered.
Part 3 One piece bright drawn mild steel 16 x 12 x 36 long. Both ends squared.
Part 4 One piece bright drawn mild steel 16 x 3 x 92 long. One end squared.
Part 5 One piece bright drawn mild steel 16 diameter x 26 long, prepared prior to the examination.
Part 6 One piece bright drawn mild steel 20 x 10 x 32 long. Both ends squared.
Part 7 One piece bright drawn mild steel 6 diameter x 28 long prepared prior to examination.
Part 8 One piece bright drawn mild steel 6 diameter x 14 long. Both ends lightly chamfered.
Two x M6 x 12 cheese head or round head screws.
One Ø 10 x 1 washer.
One bag in which to enclose work.
Two tie on labels.
Notes
Working Procedures
A Part 2. One end is push fit to Part 3
B Part 7. Push fit to Part 3
C Part 4. May require drawfiling to ensure sliding.
6040/2 O/N/02

3
1
2
3 4 8
5 scalpel blade held in place by M6 x12 cheese/roundhead screw
7 part 6 holds scalpel blade
M6 screws not shown
6
R3
R8 b
Ø
6040/2 O/N/02

5
1
2
3 4 8
7 6
4
7 small flat
15
M6
60
Ø 6
16 12
D16 M6 x 10 drill Ø 5 tap M6 both ends drilled
Ø 6 8 deep
Ø 6
90
5
D10 11
13
26
3
Ø 6
28
(supplied)
7
12
3
small flat
(supplied)
Ø 6
10
5 14
Ø 6
3
20
M6
M6
5
3
6040/2 O/N/02
(supplied)

5
BLANK PAGE
6040/2 O/N/02

6
BLANK PAGE
6040/2 O/N/02