Introduction to

Operations and Supply

Chain Management

Chapter Objectives

Be able to:

 Describe what the operations function is and why it is critical to an organization’s survival.

 Describe what a supply chain is and how it relates to a particular organization’s operations function.

 Discuss what is meant by operations management and supply chain management.

 Identify some of the major operations and supply chain activities, as well as career opportunities in these areas.

 Make a case for studying both operations management and supply chain management.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 2

Introduction

• Why study Operations and Supply Chain

Management?

• Operations Management

• Supply Chain Management

• Important trends

• LeapFrog case study

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 3

Focus

• Key issues surrounding the design and ongoing management of these areas

• Common tools and techniques

– Introduction to the SCOR model

• Analytical skills (both qualitative and quantitative)

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 4

Why Study Operations and

Supply Chain Management?

Three Basic Truths

I.

Pervasiveness

II.

Interdependence

III. Profitability and Survival

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 6

Pervasiveness

Every organization must make a product or provide a service that someone values………….

Manufacturer.

Retailer.

Design firm.

University.

Health services.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 7

Interdependence

Most organizations function as part of a larger supply chain

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 8

Supply Chains

• Networks of manufacturers and service providers that work together to move goods from the raw material stage through to the end user

• Linked through physical, information, and monetary flows

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 9

Profitability and Survival

Organizations must carefully manage their operations and supply chains to prosper, and indeed, survive!

Shoe manufacturer:

How many shoes should we make? What mix?

What resources do we need? What will we outsource?

Location?

Key performance criteria -- Cost? Quality? Speed?

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 10

Operations Management

The planning, scheduling, and control of the activities that transform inputs into finished goods and services

Operations Function

The collection of people, technology, and systems within a company ...

… that has primary responsibility ...

… for providing the organization’s products and/or services.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 12

Inputs

 Materials

 People

 Equipment

 Intangible needs

 Information

Viewing Operations as a

Transformation Process

Transformation

Process

Manufacturing operations

Service operations

Outputs

 Tangible goods

 Fulfilled requests

 Information

 Satisfied Customers

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 13

Manufacturing

• Tangible product

• Key decisions driven by physical characteristics of the product:

– How is the product made?

– How do we store it?

– How do we move it?

– Etc.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 14

Services

• Intangible “Product” or Service

– Location, Exchange, Storage,

Physiological, Information

• Key decisions:

– How much customer involvement?

– How much customization?

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 15

Finance

Budgeting.

Analysis.

Funds.

Cross-Functional Linkages

MIS

What IT solutions to make it all work together?

Human

Resources

Skills? Training?

# of Employees?

Design

Sustainability.

Quality.

Manufacturability.

Operations and

Supply Chain

Accounting

Performance measurement systems.

Planning and control.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Marketing

What products?

What volumes?

Costs? Quality?

Delivery?

Chapter 1, Slide 16

Supply Chain Management

Active management of supply chain activities and relationships to maximize customer value and achieve a sustainable competitive advantage

Material Flows

Upstream Downstream

Second Tier

Supplier

First Tier

Supplier

Ball Corp

Distributor Retailer

Anheuser-Busch M&M Meijer

Final customers

Transportation companies

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 18

Supply Chain Issues

• Length of the chain

• Complexity

• Stability

• Physical, informational, and monetary flows

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 19

Supply-Chain Operations

Reference (SCOR)* Model

Consists of:

• Planning activities

• Sourcing activities

• “Make” or production activities

• Delivery activities

• Return activities

*

Supply-Chain Council, 2007. www.supply-chain.org

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 20

SCOR Model

© Supply-Chain Council, 2007

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 21

Wal-Mart — Early 1990s

• Individual stores sent sales data daily to WalMart’s suppliers via satellite

• Suppliers plan production and ship based on this sales data

• Wal-Mart used its own dedicated fleet to ship from its warehouses to stores

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 22

Panera Bread — 2006

• 4 th quarter revenues and profits up 25% and 8%, respectively, over 2005 4 th quarter*

• >200 million pounds of dough delivered by 110 trucks traveling 9.7 million miles annually

*Panera Bread, 4 th Quarter 2006 Earnings Report, www.panera.com/about/investor/reports.php.

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 23

Important Trends

• Electronic commerce

– Reduces the costs and time associated with supply chain relationships

• Increasing competition and globalization

– Fewer industries protected by geography

• Relationship management

– Competition between chains, not individual firms

– Trust and coordination

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 24

Operations and Supply Chain

Management and You

Some of the many career positions

• Analyst

• Commodity Manager

• Customer Service

Manager

• International Logistics

Manager

• Logistics Services

Salesperson

• Production Manager

• Sourcing Analyst

• Logistics and Material

Planner

• Systems Support

Manager (MIS)

• Transportation Manager

• Process Analyst

• Scheduler

• Purchasing Agent

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 25

Operations and Supply Chain

Activities

• Process selection, design, and improvement

• Forecasting for decision making

• Capacity planning for capital investment and resource levels

• Inventory management for amount and location

• Planning and control for work scheduling and meeting demand

• Purchasing, managing supplier relationships

• Logistics or acquisition and distribution

©2008 Pearson Prentice Hall --- Introduction to Operations and Supply

Chain Management, 2/e --- Bozarth and Handfield, ISBN: 0131791036

Chapter 1, Slide 26

Case Study Introducing

Operations and Supply Chain

Management

LeapFrog