ControlMaster
Process Control Made Easy
Presentation Overview

Product Range
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Powerful display

Intuitive HMI

Scaleable capability

Powerful control functionality

Communications
ControlMaster – The Range
Controllers
Indicators

CM10 1/8th DIN Controller
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CM15 1/8th DIN Indicator

CM50 3x6 Controller

CMF160 Fieldmount Indicator

CM30 1/4th DIN Controller

CMF310 Fieldmount Controller
Fieldmount ControlMaster – Flexible Installation
Powerful Display
Global Alarm Icon
Instrument Tag
5 Digit PV Display
Engineering Units
Bargraph
Auto/Manual
Status
Identifiers
Adjust Icon
Alarm/Diagnostic
Messages
Powerful Display – Dual Loop

Multiple display templates
enable the display potential to
be easily maximized

Split screen displays for dual
loop and cascade control
configurations

Multiple operator pages

Customizable
Powerful Display - Trending

Short term trending of any 2
analog values

At a glance display of process
history

An invaluable tool during
commissioning

Configurable sample rate
Intuitive HMI - Configuration

Instantly familiar ABB Common HMI


Menu navigation common with other Instrumentation products
Graphical menu icons
Scaleable Capability

A concise number of scaleable products make product
selection simple

Know one, know them all

Easy standardization
Scaleable Capability – Function Keys and I/O

Additional templates and functionality
can be added through plug-and-play
function keys


Only 2 types of function key across
all products
Module boards enable I/O to be scaled
to meet process requirements
Template Availability – CM10, CM30, CM50 & CMF310

Single loop
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Single loop with remote set point

Auto/Manual Station (low signal or digital selection)
Standard

Analog backup (low signal or digital selection)
1 Function Key

Indicator (single or dual point)
Base
0 Function Keys

Feed forward
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Feed forward with remote set point
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Cascade
Extended

Cascade with remote set point
2 Function Keys

Cascade with feed forward

Ratio controller (internal or external ratio)
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Ratio station (internal or external ratio)
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Dual loop

Dual loop with remote set point
Dual Loop
3 Function Keys
Functionality Availability – CM10, CM30, CM50 & CMF310

Basic Control
Base

Basic set point switching
0 Function Keys

Auto/manual switching via digital signal
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Process alarms
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Analog PID, on/off, time proportioning, split output & auto tune

Math & logic
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Standard set point switching
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Standard Control
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Output tracking
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Control template customization
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Custom linearizers

Standard Profile Control
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Delay timers

Bank Control

Real time alarms
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Historical trending
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Totalization
Extended

Advanced control (Predictive control, Adaptive control)
2 Function Keys

Display customization

Advanced Profile Control
Standard
1 Function Key
Dual Loop
3 Function Keys

Gain scheduling, Motorized valve control
Template Based Configuration


Rapid template based configuration
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Up to 20 pre-configured templates

Automatic assignment of I/O and function blocks

Automatic selection of display template
Customizable
PC Configuration Backup Utility

Upload and download complete
instrument configurations in seconds

Rapidly configure multiple instruments

Backup an instrument’s configuration
after commissioning
Powerful Control Functionality


Flexible control capabilities
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Cascade control
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Feed forward

Ratio control
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Gain scheduling
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Split output

Dual loop
Bring even the trickiest processes
under control

Powerful auto tune

Predictive control

Adaptive control
Powerful Control Functionality – Auto Tune

Powerful auto tune function automatically calculates PID values

Enables rapid tuning with limited process knowledge

Three modes of operation provide optimum results

Normal, PI only and dead-time specific
Powerful Control Functionality – Predictive Control

Efficient control of processes with long dead-times

Simple configuration requiring only 3 parameters to be configured

Ideal for use in pH dosing applications
Powerful Control Functionality – Adaptive Control

Continuous automatic adjustment of control response to suit changing
process dynamics

Maximizes control efficiency for processes with varying or uncontrolled
types of load

Ideal for processes effected by seasonal temperature variations or
subject to efficiency changes
Profile Control – For Thermal Processing
Ideal for thermal processing
applications

Two version:

Standard: Basic functionality, 1
program, 10 segments

Advanced: Full functionality, 30
programs, 140 segments

Guaranteed Ramp/Soak

Segment based event outputs

Process interlock ‘wait’ segments

‘Fast Run’ commission mode
Hysteresis
Temperature

1
Event 1
Event 2
2
3
4
5
Profile Control – Advanced Operator Displays

Concise operator display

Program name and selection

Time remaining

PV & SP

Additional pages

Detailed program and segment
information
Bank Control

Efficient control for banks of
output devices


Inlet
Outlet
E.g. pumps, heaters and fans
Idea for pump control in water
utilities applications
On
On

Duty/assist strategies with wear
leveling algorithms

Rotate or FIFO
Off
On
Off
Off
P1

Control of up to 6 pumps/devices
P2
P3
Problem Solving Flexibility

Capability to solve application
requirements

Process alarms

Real-time alarms

Math & Logic

Totalization

Ramping set point

Smart power recovery options

Setpoint switching
Communications

Flexible communications for easy
integration to control systems

RS485


MODBUS RTU Slave
Ethernet

Webserver

Email

MODBUS TCP Server
Thoughtful Mechanical Design


Hassle free installation

Annotated terminal cover

Anti-over-tightening panel clamps

Robust terminal screws
Robust design


IP66 & NEMA4X environmental
protection
Easy to upgrade

Electronics removable from front of
panel
Diagnostics


Time saving diagnostic features

Full text descriptions

Log of historical messages
Examples of messages

Maintenance

‘Loop 1 Autotune Fail’, ‘Oscillation Loop 1’,
Valve 1 sticking’…

Check Function


‘Loop 1 Autotune Pass’, ‘In configuration’…
Failure

‘PV 1 Failed’, ‘RSP 1 Failed’, ‘CJ 1 Failed’…
CM15 & CMF160 - Indicator

Frequency input

High accuracy connection to an
electromagnetic flow meter

Totalization

Level functionality

Volume calculation

Specific gravity compensation

Simultaneous display of PV and
totalizer

Dual indication and totalization
capability
CM15 & CMF160 – Powerful Display
Global Alarm Icon
Identifiers
5 Digit PV Display
Instrument Tag
Engineering Units
Alarm/Diagnostic
Messages
Template & Functionality Availability - CM15 & CMF160
Templates
Single PV indication

Process alarms

Single PV indication + totaliser

Min, Max & Average statistics

Single totalizer

Totalization
Single level indication + volume

Volume computation

Specific gravity compensation

Math

Base
0 Function Keys
Functionality


Standard
Logic

Custom linearizers
1 Function Key

Delay timers

Real time alarms

Template customization

Display customization

Dual PV indication
Dual

Dual PV indication + totalisers
2 Function Keys

Dual totalizer

Dual level indication + volume
Summary

Simple to specify

Basic to advanced

Panel or Fieldmount

Quick to commission

Intuitive to operate

Powerful control

Problem solving flexibility
Can ControlMaster make process control easy…
ABSOLUTELY