Operator Generic Fundamentals Thermodynamic Cycles © Copyright 2014 Operator Generic Fundamentals 2 Laws of Thermodynamics Introduction The Laws simply state: 0. 1. Two bodies in thermal equilibrium are at the same temperature Energy can never be created or destroyed βπΈ = π + π€ 2. The total entropy of the universe must increase in every spontaneous process βππ‘ππ‘ππ = βππ π¦π π‘ππ + βππ π’ππππ’ππππππ > 0 3. The entropy (S) of a pure, perfectly crystalline compound at absolute zero is zero ππ=0 = 0 © Copyright 2014 Intro Operator Generic Fundamentals 3 Laws of Thermodynamics Introduction • First Law of Thermodynamics states: – Energy can be neither created nor destroyed, only altered in form • Second Law of Thermodynamics states: – No engine, actual or ideal, when operating in a cycle can convert all the heat supplied it into mechanical work– heat must be rejected © Copyright 2014 Intro Operator Generic Fundamentals Thermodynamic Cycles TLO1 - ELOs TLO 1 - Apply the first law of thermodynamics to analyze thermodynamic systems and processes. 1.1 Relate the following terms to open, closed, and isolated systems: a. Thermodynamic surroundings b. Thermodynamic equilibrium c. Control volume d. d. Steady state 1.2 Describe the following processes: a. Thermodynamic process b. Cyclic process c. Reversible process d. Irreversible process © Copyright 2014 ELOs Operator Generic Fundamentals Thermodynamic Processes - ELOs 1.2 Describe the following processes (continued): e. Adiabatic process f. Isentropic process g. Throttling process (Isenthalpic) 1.3 Apply the First Law of Thermodynamics for open systems or cyclic processes. 1.4 Identify the path(s) on a T-s diagram that represents the thermodynamic processes occurring in a fluid system. 1.5 Given a defined system, perform energy balances on all major components in the system. © Copyright 2014 ELOs Operator Generic Fundamentals 6 First Law of Thermodynamics ELO 1.1 - Relate the following terms to Open, Closed, and Isolated Systems: a. Thermodynamic surroundings, b. Thermodynamic equilibrium, c. Control volume, d. Steady state Figure: Energy Balance Equals the First Law of Thermodynamics © Copyright 2014 ELO 1.1 6 Operator Generic Fundamentals 7 First Law of Thermodynamics • The First Law of Thermodynamics is an energy balance in a defined system – Energy can be neither created nor destroyed, only altered in form – Referred to as the Conservation of Energy Principle • For any system, energy transfer is associated with: – Mass and energy crossing the control boundary – External work and/or heat crossing the boundary – Change of stored energy within the system • Mass flow of fluid is associated with kinetic, potential, internal, and flow energies, all affecting the overall energy balance of a system – Exchange of external work and/or heat completes energy balance © Copyright 2014 TLO 1 Operator Generic Fundamentals 8 Thermodynamic Systems and Surroundings • Thermodynamics involves the study of various systems • A system is a collection of matter being studied, examples – Water within one side of a heat exchanger – Fluid inside a length of pipe – Entire lubricating oil system for a diesel engine • Determining the boundary to solve a thermodynamic problem for a system depends on – What information is known about the system – What question is asked, or requested, about the system © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 9 Types of Thermodynamic Systems • A thermodynamic system is any three-dimensional region of space bounded by one or more surfaces • Bounding surfaces may be – Real or imaginary – At rest or in motion • A boundary may change its size or shape • The region of physical space outside the system’s selected boundaries is called the surroundings or the environment © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 10 Types of Thermodynamic Systems Three system types: • Isolated – completely separated from its surroundings. No mass or energy cross its boundaries. • Closed – no mass crosses its boundaries but energy can cross the boundaries. • Open – has both mass and energy crossing its boundaries. Figure: Types of Thermodynamic Systems © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 11 Control Volume • Control volume - fixed region in space chosen for the thermodynamic study of mass and energy balances for flowing systems • A boundary may be a real or imaginary envelope • Control surface - is the boundary of the control volume Figure: Control Volume in an Open System © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 12 Open System • Typical analysis of an open system assumes steady flow conditions exist for the system. Both mass and energy cross the boundary of the nozzle and the atmosphere. © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 13 Steady Flow System • The following are constant – Mass flow rates into and out of the system – Physical properties of the working substance at any selected location are constant with time – Rate at which heat crosses the system boundary – Rate at which work is performed is constant • There is no accumulation of mass or energy within the control volume • The properties at any point within the system are independent of time • System equilibrium regards all possible changes in state – The system is also in thermodynamic equilibrium – For examples: if a gas that composes a system is in thermal equilibrium, the temperature will be the same throughout the entire system © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 14 Types of Thermodynamic Systems The RCS can be considered each type of system under certain operational conditions Figure: Reactor Coolant System a Type of Thermodynamic System © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 15 Steady Flow Equilibrium Process Figure: Steady Flow Systems © Copyright 2014 ELO 1.1 15 Operator Generic Fundamentals 16 First Law of Thermodynamics Figure: Basic Energy Balance of the First Law of Thermodynamics © Copyright 2014 ELO 1.1 16 Operator Generic Fundamentals 17 Continuity Equation Figure: Continuity Equation for the First Law of Thermodynamics © Copyright 2014 ELO 1.1 17 Operator Generic Fundamentals 18 Thermodynamic Surroundings, Equilibrium, and Control Volume Knowledge Check A system that is not influenced in any way by its surroundings is a(an)… A. open system B. closed system C. isolated system D. primary system Correct answer is C. © Copyright 2014 ELO 1.1 Operator Generic Fundamentals 19 Thermodynamic Processes ELO 1.2 - Describe the following processes: a. Thermodynamic process, b. Cyclic process, c. Reversible process, d. Irreversible process, e. Adiabatic process, f. Isentropic process, g. Throttling process (Isenthalpic) Thermodynamic Processes • Transformation of a working fluid from one state to another • Evidence is a change in one or more fluid properties Figure: Thermodynamic Process Shows Transformation of a Working Fluid from One State to Another © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 20 Thermodynamic Processes • Whenever one or more of the properties of a system changes, a change in the state of the system occurs • Thermodynamic process is the path of the succession of states through which the system passes such as: – Increasing fluid temperature while maintaining a constant pressure – Increasing confined gas pressure while maintaining a constant temperature © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 21 Thermodynamic Processes Figure: Six Basic Processes of Steady Flow Systems © Copyright 2014 ELO 1.2 21 Operator Generic Fundamentals 22 Reversible Process • A process that having taken place can be reversed, and doing so leaves no change in either the system or its surroundings – System and surroundings are returned to their original condition before the process occurred – A reversible process is a starting point for engineering study and calculation • Reversible processes can be approximated but never matched by real processes – One way to make a real process approximate a reversible process is to carry out the process in a series of small steps © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 23 Reversible Process • Heat transfer may be considered reversible if it occurs due to a small temperature difference between the system and its surroundings – Transferring heat across a temperature difference of 0.00001 °F appears to be more reversible than transferring heat across a temperature difference of 100 °F – By cooling or heating the system in a number of infinitesimal steps, a reversible process can be approximated • Although not practical for real processes, this method benefits thermodynamic studies because the rate at which processes occur is not important © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 24 Irreversible Process • An irreversible process is a process that cannot return both the system and the surroundings to their original conditions – System and surroundings will not return to their original conditions if the process was reversed – An automobile engine does not give back the fuel it took to drive up a hill as it coasts back down the hill • Factors that make a process irreversible: – Friction – Unrestrained expansion of a fluid – Heat transfer through a finite temperature difference – Mixing two different substances – These factors are present in real, irreversible processes and prevent those processes from being reversible © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 25 Real Piston and Cylinder If a small weight is removed from the piston, it will probably not move due to friction between the piston and cylinder. Additional weights would have to be removed from the piston to the shelf until the piston breaks free and overcomes the restraining friction forces. Once it breaks free, the piston will accelerate upward since the pressure applied by the gas is now more than sufficient to balance the weight against it. © Copyright 2014 Figure: Ideal Piston and Cylinder ELO 1.2 Operator Generic Fundamentals 26 Ideal Piston and Cylinder If a single metal shaving is moved from the piston to the shelf, since no friction exists, the piston responds immediately by moving upward by a very small amount, ΔL (change in length). This process could be reversed by placing weights from the shelves onto the piston, which would move the piston downward to original position. Figure: Ideal Piston and Cylinder © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 27 Process Terminology • Adiabatic – No loss or gain of heat by the working fluid • Isobaric – Take place at constant pressure • Isentropic – No change in entropy • Isenthalpic – No change in enthalpy • Isothermal – Take place at constant temperature © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 28 Adiabatic and Isentropic Processes Adiabatic Process • An adiabatic process is one where no heat transfers into or out of the system • System can be considered to be perfectly insulated Isentropic Process • An isentropic process is one in which the entropy of the fluid remains constant • This is true if the process the system goes through is reversible and adiabatic • Also called a constant entropy or an ideal process © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 29 Isenthalpic Processes • An isenthalpic process is one in which the enthalpy of the fluid remains constant • This will be true if the process the system goes through has – No change in enthalpy from state one to state two (h1= h2) – No work is done (W = 0) – The process is adiabatic (Q = 0) • Throttling processes are isenthalpic and therefore move from left to right on a Mollier diagram © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 30 Real and Ideal Processes Knowledge Check In what type of process does the fluid pass through various system processes and then returns to the same state it began? A. throttling process B. isentropic process C. adiabatic process D. cyclic process Correct answer is D. © Copyright 2014 ELO 1.2 Operator Generic Fundamentals 31 Analyzing Systems Using the First Law of Thermodynamics ELO 1.3 - Apply the First Law of Thermodynamics for open systems or cyclic processes. • Recall that energy in thermodynamic systems is composed of kinetic energy (KE), potential energy (PE), internal energy (U), and flow energy (PL); as well as heat and work processes. • Energy balances can be expressed mathematically Σ πππ ππππππππ ππ = Σ(πππ ππππππππ ππ’π‘) + Δ(ππππππ¦ π π‘ππππ ππ π π¦π π‘ππ) ΣπΈππ = ΣπΈππ’π‘ + ΔπΈπ π‘πππππ © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 32 Control Volume Figure: Open System Control Volume Concept for a Pump © Copyright 2014 ELO 1.3 32 Operator Generic Fundamentals 33 Open System Control Volume for Multiple Processes Figure: Open System Control Volume for Multiple Processes © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 34 Conservation of Energy π βππ + ππΈππ + πΎπΈππ + π = π βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ + π Where: π = mass flow rate of working fluid (lbm/hr) βππ = specific enthalpy of the working fluid entering the system (BTU/lbm) βππ’π‘ = specific enthalpy of the working fluid leaving the system (BTU/lbm) ππΈππ = specific potential energy of working fluid entering the system (ft-lbf/lbm) ππΈππ’π‘ = specific potential energy of working fluid leaving the system (ft-lbf/lbm) πΎπΈππ = specific kinetic energy of working fluid entering the system (ft-lbf/lbm) πΎπΈππ’π‘ = specific kinetic energy of working fluid leaving the system (ft-lbf/lbm) π = rate of work done by the system (ft-lbf/hr) π = heat rate into the system (BTU/hr) © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 35 Heat Transferred Into or Out of System Figure: Heat and Work in a System © Copyright 2014 ELO 1.3 35 Operator Generic Fundamentals 36 Open System Analysis • Heat and/or work can be directed into or out of the control volume • Standard convention - net heat exchange assumed to be into system and net work assumed to be out of system • Isolated and closed systems are specialized cases of an open system – Closed system - no mass crosses boundary but work and/or heat do – Isolated system - Mass, work, and heat do not cross the boundary (that is, the only energy exchanges taking place are within the system) • Open system approach to First Law of Thermodynamics will be emphasized because it is more general – Almost all practical applications of the first law require an open system analysis © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 37 Open System Analysis • Two approaches exist in studying Thermodynamics: – Control mass approach – Control volume approach • Control mass concept a clump of fluid is studied with its associated energies • Analyzer rides with the clump wherever it goes, keeping a balance of all energies affecting the clump • Control Volume is much more commonly used © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 38 Open System Analysis • The forms of energy that may cross control volume boundary include those associated with mass (m) crossing the boundary • Mass in motion has potential (PE), kinetic (KE), and internal energy (U) – Flow is normally supplied with some driving power there is another form of energy associated with fluid caused by its pressure – Form of energy is flow energy (PV) © Copyright 2014 ELO 1.3 Figure: Multiple Control Volumes in the Same System Operator Generic Fundamentals 39 Open System Analysis • In open system analysis U and PV terms occur so frequently that another property enthalpy has been defined as h = U + PV • This results in the expression being written as m (h + ke + PE) • In addition to mass and energies, externally applied work (W), usually designated as shaft work, is another form of energy that may cross the system boundary Example: Open System Control Volume • Enthalpies of steam entering and leaving a steam turbine are 1,349 BTU/lbm and 1,100 BTU/lbm • Estimated heat loss is 5 BTU/lbm of steam • Flow enters the turbine at 164 ft/sec at a point 6.5 ft above the discharge and leaves the turbine at 262 ft/sec • Determine the work of the turbine © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 40 Open System Analysis Step 1. Draw and define the system boundaries • Enthalpies entering and leaving a steam turbine are 1,349 BTU/lbm and 1,100 BTU/lbm • Heat loss is 5 BTU/lbm of steam • Enters the turbine at 164 ft/sec at a point 6.5 ft above the discharge and leaves the turbine at 262 ft/sec • Determine the work of the turbine © Copyright 2014 Figure: Open System Control Volume Concept ELO 1.3 Operator Generic Fundamentals 41 Open System Analysis Step 2. Write the General Energy Equations πππ (βππ + ππΈππ + πΎπΈππ ) + π = πππ’π‘ (βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π€ Step 3. Simplify the General Energy Equation when possible Divide by m since: πππ = πππ’π‘ = π (βππ + ππΈππ + πΎπΈππ ) + π = (βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π€ Where: π = heat added to the system per pound (BTU/lbm) π€ = work done by the system per pound (ft-lbf/lbm) © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 42 Open System Analysis Step 4. Convert for required terms Use Joule’s constant π½ = 778 known values. π΅ππ 1,349 + πππ ππ‘–πππ π΅ππ for conversions and substitute 6.5 π΅ππ 164 2 + 778 πππ 2 32.17 778 π΅ππ + −5 = πππ π΅ππ 262 2 π΅ππ 1,100 + 0 ππΈππ’π‘ + +π€ πππ 2 32.17 778 πππ Note: The minus sign indicates heat out of the turbine. © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 43 Open System Analysis Solve for work (w): π΅ππ π΅ππ π΅ππ π΅ππ −3 1,349 + 8.3548 × 10 + 0.5368 –5 = πππ πππ πππ πππ π΅ππ π΅ππ 1,100 = 1.37 + π€ πππ πππ π΅ππ π΅ππ 1,344.54 = 1,101.37 +π€ πππ πππ π΅ππ π΅ππ π€ + 1,344.54 – 1,101.37 πππ πππ π΅ππ π€ = 243.17 πππ © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 44 Open System Analysis Example 2: Gas Filled Piston • A system comprised of a certain mass of air is contained in a cylinder fitted with a piston. • The air expands from an initial state for which E1 = 70 BTUs to a final state for which E2 = 20 BTUs. • During the expansion, the air does 60 BTUs of work on its surroundings. • Find the amount of heat transferred to or from the system during the process. © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 45 Open System Analysis Figure: Gas Filled Piston © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 46 Open System Analysis Step 2. Write the General Energy Equations πππ (βππ + ππΈππ + πΎπΈππ ) + π = πππ’π‘ (βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π€ Step 3. Simplify the General Energy Equation when possible π + πΈ1 = π + πΈ2 π = π + πΈ2– πΈ1 π = 60 + 20– 70 = 10 π΅πππ The positive sign indicates that 10 BTUs of heat is added to the system. Work was taken from the system. The total decrease in the stored energy of the system equals the difference between the energy added as heat and the energy removed as work. © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 47 Open System Analysis Example: 3 Heat and Work Calculate the final E value for: • A mass of water has an initial state 20 BTUs of energy • 7, 780 ft-lbf of work is done on the water • 3 BTUs of heat are removed from it. © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 48 Open System Analysis Step 1. Draw and define the system boundaries Figure: Heat and Work in a Closed System © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 49 Open System Analysis Step 2. Write the General Energy Equations πππ (βππ + ππΈππ + πΎπΈ) + π = πππ’π‘ (βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π€ Step 3. Simplify the General Energy Equation when possible π + πΈ1 = π + πΈ2 πΈ2 = π + πΈ1 – π We must convert all of the energy values to the same units 1 π΅ππ π = 7,780 ππ‘– πππ = 10 π΅πππ 778 ππ‘– πππ πΈ1 = 20 π΅πππ π = −3 π΅πππ πΈ2 = (−3) + 20 – (−10) πΈ2 = 27 π΅πππ © Copyright 2014 π = −10 π΅πππ ELO 1.3 Operator Generic Fundamentals 50 Applying the First Law of Thermodynamics Knowledge Check In an Open Steady Flow System, choose the energies that are associated with the mass crossing the system boundary. A. kinetic energy, potential energy, internal energy, flow energy B. work, kinetic energy, potential energy, heat C. kinetic energy, heat, internal energy, flow energy D. work, potential energy, internal energy, flow energy Correct answer is A. © Copyright 2014 ELO 1.3 Operator Generic Fundamentals 51 Identifying Process Paths on a T-s Diagram ELO1.4 - Identify the path(s) on a T-s diagram that represents the thermodynamic processes occurring in a fluid system. • When a system changes properties (temperature, pressure, or volume) from one value to another as a consequence of work or heat or internal energy exchange, its fluid goes through a process • In some processes, the relationships between pressure, temperature, and volume are specified as the fluid changes thermodynamic state • Most common processes are those in which the temperature, pressure, or volume holds constant during the process • Classified as isothermal, isobaric, or isovolumetric processes – Iso means constant or one • If the fluid passes through various processes and then eventually returns to the same state with which it began, the system is said to have undergone a cyclic process © Copyright 2014 ELO 1.4 Operator Generic Fundamentals 52 Identifying Process Paths on a T-s Diagram • One such cyclic process used is the Rankine cycle • ab: Liquid is compressed with no change in entropy (by an ideal pump) • bc: Constant pressure transfer of heat in the boiler – Heat added to compressed liquid, two-phase, and superheat states • cd: Constant entropy expansion with shaft work output (in an ideal turbine) • da: Constant pressure transfer of heat in the sink – Unavailable heat is rejected to the heat sink (condenser) © Copyright 2014 ELO 1.4 Figure: T-s Diagram With Rankine Cycle Operator Generic Fundamentals 53 Identifying Process Paths on a T-s Diagram • These are individual processes that fluid must go through before completing an entire cycle • Typical steam plant system – Heat source (Reactor) to produce the thermal energy (QA) – Steam generator to change the thermal energy into steam energy – Steam turbine to extract work from the steam (WT) © Copyright 2014 Figure: Typical Steam Plant System Cyclic Process ELO 1.4 Operator Generic Fundamentals 54 Identifying Process Paths on a T-s Diagram • Typical steam plant system – Pumps to transfer fluid back to the heat source (WP) – Heat sink rejects unused heat and condenses steam (QR) • The steam plant in its entirety is a large closed system • Each component may be thermodynamically analyzed as an open system as the fluid passes through it © Copyright 2014 Figure: Typical Steam Plant System Cyclic Process ELO 1.4 Operator Generic Fundamentals 55 Identifying Process Paths on a T-s Diagram Typical Steam Plant Cycle • Heat is supplied to a steam generator (boiler) where liquid converts to steam or vapor (5 – 1) • Vapor expands adiabatically in the turbine to produce a work output (1 – 2) • Vapor leaving the turbine enters the condenser where heat is removed and vapor is condensed into a liquid state (2 – 3) © Copyright 2014 Figure: Rankine Cycle for a Typical Steam Plant ELO 1.4 Operator Generic Fundamentals 56 Identifying Process Paths on a T-s Diagram Typical Steam Plant Cycle • The condensation process is a heat-rejection mechanism for the cycle (area under 2 – 3) • Saturated liquid is delivered to condensate pump and then the feed pump where its pressure is raised to the saturation pressure, corresponding to the steam generator temperature (3 – 5) Figure: Rankine Cycle for a Typical Steam Plant • High-pressure liquid is delivered to the steam generator, where the cycle repeats itself © Copyright 2014 ELO 1.4 Operator Generic Fundamentals 57 Identifying Process Paths on a T-s Diagram Knowledge Check Which one of the following will cause overall nuclear power plant thermal efficiency to increase? A. Increasing total steam generator blowdown from 30 gallons per minute (gpm) to 40 gpm. B. Changing steam quality from 99.7% to 99.9%. C. Bypassing a feedwater heater during normal plant operations. D. Increasing condenser pressure to 2 psia from 1 psia. Correct answer is B. © Copyright 2014 ELO 1.4 Operator Generic Fundamentals 58 Energy Balances on Major Components ELO 1.5 - Given a defined system, Perform energy balances on all major components in the system. Boundaries can be set on any component Figure: Cyclic Process for Generating Electricity © Copyright 2014 ELO 1.5 58 Operator Generic Fundamentals 59 Analyzing Cyclic Process – Steam Generator • The process of dissipating the energy created by the heat source is of primary importance • This process takes place in the steam generator, which is a twophase heat exchanger – Hot fluid (TH) from the reactor passes through primary side of the steam generator where its energy is transferred to the secondary side of the heat exchanger to create steam – Colder Fluid (TC), with its energy removed, leaves the primary side and is pumped back to the heat source for reheating • The analysis can be performed on the secondary side as the heat transferred from the primary system must equal the heat transferred into the secondary system – Change in temperature cannot be used because a phase change occurs © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 60 Steps for Solving Energy Balance Problems Step Action 1. Draw the system with the boundaries Write the general energy equation and solve for the required information. Determine which energies can be ignored to simplify the equation. Make substitutions to ensure correct units are obtained if needed. 2. 3. 4. © Copyright 2014 ELO 1.5 60 Operator Generic Fundamentals 61 Analyzing Cyclic Process Steam Generator Analysis – Primary Side • Fluid from heat source enters the steam generator at 610 °F and leaves at 540 °F • Flow rate is approximately 1.38 x 108 lbm/hr • If specific heat of the fluid is taken as 1.5 BTU/lbm-°F What is the heat transferred out of the steam generator? © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 62 Analyzing Cyclic Process Step 1. Draw the system • Show what is given and what is asked for, or requested Figure: Steam Generation System © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 63 Analyzing Cyclic Process Step 2 and 3. Write the equation and simplify as possible αΉππ βππ + ππΈππ + πΎπΈππ + π = πππ’π‘ (βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + αΊ Simplify the equation by eliminating the energies that are insignificant to this process. Neglecting PE and KE and assuming no work is done on the system: π βππ + π = π(βππ’π‘ ) π = π(βππ’π‘ – βππ ) Substituting, π = πππ π₯π΅ , where cp = specific heat capacity (π΅ππ / πππ−β): = π ππ πππ’π‘ – πππ π΅ππ 8 πππ = 1.38 × 10 1.5 βπ πππ−β 10 π΅ππ π = −1.45 × 10 βπ © Copyright 2014 540 − 610 β Note: Minus sign indicates heat out of heat exchanger ELO 1.5 Operator Generic Fundamentals 64 Analyzing Cyclic Process Pumps • • • • A pump returns the fluid from the SG to the reactor core. Flow rate through the pump is 3.0 x 107 lbm/hr. Fluid entering the pump as saturated liquid at 540 °F. The pressure rise across the pump is 90 psia. What is the work of the pump, neglecting heat losses and changes in potential and kinetic energy? © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 65 Analyzing Cyclic Process Step 1. Draw the system • Show what is given and what is asked for, or requested ? Figure: Pump Returns Fluid From Heat Exchanger to Core © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 66 Analyzing Cyclic Process Step 2. Write the general energy equation. π(βππ + ππΈππ + πΎπΈππ ) + π = π(βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π Step 3. Simplify the equation. Assume π = 0 and neglect changes in PE and KE = π β π βππ’π‘ + π ππ + ) π = π(βππ βππ’π‘ where π is the rate of doing work by the pump βππ = π’ππ + Ρ΅πππ βππ’π‘ = π’ππ’π‘ + Ρ΅πππ’π‘ (βππ − βππ’π‘ ) = πππ − πππ’π‘ + Ρ΅πππ − Ρ΅πππ’π‘ = π₯π + Ρ΅πππ − Ρ΅πππ’π‘ © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 67 Analyzing Cyclic Process Step 3 and 4. Simplify and arrange the terms Since no heat is transferred, ΔU = 0 and the specific volume out of the pump is the same as the specific volume entering since water is incompressible. (βππ − βππ’π‘ ) = Ρ΅ πππ − πππ’π‘ Step 4. Arrange the correct terms: Substituting the expression for work, π = π βππ − βππ’π‘ we have: π = πΡ΅ πππ − πππ’π‘ Using 0.01246 for specific volume: 3 ππ‘ πππ 10 0.01246 −90 ππ ππ βπ πππ π = 3.0 × ππ‘– πππ 778 π΅ππ 7 2 ππ 144 2 ππ‘ π΅ππ 6 π = −6.23 × 10 © Copyright 2014 βπ or -2,446 hp ELO 1.5 Operator Generic Fundamentals 68 Analyzing Cyclic Process Heat Exchangers • • • • The temperature leaving the heat source is 612 °F The temperature entering the heat source is 542 °F. The coolant flow through the heat source is 1.32 x 108 lbm/hr. The cp of the fluid averages 1.47 BTU/lbm-°F. How much heat is being removed from the heat source? © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 69 Analyzing Cyclic Process Step 1. Draw the system • Show what is given and what is asked for, or requested Figure: Heat Exchanger Analysis Shows Thermodynamic Balance © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 70 Analyzing Cyclic Process Step 2 and 3. Write the general energy equations and reduce the terms as appropriate. The PE and KE energies are small compared to other terms and may be neglected. π(βππ + ππΈππ + πΎπΈππ ) + π = π(βππ’π‘ + ππΈππ’π‘ + πΎπΈππ’π‘ ) + π π = π βππ’π‘ − βππ © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 71 Analyzing Cyclic Process Step 3 and 4. Make needed substitutions to ensure correct units are obtained. Substituting π = πππ π₯π, where cp = specific heat capacity: π = π ππ πππ’π‘ – πππ + π π΅ππ 8 πππ π = 1.32 × 10 . 1.47 612 – 542 °πΉ + 0 βπ πππ– β 10 π΅ππ π = 1.36 π₯ 10 βπ For this example, π = πππ π₯π has been used to calculate the heat transfer rate since no phase change has occurred. However, π = π βππ’π‘ − βππ could also have been used if the problem data included inlet and outlet enthalpies. © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 72 Analyzing Cyclic Process Overall Plant • A steam generating facility is studied as a complete system • The heat produced by the heat source is 1.36 x 1010 BTU/hr • The heat removed by the heat exchanger (steam generator) is 1.361 x 1010 BTU/hr What is the required pump power to maintain a stable temperature? © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 73 Analyzing Cyclic Process Step 1. Draw the system. • Show what is given and what is asked for, or requested. ππ = pump work ππ = heat produced by the heat source πππΊ = heat transferred into steam generator © Copyright 2014 Figure: Pump Power of a Steam Generating Facility ELO 1.5 Operator Generic Fundamentals 74 Analyzing Cyclic Process Steps 2 and 3. Write and simplify the equation. π(β + ππΈ + πΎπΈ) + ππ + ππ = πππΊ + π + ππΈ + πΎπΈ For a closed system, the mass entering and leaving the system is zero, therefore, π is constant. The energy entering and leaving the system is zero, and you can assume that the KE and PE are constant so that: ππ + ππ = πππΊ ππ = πππΊ − ππ π΅ππ 10 π΅ππ = 1.361 × 10 – 1.36 × 10 βπ βπ 7 π΅ππ = 1.0 × 10 βπ Step 4. Arrange equation for the proper units. 10 Recall that 1 hp = 2,545 BTU/hr. Therefore, converting to hp: ππ = 3,929 βπ © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 75 Analyzing Cyclic Process Phase Changes • Steam flows through a condenser at 4.4 x 106 lbm/hr, • Enters as saturated vapor at 104 °F (h = 1,106.8 BTUs/lbm), and • Exits at the same pressure as subcooled liquid at 86 °F (h = 54 BTUs/lbm). • Cooling water temperature is 64.4 °F (h = 32 BTUs/lbm). • Environmental requirements limit the Circulating Water exit temperature to 77 °F (h = 45 BTUs/lbm) Determine the required cooling water flow rate. © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 76 Analyzing Cyclic Process Step 1. Draw the system. Show what is given and what is asked for, or requested. Figure: Typical Single-Pass Condenser End View © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 77 Analyzing Cyclic Process Step 2, 3, and 4. Write the equation and simplify as possible convert to required units ππ π‘π = −π ππ€ Steps 3 and 4. Simplify the equation and arrange for required units. ππ π‘π βππ’π‘ – βππ π π‘π = π βππ’π‘ – βππ ππ€ ππ π‘π βππ’π‘ – βππ π π‘π πππ€ = βππ’π‘ – βππ ππ€ π΅πππ 54– 1106.8 6 πππ πππ πππ€ = 4.4 × 10 βπ 45 − 32 π΅π‘π’π πππ 8 πππ πππ€ = 3.67 × 10 βπ © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 78 Energy Balances on Major Components Knowledge Check Reactor coolant enters a reactor core at 545 °F and leaves at 595 °F. The reactor coolant flow rate is 6.6 x 107 lbm/hour and the specific heat capacity of the coolant is 1.3 BTUs/lbm-°F. What is the reactor core thermal power? A. 101 Megawatts (Mw) B. 126 Mw C. 1006 Mw D. 1258 Mw Correct answer is D. © Copyright 2014 ELO 1.5 Operator Generic Fundamentals 79 Summary ELO 1.1 • First Law of Thermodynamics - energy can be neither created nor destroyed, only altered in form. • Energy into the system equals the energy leaving the system. • The amount of energy transferred across a heat exchanger depends on the temperature of the fluid entering the heat exchanger from both sides and the flow rates of these fluids. • A T-s diagram can be used to represent thermodynamic processes. • Thermodynamic system - collection of matter and space with its boundaries defined in such a way that the energy transfer across the boundaries can be best understood. • Surroundings are everything not in the system being studied. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 80 Summary ELO 1.1 (continued) • System groups: – Isolated system - neither mass nor energy can cross the boundaries – Closed system - only energy can cross the boundaries – Open system - both mass and energy can cross the boundaries • Control volume - fixed region of space studied as a thermodynamic system. • Steady state - condition where the properties at any given point within the system are constant over time. Neither mass nor energy are accumulating within the system. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 81 Summary ELO 1.2 • Thermodynamic process - is the succession of states that a system passes through • Cyclic process - fluid passes through various processes and then returns to the same state in which it began • Reversible process - a process that can be reversed, resulting in no change in the system or surroundings • Irreversible process - a process that, if reversed, would result in a change to the system or surroundings • Adiabatic process - a process in which there is no heat transfer across the system boundaries • Isentropic process - a process in which the entropy of the system remains unchanged • Throttling process - a process in which enthalpy is constant h1 = h2, work = 0, and which is adiabatic, Q = 0. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 82 Summary ELO 1.3 • Define: Thermodynamic cycle - a continuous series of thermodynamic processes transferring heat and work, while varying pressure, temperature, and other state variables, eventually returning a system to its initial state • Describe the four basic processes in any thermodynamic cycle: – Supply of energy from a source (steam generator). – Conversion of some of the energy to work in a turbine. – Rejection of most of the remaining steam energy to a heat sink (condenser). – Condensed steam (liquid water) is pumped back to the source to start the cycle again. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 83 Summary ELO 1.4 • Describe the two primary classes of thermodynamic cycles – Power cycles – Heat pump cycles • Thermodynamic cycle efficiency is the ratio of net work or energy output of the system divided by the heat energy added to the system • Carnot cycle is an ideal heat engine that converts heat into work through reversible processes • The most efficient existing cycle is one that converts a given amount of thermal energy into the greatest amount of work. • Heat engine performs the conversion of heat energy to mechanical work by exploiting the temperature gradient between a hot source and a cold sink © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 84 Summary ELO 1.5 • Review the steps for solving energy balance problems. • Review the use of the continuity equation • Review assumptions normally made to simplify the equation – No change in PE, KE or U in most applications – Simplifies to changes in enthalpy normally © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 85 Summary Review Question – NRC Exam Bank Feedwater heating increases overall nuclear power plant thermal efficiency because... A. the average temperature at which heat is transferred in the steam generators is increased. B. less steam flow passes through the turbine, thereby increasing turbine efficiency. C. increased feedwater temperature lowers the temperature at which heat is rejected in the condenser. D. less power is required by the feedwater pumps to pump the warmer feedwater. Correct answer is A. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 86 Summary Review Question – NRC Exam Bank Turbine X and turbine Y are ideal steam turbines that exhaust to a condenser at 1.0 psia. Turbine X is driven by saturated steam (100% quality) at 900 psia. Turbine Y is driven by superheated steam at 500 psia and 620 °F. The greatest amount of work is being performed by turbine ______, and the greatest moisture content exists in the exhaust of turbine ______. A. X; Y B. X; X C. Y; Y D. Y; X 1 Correct answer is D. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 87 Second Law of Thermodynamics TLO 2 – Apply the second law of thermodynamics to analyze real and ideal systems and components. Figure: Entropy of Ice and Water © Copyright 2014 TLO 2 Operator Generic Fundamentals 88 TLO 2 2.1 Explain the Second Law of Thermodynamics using the term entropy 2.2 Given a thermodynamic system, determine the: a. Maximum efficiency of the system b. Efficiency of the components within the system 2.3 Differentiate between the path for an ideal process and that for a real process on a T-s or h-s diagram 2.4 Describe how individual factors affect system or component efficiency © Copyright 2014 TLO 2 - ELOs Operator Generic Fundamentals 89 Second Law of Thermodynamics ELO 2.1 - Explain the Second Law of Thermodynamics using the term entropy. It is impossible to construct a device that operates in a cycle and produces no effect other than the removal of heat from a body at one temperature and the absorption of an equal quantity of heat by a body at a higher temperature. © Copyright 2014 Figure: Second Law of Thermodynamics for a Heat Engine ELO 2.1 89 Operator Generic Fundamentals 90 Second Law of Thermodynamics Concept of second law is best stated using Kelvin & Planck’s description: It is impossible to construct an engine that will work in a complete cycle and produce no other effect except the raising of a weight and the cooling of a heat reservoir Figure: Kelvin-Planck’s Second Law of Thermodynamics © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 91 Second Law of Thermodynamics • The Second Law of Thermodynamics is needed because the First Law of Thermodynamics does not completely define the energy conversion process • The first law is used to relate and evaluate various energies involved in a process – No information about direction of process can be obtained by application of the first law Figure: Heat Flow Direction © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 92 Second Law of Thermodynamics • Limitations imposed on any process can be studied to determine – Maximum possible efficiencies of such a process and then – Comparison can be made between the maximum possible efficiency and actual efficiency achieved • Areas of application of second law is study of energy-conversion systems • The second law can be used to derive an expression for the maximum possible energy conversion efficiency taking those losses into account • The second law denies the possibility of completely converting into work all of the heat supplied to a system operating in a cycle © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 93 Second Law of Thermodynamics • The Second Law is used to determine the maximum efficiency of any process • A comparison can then be made between the maximum possible efficiency and the actual efficiency obtained Figure: Rankine Cycle for a Typical Steam Plant © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 94 Entropy • Entropy was introduced to help explain the Second Law – Change in this property determines the direction in which a given process proceeds – A measure of the unavailability of heat to perform work in a cycle • The second law predicts that not all heat provided to a cycle can be transformed into an equal amount of work. Some heat rejection must take place • Change in entropy is the ratio of heat transferred during a reversible process to the absolute temperature of the system Figure: Entropy © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 95 Entropy • Change in entropy is the ratio of heat transferred during a reversible process to the absolute temperature of the system βπ βπ = (πππ π πππ£πππ ππππ ππππππ π ) ππππ βπ = the change in entropy of a system during some process (π΅ππ/°π ) βπ = the amount of heat added to the system during the process (BTU) ππππ = the absolute temperature at which the heat was transferred (°π ) • The second law can also be expressed as ΔS ≥ 0 for a closed cycle. • Entropy must increase or stay the same for a cyclic system; it can never decrease. © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 96 Entropy • Entropy is a extensive property of a system and may be calculated from specific entropies (S = ms) – Specific entropy (s) values are tabulated specific enthalpy and specific volume in the steam tables • Specific entropy is a property and is used as one of the coordinates when representing a reversible process graphically • Area under a reversible process curve on T-s diagram represents the quantity of heat transferred during the process Figure: T-s Diagram With Rankine Cycle © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 97 Entropy • Thermodynamic problems, processes, and cycles are often investigated by substituting reversible processes for the actual irreversible process – Helpful because only reversible processes can be depicted on the diagrams • Actual or irreversible processes cannot be drawn since they are not a succession of equilibrium conditions • Only the initial and final conditions of irreversible processes are known © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 98 Entropy • Actual or irreversible processes cannot be drawn since they are not a succession of equilibrium conditions • Only the initial and final conditions of irreversible processes are known Figure: T-s and h-s Diagrams for Expansion and Compression Processes © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 99 Entropy Knowledge Check The second law of thermodynamics can also be expressed as ________ for a closed cycle. A. Sf = Si B. ΔS ≥ 0 C. ΔT > 0 D. ΔS < 0 Correct answer is B. © Copyright 2014 ELO 2.1 Operator Generic Fundamentals 100 Carnot’s Principle ELO 2.2 - Given a thermodynamic system, Determine the: a. Maximum efficiency of the system, b. Efficiency of the components within the system Figure: Carnot Cycle Representation © Copyright 2014 ELO 2.2 100 Operator Generic Fundamentals 101 Carnot’s Principle • No engine can be more efficient than a reversible engine operating between the same high temperature and low temperature reservoirs • Efficiencies of all reversible engines operating between the same constant temperature reservoirs are the same • Efficiency of a reversible engine depends only on the temperatures of the heat source and heat receiver © Copyright 2014 ELO 2.2 ELO 2.1 Figure: Carnot’s Efficiency Principle Operator Generic Fundamentals 102 Carnot Cycle Reversible isothermal expansion (1-2: TH = constant) Reversible adiabatic expansion (2-3: Q = 0, TH→TL) Reversible isothermal compression (3-4: TL = constant) Reversible adiabatic compression (4-1: Q = 0, TL→TH) Figure: Single Piston Carnot Engine Cycle © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 103 Carnot Cycle • Heat input (QH) is the area under line 2-3 • Heat rejected (QC) is the area under line 1-4 • Difference between heat added and heat rejected is the net work (sum of all work processes), which is represented as the area of rectangle 1-2-3-4 Figure: Carnot Cycle Representation © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 104 Carnot Cycle • Shows max possible efficiency exists when either – TH is at its highest possible value – TC is at its lowest possible value • Carnot efficiency – Represent reversible processes – Upper limit of efficiency for any given system operating between the same two temperatures – However, all practical/real systems and processes are irreversible and the actual system will not reach this efficiency value © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 105 Carnot Cycle • Efficiency (η) of the cycle is the ratio of the net work of the cycle to the heat input to the cycle. • Expressed by equation: ππ» − ππΆ ππ» − ππΆ π= = ππ» ππ» ππΆ =1− ππ» Where: π = cycle efficiency ππΆ = designates the low-temperature reservoir (ΛR) ππ» = designates the high-temperature reservoir (ΛR) °R must be used in calculation © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 106 Carnot Cycle Example 1: Carnot Efficiency • An inventor claims to have an engine that receives 100 BTUs of heat and produces 25 BTUs of useful work when operating between a source at 140 °F and a receiver at 0 °F. Is the claim a valid claim? πβ = 140 β + 460 = 600 °π ππ = 0 β + 460 = 460 °π 600 − 460 π= × 100 = 23.3% 600 • Claimed efficiency 25 BTUs/100 BTUs = 25% – Therefore, the claim is invalid © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 107 Carnot Cycle • The most important aspect of the second law is the determination of maximum possible efficiencies obtained from a power system – Actual efficiencies will always be less than this maximum – System losses (friction, windage, turbulence, etc.) and the fact that systems are not reversible preclude us from obtaining maximum possible efficiency © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 108 Carnot Cycle Example 2: Actual Versus Ideal Efficiency • The actual efficiency of a steam cycle is 18.0%. The facility operates from a steam source at 340 °F and rejects heat to atmosphere at 60 °F. Compare the Carnot efficiency to the actual efficiency. ο¦ Tc οΆ ο·ο· ο¨ Th οΈ ο¨ ο½ 1 ο ο§ο§ ο¨ ο½ 1ο ο¨60 ο« 460ο© ο¨340 ο« 460ο© 520 800 ο¨ ο½ 1 ο .65 ο¨ ο½ 35% ο¨ ο½ 1ο • 35% as compared to 18.0% actual efficiency © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 109 Carnot Cycle Example 2: Actual Versus Ideal Efficiency Figure: Real Process Cycle Compared to Carnot Cycle © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 110 Carnot Cycle • An open system analysis was performed using the First Law of Thermodynamics • Second law problems are treated the same way – An isolated, closed, or open system used in the analysis depends on the types of energy that cross the boundary • Open system analysis using the second law equations is the more general case – Closed and isolated systems are special cases of the open system © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 111 Carnot Cycle • Fluid moves through control volume from inlet to outlet while work is delivered external to the control volume • Assume the control volume boundary is at some environmental temperature and that all of the heat transfer (Q) occurs at this boundary • Entropy is a property – May be transported with the flow of the fluid into and out of the control volume © Copyright 2014 ELO 2.2 Figure: Control Volume for Second Law Analysis Operator Generic Fundamentals 112 Carnot Cycle • Entropy flow into the control volume resulting from mass transport is πππ s ππ • Entropy flow out of control volume is πππ’π‘ s ππ’π‘ – Assuming that properties are uniform at sections in and out • Entropy may also be added to control volume because of heat transfer at control volume boundary © Copyright 2014 Figure: Control Volume for Second Law Analysis ELO 2.2 Operator Generic Fundamentals 113 Carnot Cycle Example: Open System Second Law • Steam enters the nozzle of a steam turbine with a velocity of 10 ft/sec at a pressure of 100 psia and temperature of 500 °F • At the nozzle discharge, the pressure and temperature are 1 atm at 300 °F. What is the increase in entropy for the system if the mass flow rate is 10,000 lbm/hr? © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 114 Carnot Cycle Solution: ππ ππ + π = ππ ππ’π‘ , where π = entropy added to the system π = π π ππ’π‘ − π ππ π΅ππ sin = 1.7088 (ππππ π π‘πππ π‘πππππ ) πππ– °π π΅ππ π ππ’π‘ = 1.8158 (ππππ π π‘πππ π‘πππππ ) πππ– °π π π΅ππ = π ππ’π‘ − π ππ = 1.8158 − 1.7088 π πππ– °π π π΅ππ = 0.107 π πππ– °π π = 10,000 0.107 π΅ππ π = 1,070 = πππ‘ππππ¦ πππππ π‘π π‘βπ π π¦π π‘ππ πππ– °π © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 115 Carnot Cycle • The Second Law of Thermodynamics gives an upper limit (which is never reached in physical systems) for how efficiently a thermodynamic system can perform • Determining that efficiency is as simple as knowing the inlet and exit temperatures of the overall system (one that works in a cycle) and applying Carnot’s efficiency equation using those temperatures in absolute degrees © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 116 Carnot Cycle Knowledge Check Determine the Carnot Efficiency of a steam engine that is supplied with saturated steam at 300 psia and exhausts to atmosphere. A. 44 percent B. 56 percent C. 42 percent D. 35 percent Correct answer is A. © Copyright 2014 ELO 2.2 Operator Generic Fundamentals 117 Thermodynamics of Ideal and Real Processes ELO 2.3 - Differentiate between the paths for an ideal process and for a real process on a T-s or h-s diagram Figure: T-s Diagram Shows Paths of Processes © Copyright 2014 ELO 2.3 Operator Generic Fundamentals 118 Diagrams of Ideal and Real Processes • Any ideal thermodynamic process can be drawn as a path on a property diagram, such as a T-s or an h-s diagram • A real process that approximates the ideal process can also be represented on the same diagrams – Usually with the use of dashed lines © Copyright 2014 Figure: T-s Diagram Shows Paths of Processes ELO 2.3 Operator Generic Fundamentals 119 Diagrams of Ideal and Real Processes • In an ideal process involving either a reversible expansion or a reversible compression, the entropy will be constant • These isentropic processes will be represented by vertical lines on either T-s or h-s diagrams, since entropy is on the horizontal axis and its value does not change Figure: h-s Diagram Shows Expansion and Compression Paths © Copyright 2014 ELO 2.3 Operator Generic Fundamentals 120 Diagrams of Ideal and Real Processes • Real expansion or compression process slants slightly toward the right. Entropy increases from the start to the end of the process • Real expansion process (turbine) results in a smaller change in enthalpy – less work is done by the real turbine • Real compression process (pump) - more enthalpy must be added during the pump process - more work done on the system © Copyright 2014 Figure: h-s Diagram Shows Expansion and Compression Paths ELO 2.3 Operator Generic Fundamentals 121 Diagrams of Ideal and Real Processes • Real processes are irreversible • Compare real processes to ideal processes during system design • Reversible process indicate a maximum work output for a given input, which can be compared to real processes for efficiency purposes Figure: h-s Diagram Shows Expansion and Compression Paths © Copyright 2014 ELO 2.3 Operator Generic Fundamentals 122 Thermodynamics of Ideal and Real Processes Knowledge Check Why are real processes shown with dotted lines on property diagrams? A. They occur faster than real processes. B. The value of entropy during the process is not determined. C. The entropy values during the process are the same as the real process until the outlet from the process. D. You would not be able to distinguish between real and ideal processes if the real process was a solid line. Correct answer is B. © Copyright 2014 ELO 2.3 Operator Generic Fundamentals 123 Thermodynamic Power Plant Efficiency ELO 2.4 - Describe how individual factors affect system or component efficiencies Figure: Typical Steam Cycle © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 124 Power Plant Components • Three basic types of components in power cycles – Turbines – Pumps – Heat exchangers • Each of these components produces a characteristic change in the properties of the working fluid • It is possible to calculate efficiencies of each individual component – Compare actual work produced by the component to the work produced by an ideal component © Copyright 2014 ELO 2.4 Figure: Typical Steam Cycle Operator Generic Fundamentals 125 Power Plant Components Steam Turbine • Designed to extract energy from steam and use it to do work in the form of rotating the turbine shaft • Steam works as it expands through the turbine • The shaft work is then converted to electrical energy by the generator Figure: Turbine Work © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 126 Power Plant Components First law, general energy equation - the decrease in the enthalpy of the working fluid Hin - Hout equals the work done by the turbine (ππ‘ ) π»ππ − π»ππ’π‘ = ππ‘ π βππ − βππ’π‘ = π€π‘ Hin = enthalpy of the working fluid entering the turbine (BTU) Hout = enthalpy of the working fluid leaving the turbine (BTU) Wt = work done by the turbine (ft-lbf) π = mass flow rate of the working fluid (lbm/hr) hin = specific enthalpy of the working fluid entering the turbine (BTU/lbm) hout = specific enthalpy of the working fluid leaving the turbine (BTU/lbm) π€π‘ = power of turbine (BTU/hr) © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 127 Power Plant Components • An ideal turbine provides a basis for analyzing the performance of turbines • An ideal turbine performs the maximum amount of work theoretically possible for the plant’s operating conditions πππ = πππ’π‘ π ππ = π ππ’π‘ πππ = entropy of the working fluid entering the turbine (BTU/°R) πππ’π‘ = entropy of the working fluid leaving the turbine (BTU/°R) π ππ = specific entropy of the working fluid entering the turbine (BTU/lbm-°R) π ππ’π‘ = specific entropy of the working fluid leaving the turbine (BTU/lbm-°R) © Copyright 2014 ELO 2.4 Figure: Mollier Diagram Operator Generic Fundamentals 128 Power Plant Components Ideal versus Real Turbine • KE and PE changes and heat lost by the working fluid in the turbine are negligible • In an ideal case, the working fluid does work reversibly by expanding at a constant entropy • Entropy of the working fluid entering the turbine: Sin equals the entropy of the working fluid leaving the turbine Sout © Copyright 2014 Figure: h-s Diagram for Ideal and Real Turbine ELO 2.4 Operator Generic Fundamentals 129 Power Plant Components • An actual turbine does less work because of – Friction losses in the blades – Leakage past the blades – Mechanical friction • Turbine efficiency (ηt) is the ratio of the actual work done by the turbine Wt.actual to the work that would be done by the turbine if it were an ideal turbine Wt.ideal © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 130 Power Plant Components ππ‘.πππ‘π’ππ ππ‘ = ππ‘.πππππ βππ − βππ’π‘ πππ‘π’ππ ππ‘ = βππ − βππ’π‘ πππππ Where: ππ‘ = turbine efficiency (no units) Wt.actual = actual work done by the turbine (ft-lbf) Wt.ideal = work done by an ideal turbine (ft-lbf) (hin – hout)actual = actual enthalpy change of the working fluid (BTU/lbm) (hin – hout)ideal = actual enthalpy change of the working fluid in an ideal turbine (BTU/lbm) © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 131 Power Plant Components • Turbine efficiency ηt is normally given by the manufacturer – Permits actual work done to be calculated directly by multiplying turbine efficiency ηt by work done by an ideal turbine under the same conditions • Turbine efficiency is generally – 60% to 80% for small turbines – 90% for large turbines © Copyright 2014 Figure: Entropy Diagram Measures System Efficiency ELO 2.4 Operator Generic Fundamentals 132 Power Plant Components • The actual and idealized performances of a turbine may be conveniently compared using a T-s diagram – Ideal case is a constant entropy represented by a vertical line – Actual turbine involves an increase in entropy – The smaller the increase in entropy, the closer the turbine efficiency ηt is to 1.0 or 100% © Copyright 2014 Figure: Entropy Diagram Measures System Efficiency ELO 2.4 Operator Generic Fundamentals 133 Power Plant Components • A pump is designed to move the working fluid by doing work on it • In the application of the first law general energy equation to a simple pump under steady flow conditions, the increase in the enthalpy of the working fluid Hout - Hin equals the work done by the pump (Wp) on the working fluid π»ππ’π‘ − π»ππ = ππ π βππ’π‘ − βππ = ππ Hout = enthalpy of the working fluid leaving the pump (BTU) Hin = enthalpy of the working fluid entering the pump (BTU) Wp = work done by the pump on the working fluid (ft-lbf) π = mass flow rate of the working fluid (lbm/hr) hout = specific enthalpy of the working fluid leaving the pump (BTU/lbm) hin = specific enthalpy of the working fluid entering the pump (BTU/lbm) ππ = power of pump (BTU/hr) © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 134 Pumps Real Versus Ideal Pump • Assume the change in the KE, PE and heat losses of the working fluid while in the pump are negligible • It is also assumed that the working fluid is incompressible • For the ideal case, it can be shown that the work done by the pump equals the change in enthalpy across the ideal pump Figure: Work Done by the Pump Equals Change In Enthalpy Across the Ideal Pump © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 135 Pumps ππ.πππππ = π»ππ’π‘ − π»ππ ππ.πππππ = π βππ’π‘ − βππ πππππ πππππ Wp = work done by the pump on the working fluid (ft-lbf) Hout = enthalpy of the working fluid leaving the pump (BTU) Hin = enthalpy of the working fluid entering the pump (BTU) ππ = power of pump (BTU/hr) π = mass flow rate of the working fluid (lbm/hr) hout = specific enthalpy of the working fluid leaving the pump (BTU/lbm) hin = specific enthalpy of the working fluid entering the pump (BTU/lbm) Figure: Work Done by the Pump Equals Change In Enthalpy Across the Ideal Pump © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 136 Pumps • An ideal pump provides a basis for analyzing the performance of actual pumps • A pump requires more work because of unavoidable losses due to friction and fluid turbulence • The work done by a pump equals the change in enthalpy across the actual pump ππ.πππ‘π’ππ = π»ππ’π‘ − π»ππ πππ‘π’ππ ππ.πππ‘π’ππ = π βππ’π‘ − βππ © Copyright 2014 ELO 2.4 πππ‘π’ππ Operator Generic Fundamentals 137 Pumps Pump Efficiency • Pump efficiency (ηp) is the ratio of the work required by the pump if it were an ideal pump Wp.ideal to the actual work required by the pump Wp.actual ππ.πππππ ππ = ππ.πππ‘π’ππ © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 138 Pumps Example: • A pump operating at 75% efficiency has an inlet specific enthalpy of 200 BTU/lbm. The exit specific enthalpy of the ideal pump is 600 BTU/lbm. What is the exit specific enthalpy of the actual pump? ππ.πππππ ππ = ππ.πππ‘π’ππ βππ’π‘ − βππ βππ’π‘.πππ‘π’ππ πππ‘π’ππ = βππ’π‘ − βππ ππ βππ’π‘ − βππ = ππ πππππ πππππ + βππ.πππ‘π’ππ βππ’π‘.πππ‘π’ππ π΅ππ π΅ππ 600 − 200 π΅ππ πππ πππ = + 200 75 πππ π΅ππ π΅ππ βππ’π‘.πππ‘π’ππ = 533.3 + 200 πππ πππ βππ’π‘.πππ‘π’ππ = 733.3 π΅πππ /πππ © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 139 Pumps • Pump efficiency (ηp) relates work required by an ideal pump to actual work required by the pump – Minimum amount of work theoretically possible to actual work required by pump • Pump efficiency does not account for losses in the prime mover such as a motor or turbine • Motor efficiency (ηm) is the ratio of actual work required by the pump to the electrical energy input to the pump motor © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 140 Motors Motor Efficiency ππ.πππ‘π’ππ ππ = ππ.ππ πΆ Where: ππ = motor efficiency (no units) Wp.actual = actual work required by the pump (ft-lbf) Wm.in = electrical energy input to the pump motor (kWh) C = conversion factor = 2.655 x 106 ft-lbf/kWh © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 141 Motors Motor Efficiency • Like pump efficiency (ηp), motor efficiency (ηm) is always less than 1.0 or 100% for an actual pump motor • The combination of pump efficiency and motor efficiency relates the ideal pump to the electrical energy input to the pump motor ππ.πππππ π ππ π = ππ.ππ πΆ Where: ππ = motor efficiency (no units) ππ = pump efficiency (no units) Wp.ideal = ideal work required by the pump (ft-lbf) Wm.in = electrical energy input to the pump motor (kWh) C = conversion factor = 2.655 x 106 ft-lbf/kWh © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 142 Heat Exchangers • Designed to transfer heat between two working fluids • Several heat exchangers are used in power plant steam cycles – Steam generator or boiler - heat source used to heat and vaporize feedwater – Condenser – turbine exhaust steam is condensed before being returned to steam generator – Numerous smaller heat exchangers are used throughout the steam cycle • Factors determining rate of heat transfer – Mass flow rates of the fluids flowing through the heat exchanger – Temperature difference between the two fluids • Subcooling is the process of cooling condensed vapor beyond what is required for the condensation process. © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 143 Heat Exchangers • Factors determining rate of heat transfer – Mass flow rates of the fluids flowing through the heat exchanger – Temperature difference between the two fluids π1 βππ’π‘,1 − βππ,1 = −π2 (βππ’π‘,2 − βππ,2 ) Figure: Typical Parallel and Counter-Flow Heat Exchangers Different Flow Regimes and Associated Temperature Profiles in a Double-Pipe Heat Exchanger © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 144 Heat Exchangers The rate of heat transfer between two liquids in a heat exchanger will increase if the… (Assume specific heats do not change.) A. Inlet temperature of the hotter liquid decreases by 20 °F. B. Inlet temperature of the colder liquid increases by 20 °F. C. Flow rates of both liquids decrease by 10 percent. D. Flow rates of both liquids increase by 10 percent. © Copyright 2014 Figure: Typical Parallel and Counter-Flow Heat Exchangers Different Flow Regimes and Associated Temperature Profiles in a Double-Pipe Heat Exchanger ELO 2.4 Operator Generic Fundamentals 145 Main Condenser • Condenses turbine wet vapor exhaust. • Rejected heat transfers to the environment by the circulating water flowing through the condenser tubes. • Condensate, the liquid formed, is subcooled slightly during the process. Figure: Typical Single-Pass Condenser © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 146 Main Condenser • Steam is condensed – Latent heat of condensation • Specific volume decreases drastically • Creates a low pressure, maintaining vacuum • Increases plant efficiency Figure: Typical Single-Pass Condenser End View © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 147 Main Condenser Condensate Depression • As the condensate falls toward the hotwell, it subcools (goes below TSAT) as it comes in contact with tubes lower in the condenser • The amount of subcooling is the condensate depression • TSAT – THOTWELL = the amount of condensate depression Figure: T-v Diagram for Typical Condenser © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 148 Condensate Depression Practice Question Condensate temperature in the hotwell is 108 °F and the condenser pressure is 1.5 psia. What is the approximate amount of condensate depression? A. 10 °F B. 8 °F C. 6 °F D. It is at saturation and there is no depression Correct answer is B. © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 149 Condenser Example Problem Determine the quality of the steam entering a condenser operating at: • 1 psia vacuum • with 4 °F of condensate depression and circulating water Tin = 75 °F and Tout = 97 °F • Assume cp for the condensate and the circulating water is 1 BTU/lbm-°F • Steam mass flow rate in the condenser is 8 x 106 lbm/hr and the circulating water is 3.1 x 108 lbm/hr © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 150 Condenser Example Problem (cont’d) Find π of the circulating water: 1 π΅ππ =π πππ −°πΉ π = πππ π₯π 97 °πΉ − 75° πΉ 108 πππ π΅ππ = 3.1 × 22 βπ πππ π΅ππ = 6.82 × 109 βπ 6.82 x 109 BTU/hr represents the π necessary to condense the steam and subcool it to 4 °F below saturation temperature. Therefore, the π necessary to subcool the condensate is: π = πππ π₯π 106 πππ 1 π΅ππ = 8× βπ πππ− °πΉ π΅ππ = 3.2 × 107 βπ © Copyright 2014 4 °πΉ ELO 2.4 Operator Generic Fundamentals 151 Condenser Example Problem (continued) This number is insignificant compared to the total π, and therefore will not be considered. From the steam tables, saturated liquid at 1 psia: βπ = 69.73 π΅ππ πππ βππ = 1,036.1 π΅ππ πππ βπ = 1,105.8 π΅ππ πππ Using π = ππ₯β: Solving for π₯β: π₯β = π π Therefore: βπ π‘π − βππππ © Copyright 2014 π = π ELO 2.4 Operator Generic Fundamentals 152 Condenser Example Problem (continued) Solving for βπ π‘π : βπ π‘π = π + βππππ π βπ π‘π π΅ππ π΅ππ βπ = + 69.73 ππ πππ 8 × 106 π βπ π΅ππ = 922.23 πππ 6.82 × 109 Solving for π: βπ π‘π − βπ π= βππ π΅ππ π΅ππ 922.23 − 69.73 πππ πππ π= π΅ππ 1,036.1 πππ π = 0.823 or 82.3% steam quality Using βπ π‘π = βπ + πβππ © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 153 Real vs. Ideal Cycle Efficiency • Efficiency of a Carnot cycle solely depends on the temperature of the heat source and the heat sink – To improve efficiency increase the temperature of the heat source and decrease the temperature of the heat sink • For a real cycle the heat sink is limited by the fact that the earth is our final heat sink, and therefore, is fixed at about 60 °F (520 °R) • Most plants notice an increase in plant efficiency when the heat sink temperature drops in the winter © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 154 Real vs. Ideal Cycle Efficiency • Heat source is limited to the combustion temperatures of the fuel to be burned – Fossil fuel cycles upper limit is ~ 3,040 °F (3,500 °π ) – Not attainable due to the metallurgical restraints of the boilers, – Limited to about 1,500 °F (1,960 °π ) for a maximum heat source temperature • Using these limits to calculate the maximum efficiency attainable by an ideal Carnot cycle gives the following πππππ πΆπΈ − πππΌππΎ 1,960 °π − 520 °π π= = = 73.5% πππππ πΆπΈ 1,960 °π © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 155 Real vs. Ideal Cycle Efficiency Heat Rejection • 73% efficiency is not possible • Energy added to a working fluid during the Carnot isothermal expansion is given by qs • Not all of this energy is available for use by the heat engine since a portion of it (qr) must be rejected to the environment © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 156 Real vs. Ideal Cycle Efficiency ππ = ππ π₯π Measured in units of BTU/lbm Where: To = average heat sink temperature of 520 °R Available Energy (A.E.) for Carnot cycle • Equation: π΄. πΈ. = ππ − ππ • Substituting equation for qr gives: π΄. πΈ. = ππ − π0 Δπ • Measured in units of BTU/lbm • Between the temperatures 1,962 °F and 520 °R © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 157 Real vs. Ideal Cycle Efficiency • Operating at a temperature of less than 1,962 °R is less efficient • Developing materials capable of withstanding the stresses above 1,962 °R increases the energy available for use by the plant cycle • Entropy is a measure of the energy unavailable to do work • If the temperature of the heat sink is known, then the change in entropy corresponds to a measure of the heat rejected by the engine © Copyright 2014 ELO 2.4 Figure: Entropy Measures Temperature as Pressure and Volume Increase Operator Generic Fundamentals 158 Real vs. Ideal Cycle Efficiency • Fossil fuel power cycle – 2,000 psia maximum, heat addition at temperature of 1,962 °π is not possible • Water requires heat addition in a constant pressure process – Average temperature for heat addition is below the maximum 1,962 °π • Actual available energy (area 1-2-34) is less than half of the ideal Carnot cycle (area 1-2'-4) operating between the same two temperatures • Fossil plants are on the order of 40% efficient while nuclear plants are around 31% © Copyright 2014 ELO 2.4 Figure: Carnot Cycle Versus Typical Power Cycle Available Energy Operator Generic Fundamentals 159 Real vs. Ideal Cycle Efficiency • Carnot steam cycle on a T-s diagram • A great deal of pump work is required to compress a two phase mixture of water and steam from point 1 to the saturated liquid state at point 2 • Isentropic compression probably results in some pump cavitation in the feed system • Condenser designed to produce a two-phase mixture at the outlet (point 1) would pose technical problems © Copyright 2014 Figure: Ideal Carnot Cycle ELO 2.4 Operator Generic Fundamentals 160 Rankine Cycle • T-s diagram shows available and unavailable energy represented by the areas under the curves • The energy available for work is the difference between the total Q added and Q rejected • The larger the unavailable (Q rejected) energy, the less efficient the cycle Figure: Rankine Cycle © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 161 Rankine Cycle Rankine Cycle Efficiencies • Comparing two Rankine cycles on T-s diagram • The amount of rejected energy to available energy of one cycle can be compared to another cycle • The most efficient has the least amount of unavailable energy • It can be seen that Cycle A has less rejected heat and more energy for work © Copyright 2014 Figure: Rankine Cycle Efficiency Comparisons on a T-s Diagram ELO 2.4 Operator Generic Fundamentals 162 Rankine Cycle • Isentropic compression process to the liquid phase only – Points 1 to 2 • Minimizes the amount of pump work • Avoids the mechanical problems associated with pumping a two-phase mixture • A temperature rise of only 1 °F occurs in compressing water from 14.7 psig at a saturation temperature of 212 °F to 1,000 psig Figure: Isentropic Compression Process © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 163 Rankine Cycle • Compression process shown in between points 1 and 2 is greatly exaggerated – Constant pressure lines converge in subcooled or compressed liquid region – Difficulty distinguishing the constant pressures lines from the saturated liquid line • The processes that comprise the cycle are: – 1-2: Liquid is compressed with no change in entropy (by ideal pump) © Copyright 2014 Figure: Isentropic Compression Process ELO 2.4 Operator Generic Fundamentals 164 Rankine Cycle • The processes that comprise the cycle are: – 2-3: Heat added to the system raises the liquid to saturation temperature and further to saturated steam at constant pressure. – 3-4: Constant entropy expansion with shaft work output (in an ideal turbine) – 4-1: Constant pressure transfer of heat in the sink. Unavailable heat is rejected to the atmospheric sink. © Copyright 2014 Figure: Isentropic Compression Process ELO 2.4 Operator Generic Fundamentals 165 Rankine Cycle • The ideal turbine is replaced with a real turbine. • The efficiency is reduced. • The non-ideal turbine incurs an increase in entropy, which increases the area under the T-s curve for the cycle. • But the increase in the area of available energy (3-2-3') is less than the increase in area for unavailable energy (a-3-3'-b). © Copyright 2014 Figure: Rankine Cycle With Real Versus Ideal Turbine ELO 2.4 Operator Generic Fundamentals 166 Rankine Cycle • h-s diagram shows that substituting non-ideal components in place of ideal components in a cycle, results in a reduction in the cycle’s efficiency • a change in enthalpy (h) always occurs when work is done or heat is added or removed in an actual cycle (non-ideal) • This deviation from an ideal constant entropy process (vertical line on the diagram) allows the inefficiencies of the cycle to be seen on a h-s diagram © Copyright 2014 Figure: h-s Diagram Shows Using Non-Ideal Components Reduces Cycle’s Efficiency ELO 2.4 Operator Generic Fundamentals 167 Rankine Cycle – Steam Plant • Processes that comprise the steam cycle: – 1-2: Heat is added to the working fluid in the steam generator under a constant pressure condition – 2-3: Saturated steam is expanded in high pressure (HP) turbine to provide shaft work output at a constant entropy – 3-4: Moist steam from the exit of HP turbine is dried and superheated in the moisture separator reheater © Copyright 2014 Figure: Typical Steam Cycle ELO 2.4 Operator Generic Fundamentals 168 Rankine Cycle – Steam Plant – 4-5: Superheated steam from MSR is expanded in the low pressure (LP) turbine to provide shaft work at a constant entropy – 5-6: Steam exhaust from the turbine is condensed in the condenser by cooling water under a constant vacuum condition – 6-7: Condensate is compressed as a liquid by the condensate © Copyright 2014 Figure: Typical Steam Cycle ELO 2.4 Operator Generic Fundamentals 169 Rankine Cycle – Steam Plant – 7-8: Condensate is preheated by the Low Pressure feedwater heaters – 8-9: Condensate is compressed as a liquid by the feedwater pump – 9-1: Feedwater is preheated by the HighPressure heaters – 1-2: Cycle starts again - heat is added to the working fluid in the steam generator under a constant pressure condition © Copyright 2014 Figure: Typical Steam Cycle ELO 2.4 Operator Generic Fundamentals 170 Rankine Cycle – Steam Plant Figure: Typical Steam Cycle © Copyright 2014 Figure: Rankine Steam Cycle (Ideal) ELO 2.4 170 Operator Generic Fundamentals 171 Rankine Cycle Steam Plant – Ideal T-s • Rankine Ideal Cycle • Ideal pumps and turbines do not exhibit an increase in entropy • No condensate subcooling as point 6 is on the saturation line Figure: Rankine Steam Cycle (Ideal) © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 172 Rankine Cycle Steam Plant – Real T-s • This additional heat rejected must then be made up for in the steam generator • Real pumps and turbines would exhibit an entropy increase across them • Subcooling decreases cycle efficiency but aids in preventing condensate pump cavitation Figure: Steam Cycle (Real) © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 173 Rankine Cycle – Steam Plant • A Mollier Diagram is a plot of the conditions existing for water in vapor form • Point 1: Saturated steam at 540 °F • Point 2: 82.5% quality at exit of HP turbine • Point 3: Temperature of superheated steam is 440 °F • Point 4: Condenser vacuum is psia Figure: Mollier Diagram © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 174 Causes of Inefficiency Components • In real systems, a percentage of the overall cycle inefficiency is due to the losses by the individual components • Turbines, pumps, and compressors all behave non-ideally due to heat losses, friction, and windage losses • All of these losses contribute to the non-isentropic behavior of real equipment © Copyright 2014 ELO 2.4 Operator Generic Fundamentals Causes of Inefficiency Cycles Real system compromises are made due to cost and other factors in the design and operation of the cycle • Condensers are designed to subcool the liquid by 8-10 °F. This subcooling allows the condensate pumps to pump without cavitation. – But, each degree of subcooling is energy that must be put back by reheating the water, and this heat (energy) does no useful work and therefore increases the cycle’s inefficiency. • Heat loss to the environment, such as thin or poor insulation. – Again, this is energy lost to the system and therefore unavailable to do work. • Friction from resistance to fluid flow and mechanical friction in machines – Converts fluid energy into heat that is not available for work © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 176 Improved Cycle Efficiency Condition Superheating Moisture Separator Reheater (MSR) Feedwater Preheating Condenser Vacuum © Copyright 2014 Effect More Efficient With More Superheating Discussion Increased heat added results in more net work from the system, even though more heat is rejected. Use of MSR Has Minor More work is done by the low-pressure Effect On Efficiency (LP) turbine since inlet enthalpy is higher but more heat is rejected. The principle benefit of MSR use is protection of the final blading stages in LP turbine from water droplet impingement. More Efficient With Less heat must be added from the heat Feedwater Preheating source (reactor) since the feedwater enters the steam generator closer to saturation temperature. More Efficient With Net work output is higher and heat Higher Vacuum (Lower rejection is lower as condenser Backpressure) pressure is lowered. ELO 2.4 176 Operator Generic Fundamentals 177 Improved Cycle Efficiency Condition Condensate Depression Effect More Efficient With Minimal Condensate Depression Steam Temperature/ Pressure More Efficient At Higher Steam Temperature/ Pressure Discussion Minimal condensate depression reduces both the amount of heat rejected and the amount of heat that must be supplied to the cycle. At higher steam temperature, the inlet and exit entropy from the turbine are lower so less heat is rejected. Steam Quality More Efficient At Higher Steam Quality © Copyright 2014 Steam density increases as pressure increases, so more turbine work is done. Enthalpy content increases as moisture content decreases and more net work is done. ELO 2.4 177 Operator Generic Fundamentals 178 Other Operational Considerations • Minimize the number of auxiliaries running to those necessary to support the power output level • Minimize the amount of steam generator blowdown. • Fix steam leaks • Fix air leaks into the condenser • Operate air ejector condensers, gland seal condensers, and blowdown heat exchangers to recover as much heat as possible © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 179 Thermodynamic Power Plant Efficiency Knowledge Check Why are real processes shown with dotted lines on property diagrams? A. They occur faster than real processes. B. The value of entropy during the process is not determined. C. The entropy values during the process are the same as the real process until the outlet from the process. D. You would not be able to distinguish between real and ideal processes if the real process was a solid line. Correct answer is B. © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 180 Thermodynamic Power Plant Efficiency Knowledge Check The rate of heat transfer between two liquids in a heat exchanger will increase if the … (Assume specific heats do not change.) A. inlet temperature of the hotter liquid decreases by 20 °F. B. inlet temperature of the colder liquid increases by 20 °F. C. flow rates of both liquids decrease by 10 percent. D. flow rates of both liquids increase by 10 percent. Correct answer is D. © Copyright 2014 ELO 2.4 Operator Generic Fundamentals 181 TLO 2 Summary ELO 2.1 – Ask students to explain the following: • Planck’s statement of the Second Law of Thermodynamics is: – It is impossible to construct an engine that works in a complete cycle and produce no other effect except the raising of a weight and the cooling of a heat reservoir. • Entropy is a measure of the unavailability of heat to perform work in a cycle. This relates to the second law since the second law predicts that not all heat provided to a cycle can be transformed into an equal amount of work; some heat rejection must take place. • Second Law of Thermodynamics demonstrates that the maximum possible efficiency of a system is the Carnot efficiency written as: π = © Copyright 2014 ππ» −ππΆ ππ» TLO 2 Summary Operator Generic Fundamentals 182 TLO 2 Summary ELO 2.2 – Ask students to explain the following statements: • Maximum efficiency of a closed cycle can be determined by calculating the efficiency of a Carnot cycle operating between the same high- and low-temperatures. • Efficiency of a component can be calculated by comparing the work produced by component to the work that would have been produced by an ideal component operating isentropically between the same inlet and outlet conditions. • An isentropic expansion or compression process will be represented as a vertical line on a T-s or h-s diagram. A real expansion or compression process will look similar, but will be slanted slightly to the right. • The 2nd law of thermodynamics gives maximum efficiency limit (never reached in physical systems) that an ideal thermodynamic system can perform. Efficiency is determined by knowing inlet and exit absolute temperatures of overall system and applying Carnot's efficiency equation. © Copyright 2014 TLO 1 Summary Operator Generic Fundamentals 183 TLO 2 Summary ELO 2.2 – Ask students to explain the following statements: • Cycle efficiency = 1 − π πΆ π (temperature in degrees R) π» ELO 2.3 Review T-s diagrams for real and Ideal systems, identify major cycle processes on the diagrams. Figure: Real Process Cycle Compared to Carnot Cycle © Copyright 2014 TLO 2 Summary Operator Generic Fundamentals 184 TLO 2 Summary - ELO 2.4 Condition Superheating Effect Discussion More Efficient With More Superheating Moisture Use of MSR Has Minor Separator Effect On Efficiency Reheater (MSR) Feedwater Preheating © Copyright 2014 More Efficient With Feedwater Preheating Increased heat added results in more net work from the system, even though more heat is rejected. More work is done by the low-pressure (LP) turbine since inlet enthalpy is higher but more heat is rejected. The principle benefit of MSR use is protection of the final blading stages in LP turbine from water droplet impingement. Less heat must be added from the heat source (reactor) since the feedwater enters the steam generator closer to saturation temperature. TLO 2 Summary 184 Operator Generic Fundamentals 185 TLO 2 Summary - ELO 2.4 Condition Condenser Vacuum Condensate Depression Steam Temperature/ Pressure Steam Quality © Copyright 2014 Effect Discussion More Efficient With Higher Vacuum (Lower Backpressure) More Efficient With Minimal Condensate Depression Net work output is higher and heat rejection is lower as condenser pressure is lowered. Minimal condensate depression reduces both the amount of heat rejected and the amount of heat that must be supplied to the cycle. More Efficient At Higher At higher steam temperature, the inlet Steam Temperature/ and exit entropy from the turbine are Pressure lower so less heat is rejected. Steam density increases as pressure increases, so more turbine work is done. More Efficient At Higher Enthalpy content increases as moisture Steam Quality content decreases and more net work is done. TLO 2 Summary 185 Operator Generic Fundamentals 186 TLO 2 Summary ELO 2.4 Review • Condensate depression is the amount the condensate in a condenser that is cooled below saturation (degrees subcooled). • Condensers operate at a vacuum to ensure the temperature (and thus the pressure) of the steam is as low as possible. • Causes of decreased efficiency include the following: — Presence of friction — Heat losses — Cycle inefficiencies — Subcooling — Tsat of the steam generator © Copyright 2014 TLO 2 Summary Operator Generic Fundamentals 187 TLO 2 Summary ELO 2.4 Review • Turbine service lifetime is affected by moisture impingement on the blades and other internal parts • Removing as much moisture from the steam limits moisture content at every stage of the turbine • Feedwater heater is a power plant component used to preheat water delivered to a steam generating boiler • Moisture separator reheaters improve the plant’s efficiency and are used to avoid the erosion corrosion and droplet impingement erosion in the LP turbine, to remove moisture, and to superheat the steam © Copyright 2014 TLO 2 Summary Operator Generic Fundamentals 188 TLO 2 Summary Now that you have completed this TLO, you should be able to do the following: 1. Explain the second law of thermodynamics using the term entropy. 2. Given a thermodynamic system, determine the: a. Maximum efficiency of the system b. Efficiency of the components within the system 3. Differentiate between the path for an ideal process and that for a real process on a T-s or h-s diagram. 4. Describe how individual factors affect system or component efficiency. © Copyright 2014 TLO 2 Summary Operator Generic Fundamentals 189 Module Summary In this module, you learned about applying the First and Second Laws of Thermodynamics to processes, systems, diagram principles, and energy balances on major components within a nuclear power generation plant or facility. • The First Law of Thermodynamics states that energy can be neither created nor destroyed, but only altered in form. • The Second Law of Thermodynamics states that it is impossible to construct a device that operates within a cycle that can convert all the heat supplied it into mechanical work (heat must be rejected). • Entropy is a measure of the unavailability of heat to perform work in a cycle, the change in entropy determines direction a given process will proceed. © Copyright 2014 Summary Operator Generic Fundamentals 190 Module Summary • The Carnot cycle represents an upper limit of efficiency for any given system operating between the same two temperatures. Carnot cycles represent reversible processes, therefore real systems cannot reach the Carnot efficiency value. • Carnot efficiency serves as an unattainable upper limit for any real system's efficiency. • Rankine cycle is an ideal cycle where no increase in entropy occurs as work is done on and by the system. • Thermodynamic processes can be arranged on a property diagram to evaluate the cycles present in a nuclear power plant. • Most common set of coordinates used is a plot of temperature versus specific entropy is a T-s diagram. © Copyright 2014 Summary Operator Generic Fundamentals 191 Module Summary Now that you have completed this module, you should be able to demonstrate mastery of this topic by passing a written exam with a grade of 80 percent or higher on the following TLOs: • Apply the First Law of Thermodynamics to analyze thermodynamic systems and processes. • Apply the Second Law of Thermodynamics to analyze real and ideal systems and components. © Copyright 2014 Operator Generic Fundamentals