Reduce costs by optimizing combustion in gas turbines Diagnostic Suite Instrumentation, Controls & Electrical SPPA-D3000 Combustion Dynamics Monitoring monitors and diagnoses the combustion behavior in gas turbines with a view to avoiding damage to the combustion chamber and optimizing combustion processes. Combustion Dynamics Monitoring can be used for all turbine types from GE, MHI, Alstom, Westinghouse and Siemens. Your Benefits The ability to operate at an economic optimum means that a return on investment can be realistically expected within one to two years depending on operating mode. The Task Pressure fluctuations can result in considerable damage to combustion chambers, can increase fuel consumption and have adverse effects on emissions. The aim is to monitor combustion behavior at a reasonable cost with such a degree of accuracy that pressure fluctuations can be avoided and turbines can be operated at their economic optimum. Our Solution Combustion chambers produce an individual "acoustic fingerprint". A change in this fingerprint points to incipient damage. The system stores the fingerprint and monitors and analyzes the process continually by means of noise monitoring. Consequently, this contributes to avoiding mechanical wear and to maintaining combustion at an optimum at all times, both in terms of economy and emissions. Combustion Dynamics Monitoring is robust and is comparatively simple to install and integrate into the I&C. Diagnostic display of combustion chamber: An important element in comprehensive diagnostics designed to avoid damage ■ Reduced maintenance and repair costs Signal amplifier Acoustic sensor Darling tubes ■ Safety thanks to comprehensive diagnostics ■ Higher overall turbine availability ■ Lower emissions Answers for energy. Technical variants 1. Stand-alone unit for monitoring combustion dynamics The system can be operated as a standalone unit. It comprises one probe per combustion chamber. These probes are connected to the computer in the control room via an amplifier unit. The measured signal for each combustion chamber is continuously monitored in four significant frequency ranges. The limit values for alarms and warnings can be individually configured. An alarm is generated if a defined limit value is exceeded allowing correction measures to be initiated promptly. 2. Combustion Dynamics Protection The system can also be integrated into the I&C in such a way that a load reduction is automatically triggered when a critical situation is identified. This means that turbine protection is independent of the reactions of operating personnel. The "acoustic fingerprint" of the combustion chamber provides important information about combustion and emissions behavior. 3. Combustion Dynamics Protection with integrated Emissions Optimizer In the event of unstable combustion (humming), the fuel-to-air mixture can be automatically enriched such that the turbine can always be operated at an optimal operating point with respect to NOx emissions. Main technical components ■ Acoustic sensors ■ Sensor housings ■ Signal amplifier ■ Damping tubes ■ Darling tubes (infinite acoustics) ■ Cables and cable ducts ■ Data acquisition and evaluation computers ■ Workstation (for the control room) ■ Software General features ■ Local and centralized operation and monitoring ■ Configurable limit values for alarms and warnings ■ Data archiving and trend display Data acquisition and evaluation computers: The heart of Combustion Dynamics Monitoring Published by and copyright © 2012: Siemens AG, Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany For more information contact sppa-d3000.energy@siemens.com www.siemens.com/energy/sppa-d3000 Siemens Energy, Inc. Instrumentation, Controls, & Electrical 1345 Ridgeland Parkway, Suite 116 Alpharetta, GA 30004, USA D3CD_FS_CDMS_e_V2-0 Order No. E50001-G230-A171-X-4A00 Printed in Germany Dispo 05401, c4bs-Nr. 7465 Printed on elementary chlorine-free bleached paper. ■ Boolean gating of alarms ■ Open interfaces, e.g. for OSI PI All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.