Engineers Day, 15.09.2015 Role of Foundation Consultants in optimizing time and cost in large projects – Case Studies Prof. V.S.Raju (Formerly: Director, IIT Delhi & Professor and Dean, IIT Madras) Email: rajuvs_b@yahoo.com Prof. V.S. Raju 1 Geotechnical Engineering Practice S.No Best Practice (Mostly followed by developed world) Most Situations in India at present After Site Selection 1 Contour Survey Sometimes available 2 Geology of site by expert By the Geotechnical Agency as part of the Geotechnical Investigation Preliminary Geotechnical Investigation by an accredited Agency Rarely Done 3 Prof. V.S. Raju 2 Geotechnical Engineering Practice Contd… S.No Best Practice (Mostly followed by developed world) 4. Project layout with location of important structures made available to Geotechnical consultant. 5. Most Situations in India at present Generally not made available to Investigation Agency Scope of Detailed Geotechnical Investigation: Geotechnical Consultant in Consultation with structural consultant and on the basis of structural details. Prof. V.S. Raju • Not the common practice. • Most often a bill of quantities and a standard set of laboratory tests are given to the agency by Architect/Structural Designer. • Inappropriate also because the laboratory tests are a function of the type of soil strata. 3 Geotechnical Engineering Practice Contd… S.N o Best Practice (Mostly followed by developed world) 6. • Detailed Soil Investigation by • Lack of accreditation an accredited and qualified process. investigation agency. • Most investigation agencies • Investigations done under are not accredited.They do independent supervision by a not have trained manpower. qualified person. • Mostly not supervised 7. Report containing Investigation report by the • Results of Field and agency giving the results of field Laboratory Tests and laboratory tests only. No • Recommendations for Foundation Recommendations. Foundations • Safe Bearing Capacity and Pile Capacities without having full details of the structures Prof. V.S. Raju Most Situations in India at present 4 Geotechnical Engineering Practice Contd… S.No Best Practice (Mostly followed by developed world) 8. Interpretation of the results by a Specialist Foundation Consultant and recommendation for type of foundation and foundation parameters. 9. Interaction between Foundation and Structural Consultant and finalisation of Foundation Design. Prof. V.S. Raju Most Situations in India at present Very rarely the case. Investigation Agency hardly has qualified and experienced Foundation Engineers. Mostly Absent. 5 Geotechnical Engineering Practice Contd… S.N o Ideal/ International Practice 10. Involvement of Foundation Consultant during Very Rare. execution, review of results of further tests. Ex. Pile Load Tests (Initial & Routine) 11. Settlement Observations and information to Foundation Consultant. Very Rare. Foundation Performance assessment and report by Foundation Consultant Absent. 12. Prof. V.S. Raju Most Situations in India at present 6 QUALITY OF INVESTIGATION World Standard India o Poor quality equipment. of the o Highly sophisticated and mechanised equipment. o Shell & Auger, Wash Boring is also common o Continuous core sampling (in soils as well). o SPT Equipment manual operation o SPT equipment with automatic hammer release. o Static cone penetration equipment with Mechanical cone. o Static cone test with electric cone and piezocone (crucial for assessment of liquefaction) Prof. V.S. Raju 7 Pic.1.1. Non Standard Equipment No safety measures Prof. V.S. Raju Pic. 1.2. Global Standard 8 Pic. 1.3 SPT Hammer Dropped Manually (2013) Prof. V.S. Raju Pic. 1.4. SPT with Auto Trip Hammer + Standard Rig 9 Pic.1.5 Static Cone Penetration Reaction with Sand bags Prof. V.S. Raju Pic. 1.6 Crawler Mounted SCPT Equipment 10 CASE STUDIES Prof. V.S. Raju 11 Delhi International Airport – Terminal T3 Prof. V.S. Raju 12 Terminal T3 at Delhi International Airport, DIAL • Terminal T1 was on Pile Foundation • Soil Investigation report recommends pile foundation for T3 • EPC contract awarded on the basis of pile foundation. • Review by Prof. V.S. Raju Prof. V.S. Raju 13 Terminal T3 Continued.. • Soil Strata : Sandy silt and silty sand. • SPT N value at Founding level is 22 to 33 and increases with depth • For conforming adequacy of raft, 2 footing load tests were done at Founding level. - Footing size - 1.5 m x 1.5 m • In first case, settlements (S) at 40 t/m2 is 4 mm • In second case, S at 38 t/m2 is 5.4 mm. Prof. V.S. Raju 14 Results of Footing Load Tests for Delhi International Airport 1st Footing load test: = SPT N = 50 Size of footing = Sandy silt 0 π¬π = π ∗ πππ 10 20 30 40 50 60 70 80 90 0 1.5 m x 1.5 m Load Intensity, q = 40 t/m2, S = 4 mm π− π.ππ π.π Load Intensity (t/m2) * 0.82 Settlement (mm) Soil type Load Vs Settlement Curve for DIAL 5 10 15 = 1119 Kg/cm2 20 As per Shultze and Muhs For SPT N = 50, Es = 800 Kg/cm2 25 Ratio = 1119/800 = 1.4 Prof. V.S. Raju 15 2nd Footing load test: Type of soil = Silt with fine sand SPT N = 22 Size of footing = Load Vs Settlement Curve for DIAL 1.5 m x 1.5 m Load Intensity (t/m2) For Load Intensity, 0 π¬π = π. π ∗ πππ = 787 * 0.82 Kg/cm2 As per Shultze and Muhs For SPT N = 22, Es = 530 Kg/cm2 Ratio = 787/530 = 1.48 Settlement (mm) q = 38 t/m2, S=5.4 mm π− π.ππ π.ππ 10 20 30 40 50 60 70 80 0 5 10 15 20 25 Prof. V.S. Raju 16 Delhi Airport – T3 • Based on these results, Raft Foundation was found fully satisfactory and adopted. • 6 months of construction Time Saved – A huge advantage, on total investment of 12,000 crores. • Direct cost savings as well. • Raft settlements were monitored and were found well with in limits. Prof. V.S. Raju 17 3. Pile Assisted Raft for a 51 Storey Tower at Gurgaon • High rise tower with 51 storeys and 2 Basements. • Strata : Predominantly Sandy Silt with water table 25 m below Ground level • Founding Level: 12 m below Ground Level • SPT N value is 35 & above below Founding level. Prof. V.S. Raju 18 51 storey building for IREO at Sector 67, Gurgaon (46 storeys completed) Prof. V.S. Raju 19 Pile Assisted Raft for 51 Storey Tower continued…. Preliminary Design proposed by a Singapore Structural Consultant: - A Large Piled Raft of size 54 m x 68 m (3672 m2) with 600 mm dia bored piles of varying length - Total number of piles = 345. - Total Settlement of the Piled Raft is restricted to 50 mm. - In Piled Raft, Raft is the main bearing element and piles are used as settlement reducers. Prof. V.S. Raju 20 Pile Assisted Raft for 51 Storey Tower continued…. Review by Prof. V.S. Raju: • Additional Investigations were proposed by us with 2 additional boreholes, 50 m depth. • Fresh Assessment and Analysis led to a solution of reduced raft size and number of piles. Prof. V.S. Raju 21 Pile Assisted Raft for 51 Storey Tower continued…. Revised Pile Assisted Raft Design based on Fresh Analysis: • Raft Area = 1740 m2 (reduction 50%) • Bored Piles of 600 mm diameter and 18 m long • Total number of piles = 94 (reduction 70%) • Settlements restricted to 50 mm (as desired by the client) Prof. V.S. Raju 22 Pile Assisted Raft for 51 Storey Tower continued…. • Approximately 25 % of total load will be transferred to piles from raft. • Initially load will be predominantly transferred to the piles. • At allowable settlement of 50 mm, the ultimate capacity of the piles will be fully mobilized. - Hence Piles are designed for ultimate capacity. Prof. V.S. Raju 23 Pile Assisted Raft for 51 Storey Tower continued…. Settlement Observations. • Settlements of the tower are monitored at 5 points on the raft. • As of July 2014, 35 floors are completed • Estimated load transferred = 47 % • The maximum observed settlement is only 10 mm. • FIRST TIME ADOPTION Of PILED RAFT IN INDIA Prof. V.S. Raju 24 Project: Summer Palms, Sector 4A, Bahadurgarh, Haryana. 13 Blocks, G+14 Original Investigation: - 11 Boreholes - Strata- Silty sand and sandy silt layers with water table at 2 m below GL. - SPT N values – 2 to 10 up to 7 m below Ground Level - Layers up to 7 m below ground level are prone to liquefaction. - Pile Foundation recommended. Prof. V.S. Raju 25 Summer Palms– Artistic View Prof. V.S. Raju 26 Summer Palms continued… Review by Prof. V.S. Raju Supplementary Investigation: • 14 Static Cone penetration Tests (SCPT) • 8 SCPTs using Mechanical Cone • 6 SCPTs using Electric Cone with Pore Pressure sensors. οΌ Confirmation of weak strata up to 7 m below ground level. Prof. V.S. Raju 27 Summer Palms continued… Foundation Adopted: οΌ Vibrostone columns to mitigate liquefaction and improve soil stiffness οΌ 900 mm diameter Stone Columns installed at 2 m c/c spacing using bottom dry feed method οΌ Raft Foundation on improved ground. οΌ Trial with Footing load tests on vibro stone columns - 2 m x 2 m Footing (Single Column) - 4 m x 4 m Footing (4 columns) οΌ SCPT tests between columns after installation. ο Significant ground improvement Prof. V.S. Raju 28 Settlement Monitoring Points Monitoring Points Prof. V.S. Raju 29 Settlement observations: Predicted 67 to 75 mm Tower No. Current Updates of each Tower Settlement (Measured) Remarks (1st Week-August’15) (4 points on 4 corners) F G+14 casted and Brickwork is in progress 58 to 60 mm Monitoring started from raft construction G G+14 casted and Brickwork is in progress 49 to 50 mm Monitoring started after construction of ground floor H G+5 casted and 6th floor is in progress 24 to 25 mm Monitoring started after construction of Raft I G+5 casted and 6th floor is in progress 23 to 25 mm Monitoring started after construction of Raft Prof. V.S. Raju 30 L&T Serene County Hyderabad Prof. V.S. Raju 31 ο±Extreme Issue with one of the 10 towers, 14 storeyed ο±Tower Dimension : 75 m x 30 m ο±Recommended SBC by the soil Investigation Agency 30 t/m2? 30 m 75 m Hard Rock SBC 400 t/m2 Hard Murrum 80 t/m2 Soft Clay 4 m thick 0 t/m2 Tower Foot Print Prof. V.S. Raju 32 Acknowledgements οΆ Larsen & Toubro Limited οΆ IREO, New Delhi οΆ UMANG Realtech Pvt Ltd., New Delhi οΆ M/s Keller Ground Engineering India Pvt. Ltd Who carried out the Ground Improvement and Monitoring Settlements Prof. V.S. Raju 33 Prof. V.S. Raju 34