Solutions
For Business-Critical Continuity™
Smart Solutions Reference Guide
1100kW Tier 2 With Fluid Economization
Design
Reference Design Guide:
1100kW Tier 2 With Fluid Economization
Intelligent, Integrated Infrastructure
for the Data Center
The SmartDesign from
Emerson Network Power uses
a perimeter/ room-based
approach to deliver efficiency,
availability, capacity and
control, that allows you to be
prepared for what’s next.
Our approach helps to create,
maintain and grow data centers that
meet customer challenges through
innovative systems, industry-best
practices and local data center
specialists who fully understand how
to solve these problems.
This sample reference scenario,
1100kW Tier 2 With Fluid
Economization, illustrates one
possible example of how the
SmartDesign approach can be used
to create a high-performance
IT infrastructure.
To find out more about the
SmartDesign approach and view
more Reference Scenarios, visit SmartSolutionsDesigns.com
SmartDesign Approach:
Lowers energy bills by
$111,000 per year
Lowers installation cost
Excellent PUE of 1.21
1+N Distributed Bypass
Architecture
Reduces floor space usage 33%
Leverage density of 12 kW/rack
UPS operates at 97% efficiency
80% of the time
Common Data Center
Challenges:
Limited availability and capacity
Insufficient and inefficient
cooling capabilities
Piecemeal infrastructure that
is difficult to manage
SmartDesign
Benefits:
Proven power solutions that deliver
efficiency, scalability, and reliability
Precision cooling that controls the
temperature, humidity and airflow
Effective monitoring and control
Space constraints
Efficient space utilization
Energy inefficiencies
Improved PUEs (base 1.35 to 1.21)
Budgetary constraints
Lower TCO
Complexities that limit growth
Flexible and scalable configurations
Data Center Design Overview
Efficiency. Availability. Capacity.
One Approach.
This reference scenario shows how the SmartDesign approach
can be applied to create a Tier 2 data center that features
scalable precision cooling with fluid economization. In
addition to efficiency gains in cooling, this scenario also
depicts how the SmartDesign approach can be used to align
availability and capex demands through UPSs, PDUs, and
infrastructure management from Emerson Network Power.
Use this design approach when:
Design Summary
This data center utilizes a Tier 2 design
for 1.1MW data center with free cooling
through fluid economization:
(4) Liebert NXL 500kVA UPS Systems, 1+N
(6) Liebert PPC PDU
Chiller plant with capacity is available
(90) DCF Optimized Racks
(3) Liebert MB Busway Distribution Systems
Climate allows for economization
Raised floor is specified
(90) Liebert MPX Rack PDU
(4) Liebert CW 400 kW Cooling Units
Hot aisle/cold aisle arrangement is desirable
High availability and efficiency is important
(2) Liebert TVSS, (2) ASCO ATS
Liebert iCOM Controls
Benefits of this application:
Scalability and efficiency using 500kVA Liebert NXL
double conversion UPS
Flexibility from Liebert busway electrical distribution
system and rack PDUs
Cooling efficiency and scalability from industry-best
practices and equipment
Density of 12kW per rack and a clear plan for future growth
Integrated systems operation through Liebert iCOM
controls and infrastructure management
2
Intelligent Cold Aisle Containment (doors only)
This design delivers:
Reduced data center footprint for improved
construction costs
More efficient rack utilization
Improved scalability over air handlers
Variable capacity & improved airflow
High efficiency UPS
Improved change management with scalable
busway power distribution
Data Center Overview
Premium Base
Minimum Mech.
Redundancy 20%,
Electrical Tier 4
Building Costs
This SmartDesign
Mech. Redundancy
at least 35%,
Electrical Tier 2
Cost Savings
(vs. Base)
Cost
Advantage
$6,500,000
$5,000,000
$1,500,000
23%
$450,000
$250,000
$200,000
$1,600,000
$1,900,000
- $300,000
$10,200,000
$7,000,000
$3,200,000
44%
-19%
31%
Total CapEx
$18,750,000
$14,150,000
$4,600,000
25%
Infrastructure
Energy Costs
$269,000
$158,000
$111,000
41%
Water Usage
$23,500
$23,500
$0
$292,500
$181,500
$111,000
38%
$1,462,500
$907,500
$555,000
38%
$20,212,500
$15,057,500
$5,155,000
26%
1.35
1.21
Engineering/Contracting, Building, Ceiling/Floor,
Lights, Fire Suppression
Infrastructure
Racks & Install
Mechanicals & Install
Electricals & Install
Total Annual
Energy Cost
5 Year OpEx
5 Year TCO
PUE
0%
* Using Columbus, OH weather table, base utilizes (14) Liebert CW 084, (4) Liebert 750kVA without Eco-mode energy optimization. Utility
costs of $.08/kw-h electric, $1.99 per k gallon water. Total power efficiency of 89% for base, 93% average for this SmartDesign (1.5% loss of
PDU, 1.5% loss for lighting).
SmartSolutionsDesigns.com
3
Applied Cooling Approach
Free Cooling Through Fluid Economization
and Containment
This cooling
approach includes:
Through the use of free cooling with fluid economization and aisle
containment, the cooling strategy leveraged in this approach provides
Water-cooled centrifugal
chiller system
Base humidification
efficiency, availability and capacity to a 1.1MW data center. Four 400kW
36-inch raised floor
Liebert CW units provide cooling capacity with fluid-side economization –
Space above dropped
ceiling utilized as a
return-air pathway
combined with partial cold aisle containment for efficient performance.
Service, support and
data center design
expertise from Emerson
Network Power
Hot Aisle
Cold Aisle
Hot Aisle
Cold Aisle
Total RF
73x59
Data Center
Footprint
3224 ft2
Room Perimeter
227 lf
Total Racks
90
kW per Rack
12.2kW
Total kW
1100kW
Gallery Footprint
1083 ft2
Hot Aisle
Precision Cooling
AC Power
Cold Aisle
Racks and Integrated
Cabinets
Hot Aisle
Cold Aisle Containment
(doors only here, full
containment available)
Liebert iCOM
Controls
4
Liebert CW 400D
EC Fans
Applied Cooling Equipment and Best Practices
Let’s Compare:
Premium Conventional
This SmartDesign:
Hot Aisle
Cold Aisle
Hot Aisle
Cold Aisle
Hot Aisle
Cold Aisle
Hot Aisle
Capacity
1.1MW
1.1MW
Dimensions sq ft
Total 6,603 DC 4,819
Total 4,307 DC 3,224
Racks
160 @ 7kW per Rack
90 @ 12kW per Rack
Raised Floor
36”
36”
Chiller Plant
Dual 300T Water cooled centrifugal 48F EWT,
60F LWT, 85F RAT SD: 25hp CW pumps, 20hp
cond pumps, 40 hp tower fans
Dual 300T Water cooled centrifugal 48F EWT, 60F
LWT, 85F RAT SD: 25hp CW pumps, 20hp cond
pumps, 40 hp tower fans
Economizer
Series fluid
Series fluid
AC
Liebert CW 084 kW standard fan/motor
Liebert CW 400 kW EC plugs fans in floor
Airflow
Ceiling return pathway
Ceiling return pathway
Containment
None
Cold Aisle, doors only
* Images not to scale
Equipment Overview
Technologies
Benefits
Liebert CW 400 kW
High Capacity Models
Larger, integrated, scalable precison cooling
units maintain the benefits of a redundant and
packaged cooling design. Flexible fan locations
allow for some variable floor depths.
Fluid Economizer
Incorporated into the chiller plant heat rejection
loop to cool the fluid during appropriate times
reducing pump operations.
Liebert iCOM Controls
Advanced controls ensure superb efficiency
through teamwork, separate fan and capacity
control, unit rotation and more.
EC Fans
Improved airflow performance and
efficiency. Energy savings of 20-30% over
traditional designs.
Intelligent Cold Aisle
Containment
Improved air management, energy efficiency
and capacity. In this design we deploy partial
containment with doors but no roof while
leveraging Liebert iCOM control.
Best Practices
Overview:
Maximize the return
temperature at the cooling
units to improve capacity
and efficiency
Match cooling capacity and
airflow with IT loads
Utilize cooling designs that
reduce component power
Enhance data center
operations with
management and
control systems
Raise chiller temperature
2-3F for even greater
savings
SmartSolutionsDesigns.com
5
Applied Power Approach
Tier 2, Transformer-based Power with Busway Distribution
The power approach utilized in this scenario supports a Tier 2, 1.1 MW data center. Both the UPS and electrical distribution
configurations are optimized for maximum efficiency, availability and capacity.
UPS Design:
Electrical Distribution Design:
Designed to be Tier 2 rated, utilizes one (1) utility transformer,
and one (1) main utility switchgear module. The UPS system
consists of four (4) 500kVA Liebert NXL UPS modules paralleled
into a bypass distribution cabinet in a distributed redundant
(1+N or distributed static switch) configuration. Backup power
generation is provided by two (2) 2.5MW generators paralleled
in (N+1) configuration.
The distribution design consists of six (6) 225kVA Liebert PPCs
which receive power from a UPS distribution panel board. Each
Liebert PPC powers three (3) 225A Liebert MB modular busway
systems to provide reliable, flexible power distribution. Final
power connections to the servers are performed in the rack
using Liebert MPX intelligent rack PDUs.
2500 KW
GENERATOR -1
2500 KW
GENERATOR -1
4000A
4000A
SWBD, 4000A,
480V, 3Ø, 4W+G
3000 KVA
13,200V / 480V
4000A
BYPASS
ISOLATION
TVSS
E
N
LOAD
SWBD, 4000A, 480V, 3Ø, 4W+G
4000A
1000A
800A
1000A
800A
1000A
800A
1000A
800A
2000A
1600A
UPS
BYPASS
500KVA UPS
MODULE #4
CB1
500KVA UPS
MODULE #3
CB1
CB1
500KVA UPS
MODULE #2
CB1
CB1
SWBD, 1600A, 480V, 3Ø, 4W+G
500KVA UPS
MODULE #1
CB1
CB1
CB1
1600A
SS
SS
SS
CB2
CB2
CB2
???A
???A
???A
???A
UPS PARALLELING,
MAINT BYPASS, &
DIST SWBD
SS
CB2
350A
350A
BATTERY
STRING #B4
BATTERY
STRING #B3
BATTERY
STRING #B2
MBB
2000A
BATTERY
STRING #B1
350A
350A
800A
800A
800A
800A
350A
MIB
2000A
FPC #1
225 KVA
FPC #2
225 KVA
350A
225A
FPC #3
225 KVA
350A
225A
225A
FPC #4
225 KVA
350A
225A
225A
FPC #5
225 KVA
350A
225A
225A
FPC #6
225 KVA
350A
225A
225A
350A
225A
225A
225A
225A 225A 225A 225A 225A 225A 225A 225A 225A 225A 225A 225A
225A 225A 225A 225A 225A 225A
MB #1 MB #2 MB #3 MB #4 MB #5 MB #6 MB #7 MB #8 MB #9 MB #10 MB #11 MB #12 MB #13 MB #14 MB #15 MB #16 MB #17 MB #18
6
Applied Power Equipment
Equipment Overview
Technologies
Best Practices
Overview:
Benefits
Liebert NXL with 1+N
Distributed Bypass
Architecture
Robust UPS performance. Resilient stack up
performance protects from all electrical conditions.
Flexible scalability for capacity or redundancy.
Calculated MTBF over 1.5 million hours.
Liebert MB
Modular Busway
Fast, flexible, scalable and cost effective
alternative to traditional cabling and PDUs.
Liebert PPC
Reliable and flexible isolated power conditioning
and distribution delivers significant power to
numerous circuits.
Liebert MPX
Rack PDU
Intelligent rack power distribution creates a
very smart, scalable and flexible system. Hot
swappable modules, receptacle level control
and management. Single or three phase.
Flexible mounting.
Liebert TVSS
Facility-wide and Panel Mount versions remove
electrical surges in the power stream.
ASCO ATS
Switches for reliable, mission critical performance.
Obtain the power
system designed to
match your needs for
availability and efficiency
(tiers, redundancy,
voltages, distribution)
Leverage the optimum
design for electrical
scalability and
modularity to meet
current and future needs
Enhance data center
operations with
management and
control systems
Rely on local service and
support to ensure proper
designs, maintenance
and assessments
Albér Battery Monitoring: Identifies issues in
batteries and extends product lifespan.
Infrastructure
Management
Liebert Nform: Distributed monitoring and
alarm management of critical devices.
Increase availability.
Avocent DCP: Data center planner manages assets,
capacities and room/rack layouts.
Supporting Data Center PDUs in gallery
Batteries
Hot Aisle
Cold Aisle
Hot Aisle
Cold Aisle
Liebert NXL UPS
Hot Aisle
Liebert CW 114
Cooling Unit
Cold Aisle
Hot Aisle
Equipment Room (1748 s/f)
Switchgear
Liebert PDU
SmartSolutionsDesigns.com
7
Power Approach Benefits
Reduce or eliminate downtime costs
of $507,000/event.
Energy Efficient UPS Power
100%
Liebert NXL 500kVA ECO Mode
and Normal Mode Efficiencies
98%
Creating, maintaining and
expanding data centers with
Emerson Network Power
96%
94%
92%
ECO Mode
Normal Mode
90%
88%
20%
30%
40%
50%
60%
70%
80%
90%
100%
For more examples of the high-efficiency and highcapacity data centers that the SmartDesign approach
can create, maintain and grow, visit our website.
PDU Efficiency Curve
100
98
Contact a local data center specialist to discuss
your situation. They can assist you with technical
advice, configuration development and energy
analysis to support your unique design needs.
96
94
92
Liebert PPC/FPC
Liebert MB busway
90
88
0%
20%
30%
With Emerson Network Power and the SmartDesign
approach, there’s virtually no limit to what you can
solve and how you can design the optimal data center.
40%
50%
75%
100%
The SmartDesign Approach
Efficiency through performance based TCO.
The SmartDesign approach helps data centers save money
while still ensuring mission-critical availability. Using the
innovative equipment and industry-best practices that this
approach offers, you can avoid the costly expenses associated
with system failures and down times.
Efficient
Economical
Simplified
Controllable
Did you know?
Average data centers experience 5.12 power outages
every two years
Outage duration averages 106 minutes
To see more Reference Scenarios, visit
www.SmartSolutionsDesigns.com today.
System recovery is estimated at 3 times the duration of
the outage (318 on average)
This means that on average, each unplanned outage
costs $507,000*.
While every precaution has been taken to ensure accuracy and completeness in this
literature, Liebert Corporation assumes no responsibility, and disclaims all liability for
damages resulting from use of this information or for any errors or omissions.
*Read the Ponemon white paper on costs of downtime at www.liebert.com
Emerson Network Power.
The global leader in enabling Business-Critical Continuity™.
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