1100kW Tier 4-E With 165kW High Efficiency Refrigerant Economization
Intelligent, Integrated Infrastructure for the Data Center
The SmartDesign from
Emerson Network Power uses a perimeter/room-based approach to deliver efficiency, availability, capacity and control, that allows you to be prepared for what’s next.
Our approach helps to create, maintain and grow data centers that meet customer challenges through innovative systems, industry-best practices and local data center specialists who fully understand how to solve these problems.
This sample reference scenario,
1100kW Tier 4 -E With 165kW High
Efficiency Refrigerant Economization , illustrates one possible example of how the SmartDesign approach can be used to create a high-performance
IT infrastructure.
Generate PUE of 1.19
Reduce rack count by 43%
Lower energy bills by $170,000/yr
Save 52% in OPEX and
14% in CAPEX
Leverage density of 12kW/rack
Improve TCO, while maintaining availability
Obtain over 97% UPS efficiency while using Eco-Mode
Improve flexibility and scalability
Common Data Center
Challenges:
Limited availability and capacity
Insufficient and inefficient cooling capabilities
Piecemeal infrastructure that is difficult to manage
Space constraints
Energy inefficiencies
Budgetary constraints
Complexities that limit growth
SmartDesign
Benefits:
Proven power solutions that deliver efficiency, scalability and reliability
Precision cooling that controls the temperature, humidity and airflow
Effective monitoring and control
Efficient space utilization
Improved PUE
Lower TCO
Flexible and scalable configurations
To find out more about the
SmartDesign approach and view more Reference Scenarios, visit
SmartSolutionsDesigns.com
Reference Design Guide:
1100kW Tier 4 -E With 165kW High Efficiency
Refrigerant Economization
This innovative reference design delivers some of the highest efficiency levels attainable in the industry.
Leveraging the benefits of DX cooling, while improving the effectiveness in larger installations, this solution combines a new Econophase pumped refrigerant economization cycle with technologies and partial containment. Mechanical provides 27% redundancy.
Efficient, scalable UPS and PDUs offer Tier 4 availability.
This design blends very high efficiency with scalability and reliability.
Use this design approach when:
Optimize economization benefits
Water supply/treatment not desired
Air quality issues wish to be removed
Tier 4 electrical Max Protection availability is desired
Hot aisle/cold aisle practiced
Advantages of this application:
Improved economizer functionality for free cooling
Delivers 53% higher efficiency from
ASHRE 90.1 point
Water supply and air quality become non factors
Dual bus reduces downtime,
UPS improves efficiency
PDUs enhance flexibility
This data center integrates power and cooling in a proven, efficient configuration to support a
1.1MW load.
Emerson Network Power Systems:
(8) Liebert ® DSE165kW A/C for the data center
(2) Liebert DS™ 053kW A/C for equipment room
(8) Pumped Refrigerant Economizer
(90) DCF™ Optimized Racks
2 (4x400kVa) Liebert NXL™ 400kVA UPS Dual Bus
(12) Liebert PPC PDU
(12) Liebert FDC PDU
(180) Liebert MPX™ rack PDU
(2) Liebert TVSS
(2) ASCO ATS
Liebert Nform™, Avocent ® Data Center Planner
Benefits:
Excellent energy efficiency
Obtain low PUE
Enhanced scalability
High degree of control
Obtain highest availability and maintainability
Deliver vision, control and management
2
Total Cost of Ownership
Building Costs
Engineering/Contracting,
Building, Ceiling/Floor,
Lights, Fire Suppressions
Infrastructure
Racks & Install
Mechanicals & Install
Electricals & Install
Total CapEx
Infrastructure
Energy Costs
Water Usage
Total Annual
Energy Cost
5 Year OpEx
5 Year TCO
PUE
Premium Base
Minimum Mech.
Redundancy 26%,
Electrical Tier 4
$8,300,000
$450,000
$1,900,000
$10,200,000
$20,850,000
$297,000
$12,500
$309,000
$1,547,500
$22,397,500
1.39
This SmartDesign
Minimum Mech.
Redundancy 27%,
Electrical Tier 4
$6,400,000
Cost Savings
(vs. Base)
$1,900,000
$250,000
$1,500,000
$9,700,000
$17,850,000
$150,000
$0
$150,000
$750,000
$18,600,000
1.19
$200,000
$400,000
$500,000
$3,000,000
$158,000
$12,500
$159,000
$852,500
$3,797,500
Cost
Advantage
29%
44%
21%
5%
14%
50%
100%
52%
52%
17%
* Using Columbus, OH weather table, base utilizes (15) Liebert ® CW 084, (4) Liebert 750kVA without Eco-Mode™ energy optimization.
Utility costs of $.08/kw-h electric, $1.99 per k gallon water. Total power efficiency of 89% for base, 94% average for this SmartDesign
(1.5% loss of PDU, 1.5% loss for lighting).
SmartSolutionsDesigns.com
3
A closer look at this 1.1MW data center layout shows the new compressorized Liebert ® DSE™ with
EconoPhase™ pumped refrigerant economizer along with other key enhancements to bring about a highly efficiency facility. Here the designer chose a perimeter gallery to house the cooling and PDU systems
(though 2 or 3-sided are options). We maintained the 36” raised floor for simplified comparison. The 90 racks are hot aisle - cold aisle with partial containment. The ceiling plenum serves to improve airflow as a return-air pathway.
Total RF
Data Center
Footprint
7128 ft
4429 ft
2
2
Room Perimeter
Total Racks kW per Rack
Total kW
338 lf
90
12kW
1098 kW
Gallery Footprint 2699 ft 2
Precision Cooling
AC Power
Racks and Integrated
Cabinets
Cold Aisle Containment
(doors only here, full containment available)
Space to Expand
4
Liebert
DSE 165kW
EconoPhase
PRE Economizer
(located outside)
Tandem
Digital Scrolls
EC Fans Liebert iCOM™ with
Optimized Aisle™
Premium Conventional This SmartDesign
Capacity
Dimensions sq ft
Racks
1.1MW
Total 8,387 DC 4,819
160 @ 7kW per Rack
1.1MW
Total 7,128 DC 3,529 utilized, expandable to 4,429
90 @ 12kW per Rack
Raised Floor
Chiller Plant
Economizer
AC
Airflow
36”
Dual 250T Water cooled centrifugal 48F EWT,
60F LWT, 85F RAT VSD: 25hp CW pumps,
20hp cond pumps, 40 hp tower fans
Series fluid
Liebert ® CW 084 kW standard fan/motor
Ceiling return pathway
36”
None
EconoPhase™ Pumped Refrigerant
Liebert DSE165kW, EC fans, Tandem Digital Scroll Compressors,
Liebert iCOM™ controls with Optimized Aisle™
Ceiling return
Containment None Partial doors only
Base: Columbus, OH location, $.08/kW hour. Mechanical with 26% CRAH redundancy, 36% chiller redundancy, variable capacity and series fluid economizer on plant , 250 ton centrifugal chiller/ tower.
Technologies
Liebert
DSE165kW
Cooling
Liebert iCOM Controls
Benefits
Industry leading efficiency is obtained using EC fans, tandem digital scroll compressors, advanced controls, staged evaporator coil, electronic expansion valves and
EconoPhase. Offers reliable high capacity cooling in an innovative, scalable system.
Advanced controls ensure superb efficiency through teamwork, seperate fan and capacity control, unit rotation and Optimized Aisle.
EC Fans
EconoPhase™
Economizer
Improved airflow performance and efficiency. Energy savings of 20-30% over conventional designs.
This patent pending option uses efficient pumped refrigerant to deliver free cooling loops during appropriate climate conditions.
Best Practices
Overview:
Maximize the return temperature at the cooling units to improve capacity and efficiency
Match cooling capacity and airflow with IT loads
Utilize cooling designs that reduce component power
Enhance data center operations with management and control systems
Intelligent
Cold Aisle
Containment
Improved air management, energy efficiency and capacity.
In this design we deploy partial containment with doors but no roof while leveraging Liebert iCOM control.
SmartSolutionsDesigns.com
5
Electrical Power Design:
Design as Tier 4 rated, utilizing (2) separate utility transformers, and (2) separate main utility switchgear modules. The UPS system consists of (2) sets of (4) 400kVA
Liebert ® NXL™ UPS modules paralleled into a bypass distribution cabinet in (1+N) configuration. Backup power generation provided by (2) 2.5MW generators with separate distribution in a (2N) configuration.
Electrical Distribution Design:
Distribution consist of two-stages using (12) 225kVA
Liebert PPCs in a dual bus A/B configuration The Liebert
PPC will receive power from a UPS distribution panel board.
Each Liebert PPC will power multiple Liebert FDCs, which in turn deliver power to the racks via the rack-based Liebert
MPX™ PDU.
Close up of Bus “A” of an “A/B Bus” Power
System in a Tier 4 Architecture
3000 KVA
13,200V / 480V
TVSS
4000A
ISOLATION
2500 KW
GENERATOR-1
4000A
BYPASS
N
LOAD
E
SWBD, 4000A, 480V, 3Ø, 4W+G
800A 800A 800A 800A 2000A
UPS
BYPASS
BATTERY
STRING #A4
700A
CB1
400kVA UPS
MODULE #A4
BFB
CB2
SS
CB1
400kVA UPS
MODULE #A3
BFB
CB2
BATTERY
STRING #A3
700A
SS
CB1
400kVA UPS
MODULE #A2
BFB
CB2
BATTERY
STRING #A2
700A
SS
CB1
400kVA UPS
MODULE #A1
BFB
CB2
BATTERY
STRING #A1
700A
SS
MIB
2000A
UPS MAINT, BYPASS
DIST SWBD, 2000A
350A
350A
MIB
2000A
350A
350A
350A
350A
3000 KVA
13,200V / 480V
ISOLATION
2500 KW
GENERATOR-1
4000A
BYPASS
TVSS
4000A
N
LOAD
E
SWBD, 4000A, 480V, 3Ø, 4W+G
800A 800A 800A 800A
UPS
2000A
BYPASS
CB1
400kVA UPS
MODULE #A4
BFB CB1
400kVA UPS
MODULE #A3
BFB CB1
400kVA UPS
MODULE #A2
BFB CB1
400kVA UPS
MODULE #A1
BFB
CB2
BATTERY
STRING #A4
700A
SS
CB2
BATTERY
STRING #A3
700A
SS
CB2
BATTERY
STRING #A2
700A
SS
CB2
BATTERY
STRING #A1
700A
SS
MIB
2000A
UPS MAINT, BYPASS
DIST SWBD, 2000A
350A
350A
MIB
2000A
350A
350A
350A
350A
1600A 4000A
SWBD, 4000A, 480V, 3Ø, 4W+G
1600A 150A 150A 150A 150A
FPC-A1
225 KVA
350A
FPC-A3
225A 225A 225A
225 KVA
350A
FPC-A5
225A 225A 225A
225 KVA
350A
225A 225A 225A
225A
FDC-A1
225A
FDC-A1
225A
FDC-A1
225A
FDC-A1
FPC-A2
225 KVA
350A
225A
FDC-A3
225A
FDC-A3
225A
FDC-A3
225A
FDC-A3
FPC-A4
225 KVA
350A
225A
FDC-A5
225A
FDC-A5
225A
FDC-A5
225A
FDC-A5
FPC-A6
225 KVA
350A
225A 225A 225A 225A 225A 225A 225A 225A 225A
225A
FDC-A2
225A
FDC-A2
225A
FDC-A2
225A
FDC-A2
225A
FDC-A4
225A
FDC-A4
225A
FDC-A4
225A
FDC-A4
225A
FDC-A6
225A
FDC-A6
225A
FDC-A6
225A
FDC-A6
SS SS SS SS SS SS SS SS
One-Line Snapshot of Both”A/B” Buses
6
1600A 4000A
1600A 150A
SWBD, 4000A, 480V, 3Ø, 4W+G
150A 150A 150A
225A
350A
225A
FPC-A3
225A
225 KVA
225A
350A
225A
FPC-A5
225A
225 KVA
350A
225A 225A 225A
225A
FDC-A1
225A
FDC-A1
225A
FDC-A1
225A
FDC-A1
225A
FDC-A3
225A
FDC-A3
225A
FDC-A3
225A
FDC-A3
225A
FDC-A5
225A
FDC-A5
225A
FDC-A5
225A
FDC-A5
350A
225A 225A 225A
350A
225A 225A 225A
350A
225A 225A 225A
225A
FDC-A2
225A
FDC-A2
225A
FDC-A2
225A
FDC-A2
225A
FDC-A4
225A
FDC-A4
225A
FDC-A4
225A
FDC-A4
225A
FDC-A6
225A
FDC-A6
225A
FDC-A6
225A
FDC-A6
SS SS SS SS SS SS SS SS
Technologies
Liebert ® NXL™
400kVA 2N dual bus
Liebert PPC
Liebert FDC
Liebert MPX™
Rack PDU
Liebert TVSS
ASCO ATS
Infrastructure
Management
Benefits
Robust and efficient double conversion UPS. Resilient stack-up performance Protects from all electrical conditions. Efficiency rivals transformer-free systems.
Power factor rated at near unity.
Reliable and flexible isolated power conditioning and distribution delivers significant power to numerous circuits.
Flexible, fast, in row power distribution for high capacity connections to the racks.
Intelligent rack power distribution creates a very smart, scalable and flexible system. Hot swappable modules, receptacle level control and management. Single or three phase. Flexible mounting.
Facility-wide and Panel Mount versions remove electrical surges in the power stream.
Best Practices
Overview:
Obtain the power system designed to match your needs for availability and efficiency
(tiers, redundancy, voltages, distribution)
Leverage the optimum design for electrical scalability and modularity to meet current and future needs
Enhance data center operations with management and control systems
Rely on local service and support to ensure proper designs, maintenance and assessments
Switches for reliable, mission critical performance.
Albér ® Battery Monitoring: Identifies issues in batteries and extends product lifespan.
Liebert Nform™: Distributed monitoring and alarm management of critical devices.
Increase availability.
Avocent DCP: Data center planner manages assets, capacities and room/rack layouts.
PDUs located in two data center galleries Equipment Room (2) 1,631 s/f
Liebert DS ™ 053
(air cooled)
Liebert NXL UPS Batteries Switchgear
Liebert PPC 225kVA
SmartSolutionsDesigns.com
7
Energy Efficient UPS Power
100%
96%
92%
88%
84%
80%
20% 30% 40%
EcoMode
Normal Mode
80% 50% 60%
% Load
70% 90% 100%
PDU Efficiency Curve
100
98
96
94
92
90
88
0% 20% 30% 40%
Liebert PPC/FPC
50% 75% 100%
Efficiency through performance based TCO.
The SmartDesign approach helps data centers save money while still ensuring mission-critical availability. Using the innovative equipment and industry-best practices that this approach offers, you can avoid the costly expenses associated with system failures and down times.
Did you know?
Average data centers experience 5.12 power outages every two years
Outage duration averages 106 minutes
System recovery is estimated at 3 times the duration of the outage (318 on average)
This means that on average, each unplanned outage costs $507,000*.
*Read the Ponemon white paper on costs of downtime at www.EmersonNetworkPower.com
Reduce or eliminate downtime costs of $507,000/event.
With Emerson Network Power and the SmartDesign approach, there’s virtually no limit to what you can solve and how you can design the optimal data center.
For more examples of the high-efficiency and highcapacity data centers that the SmartDesign approach can create, maintain and grow, visit our website.
Contact a local data center specialist to discuss your situation. They can assist you with technical advice, configuration development and energy analysis to support your unique design needs.
Efficient
Economical
Simplified
Controllable
To see more Reference Scenarios, visit www.SmartSolutionsDesigns.com
today.
EmersonNetworkPower.com
While every precaution has been taken to ensure accuracy and completeness in this literature, Liebert Corporation assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co.©2014 Emerson Electric Co.
© 2014 Liebert Corporation. All rights reserved throughout the world. Specifications subject to change without notice. All names referred to are trademarks or registered trademarks of their respective owners.
® Liebert is a registered trademark of the Liebert Corporation.
SL-11505D (R05/14)