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Petroleum Fuels and

Alternative Fuel Technologies

Chapter 39

© 2012 Delmar, Cengage Learning

Objectives

• Understand how petroleum is refined

• Describe the different characteristics of various blends of gasolines

• Know the effects of the different types of abnormal combustion

• Decide on the best choice of gasoline or diesel fuel for a vehicle

• Diagnose rich and lean fuel mixture problems

• Describe the advantages and disadvantages of various types of alternative fuels

© 2012 Delmar, Cengage Learning

Introduction

• Motorists have questions about fuel used in their cars

– Several kinds of fuels used in motor vehicles

• This chapter deals with gasoline, diesel, and alternative fuels

• This chapter also discusses rich and lean air-fuel mixtures and abnormal combustion

• Conditions can result in engine damage, poor fuel economy, and poor performance

© 2012 Delmar, Cengage Learning

Crude Oil

• Raw petroleum (i.e., crude oil)

– Used to make many products

• Pumped from the ground

– Heated by pumping it through pipes in hot furnaces into a fractionating column

• Light hydrocarbon molecules are separated

– Refining process breaks crude into fractions

• Some fractions are blended into gasoline to correct octane, emissions, volatility, and storage life

• Fractions may be used directly (e.g., kerosene and diesel)

© 2012 Delmar, Cengage Learning

© 2012 Delmar, Cengage Learning

© 2012 Delmar, Cengage Learning

Diesel Engines and Diesel Fuel

• Diesel engine

– Compression ignition engine

• Diesel

– High-compression ratio

– Low volatility: safe at room temperature

• Automotive diesel fuel grades

– 1-D: more volatile and thinner

• Used in low temperatures

– 2-D: lower volatility

• Used in most driving conditions

© 2012 Delmar, Cengage Learning

Diesel Engines and Diesel Fuel

(cont'd.)

• Cloud point: temperature at which paraffin separates from fuel

• Cetane rating: describes how easily fuel ignites

– The higher cetane rating, the easier it ignites

• Diesel maintenance: water must not be allowed to accumulate

– More frequent oil changes required

• Biodiesel: renewable fuel

• Diesel exhaust fluid: amount used is said to be about two percent of diesel fuel consumption

© 2012 Delmar, Cengage Learning

Gasoline

• Very flammable hydrocarbon

– Incomplete combustion results in CO

• Volatility

– How easily a fuel evaporates

• Vapor lock

– Engine stalls because liquid fuel does not reach the carburetor

• ASTM

– Six volatility classes

– Reid vapor pressure test measures volatility

© 2012 Delmar, Cengage Learning

© 2012 Delmar, Cengage Learning

Air-Fuel Mixture

• Desirable air-fuel mixture: 15:1

– Normal mixture is about 12:1

• Rich mixture: too much fuel

– Poor fuel economy and increased emissions

• Lean mixture: too much air

– Poor drivability and higher idle speed

• Gasoline engine run-on: engine continues to run after ignition key is off (i.e., dieseling)

– Fuel ignites because of heat caused by pressure

© 2012 Delmar, Cengage Learning

Spark Knocks, Carbon Noise, and Abnormal Combustion

• Flame front travels across combustion chamber and pushes piston down

– Travels 50-250 meters per second

• Normal combustion

– Air-fuel mixture burns in a controlled manner

• Some abnormal combustion causes

– Cylinder temperatures too high

– Too lean an air-fuel mixture

– Engine overheating or driver lugs an engine

© 2012 Delmar, Cengage Learning

Abnormal Combustion

• Abnormal combustion conditions

– Cause spark knock and engine damage

• Causes of preignition

– Spark plugs of too high a heat range

– Hot spots in combustion chamber

– Loose spark plug

• Detonation

– Air-fuel mixture self-ignites due to pressure

• Results in cylinder wall scuffing

– Noise: cold knock or inaudible ping

© 2012 Delmar, Cengage Learning

Excessive Carbon Buildup

• May cause an increase in compression ratio

• Oil-based carbon deposits

– Traditional gummy black ones

• Sometimes found on intake valves

– Caused when oil and heat come together

• Carbonaceous deposits

– From fuel

– Resemble cauliflower

– Hard, dry, and tougher to remove

– Cause drivability problems

© 2012 Delmar, Cengage Learning

Regular Versus Premium Fuels

• Octane: fuel’s ability to resist explosion

– Using premium gasoline in a car designed for regular offers no advantage

• Modern computer-controlled engines use a detonation sensor

– Learns the best timing for the fuel

• Changes in temperature, humidity, and pressure

– Affect the octane number requirement

© 2012 Delmar, Cengage Learning

Octane Standards

• Antiknock index (AKI)

– Measure of gasoline octane quality

– Average of research octane number (RON) and motor octane number (MON)

• RON gives higher reading

• MON measures how much engine knock present under heavy loads

– (R + M)/2: required by law to be listed on the octane decal on gasoline pump

© 2012 Delmar, Cengage Learning

Gasoline Additives

• Expensive

– Added in minute quantities to fuel

• Detergents and deposit control additives

– Have a large effect on gasoline quality

– Keep port fuel injectors from becoming fouled

– Required by law since 1995 in all states

© 2012 Delmar, Cengage Learning

Reformulated Gasolines

• Gasoline refinement

– Affects air pollution

• Reformulated gasolines

– Clean air by providing more complete combustion

– Required by EPA in U.S. cities with worst air pollution

– Cars can damage older rubber fuel lines

– Less energy content, reducing fuel economy

© 2012 Delmar, Cengage Learning

Oxygenated Fuels/Alcohols

• Gasolines blended with ethers or alcohols

– Ethyl alcohol at 10% concentration

– MTBE at 15% concentration

• Ethanol is about 35% oxygen

– Gasoline with less than 10% alcohol requires no fuel system changes

• Variables affecting fuel economy

– Driving and engine condition

– During the summer gasoline energy content higher

© 2012 Delmar, Cengage Learning

Alternative Fuels

• AFVs: any flexible fuel or dual-fuel vehicle

– Ethanol vehicles must be designed to run on a blend of up to 85% denatured ethanol

– P-series fuel is a liquid blend including ethanol, biomass cosolvent, and natural gas liquids

• Methanol is methyl alcohol

– Produces about half the energy of gasoline

– Made from coal, natural gas, oil shale, wood, or garbage

© 2012 Delmar, Cengage Learning

Alternative Fuels (cont'd.)

• Characteristics of alcohol fuels

– Invisible when burning

– Methanol is very corrosive and poisonous

• LP gas is a product of gasoline refining

– Mostly propane with small amount of butane

– Vapor above -40 ° F

– Burns cleanly, fewer oil changes required, and has higher octane

– Has less energy per volume than gasoline and must be stored under high pressure

© 2012 Delmar, Cengage Learning

Alternative Fuels (cont'd.)

• Compressed natural gas

– Used in fleets, buses, and taxicabs

– Full refill requires several hours

– Stored under pressure in large cylinder

– Gasoline engines can be retrofitted for CNG

• Liquefied natural gas

– Burns when mixed with air in ratio of 5 – 15%

– Colorless, odorless, nontoxic, and noncorrosive

© 2012 Delmar, Cengage Learning

Alternative Fuels (cont'd.)

• Rebuilding concerns with alternative fuel engines

– Besides gasoline, alternative fuel engines can run on E85, LPG, or CNG

• Gasoline produces ash when it burns, which protects the valve seats from scuffing

• LPG and CNG are cold, dry fuels that leave the valve seats unprotected

• Hydrogen is a promising fuel for the future

– No emissions

– Produces about two-thirds of normal power

© 2012 Delmar, Cengage Learning

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