American Filtration and Separations Society Fall Conference 2014 Next Generation Filter Media Conference: Embracing Future Challenges Chicago, Illinois, USA 14 – 15 October 2014 ISBN: 978-1-63439-776-6 Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 Some format issues inherent in the e-media version may also appear in this print version. Copyright© (2014) by the American Filtration & Separations Society All rights reserved. Printed by Curran Associates, Inc. (2015) For permission requests, please contact the American Filtration & Separations Society at the address below. American Filtration Society 7608 Emerson Avenue South Richfield, MN 55423 Phone: (612) 861-1277 Fax: (612) 861-7959 www.afssociety.org Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 USA Phone: 845-758-0400 Fax: 845-758-2634 Email: curran@proceedings.com Web: www.proceedings.com TABLE OF CONTENTS Polyester Nanofibers from Forcespinning® Technology: A Practical Synthetic Alternative in Hydraulic and Fuel Filtration............................................................................................................................................... 1 K. Gramley, E. Martinez, Y. Ner, Y. Rane, Z. Wu, S. Kay, R. Lipton, F. Consentino Novel Poly-silsesquioxane with Durable Long-lasting Antimicrobial Properties for Surface Treatment of Filter Media ....................................................................................................................................................................... 9 N/A Effect of Solvent Volatility on Diameter Selection of Bicomponent Nanofibers Produced by GJF Process .................................................................................................................................................................................. 17 S. Rajgarhia, S. Jana Advantage of a Nanofiber Media in Series Fuel Filtration............................................................................................... 30 W. Haberkamp High Precision Technical Textiles for an Improved Diesel-water Separation ................................................................ 44 N/A Challenges of Testing Fuel-Water Separation................................................................................................................... 59 G. Venkateswaran Impact of Emulsion Sizing on Fuel Water Separation Testing ........................................................................................ 73 S. Goldsmith Next Generation Fine Fibers for Filtration ....................................................................................................................... 83 S. Shenoy, T. Weik High Basis Weight Nanofiber based Media for Liquid Filtration ................................................................................... 96 S. Frisk Recent Developments in the Processing of Meltblown Nanofiber Webs for Filter Media........................................... 107 G. Bhat Optimisation of Deep-Bed Filter’s Structure for Simultaneous Removal of Bacteria and Solid Particles from Water ......................................................................................................................................................... 123 E. Sztuk, L. Gradon, W. Pronk, L. Zywczyk Method of Comparison for Hydraulic Filtration Media................................................................................................. 135 M. Snyder, A. Willis Non-dispersive Process for Insoluble Oil Recovery from Aqueous Slurries................................................................. 141 H. Thomas Operational Integrity Management on Filtering Process in Offshore Facilities........................................................... 153 S. Xuan High Performance Diatomite Filter Aid for Lube Oil Application................................................................................ 170 B. Wang Overview of Filtration Media Classes, Their Properties, and Applications in Which they Excel............................... 180 H. Himstedt, J. Simenson, J. Manville Comparison of Electro Adsorptive Water Filtration Media and Their Viability as UF Membrane Substitutes .......................................................................................................................................................................... 192 T. Cole Powder Sinter Metal Filter ............................................................................................................................................... 199 D. Raider Mott LSI Solution for Heavy Oils..................................................................................................................................... 206 E. Mayer, K. Gagen, L. Stange Woven Wire Meshes and Their Characteristics.............................................................................................................. 222 M. Knefel Hollow Tube Alumina Nanofiber Membranes ................................................................................................................ 234 J. Rajala, G. Chase Technical Update on Enhanced Removal Capabilities of Electro-adsorptive Filtration Media ................................. 247 A. Purushothaman, T. Cole Engineering Challenges and Opportunities in BioSeparations...................................................................................... 253 E. Gommeren ….Improving The Process Innovative Solutions For Tomorrow’s Filtration Challenges… ....................................... 261 N/A Controlling TMP During Microfiltration for High Protein Transmission ................................................................... 279 A. Schuler, R. Christensen, A. Parmar, A. Alidguier Using Membranes to Fractionate High Value Products in Biotech and Pharmaceutical Processes ........................... 291 M. Shelton, L. Lien, T. Wong O&G Filtration .................................................................................................................................................................. 304 K. McHale Characterization of Mercury Species and the State-of-the-Art Removal Filtration Technology................................ 320 H. Alper Utilising Disruptive Technology To Maximise Open Area Whilst Retaining Strength In Novel Metal Additive Manufactured (AM) Filter Media..................................................................................................................... 326 N. Burns, M. Burns, D. Travis, L. Geekie, H. Hasib, A. Rennie Measuring Oil in Water Separation Technology Performance with Fluorescence Instruments................................. 336 G. Bartman PolyCera: A Polymeric Membrane with Ceramic Membrane Characteristics ............................................................ 358 S. Bhattacharjee Comparison of Nonwoven Glass and Stainless Steel Microfiber Media in Aerosol Coalescence Filtration............................................................................................................................................................................. 372 G. Manzo, G. Chase, A. Goux Vibration Assisted Water-ULSD Separation By Superhydrophobic Nanofiber Mats................................................. 385 X. Yang, G. Chase Liquid Droplet Movement on a Single Fiber Due to Pressurized Air Flow in a Thin Slit ........................................... 396 M. Davoudi, J. Fang, G. Chase Kynar® PVDF MicroFiltration and Ultrafiltration Membranes .................................................................................. 407 S. Stabler, F. Beaume, W. Kosar, R. Reber Think Small: Recrystallized Silicon Carbide Membrane Systems; Reduce the Size, Cost and Complexity of Treating Waste Water .............................................................................................................................. 417 N/A Oilfield Water Treatment ................................................................................................................................................. 430 N/A Methods for Trouble Shooting Dairy Process Membrane Cleaning.............................................................................. 437 P. Fernholz Optimal Gradient Hydraulic Media To Maximize Dust Holding Capacity.................................................................. 452 M. Silin, S. Jaganathan Modeling Of Interacting Fibers Based On 2D Images For Fibrous Filter Media Simulation..................................... 458 P. Easwaran, C. Redenbach, O. Wirjadi, T. Prill, K. Schladitz, M. Lehmann A Simulation Study on 3D Modelling of Micro Glass Filter Media based on Real Fiber Diameter Distribution ........................................................................................................................................................................ 473 E. Amirnasr, M. Lehmann Nano- & Micro Scale Fiber Fabrication Via Melt Coextrusion for Non-Woven Filtration Applications .................. 487 R. Ayyar, D. Langhe, M. Ponting, E. Baer Modification of Fluoropolymers for Filtration Media.................................................................................................... 502 S. Stabler, J. Chauveau Depth Filtration with Kynar® (PVDF) Media ................................................................................................................ 511 T. Furbee Selective Multicomponent Fluid Separation: Effects of Surface Energy, Morphology, and Fluid Density ................................................................................................................................................................................ 519 J. Mates, C. Megaridis Next Generation Filter Media for Gas Turbines............................................................................................................. 532 B. Mcilvaine Evaluation of Water Droplets Re-entrainment through Gas Turbine Intake Air Filters Using Global Sizing Velocimetry (GSV) Method ................................................................................................................................... 544 S. Chen, W. Poon, D. Pui Assessing the Performance of Air Intake Filtration Systems on Gas Turbine Power Generation Equipment .......................................................................................................................................................................... 554 R. Burkhead EPA, HEPA and ULPA Grade Filter Packs with Nanofibers from Forcespinning Technology................................. 569 K. Gramley, E. Martinez, Y. Ner, Y. Rane, Z. Wu, S. Kay, R. Lipton, F. Consentino Air Filtration with Nanofibers - Realizing the Potential ................................................................................................ 580 H. Walls, D. Ensor, G. Parsons, C. Oldham, J. Zhao, G. Peterson Nanofibers in Mainstream Air Filtration - Challenges for Commercial Success ......................................................... 591 M. Vora, T. Ptak Producing Acceptable IAQ: ASHRAE 62.2's Approach ................................................................................................ 600 P. Francisco Removal of PM2.5 by Residential Air Cleaning Systems................................................................................................. 613 T. Ptak Estimates Of HVAC Filtration Efficiency For Fine And Ultrafine Particles Of Outdoor Origin............................... 624 D. Zhao, P. Azimi, B. Stephens Indoor Particulates Generated by Ultrasonic Humidifiers ............................................................................................ 637 A. Fox, J. Zhang Filter Loading by Bimodal Aerosols................................................................................................................................. 645 Q. Ou, C. Pei, S. Chen, D. Pui HEPA Filtration and Filter Classification Test Methods ............................................................................................... 655 R. Baker Test Method To Simulate Behavior of Electrostatically Charged Media in Real Life Applications........................... 666 T. Ptak How Air Filters Change with Use: Testing New and Used Filters ................................................................................. 678 K. Owen, R. Pope Molecular Filtration Applications & Media Recommendations.................................................................................... 690 P. Levasseur Gas-Phase Air Cleaners for Use in HVAC Systems........................................................................................................ 699 K. Owen, R. Pope, J. Hanley Investigation of Air Humidity Affecting Filtration Efficiency and Pressure Drop of Vehicle Cabin Air Filters.................................................................................................................................................................................. 709 B. Xu Selection and Design Considerations for Adsorbent Filters for Gas Phase Contaminants ......................................... 717 N/A Characterization of Nanoparticle Penetration of HVAC Filter Media ......................................................................... 725 D. Chang, S. Chen, D. Pui Advances in High Efficiency Air Filtration Media.......................................................................................................... 739 I. Parker Bekaert Metal Fibre Medium for Submicron Gas Filtration......................................................................................... 752 J. Baerdemaeker Author Index