TeSys T
Motor Management System
Customer Presentation
1
Summary
 Motor starters

A wide range of solutions
 TeSys T Overview





Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
 TeSys T in detail


Components & Combinations
Main Functions: Control, Protection, Monitoring
 Conclusion
2
Summary
 Motor starters

A wide range of solutions
 TeSys T Overview





Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
 TeSys T in detail


Components & Combinations
Main Functions: Control, Protection, Monitoring
 Conclusion
3
A wide range of solutions
Mounted Motor Starters - Enclosures
K Contactors
D Contactors
F Contactors
TeSys T Motor Management System
Bar Contactors
New
Motor Starters
Switches / Fusible
Disconnects
GV2 Manual Starters
Electronic Relays
Motor & Equipment
Protection
GV3 Manual Starters
GV7 Manual starters
LR Thermal Relays
4
Summary
 Motor starters

A wide range of solutions
 TeSys T Overview





Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
 TeSys T in detail


Components & Combinations
Main Functions: Control, Protection, Monitoring
 Conclusion
5
TeSys T: as result of customer needs
 Full functionality, protection and monitoring available by means of
configurable control


Via remote control through network
Via local control when bus system fail
 Safe design and high degree of applicability


Integrated Power & Control up to high horsepower
Main Protection & Control functions in one device
 Accurate measurement

Solid - state full motor protection ensuring long term stability of tripping
characteristics
 Numerous alarms & trip thresholds

Basic overload & the more demanding protection based on temperature
sensors, earth leakage & voltage
 Accurate analysis of motor operating conditions

Monitoring and operation statistics
6
A comprehensive and advanced offer
Native protocol
connectivity
X X X
Ethernet
TCP/IP
Controller expansion module
Additional
protection
functions
Q3 2007
or
Operator terminal
Remote control
and monitoring
Control Unit
Operator
External CT
Ground CT
PC with
Power Suite
For up to 810A
Hearth
Leakage
protection
7
Offer introduction and related features
Advanced Functions
Easy Implementation
Control functions
Optional components
•Local or remote control
•Removable terminal strips
•Pre-defined operating modes
•Complementary auxiliaries
Strong Adapbility
Communication with
PLC/DCS through
•Custom operating mode
Ethernet TCP/IP
•Fault management
Protection functions
•Thermal Overload protections
Configuration through
•Voltage protections
•Magelis HMI
•Current protections
•PLC/DCS
•Power protection
Metering and Monitoring
functions
•Current / Voltage / Power
measurement
•Statistics / Diagnostics
•Motor states
•PowerSuite SoftWare
Fast Installation
•Plate mounting and iMCC drawer
installation
•Embedded CT, “Passing”
connection
Segment coverage
•Advanced functions and extended
configurability to meet most needs
of motor applications in industry
8
Targeting: priority sectors
“Energy & Infrastructures”


Oil & Gas processing
 Petrochemical
 Refinery, Offshore
Platform
Water
 Water treatment
“Other opportunities”
“Industry”

Mines Minerals & Metals 
 Cement

 Glass

 Steel
 Ore-Extraction
Microelectronic
Pharmaceutical
Chemical Industry
 Cosmetics,
Detergents,
Fertilisers, Paint

Other opportunities
 Food & beverage
 Airports
 Road Tunnels
“Wherever productivity is a concern”
“Wherever operation and maintenance constraints impose centralization of motor starters”
9
Targeting: general Market trend
 End-users of mixed and continuous process sites


are looking for higher efficiency and competitiveness
therefore are using electricity more and more as primary energy
 Improved motor control can bring massive progress




Better control and protection for motors and process
Reduce installation overall cost (electrical distribution+ monitoring)
Reduce process downtime
Simplify future expansion and upgrade
 Intelligent Motor Protection Relays provides significant advantages
compared to bimetallic overloads
 Intelligent Motor Control Relays prices are decreasing year after year
 MCC very quickly shift to Intelligent MCC (iMCC)
10
Targeting: Power & Control architecture
Information flow
Process control
Energy flow
PCC
MV
iMCC
Others Instrumentation
11
Targeting: Low Voltage Switchboard
“Non Schneider”
iMCC
Technical Room
12
Find your convenience!
Native
connectivity to all
main Protocols:
Ethernet, Modbus,
CanOpen, Profibus
& DeviceNet
Easy
Commissioning &
Control.
Multi choice of interface
HMI, PC or Network.
Freely
combine your
conveniences
Wide range
All in 1
device for main
protection & control
features.
Optional Expansion
module for Voltage
and Power
design: 3 rating up
to 100 A without
external CTs. High
voltage digital input
(100..240 VAC)
without additional
module
13
Find your convenience!
Simplification
of the schemes design
thanks to predefined
operating mode and
high ability of motor
control & protection
functions
Save
engineering &
commissioning
Easy & quick
integration inside of
any kind of Low Voltage
MCC. Consistent
with Schneider Electric
iMCC offer: Okken,
Blokset & Model 6
time
Faster
implementation &
Speed up
process start-up
through diagnostic data
to correct wrong setting &
easy adaptation. Reduce
error risk through
predefined operating
mode
space saving thanks
to less components and
hence less cabling.
Faster configuration
through PowerSuite
uploading
14
Find your convenience!
Process
availability thanks to
high level protection.
Electronic technology
provides high accuracy &
reliability. Guaranteed
protection in case
of bus fail
Prevent
untimely downtime
through acquisition and
monitoring of operational
& diagnostic data: alarms
before tripping; detailed
log of trip condition
for improvement
Reduce
process
downtime &
maintenance
cost
Cut down
system failure risk
Reduce
maintenance cost
thank to faster problem
fixing: detailed diagnostic
& statistic for preventive
maintenance. Cut stock
of spare parts as one
multifunction
device
thanks to TeSys T safe
design. Power & Control
integrated in the same
device: no flat cables.
Less components
less failure
15
Unique Values
“TeSys® range
Values”
• Leader in Motor
Acceleration
Protection & Control
&
• Availability
Simplification
of purchasing
“Schneider Electric
process
MCC offer”
• Proven & Branded
Simply
Smart !”
“Native Open
Connectivity”
• Multiple Networks:
Freedom of
choice of Motor
Management
System
MODBUS
Ethernet
TCP/IP
16
Unique Values
“High degree
of Applicability”
Exhaustive P&C functions
Space Saving Wide range &
Time saving Multiple networks
Consistency of mapping
Safe solution
Cost saving “Form factor &
Installation System”
Okken (75 mm drawer),
Blokset & Model 6
Simply
Smart !”
“Integrated
Design”
Safe Design
Robustness
Quality
Integrated CT up to 100 A
Mains Protection & Control
functions integrated
17
Summary
 Motor starters

A wide range of solutions
 TeSys T Overview





Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
 TeSys T in detail


Components & Combinations
Main Functions: Control, Protection, Monitoring
 Conclusion
18
A comprehensive and advanced offer
Native protocol
connectivity
X X X
Ethernet
TCP/IP
Controller expansion module
Additional
protection
functions
Q3 2007
or
Operator terminal
Remote control
and monitoring
PC with
Power Suite
External CT
Ground CT
Control Unit
Operator
For up to 810A
Hearth
Leakage
protection
19
Motor Management Controller
 Front layout
Power
Supply
6 Discrete inputs
(internal powered inputs)
1 Fault relay
output (NO/NC)
Plug-in terminals
Expansion module/
HMI/PC connection
(modbus RS485)
Network
connection
(RJ45 port)
Reset or
Self test
Button
Diagnostic Leds
3 relays
outputs 5A
Ground Probe
fault
temp.
input
Network
connection
(screw terminal)
20
Motor Management Controller
 Network Protocol connectivity
3Q 2008
TeSys Port: Ethernet/Modbus
Ethernet TCP/IP
21
Motor Management Controller
 Integrated CT for current range
up to 100A


 External CT to expand the current
range up to 810 A
Loops for adapting the current
More loops increase the
accuracy

Controller accept 5A and 1A
secondary signal from external
CT
External load CT
LT6CT... or
LUTC… or
Customer Choice
22
Motor Management Controller
 External ground CT for precise ground protection

Measures as a level significantly lower than internal ground fault (20 mA
to 10 A)
Ground fault CT
(current =0 => no
ground fault)
23
Expansion Module
Power Supply
• Powered by Controller
Assembling
• Side by side or
•Remote
Additional Motor Protection
• Over / Under Voltage
• Over / Under Power Factor
• Over / Under Power
• Load shedding
Additional Input
• 4 discrete inputs
24
Expansion Module
 Front layout
3 Phase inputs Voltage
(0 to 690 VAC)
Controller
RJ45 port
HMI/PC
connection
Status indication
Leds
Expansion module
powered by the
controller
4 discrete inputs
(external powered inputs)
25
Operator Terminal
 Mahelis XBTN410: Configuration, Display & Control
One to One
Application
Magelis XBTN410
• Local Control
• Configures parameters
• Displays real-time values
• Alarm monitoring
One to Many
Application
• 24V DC supply needed
• XBTZ938 cable
• Modbus protocol for data
transferring
26
Operator Terminal
 Control Operator Unit: Configuration, Display & Control
Available on
3Q 2007
One to One
Application
LTMCU Device
• Local Control
• Configures parameters
• Displays real-time values
• Alarm monitoring
• Powered by MMC
• XBTZ938 cable
27
PowerSuite Software
 Configuration, Display & Control
One to One Application or
One to Many Application
PowerSuite Software
• Configures parameters
• Displays real-time values
• Alarm monitoring
• Logic block programming
• RS232/485 Converter:
VW3A8106
• Direct ethernet 8 pin cable:
VW3A8306R10
28
Network architecture
PLC
DCS
Ethernet TCP/IP
A15
TeSys T on the network :
• Remote Control
• Configures & sets up the
functions
• Monitoring
• Network Connection Port on the front
(picture shows RJ45 for Modbus)
• Terminal Strip
(For DeviceNet, only terminal strip is
presented)
29
Part number
Component
Description
Root
Controller: current setting 0.4 to 8 A
Controller: current setting 1,35 to 27 A
Controller: current setting 5 to 100 A
Expansion Module
LTMR to LTME RJ45 connection cable
Rating
08
LTMR
27
100
Part Number
Protocol
Control Voltage
M = MODBUS
C = CanOpen
D = DeviceNet
P = Profibus
E = Ethernet
LTME40..
40 mm
LTMCC004
0,3 m
LU9R03
1m
LU9R10
Magelis XBT HMI
XBTN410
Magelis communication cable
XBTZ938
RS232 to RS485 converter
VW3A8106
CT Class 5P, Accuracy limit factor 15
Closed toroid, sensibility 0,2 to 30A
BD = 24VDC
FM = 100 to 240
VAC
100:1
200:1
400:1
800:1
In=65A
In=85A
In=160A
In=250A
In=400A
In=630A
LT6CT1001
LT6CT2001
LT6CT4001
LT6CT8001
TA30
PA50
IA80
MA12
SA200
GA300
30
Motor Control Functions
 Depending on the controller configuration
Control functions
Motor
Control
Modes
Controller
Controller &
expansion module
Local mode : Terminal strip or HMI
Remote mode
Overload
Independant
Operating
Modes
Reverser
Two-step
Two-speed
Custom mode
Fault
Management
Manual reset
Automatic reset
Remote reset
31
Power Wiring
1
1 Circuit breaker
2 Contactor
3 Control power supply
(24VDC / 100-240VAC)
2
3
6 HMI or Powersuite port
connection
7 Cable connection
(controller & expansion)
8 Network port
4 Ground fault current
transformer
5 PTC thermistor (binary or
analog)
6
7
8
Controller
Expansion module
4
5
32
Control Wiring
6 logic input - Internal
supplied power
4 logic input require external
power
2 control relay
output
Fault relay output
97-98: NO ; 95-96: NC
Warning relay
output
isolated with input on the controller
33
Control Modes - Local Control
Control
Through Terminnal Strips
Monitor
Through Network
Control
Through Magelis HMI
Network
• Control local mode selection is defined by input I.6: 0= Local mode
• Control local channel setting: 0= Local Terminal, 1= Local HMI
• Local Stop Command will always be responded regardless of the control mode
34
Control Modes - Remote Control
Terminals only for Signal Input
Control Command
Through Network
HMI only for Monitoring
Network
• Control Remote mode selection is defined by input I.6: 1= Remote mode
• The bumpless parameter determines the behavior of outputs O1 & O2 when changing
control mode. If this parameter is enable the outputs remain the same position when
there is a changing control mode.
• Local Stop Command will always be responded regardless of the control mode
35
Operating Modes
 Pre-configured operating mode





Overload : The Start/Stop of the motor is realized by a mechanism other
than the controller
Independent : Direct on line full voltage non reversing motor starting
Reverser : Direct on line full voltage reversing motor starting
Two-Step : Reduced voltage starting motor
Two-Speed : Two-Speed motor for motor types : Dahlander, Pole
Changer
 Custom operating mode

PowerSuite logic editor : provides logic functions (Boolean, Register,
Timers, Counter,…) that manage the controller behavior to create a user
mode
Note : The selected operating mode determine the behavior of all
controller inputs and outputs.
36
Operating Modes Example
The diagram is an example using the Tesys T in a
Direct-On-Line starting motor
The switch Start/stop
command the relay
output O1
2 wire control :
input remain active as long
as an active signal is
present on the input
37
Operating Modes Example
The diagram is an example of the Tesys T
reduced voltage starting motor such as
Wye-Delta (see picture) or Open transition
primary resistor or open transition
autotransformer
The Start push button I1
commands contactor
KM1then KM2 and in a
second time the contactor
KM3.
Transit Conditions (step 1
to step 2) :
Motor step 1 to 2 time out or
current falling below the
motor step 1 to 2 threshold
38
Custom Operating Mode - 2 Languages
Possibility to use an
existing logic file to modify
the logic command that
manage controller
behavior
List
Language
Function Block
Diagram
39
Motor Protection functions
 Depending on the controller configuration
Functions
Controller
Controller &
Expansion module
Thermal overload (inverse & definite time)
Current phase (imbalance, loss, reversal)
Under/OverCurrent
Current
Long start, Jam
Ground current
Motor temperature sensor
Rapide cycle lockout
Voltage phase (imbalance, loss, reversal)
Voltage
Under/OverVoltage
Voltage load shedding
Power
Under/OverPower
Under/OverPower factor
40
Metering & Monitoring Functions
Metering and monitoring functions
Controller
Controller &
expansion module
Thermal capacity & motor temperature
Measure
Current (line, average, ground, ph. imbalance)
Voltage (line to line, imbalance, frequency)
Power (power active/reactive, power factor)
Protection fault counts
Statistics
Diagnostic fault counts
Motor control function counts
Fault history
Internal watchdog faults, internal temperature
Diagnostics
Control command
Connection (CT, temperature sensor, comm.)
Motor control states, motor operating time
Motor states
Max. current & start time of the last start
Time to trip & time to reset
41
Metering & Monitoring Functions
 Monitoring Interface
42
Monitoring: Statistics
 Counting log for every kind of faults


Protection faults : overload, overcurrent, …
Diagnostics faults : HMI port com loss, internal fault, …
 Recording the motor control history





Motor starts count and operating
time
Motor starts per hour
Rapid cycle lockout count
Load shedding count
Last start record
 Recording the last 5 faults



Fault code
Date and time
Value of parameters &
measurements
43
Monitoring: Diagnostic faults
 Internal faults


Watchdog : stack over/underflow
Temperature
 Control command checks


Start /stop command (current checking after the command)
Run /stop check back (current checking during the stage)
 Connection fault



Current Transformer connection
Voltage connection
Temperature sensor connection
 Communication loss


Local terminal connection
Communication loss : HMI, Network, expansion module
44
Monitoring: Motor states
 Operating states




Ready
Start
Run
Not ready
 Thermal overload status


Time to trip (before the fault occurs)
Time to reset (after a thermal overload occurs)
45
Summary
 Motor starters

A wide range of solutions
 TeSys T Overview





Offer introduction
Targeting & Application
Associated Features
Customer benefit
Unique Value Proposition
 TeSys T in detail


Components & Combinations
Main Functions: Control, Protection, Monitoring
 Conclusion
46
Conclusion
 Native Open Communication
"I use the same device for any protocol network"
– Open to all main communication protocols, TeSys T provide an high
level of adaptability in any kind of application
 High level of applicability
"I have everything in one device"

The most important Control and Protection features are available through
the Controller without any additional optional module. All that make
everything easier: Selection, Engineering, Implementation and Utilization
 Robust design
"I want a device that guarantee the continuity of service"
– Power & Control function in one device
47
T hanks
for your attention
48