COPOLYMERIZATION POLYMERIZATION OF TWO OR MORE MONOMERS Examples: Poly(ethylene-co-propylene) (EP) Poly(styrene-co-butadiene) (SBR) ® Poly(vinylidine chloride-co-vinyl chloride) (Saran ) Microstructure depends on method of polymerization B B A A A A B A A B A B B B A A A B A A B R* B R* A B A B A A B A B A A R* A B Random Copolymers -A-B-B-B-A-A-B-A-B-A-A-A-B-A-B-B- Alternating Copolymers -A-B-A-B-A-B-A-B-A-B-A-B-A-B-A-B- Block Copolymers A-A-A-A-A-A-A-A-B-B-B-B-B-B-B-B-B-A-A-A-A-A-A POST POLYMERIZATION OR HOW TO MAKE A GRAFT COPOLYMER Examples: High Impact Polystyrene (HIPS) Acrylonitrile / Butadiene / Styrene (ABS) -A-A-A-A-A-A-A-A-A-A- -A-A-A-A-A-A-A-A-A-A- B-B-B-B-B-B -B-B-B-B-B-B -A-A-A-A-A-A-A-A-A-AB -A-A-A-A-A-A-A-A-A-A- B B R* B B B B -A-A-A-A-A-A-A-A-A-AB B B B B B B -A-A-A-A-A-A-A-A-A-AB B R* -B-B-B-B-B-B B R* B -B-B-B-B Dissolve polymer A in a solvent Add monomer B and initiator Polymerize B-B-B-B-B FREE RADICAL COPOLYMERIZATION ARE "RANDOM" COPOLYMERS REALLY RANDOM ? ~~~~~~~~~~~ A* ~~~~~~~~~~~ B* A B A B ~~~~~~~~~~~A -- A* ~~~~~~~~~~~A -- B* ~~~~~~~~~~~ B -- A* ~~~~~~~~~~~ B --B* DO A's ADD TO A's AS EASILY AS B's ADD TO A's ? (and vice - versa) POSSIBLE PRODUCTS COPOLYMERIZATION OF MONOMERS M 1 AND M 2 •Homopolymers •Alternating copolymers •”Ideal" or truly random copolymers •Non ideal copolymers tendency to "blockiness” or alternating KINETICS OF COPOLYMERIZATION ~~~~~~~~ M 1. + M 1 k 11 ~~~~~~~~ M 1 . ~~~~~~~~ M 1. + M 2 k 12 ~~~~~~~~ M 2 . ~~~~~~~~ M 2. + M 1 k 21 ~~~~~~~~ M 1 . ~~~~~~~~ M 2. + M 2 k 22 ~~~~~~~~ M 2 . TENDENCIES 1. BLOCKS AND / OR HOMOPOLYMER IF k 11 > k 12 AND k 22 > k 21 2. ALTERNATING IF k 12 > k 11 3. RANDOM COPOLYMERS IF AND k 22 = k 21 AND k 11 = k 12 k 21 > k 22 REACTIVITY RATIOS DEFINE r1 = k 11 ___ k 12 r2 k 22 ___ = k 21 WHAT IF r1 , r2 >> 1 ? r1 , r2 << 1 ? r1 = r2 = 1 ? r1 r2 = 1 ? KINETICS OF COPOLYMERIZATION d[ M 1 ] - ____ = k 11 [ M 1. ][ M 1 ] + k 21 [ M 2. ][ M 1 ] dt d[ M ] - ____2 = k 22 [ M 2. ][ M 2 ] + k 12 [ M 1 . ][ M 2 ] dt Divide and eliminate [ M ]. terms using STEADY STATE ASSUMPTION . M, 1. M generated and consumed 2 at equal rates. we only need focus on one type of radical; e.g. M 1. k 12 [ M . ][ M ] = k [ M . ][ M ] 21 1 2 2 1 COPOLYMER EQUATION d[ M 1 ] ______ = d[ M 2 ] [M 1 ] ___ [M 2 ] { r1[ M 1] + [ M 2 ] _____________ [M 1 ] + r2 [ M 2 ] } or d[ M 1 ] _____ = d[ M 2 ] ( r1[ M 1] / [ M 2 ]+1 ) ________________ ( r2 [ M 2 ]/ [M 1 ]+1 ) remember r1 = k 11 ___ k 12 r2 k 22 ___ = k 21 COPOLYMER EQUATION It is often more convenient to work in terms of mole fractions. define : F 1 = mole fraction of monomer 1 in the polymer at some instant of time f1 = mole fraction of monomer 1 in the feed at the same instant of time d[ M 1 ] _____________ F 1 = 1 - F2 = d[ M 1 ] + d[ M 2 ] f1 = 1- f 2 = [M 1 ] __________ [M 1 ] + [ M 2 ] COPOLYMER EQUATION F1 2 = ( r1 - 1 f1) + f1 _________________________________ 2 ( r1 + r2 - 2)f1 + 2 (1 - r2 ) f 1+ r2 1 r1 > 1 ; r2 < 1 Note that this equation describes the instantaneous copolymer composition r1 < 1 ; r2 < 1 F 1 Azeotrope r1 = r2 = 1 0 0 f1 In a batch copolymerization composition will "drift " with conversion . to treat this properly we need to first do some statistics,but here we will just give a couple of illustrations 1 DETERMINATION OF REACTIVITY RATIOS There are some older methods based on rearrangements of the copolymer equation LET [M1] [M2] THEN = x and d[M1] d[M2] = y r 2 1 + r1x r2 1+ x x(r1x + 1) r2 = -x y y = r 1 MAYO - LEWIS PLOT ( x 1 - 1y ( ) = r( ) 1 x 1- y 1 x2 y - r2 ) r2 (intercept) (5.16) ( xy ) 2 r1 ( - slope) FINEMAN - ROSS PLOT DETERMINATION OF REACTIVITY RATIOS ALSO; KELEN TUDOS PLOT Q - e SCHEME APPLICATION OF PROBABILITY THEORY AND nmr SPECTROSCOPY POLYMER SYNTHESIS—COPOLYMERIZATION THE COPOLYMER EQUATION 1 + rAx y = rB 1 + x [A] [B] P [A] y = Composition of the Instaneously Formed Polymer = 1 P [B] x = Composition of the Feed = 1 Copolymer Composition as a Function of Conversion Polymer Composition 1.0 VDC 0.8 0.6 0.4 0.2 VC 0.0 0 20 40 60 80 100 Degree of Conversion Compositional variation for vinylidine chloride/vinyl chloride copolymers.