TABS II Installation Presentation TABS II Before getting started , please read & familiarize yourself with the Tabs Wall Systems Estimating & Installation Guide, included on this CD. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Tabs Walls Systems can be installed on just about any building substrate, from Exterior Plywood, Cement Board, OSB, Densglass Gold, Insulated Sheeting, & to Existing or New Masonry Walls. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Prior to installing the Tabs Panel, it is extremely important that the substrate of choice has been properly prepared and covered with a code approved water infiltration barrier. In addition all window and door openings must be properly flashed & sealed. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II If you're installing the Tabs II Plus System, the following optional items may be needed to complete the project: Tabs II Rain Screen Panel, Rain Drop Wrap, contractor and flashing tape or Super Stretch Tape up to 9” wide. Tabs II Rain Screen Panel Tabs II 4” or 9” Flashing Tape Tabs II Super Stretch Flashing Tape Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Now that you have inspected & sized up your project, it is time to get started. When you order your Tabs Wall System, all components to make your project a success can come from one source. Tabs II Adhesive & Mortar Additive. Tabs II Structural Support Panel Tabs II Structural Support Corner Panel Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II All necessary Tabs components will be part of your quote to make sure the warranty details are covered, even including flashings and the fasteners for mounting the panels to steel studs, wood studs or masonry. And of course, your thin veneer material of choice: Brick, Stone, Granite or Marble. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II When ready to tuck point, only use “Type S Mortar”, adding only “Tabs II Mortar Additive” diluted to a 1:5 Ratio. “Type S Mortar” can be mixed on site or pre-mixed. Pre-mixed Type “S” Mortar mixes include everything (sand, portland & lime), just add water along with Tabs II Mortar Additive. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 1 Level & snap line across bottom of substrate minimum 1 ½” above finished grade. Carefully pull up membrane and install flashing , wrap membrane over top of flashing. Bend up bottom row of tabs & cut across using power sheers. Place Tabs II Panel on top of flashing & start installing Tabs II Panel. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 1A If installing the Tabs II “Plus” System. Prior installing the Tabs II Steel Panel, install Tabs II Rain Screen Panel (Item 4). Tack in place until Tabs II Panel is installed. When using Tabs Rain Screen Panel with pre-attached building wrap, be sure to connect each panel with Tabs 9” Flashing Tape behind each panel. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 2 Using non-corrosive #8 flat head or wafer head fasteners with flat back design, install one fastener per square foot in pre-punched hole, 16” on center & 8 “ high through substrate into wood or steel stud. For projects 24” on center, install every 24” horizontally & 5 ¼” high. Additional fasteners can be used wherever panels are cut and needed. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 3 It is recommended that Tabs corner panels be installed first, followed by Tabs standard panels. Staggering panels in a running bond pattern. This will also help in bracing the wall. The maximum spacing between panels should be no more than 1/16”. This will also allow for stress relief and allow for any adjustment which might be needed. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 4 After installing Tabs corner panels, start installing Tabs standard panels, occasionally checking with level & tape measure to allow for proper alignment. Use tin snips or power shears to cut panels between window & door openings &/or where any obstacle may appear. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 5 Now that you’ve installed enough panel to get started, using Tabs II adhesive, apply two dabs about the size of a quarter (just enough for brick to stick on the panel) on each end of the back of the brick or on the panel. Add one additional dab of adhesive on return side of corner brick. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 6 Start Installing Brick Slightly slide brick into place (¼” max), this will break any surface film & achieve proper bond. Be sure to engage Tabs II’s mortar tie, by pressing mortar tie in downward motion over top of each brick. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 7 Install Accents Install Accents, such as Rowlocks & Soldier Courses by tapping Tabs upward with a hammer. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 8 Tuck Point Mortar Wait twenty-four (24) hours to allow adhesive to set-up, check to see if thin veneer material is ready to be tuck pointed. When ready, using a Type “S” Mortar mix adding Tabs II Acrylic Additive, start tuck pointing brick using a mortar bag, fill horizontal joints “right to left”, then strike joints “left to right”. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Step 9 Strike Joints & Clean Step 10 Do Not Power Wash ! When mortar is thumb print dry to touch (similar to wet beach sand), it is now ready to strike the joint with a slicker or jointer. Pack mortar into joint. Properly struck mortar should be dry enough to fall away clean and tooled to a dull gritty finish. If finish is wet & shiny stop ! Let set-up a little longer and proceed. Thereafter, brush excess mortar off brick face with a natural bristle brush. Clean brick, per brick manufacturers recommendation. Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II Never have a continuous horizontal bead of glue because it will trap water. Except at control joints, never space two panels more than 1/16” apart. Key Points Never overlap two panels. Only use Tabs authorized materials. Never overlap panel at control joints. Space same thickness as control joint. Always engage Tabs II Mortar Tie over each and every brick. If you're not sure, refer back to your Tabs Installation Guide or call Tabs Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400 TABS II The End Tabs Wall Systems • 4515 Airwest Dr. SE • Grand Rapids, MI 49512 • 616-554-5400