SIEMONplus – Modular Monitoring and Diagnostics System for Generators and High-Voltage Components Performance Maintenance – Generator Generators and other technical components are in service in power plants for many years. Operation and aging can gradually cause damage to the high-voltage (HV) ­insulation. If changes in the components can be detected at an early stage under operating conditions through long-term diagnostics, unscheduled and expensive outages may be prevented and measures can be scheduled and taken to extend the service life of generators. For over 20 years, Siemens has implemented systems for monitoring generators and HV components which ­contribute to the early ­detection of damage during ­operation. Our solution The SIEMONplus monitoring system, which is offered in two versions, was developed based on these many years’ experience and provides custom solutions for power plant operators. The following events can be continuously monitored and localized during generator power operation: ■■ Partial discharges ■■ Interturn short circuits in the rotor (optional) ■■ Vibrations in stator end windings (optional) Siemens also offers service packages that include ­enhanced diagnosis and analysis by qualified experts. Monitored data can be regularly analyzed and evaluated via secure remote access to allow recommendations to be made for further operation. SIEMONplus basic monitoring unit for wall-mounting SIEMONplus advanced server ­cabinet SIEMONplus basic Impending insulation damage often appears as continuously increasing partial discharge phenomena. This can be detected, localized and monitored already in its early stages using radio-frequency measurement methods, ­enabling the initiation of specific measures to ensure ­continued operation. SIEMONplus basic enables data acquisition, storage and ­visualization of partial discharges as a stand-alone system. The monitoring unit is available as a solution for wallmounting as a standard (with touchscreen). SIEMONplus advanced In comparison with its basic version, SIEMONplus advanced provides remote access via a central server as well as ­extended visualization and analysis features. The server enables the integration of multiple monitoring units ­allowing central monitoring of up to twenty generators or high-voltage components. Answers for energy. Changed impacts ■■ ■■ ■■ ■■ Change in grid codes Grid instabilities More flexible operating mode More frequent start/stop ­cycles Accelerated aging ■■ ■■ ■■ ■■ ■■ Early detection of impending damage during operation with: Loosening of end windings Degradation of insulation Friction dust due to vibration Component fatigue Reduced residual service life ■■ ■■ ■■ ■■ ■■ Sensors Data acquisition Visualization/diagnostics Alarm function Analysis by experts Early detection of operating and aging-induced damages during operation In addition to partial discharge measurement, the modular system can be ex­ tended with components for monitoring stator end winding vibrations and ­interturn short circuits in the rotor. This ­provides operators with more comprehensive condition information. A 19-inch rack design is available as an alternative to the monitoring unit for wall-mounting. Features SIEMONplus systems can be retrofitted for all generator models. Pattern analysis and time of flight (ToF) measurements enable more precise localization of the origin of partial discharges. Up to 200 coupling units can be installed and monitored continuously or at regular intervals for this purpose. The systemspecific configuration enables observing of not only the generator insulation, but also of HV bushings, transformer windings or grounding brushes. SIEMONplus also enables the integration of up to 16 fiber-optic accelerometers for vibration monitoring of generator end windings and up to two flux probes for the detection of interturn short circuits in the generator rotor. References Currently, more than 100 generators are being monitored with Siemens systems. Your benefits With SIEMONplus, Siemens offers you ­tailor-made solutions for reliable online monitoring of generators and high-voltage components during operation. Both the basic and the advanced versions offer the following benefits for your ­generator maintenance: ■■ Potential maintenance cost reduction due to early and specific condition ­information (condition-based ­maintenance) ■■ Better evaluation of maintenance ­requirements with trend analyses ■■ Optimization of maintenance intervals and measures as well as service life of monitored components ■■ Early notification of potential issues to reduce the risk of unscheduled ­outages. ■■ ■■ ■■ ■■ ■■ Partial discharge measurement and analysis by Phase-Resolved Partial Discharge (PRPD) pattern evaluation High resolution for amplitude and time (125 MS/s sampling frequency; 4 channels synchronous) Digital elimination of noise by the use of digital notch filters and optimization of gain Measurements in accordance with IEC/TS ­standards 60270, 60034-27-2 Data download via USB stick or SD card Graphical display of trend data and current ­measurements Published by and copyright © 2014: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens Energy, Inc. 4400 Alafaya Trail Orlando, FL 32826, USA SIEMONplus basic ■■ Integral monitoring of partial ­discharge (left: PRPD pattern, right: oscillogram), rotor interturn short circuits (left: individual signals from both poles, right: difference calculation for each slot) and end winding vibration (left: amplitude monitoring of two frequencies, right: trend in one frequency) SIEMONplus advanced ■■ ■■ ■■ ■■ ■■ ■■ ■■ ■■ All functions of SIEMONplus basic Time of flight (ToF) measurements for better fault localization Can be integrated into various higher-level ­diagnostics systems including the Siemens ­diagnostics network Remote system control and data analysis Integration of additional modules: end winding vibration and rotor interturn ­short-circuit monitoring Extended diagnosis and analysis functions Central handling of up to 20 SIEMONplus ­monitoring units via a server Extended alarm and storage possibilities For more information, please contact our Customer Support Center. Phone: +49 180/524 70 00 (Charges depending on provider) E-mail:support.energy@siemens.com Energy Service Division Order No. E50001-G520-A135-X-4A00 Printed in Germany Dispo 34805, c4bs No. 7816, 7823 TH 258-131162 WÜ 461408 DB 01141.0 All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should ­t herefore be specified in the contract. siemens.com/energy/service