Full migration to the state-of-the-art SPPA-T3000 Control System makes Tent A5 future-proof Reference – Control System Instrumentation, Controls & Electrical Full migration from SPPA-T2000 to SPPA-T3000 Control System which is the latest control system generation and makes unit A5 of the Nikola Tesla A power plant fit for future operation. The Result ■ Smooth migration to the latest control system generation SPPA-T3000 ■ Simplified plant operation thanks to easy-to-use and flexible HMI ■ Maximum investment protection through retaining existing control system components ■ Reuse of the replaced SPPA-T2000 components as spare parts for Tent A3 and TEK A5 The Plant The thermal power plant Nikola Tesla A (Tent A) is located on the right bank of the Sava river, upstream from Belgrade. It is operated by Elektroprivreda Srbije (EPS) and consists of six units with a total electrical output of 1710 MW. As it is the biggest electric power facility in Serbia, Tent A is essential for the country´s electricity supply. On average it produces more than 8 billion KW hours per year. The Task Unit A5 of Tent A was running on SPPA-T2000 Control System since 2004. Instead of ordering and storing components of the SPPA-T2000 system, EPS wanted state-of-the-art technical equipment that optimally supports the plant´s lifespan. Thus, the control system at Tent A5 should be renewed while at the same time protecting existing investments and avoiding a large-scale project with long downtime. Additionally, EPS wanted a more flexible and user friendly HMI to simplify the work of the operation staff. Our Solution Siemens executed in Tent A5 a full migration from SPPA-T2000 to the latest control system generation SPPA-T3000. The changeover of the HMI and the automation level to SPPA-T3000 was executed during a short plant outage. To migrate the operation and monitoring level, the previous HMI components were replaced with a SPPA-T3000 Application Server and Thin Clients. The operating and monitoring functions were renewed with the SPPA-T3000 look and feel, while the existing system installation as well as engineering and archive data were retained. The resulting SPPA-T3000 user interface is defined by its easy-to-use character and simplifies plant operation remarkably. The renewal of the control system was concluded with the migration of the automation level. I/O modules and cabinets for SPPA-T2000 were retained, which ensures maximum investment protection. In addition, the communication and processor modules were replaced with the latest generation including a new BMS system which was realized with fail-safe technology. While avoiding the disadvantages of a modernization, the full migration equips unit A5 with state-of-the-art technical components that ensure safe and reliable future operation. As an additional benefit, the replaced SPPA-T2000 components are reused as spare parts for Tent A3 and unit A5 of the Kolubara A (TEK A5) power plant. Thereby, the lifespan of unit A3 can be extended for another two years. The migration project was on a tight schedule. Thanks to Siemens engineering and project management expertise, it was possible to replace the HMI components in only 10 days and finish all works in time. “The full migration solution made it possible to renew the control system at unit A5 without the disadvantages of a modernization such as long downtime. Siemens was a reliable partner and always present in case of problems.” Zvezdan Karać, Lead Process IT Engineer Elektroprivreda Srbije Answers for energy. Published by and copyright © 2013: Siemens AG, Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany For more information contact sppa-t3000.energy@siemens.com www.siemens.com/energy/sppa-t3000 Siemens Energy, Inc. Instrumentation, Controls, & Electrical 1345 Ridgeland Parkway, Suite 116 Alpharetta, GA 30004, USA T3_FR_Full Migration-T2-T3_Tent A5_e_V1-0 Order no. E50001-G230-A366-X-4A00 Printed in Germany Dispo 05401, c4bs-Nr. 7465 Printed on elementary chlorine-free bleached paper. Unrestricted AL:N ECCN:N All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.