User's Manual

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WATER DISTILLER
LISTON A 1104 | LISTON A 1110 | LISTON A 1125 | LISTON A 1204 | LISTON A 1210
OPERATING MANUAL
Copyright Liston, LLC 2015
1. Safety
The following symbol mean:
CAUTION: Read these operating instructions fully before use and
follow them unconditionally! Instructions are relevant to safety
precautions.
General safety:
 Use only as specified in the operating instructions provided
 The water distiller should not be used if it has encountered a physical shock
or has been dropped
 The water distiller should not be moved or knocked while in operation
 The water distiller must be stored and transported according to the
package labels
 After transport or storage allow the water distiller to warm up and dry out
(2 hrs.) before connecting to the power source
 The water distiller is designed for indoor use only
 Do not operate the water distiller in environments with aggressive or
explosive chemical mixtures
 Do not make modifications to the design of the water distiller
 Be careful, water distiller surfaces and distillate can be extremely hot while
operating
 Use only original accessories and parts (heaters, valves, control unit etc.),
provided by Liston, LLC or its representatives
Electrical safety:
 Connect only to the power source with a voltage and power frequency
corresponding to that one on the serial number label (ID-plate)
 Ensure that the switch and/or plug are easily accessible during use
 Do not plug the water distiller into the power source without grounding
 Before moving / cleaning the water distiller turn it off and disconnect
from the power source
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Operation safety:
Water distiller is based on water evaporation method. Due to that fact, it
heats water up to boiling temperature. Be careful with water distiller
surfaces and distillated water – they can be extremely hot.
Never open working distiller. Before any maintenance make sure that
water distiller has cooled down.
 Water distillers with built in tank (models Liston A 1104, Liston A 1110,
Liston A 1125) are equipped with automatic control system and will
automatically switch off if tank is full. Nevertheless, water distiller is a
powerful electric equipment that works with liquids and it has to be
periodically observed by personnel while operating.
 Water distillers without built in tank (models Liston A 1204, Liston A 1210)
are not equipped with automatic control system and must be controlled by
personnel all the time while operating. Make sure that distillate receptacle
is big enough and not full, before starting operation
2. General information
2.1. Water distillers
Liston A 1104
Liston A 1110
Liston A 1125
Liston A 1204
Liston A 1210 (hereinafter referred to as water distillers)
are electric single(mono)-distillation water distillers designed for producing
distilled water for laboratory and other use. Water distillers differ in
capacity and features, depending on model.
2.2. Water distillers are designed to work with 220-240 VAC 50-60 Hz single
phase electric network for models Liston A 1104 and Liston A 1204. Models
with capacity over 4 liters per hour (Liston A 1110, Liston A 1125, Liston A
1210) are designed to work with industrial three phase 380-400 VAC 50-60
Hz electrical connection.
2.3. Water distillers power consumption, not more than:
3 kW – Liston A 1104, Liston A 1204
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7.5 kW – Liston A 1110, Liston A 1210
18 kW – Liston A 1125
2.4. Water distillers capacity at rated mains voltage, not less than
4 liters of distillate per hour – Liston A 1104, Liston A 1204
10 liters of distillate per hour – Liston A 1110, Liston A 1210
25 liters of distillate per hour – Liston A 1125
2.5. Raw water consumption of water distillers per hour, not more than
70 liters – Liston A 1104, Liston A 1204
150 liters – Liston A 1110, Liston A 1210
220 liters – Liston A 1125
2.6. Water distillers weight and dimensions
620х320х490 mm, 25 kg – Liston A 1104
870х440х550 mm, 45 kg – Liston A 1110
830х650х720 mm, 62 kg – Liston A 1125
280х265х500 mm, 9 kg – Liston A 1204
410х370х550 mm, 18 kg – Liston A 1210
3. Getting started
3.1. Unpacking: Carefully remove the water distiller out of the box (for Liston
A 1104, Liston A 1204, Liston A 1210) or carefully pull up the cardboard
cover and remove the pallet (Liston A 1110 and Liston A 1125). Remove
the protective plastic film (bag) and take all the spare parts and accessories
from the inside of the distillers. NOTE – some amount of water and scale
formations can be inside of the water distiller. It is normal and occurs
because every water distiller is tested by quality control department for 2
hours prior to shipment.
3.2. Delivery set:
Liston A 1104
Description
Water distiller
Water connection hose (inlet hose), length 2 meters
Water connection hose (drain hose), length 1.5 meters, 12x20 mm
Fitting with male thread 12 mm
Silicone tube for constant distillate withdrawal 10x2 mm length 1 meter
Screw clamp 12-20 mm
Plastic tie for securing silicone tube
Rubber gasket for inlet hose ¾”
Sealing tape
Quantity
1
1
2
2
1
2
1
2
1
4
Copyright Liston, LLC 2015
Liston A 1110
Description
Water distiller
Water connection hose (inlet hose), length 2 meters
Water connection hose (drain hose), length 1.5 meters, 16x25 mm
Fitting with male thread 12 mm
Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter
Screw clamp 16-25 mm
Plastic tie for securing silicone tube
Rubber gasket for inlet hose ¾”
Adjustable foot
Sealing tape
Quantity
1
1
2
2
1
2
1
2
4
1
Liston A 1125
Description
Water distiller
Water connection hose (inlet hose), length 2 meters
Water connection hose (drain hose), length 1.5 meters, 16x25 mm
Fitting with male thread 12 mm
Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter
Screw clamp 16-25 mm
Plastic tie for securing silicone tube
Rubber gasket for inlet hose ¾”
Adjustable foot
Sealing tape
Quantity
1
1
2
2
1
2
1
2
4
1
Liston A 1204
Description
Water distiller
Brass filter (rough) ½ “
Ball valve ½ “
Metal water connection hose (inlet hose), length 1.5 meters. ½ “
Water connection hose (drain hose), length 1.5 meters, ½ “
Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter
Screw clamp 12-20 mm
Plastic tie for securing silicone tube
Sealing tape
Quantity
1
1
1
1
1
1
1
1
1
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Copyright Liston, LLC 2015
Liston A 1210
Description
Water distiller
Brass filter (rough) ½ “
Ball valve ½ “
Fitting with male thread 12 mm
Metal water connection hose (inlet hose), length 1.5 meters. ½ “
Water connection hose (drain hose), length 1.5 meters, ½ “
Silicone tube for constant distillate withdrawal 16x25 mm length 1 meter
Screw clamp 20-25 mm
Plastic tie for securing silicone tube
Sealing tape
Quantity
1
1
1
1
1
1
2
2
1
1
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Copyright Liston, LLC 2015
4. Water distiller with built in tank design
and principle of operation
Figure 1 shows the water distiller design (the structure component view is
schematic not taking into consideration features of the water stills), Figure 2
shows the fitting / grounding terminal connection diagram.
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Figure 1. The design of the Liston A 1104, Liston A 1110, Liston A 1125
electric water distillers, where:
1 – Housing
2 – Evaporator
3 – Steam flow splitter
4 – Nozzle
5 – Steam movement channel
6 – Condenser
7 – Equalizer
8 – Evaporator drain pipe
9 – Evaporator bottom level sensor
10 – Low-water thermostat sensor
11 – Distillate level sensor
12 – Water treatment device (option)
13 – Electric circuit components
14 – Flow rate limitation nozzle
15 – Condenser inlet
16 – Evaporator inlet
17 – Heater
18 – Equalizer drain pipe
19 – Heat exchanger
20 – Condenser drain pipe
21 – Raw water supply valve
22 – Collector distillate level pipe
23 – Evaporator top level sensor
24 – Equalizer level sensor
Figure 2. Fitting / grounding terminal connection diagram for the Liston
A 1104, Liston A 1110, Liston A 1125 electric water distillers, where:
25 – Raw water supply valve fitting
26 – Cooling water drain fitting
27 – Evaporator water drain tap fitting
28 – Distillate drain tap
29 – Grounding terminal
The water still electric circuit components 13 are located in the base bottom
part. The MODE green warning LED, ALARM red warning LED and water still
POWER ON / OFF switch fitted with backlight are located on the water still base
front panel.
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4.1. When the water distiller is switched ON using the POWER switch (this
switch is lit in the ON position), the raw water supply valve 21 is activated
(Figure 1). As soon as the evaporator water level reaches the bottom
sensor 9, the automatic device switches the heaters 17 ON.
4.2. The operation mode is achieved maximum in 15 min in the case of the
Liston A 1104 water still and maximum in 30 min in the case of the Liston A
1110 and Liston A 1125 water stills.
4.3. When water boils in the evaporator 2, steam forms, than separated and
enters in the condenser 6 via the channel 5. The separator consists of the
steam floe splitter 3 and the nozzle 4 located inside the channel 5.
4.4. Steam condenses in the condenser walls and heat exchanger 19 with the
formation of distilled water. The evaporator water level is maintained
automatically by means of the equalizer 7 due to the water overflow in the
drain pipe of the equalizer 18.
4.5.The condenser 6 housing is simultaneously a distilled water collector.
4.6.Distilled water can be produced in the continuous mode, with the collector
6 unused by flowing distillate in other containers via the drain tap 28
(Figure 2) located on the front panel.
5. Water distiller with built in tank electric
circuit diagram
5.1. The water distiller is connected to the mains using an input circuit breaker
BA (Figure 3, Figure 4) to be installed by the Customer and intended for the
overload / short circuit protection of electric circuits having a voltage of up
to 500 VAC, operative switching ON / OFF of these circuits; it is selected by
the 10·In overcurrent tripping setting (where In is a rated current).
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Copyright Liston, LLC 2015
Figure 3. Electric circuit diagram of the Liston A 1104 electric water distiller
Figure 4. Electric circuit diagram of the Liston A 1110, Liston A 1125 water
distillers (ЕК2, ЕК4 and ЕК6 heaters are intended for the Liston A 1125 only).
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5.2. The water distiller is started by setting the S1 toggle switch to ON, at the
same time the switch LED (POWER) is lit and supply voltage is applied to
the A1 automatic device PCB that activates the Y1 inlet valve (Pos. 21 in
Figure 1), at the same time the MODE red LED is lit (HL1 LED).
5.3. When the water level in the evaporator 2 (Figure 1) reaches the bottom
sensor 9 (the LOW contact in Figures 3 and 4), the KM1.1 starter is
activated and voltage is applied to the EK heaters.
5.4. When the evaporator water level lowers below the admissible level
(below the sensor 9 level) the automatic device switches the heater OFF.
5.5. The KK1 thermal switch contact ensures an additional emergency
shutdown of the water still in the case of water level lowering and the
heater temperature rise over 150˚С.
5.6. When the distillate collector is filled up to the level sensor 11 (Figure 1)
(the HIGH contact in Figures 3 and 4), the automatic device stops heating
water and shuts the Y1 water supply inlet valve off. The MODE green LED
(HL1) goes out. When distillate is drained from the collector, the automatic
device opens the Y1 inlet valve and activates water heating, at the same
time the MODE LED is lit (HL1 LED).
5.7. When water overflows in the evaporator 2 (Figure 1) or equalizer 7, the
water level reaches the top level control sensor in the evaporator 7 or level
sensor in the equalizer 24 (ALARM contact in Figures 3 and 4), the
automatic device switches the heater and inlet valve OFF and the FAILURE
led (HL2) is lit. To continue the operation you should switch the S1 power
switch OFF (POWER), eliminate the cause of overflow and switch the S1
switch (POWER) ON.
5.8. Upon completion of operation you should cut the water distiller of the
mains. Switch the S1 toggle switch (POWER) off and BA input circuit
breaker.
6. Water distiller without built in tank
design and principle of operation
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Copyright Liston, LLC 2015
Figure 5 shows the design of the Liston A 1204 and Liston A 1210 (the structure
component view is schematic not taking into consideration features of the water
stills):
Figure 5. The design of the Liston A 1204, Liston A 1210 electric water
distillers, where:
1 – Housing
2 – POWER switch
3 – Electric heater
4 – Protective thermostat sensor
5 – Distillate drain pipe
6 – Condenser
7 –Water inlet pipe
8 – Fitting
9 – Nozzle
10 – Evaporator
11 – Rubber gasket
12 – Cooling water drain pipe
13 – Thermostat
14 – Evaporator draining pipe (for cleaning)
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6.1. Prior to the start of the water still, it should be connected to the water
supply system through the pipe 7 (Figure 5) and you should wait until
water runs from the cooling water drain pipe 12, to which the cooling
water removal hose is connected. The nozzle 9 automatically controls the
water flow rate.
6.2. When the power switch 2 is switched ON (the switch is lit when in ON
position), the automatic device switched the electric heater 3 and raw
water is fed to the evaporator via the pipe 7.
6.3. Raw water boils in the evaporator 10, steam forms and is separated and
fed into the condenser 6. Steam condenses on the condenser walls and in
the heat exchanger with formation of distilled water. The equalizer
maintains the water level in the evaporator due to water overflow in the
drain pipe
6.4. Distillate flows out through the distillate drain pipe 5. Additional
containers should be used to collect distillate.
7. Before installation
Installation of the equipment must be done only by qualified personnel and
only after reading operating manual
7.1.The water distillers are designed for table mounting and should be placed
on a solid and flat surface. Use level and adjustable foots (for Liston A 1110
and Liston A 1125) to place water distiller.
7.2.Water distillers should be installed in rooms with water supply system,
water supply control valve, sewage system, electric network (singlephase alternate current network with a rated voltage of 220-240 VAC for
the Liston A 1104, Liston A 1204 and three-phase alternate current
network with a rated voltage of 380-400 VAC for the Liston A 1110, Liston
A 1125 and Liston A 1210 and grounding. Do not use the water distillers
without connecting its grounding terminal to the protective grounding
bus
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7.3.During the operation, the water distiller produces gases, as well as steam
and heat from raw water, because of this it is reasonable to have sufficient
natural ventilation or exhaust ventilation in the premises.
7.4. Raw water incoming pressure should be 0.15-0.5 MPa. Otherwise, the
stable water distiller operation is not guaranteed.
7.5. Prior to the connection of the water distiller to mains, check visually the
cord, plug and socket for failures.
8. Water distiller with built in tank
installation
8.1. Attach the fitting with 1/2'' male thread through the sealing tape to the
tap 28 (Figure 2). Connect the silicone tube to the fitting and attach a
plastic tie
8.2. Attach the fitting with 1/2'' male thread through the sealing tape to the
tap 27 (Figure 2).
8.3. Connect the drain hoses, one to the fitting 26 for the cooling water drain
(Figure 2) and another to the tap fitting 27 for the wastewater drain from
the evaporator. Tighten the connections of hoses and fittings with the
clamps supplied.
8.4. IMPORTANT! The hose for the cooling water drain from the fitting 26
(Figure 2) should be located at a slant and it must not have any twists
and kinks. If necessary, shorten the hose. The level difference between
the fitting 26 and the location of the hose connection to the sewage
system should be at least 0.3 m. The hose should not abut against the
internal sewage pipe wall.
8.5. Otherwise, the water level in the evaporator 2 (Figure 1) and equalizer 7
begins to rise and reaches the top level sensor 23 or level sensor 24 and
the automatic device will stop the water still and the ALARM red LED will
be lit).
8.6. Install gaskets in the filling hose nuts.
8.7. Connect the filling hose to the fitting 25 (Figure 2).
8.8. Connect the filling hose to the water supply system through a valve or a
ball valve.
8.9. Check, that the bottom level sensor 9 (Figure 1) does not contact the walls
of the evaporator 2 and steam flow dissector 3. Otherwise, the heaters
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start to operate in the absence of a sufficient water level. This will cause an
emergency shutdown of the water still due to the electric heater
temperature rise above 150 °C.
8.10.
Check, that the distillate level sensor 11 (Figure 1) does not contact
the walls of the condenser 6 and exchanger 19. Otherwise, the automatic
device will assume that the collector is filled with distillate, turn off water
heating, and shut the inlet water supply valve off.
8.11.
Check that the sensors 23 (Figure 1) and 24 do not contact the walls
of the evaporator 2 and equalizer 7. Otherwise, the automatic device
would assume that there was an overflow of water and turn off the water
distiller, and the ALARM red LED will be lit.
8.12.
Before connecting to the mains, make sure that the voltage and
power correspond with the information on the water distillers. The mains
should be equipped with a circuit breaker in accordance with the water
still power for a rated current of 20 A (Liston A 1104), 40 A (for Liston A
1110), and 100 A (Liston A 1125). The water still are connected to the
mains using the mains input circuit breaker (Figure 6, Figure 7) to be
installed by the consumer and intended for protection against overloads
and short-circuits of electrical circuits having a voltage of 380-400 VAC,
operative ON and OFF of these circuits.
8.13.
The BA circuit breaker is not supplied, should be purchased by the
consumer and selected based on the calculation of the 10•In overcurrent
tripping setting (where In is a rated current).
8.14.
Connect the water still grounding terminal to the PE bus with flexible
copper wire at least 6 mm2 in cross section. Connect the external circuits
to the power supply network in accordance with Figure 6 or Figure 7.
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Figure 6. Wiring diagram for the connection of external circuits of the Liston A 1104 water distiller to
the 220 VAC mains
Figure 7. Wiring diagram for the connection of external circuits of the Liston A 1110 and Liston A
1125 water stills to the 380 VAC mains
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9. Water distiller without built in tank
installation
9.1. IMPORTANT: In order to avoid manual adjustment of the water flow
through the tap, the orifice 9, which throttles the flow of water in the
range of 0.2-0.5 MPa (the optimum pressure is 0.15 MPa) is installed in this
water distiller. This provides the minimum flow and maximum
performance of the water distiller.
9.2. The throttle orifice in the nozzle has a small cross-section and can be
clogged with particles of sand or salt-containing sediments. Therefore, to
avoid clogging of the nozzle, as well as for monitoring pressure in system
of water supply, it is recommended to install in the water supply system a
pressure regulator with a pressure gauge and a self-cleaning filter (with
100 micron filtration fineness).
9.3. In case of clogging the nozzle, the water distiller begins to emit steam, the
productivity decreases. In the absence of flow of water through the nozzle,
the water level in the evaporator becomes insufficient, overheating of the
heater will occur leading to triggering of the thermostat 13 and the full
disabling of the water distiller.
9.4. In the case of frequent nozzle clogging, if the filter is not installed, the
nozzle may be removed from the water distiller. The consumption of water
should be controlled with a valve supplied. The flow rate is considered
optimal, when the temperature at the outlet of the heat exchanger (water
temperature Equalizer) is about 70-80 degrees Celsius.
9.5. Install water distiller on the table, using the level gauge and avoiding
slants.
9.6. Attach the silicone tube (L = 0.5 m) to the distillate drain pipe 5.
9.7. Connect the drain hose to the cooling water drain pipe 12.
9.8. Tighten the connection of the hose and the cooling water drain pipe 12
with the screw clamp supplied.
9.9. IMPORTANT: The drain from the drain hole should be free: the cooling
water drain hose should be at a slant, and it should not have any twists
and kinks (if necessary, reduce the length of the hose). The height
difference between the drain hole and location of connection of the hose
to the sewage system should be at least 0.3 m. Otherwise, an air lock may
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appear, the water level in the evaporator will begin to rise and overflow of
water from the equalizer will start.
9.10.
Connect the 1/2” ball valve (supplied) through the sealing strip to
the pipe 7 (Figure 5).
9.11.
Connect one end of the 1/2” flexible water piping to the ball valve
and the other end to the water supply system through the ½ “ brass filter
(supplied).
9.12.
Attach the fitting with 1/2'' male thread through the sealing tape to
the valve for waste water drain from the evaporator (for Liston A 1210).
9.13.
Connect the hose for waste water drain from the evaporator to the
fitting of the water still.
9.14.
Tighten the connections of hoses and fittings with the clamps
supplied.
9.15.
Connection to mains:
9.16.
The BA circuit breaker is not supplied, is purchased by the consumer
and selected based on the calculation of the 10•In overcurrent tripping
setting (where In is a rated current)
9.17.
Connect the water still grounding terminal to the PE bus with flexible
copper wire at least 6 mm2 in cross section.
9.18.
Connect the Liston A 1204 water distiller according to Figure 6
9.19.
Connect the Liston A 1210 water distiller according to Figure 7
10. First use of the water distiller with built
in tank
10.1.
Disinfect the internal surfaces of water distiller with 3 % solution of
hydrogen peroxide with addition of detergent or similar ready-to-use
products for disinfection.
10.2.
Close the tap for water drain from the evaporator Pos. 27 (Figure 2).
10.3.
Open the valve for the raw water supply to the water distiller.
10.4.
Check that the bottom level sensor 9 (Figure 1) does not contact the
walls of the evaporator 2 and steam flow dissector 3. Otherwise, the
heaters start to operate in the absence of a sufficient water level. This will
cause an emergency shutdown of the water still due to the electric heater
temperature rise above 150 °C.
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10.5.
Check that the distillate level sensor 11 (Figure 1) does not contact
the walls of the condenser 6 and exchanger 19. Otherwise, the automatic
device will assume that the collector is filled with distillate, turn off water
heating, and shut the inlet water supply valve off.
10.6.
Check that the sensors 23 (Figure 1) and 24 do not contact the walls
of the evaporator 2 and equalizer 7. Otherwise, the automatic device
would assume that there was an overflow of water and turn off the water
still, and the ALARM red LED will be lit.
10.7.
To start the water still push the POWER button located on the front
panel and this button should be lit. The raw water supply valve will be
activated.
10.8.
When the evaporator water level reaches a value determined by the
bottom sensor, the heaters are activated and the MODE LED should be lit.
In 15 min for the Liston A 1104 or in 30 min for the Liston A 1110 and
Liston A 1125, the water still should achieve the operating mode.
10.9.
At initial start of the water stills after a long break in the work, and
after maintenance work, it is necessary to perform an hour cycle followed
by draining water from the evaporator and collector.
10.10. Distilled water can be discharged continuously into the prepared
containers, or use the built-in storage tank. When filling the built-in
storage tank, the distillate level sensor 11 is activated (Figure 1), the
heating elements are switched off, and the MODE LED goes out.
10.11.
Upon completion of work, disconnect the water still from the mains,
to do this, press the POWER button to 0 position. Then the POWER and
MODE LEDs will go out.
10.12. Close the valve for the raw water supply in the water distiller.
10.13. In 30 minutes after switching OFF, drain water from the evaporation
chamber by opening the drain valve 27 (Figure 2).
11. First use of the water distiller without
built in tank
11.1.
Disinfect the internal surfaces of water distiller with 3 % solution of
hydrogen peroxide with addition of detergent or similar ready-to-use
products for disinfection.
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11.2.
When you first turn on the water still, fill the evaporator pos. 10 with
water. To do this, remove the silicone tube from the equalizer and remove
the condenser pos.6 by pulling it up. Next, fill up the evaporator with
water until the heating elements do not disappear completely under
water. For the Liston A1210 and water distiller, before filling the
evaporator, you must ensure that tap for water draining from the
evaporator is CLOSED.
11.3.
Fully open the ½" ball valve for supplying raw water to the water
distiller, wait until water is flowing out of the cooling water drain pipe pos.
12, to which the cooling water removal hose is connected.
11.4.
WARNING! Before each use, make sure that the heating elements are
completely covered with raw water, otherwise the electric heaters will
work in the absence of sufficient water. This will cause an emergency
shutdown of the water still due to the electric heater temperature above
130-150 ˚C.
11.5.
For recovery of the distiller after heater overheating, wait until the
heaters are cooled down, and then push the lock button located on the
thermal switch housing. (Pos. 13, Figure 5)
11.6.
To start the water still push the POWER button located on the front
panel and this button should be lit.
11.7.
In 15 for the Liston A 1204 or in 30 min for the Liston A 1210 the
water distiller should achieve the operating mode.
11.8.
At initial start of the water distillers after a long break in the work,
and after maintenance work, it is necessary to perform an hour cycle
followed by draining water from the evaporator and collector.
11.9.
Distilled water can be discharged continuously into the prepared
containers.
11.10. Be careful! Distilled water temperature is 80-90 °C. Make sure that
the containers for the collection of distillate withstand the temperature. If
distilled water cooling is required, then you must purchase cooler to be
built in the water distiller and that is an option for delivery.
11.11. Upon completion of work, disconnect the water distiller from the
mains, to do this, press the POWER button to 0 position. Then the POWER
LED should go out.
11.12. Close the valve for the raw water supply in the water distiller
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12. Maintenance of the water distiller with
built in tank
12.1.
The routine maintenance during the operation period and periodical
maintenance should be provided for the water distiller.
12.2.
When performing the maintenance, the personnel should follow
the required safety precautions of this Operating Manual.
12.3.
When performing the maintenance, the water distiller should be
disconnected from the mains.
12.4.
The routine maintenance during the operation period shall be
carried out by staff that uses the distiller, the periodical maintenance shall
be performed by qualified personnel (electrician and mechanic). Routine
maintenance is an external visual inspection of the unit and removal of
dust, dirt, corrosion with a dry clean cloth and inspecting visually the filter
located in the valve 25 (Figure 2) for clogging. In case of clogging, rinse it
with water.
12.5.
After 160 hours of operation (depending on raw water quality) or
decreased water distiller performance, the evaporation chamber and
electric heaters should be cleaned of scale using a non-destructive method
when checking the housing and heating elements.
12.6.
Recommendations for cleaning up:
12.6.1.
Close the valve for the raw water supply to the water still from
the water supply system.
12.6.2.
Drain water from the evaporator using the tap 27 (Figure 2) (do
not close the tap after the drain).
12.6.3.
Remove the upper cover of the water still housing.
12.6.4.
Remove the evaporator 2 cover (Figure 1).
12.6.5.
Unscrew 4 attachment nuts of the steam flow splitter 3 (Figure
1).
12.6.6.
Remove the steam flow splitter 3.
12.6.7.
Flush with water the walls and bottom of the evaporator to
remove salt-containing sediments. You can use the filling hose for
supplying raw water from the water supply system: for this, undo the
nut of the filling hose from the connection of the solenoid valve 25
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(Figure 2), remove the gasket from the nut, turn the tap for supplying
raw water.
12.6.8.
Close the tap 27 for the drain of waste water from the
evaporator (Figure 2).
12.6.9.
Fill the evaporator with pure water up to the level of the steam
flow splitter fixation.
12.6.10.
Add citric acid into the evaporator, at a rate of 50 g per liter.
The volume of water in the evaporator is 8 l for the Liston A 1104, 20 l
for the Liston A 1110, 50 l for the Liston A 1125. Instead of citric acid
solution, you can use other household means intended for descaling. In
the application of other means, follow the instructions for the use of
these means.
12.6.11.
Ensure that the sensors 9 , 23, 24 (Figure 1) are fixed firmly and
do not contact the walls.
12.6.12.
Ensure that the valve for the raw water supply from the water
supply system is CLOSED.
12.6.13.
Place the evaporator cover back.
12.6.14.
Switch the water still when pushing the POWER button.
12.6.15.
Bring to a boil and boil for 10 minutes.
12.6.16.
Switch the water still OFF.
12.6.17.
In 60 min open the valve 27 (Figure 2) and drain the solution.
12.6.18.
Flush with fresh water the evaporator walls and bottom,
evaporator inlet 16 and equalizer 7 (Figure 1)
12.6.19.
Close the valve 27 (Figure 2).
12.6.20.
Fill the evaporator with pure water up to the steam flow
splitter attachment.
12.6.21.
Add baking soda (10 g per liter).
12.6.22.
In 5 min open the valve 27 (Figure 2) and drain the solution.
12.6.23.
Finally, rinse with plenty of water .
12.6.24.
Close the drain valve 27 (Figure 2) for draining waste water
from the evaporator.
12.6.25.
Install the gasket in the filling hose nut.
12.6.26.
Reconnect the filling hose to the fitting 25 (Figure 2), then open
the valve for supplying raw water.
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12.6.27.
Replace the steam splitter 3 (Figure 1), fulfilling steps 6, 5 in
reverse order.
12.6.28.
Make sure that the sensors 9, 23 (Figure 1) is rigidly fixed and
do not contact the walls.
12.6.29.
Assembly the water still performing steps 4, 3 in reverse order.
12.6.30.
The water still can be used.
12.7.
In case of poor quality of raw and, consequently, produced water,
water must be completely drained from the water still and the inner
surfaces of condensation and evaporation chambers should be thoroughly
cleaned by flushing with solution of baking soda (10 g per liter) followed by
wiping (especially along the contour of bottoms of the evaporator and
collector) with a lint-free cloth. It is important to ensure that there are no
any foreign objects inside the water still.
12.8.
After assembling the water still, perform an hour cycle of normal
operation followed by draining water from the evaporator and collector.
12.9.
The periodic maintenance shall be performed quarterly (once in 3
months) and includes the works specified in Sections 12.5., 12.6.
13. Common problems and solutions for the
water distillers with built in tank
PROBLEM
When switching
the POWER
button ON, the
POWER LED is
not lit
During the water
still operation,
the MODE LED is
not lit
POSSIBLE CAUSE
No power supply
SOLUTION
Connect the mains cord
Switch the input circuit breaker ON
Replace the fuses
Check the cord
Replace the button
Fuses blown
No contact in the mains cord
The LED is failed
The thermal switch 10 contact
(Figure 1) is triggered due to:
 Heating the electric
heaters 17 above 150 °C due
 Remove scale – perform the maintenance
to large amount of scale on
completely (Section 9.1).
the electric heaters 17
 The lower level sensor 9
contacts the evaporator 2
walls or steam flow splitter 3
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PROBLEM
Water is not
heated
POSSIBLE CAUSE
SOLUTION
walls, and the electric heaters  Install the sensor such as it does not contact the
17 are switched ON in the
walls of the evaporator 2 or steam flow splitter 3
absence of sufficient amount (Figure 1) and fix it
of water
 After cooling the electric heaters 17, reset the
function of the thermal switch when pushing the
interlock button located on its casing. The interlock
button 2.5 mm in diameter is located on the side
panel of the water still in a hole close to the earthing
bolt.
The storage tank 6 (Figure 1) Drain distillate from the storage tank 6 (Figure 1)
is filled with distillate
The level sensor 11 contacts
Install the sensor in such way that it does not contact
the walls of the condenser 6 or the walls of the condenser 6 or heat exchanger 19
heat exchanger 19 (Figure 1): (Figure 1) and fix it
this fault imitates filling the
storage tank with distillate
The fuse located on the A1
automatic device PCB is blown
The KM starter is not
activated, since the lower level
sensor 9 (Figure 1) is not
activated due to:
No water in the water supply
system
The evaporator inlet port 16 is
clogged (Figure 1) due to a
large amount of scale, water
does not enter into the
evaporator 2 (Figure 1)
Check the fuse located on the A1 automatic device
PCB
1. Switch the water still ON when
pushing the POWER button
Check the inlet water pressure
To check fulfill Section 9.1.6 regarding items 3, 4, 5, 6
of the recommendations for the maintenance.
Switch the water still ON when pushing the POWER
button. Make sure that water enters freely into the
evaporator 2 through the inlet 16 (Figure 1). Fulfill
items 3, 4, 5, 6 of Section 9.1.6 in reverse order.
If water does not enter into the evaporator, perform
the maintenance completely (Section 9.1)
The screener located in the
Close the valve for supplying raw water, unscrew the
solenoid valve 25 (Figure 2) is filling hose nut from the solenoid valve fitting 25
clogged
(Figure 2) and flush the mesh with water
The diaphragm for water flow Remove the hose from the condenser inlet fitting 15
rate limitation 14 is clogged
(Figure 1), unscrew the fitting, unscrew the
diaphragm and clean it
The circuit for the connection Check the circuit for the connection of lower level
of lower level sensor 9 (Figure sensor 9
1) is failed
The inlet valve 25 is not
Check the valve for functioning
opened
The evaporator 2 (Figure 1) or
 Check is there is free water drain from the
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PROBLEM
POSSIBLE CAUSE
equalizer 7 are overfilled with
water, and the top level sensor
in the evaporator 23 or the
level sensor in the equalizer 24
are activated
The level sensor in the
evaporator 23 or the level
sensor in the equalizer 24
contacts the walls of the
evaporator 2 or equalizer 7
(Figure 1)
ALARM red LED is The screener located in the
lit
solenoid valve 25 (Figure 2) is
clogged
SOLUTION
evaporator 2 (Figure 1)
The cooling water drain hose should be located
at a slant, and it should not have any twists and
kinks. The difference in levels between the fitting 26
(Figure 2) and location of hose connection to sewage
system should be at least 0.3 m. The hose outlet
should not abut against the internal wall of sewage
pipe.
Shorten the hose or increase the water still
installation height, if required
 The evaporator inlet port 16 (Figure 1) is
clogged due to a large amount of scale in the
evaporator 2 (Figure 1). Make sure that water enters
freely into the evaporator 2 through the inlet 16
(Figure 1). To check fulfill Section 9.1.6 regarding
items 3, 4, 5, 6 of the recommendations for the
maintenance
Switch the water still ON when pushing the POWER
button. Make sure that water enters freely into the
evaporator 2 through the inlet 16 (Figure 1). Fulfill
items 3, 4, 5, 6 of Section 9.1.6 in reverse order.
If water does not enter into the evaporator, perform
the maintenance completely (Section 9.1)
Check if the sensors 23 and 24 contact the the walls
of the evaporator 2 or equalizer 7 (Figure 1)
Close the valve for supplying raw water, unscrew the
filling hose nut from the solenoid valve fitting 25
(Figure 2) and flush the mesh with water in case of
clogging
The self-cleaning filter fitted
Check pressure at the outlet of self-cleaning filter
with pressure gauge (option) is with pressure gauge, flush the filter mesh with
clogged
water, if required.
The orifice of the diaphragm
Unscrew the fitting 15 of the condenser inlet,
14 for the water flow rate
unscrew the diaphragm 14 and clean the water flow
limitation (Figure 1) is clogged) rate limitation orifice with a bodkin
Low pressure at the water still Check the pressure in the water supply system
inlet
(optimal pressure is 0.15-0.2 MPa). Adjust the
pressure, if required, using the pressure regulator
towards the increase (0.2-0.5 MPa). Optimal is the
mode, when the water temperature at the fitting 26
outlet (Figure 2) is equal to 60-80 °C.
If the pressure does not correspond to the design
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Copyright Liston, LLC 2015
PROBLEM
The water still
emit steam
significantly
The capacity is
decreased
POSSIBLE CAUSE
SOLUTION
pressure and is within a range of 0.1-0.14 MPa,
unscrew the condenser inlet fitting 15, unscrew the
diaphragm 14 and bore out the water flow rate
limitation orifice up to 1.3 mm for the Liston A 1104,
up to 2 mm for the Liston A 1110, and up to 2.8 mm
for the Liston A 1125.
In the operation mode, check the water temperature
at the fitting 26 outlet (Figure 2), the temperature
should be within a range of 60-80 °C.
The operation at a pressure under 0.15 MPa is not
guaranteed.
The operation at a pressure under 0.1 MPa is not
allowed
The covers are not abut tightly Check the covers for planeness on an even surface.
against the evaporator 2 or
Straighten the cover, if required
condenser 6 (Figure 1)
A large amount of scale is
Perform the maintenance completely (Section 9.1)
formed on the electric heaters
17 (Figure 1)
One or more electric heaters Replace the electric heaters 17 (Figure 1)
17 are burnt (Figure 1)
Mains voltage is dropped
Check mains for voltage
The cooling water flow rate is Perform the maintenance completely (Section 9.1)
decreased
A large amount of scale is
Perform the maintenance completely (Section 9.1)
formed inside the heat
exchanger 19 (Figure 1)
14. Maintenance of the water distiller without
built in tank
14.1.
The routine maintenance during the operation period and periodical
maintenance should be provided for the water distiller:
14.2.
Daily check visually the self-cleaning filter for clogging. In the case of
contamination, wash it with water.
14.3.
In case of a decrease in water still performance, significant steam
emission from the water still, you should remove salt-contained deposits
from the heat exchanger and the orifice of the nozzle 9. To do this,
unscrew the ball valve and the water intake pipe 7 (Figure 5), unscrew the
nozzle 9, tighten the fitting without nozzle. Start the water distiller for 30
seconds in the working mode, then turn off the water distiller and insert
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Copyright Liston, LLC 2015
the nozzle in the reverse order having cleaned the nozzle orifice with a
bodkin.
14.4.
Once a month (or more often if necessary), the evaporation chamber
and electric heaters should be cleaned of scale using citric acid solution (50
g per liter). To do this, it is necessary to fill solution into the evaporator.
Fill evaporator with water, add cleaning solution for descaling. Close the
raw water supply valve. Bring to a boil and boil for 10-20 minutes. Then,
after 60 minutes, drain the solution (for the Liston A1210 water stills, drain
solution through the tap for waste water drain from the evaporator. For
Liston A 1204 do it manually).
14.5.
Rinse with water and pour the solution of baking soda for 5 minutes
(10 g per liter), drain and finally rinse with plenty of water 3-4 times. If
necessary, treatment can be repeated.
14.6.
In case of poor quality of raw and, consequently, produced water,
water must be completely drained from the water still and the inner
surfaces of condensation and evaporation chambers should be thoroughly
cleaned by flushing with solution of baking soda (10 g per liter) followed by
wiping (especially along the contour of bottoms of the evaporator and
collector) with a lint-free cloth.
15. Common problems and solutions for the
water distiller without built in tank
Problem, symptoms and
Possible cause
additional features
1. When switching the POWER
1. No contacts in the mains
button ON, the POWER LED is not
cord
lit and there is no heating
2. LED is failed
3. The protective thermal
switch is triggered due to
electric heater overheating.
The cause is lack of water
Solutions
1. Check the cord
2. Replace the switch
3. eliminate the cause of lack
of water. The possible cause
may be heat exchanger /
diaphragm clogging. For
recovery of thermal switch,
wait until the heaters are
cooled down, and then push
the lock button located on the
thermal switch housing
4. Replace the electric heaters
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Copyright Liston, LLC 2015
Problem, symptoms and
additional features
2. The water still emit steam
significantly
3. The capacity is decreased
Possible cause
Solutions
4. One or more electric
heaters are burnt
1. Low water pressure at the 1. Increase the water pressure
water still inlet
up to 0.4 MPa or clean the
2. Diaphragm or heat
filter
exchanger clogging
2. Clean the diaphragm with a
bodkin, flush the heat
exchanger
1. A large amount of scale is
1. Remove scale form the
formed on the electric
electric heaters
heaters
2. Replace the electric heaters
2. One or more electric
heaters are burnt
16. Transportation
16.1.
The water distillers should be transported in covered vehicles (railway
cars, containers, covered motor vehicles, holds, etc.), and the containers
with the water distillers should be attached securely in order to prevent any
possible displacement.
17. Storage
17.1.
The packaged water distiller should be stored indoors at an ambient
temperature of minus 50 С up to plus 40 С and a relative humidity of up
to 98 % at +25 С.
17.2.
The air in the premises should not contain such impurities as corrosive
vapors and gases.
18. Guarantee and service
18.1.
When used accordingly to operating manual this product has
limited warranty for TWO YEARS.
Guarantee, mentioned above is limited for the heaters for 6 months.
18.2.
Service & Maintenance of the distillers should be performed by
qualified personnel.
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Copyright Liston, LLC 2015
Distiller serial number____________________________
Date of manufacturing _______________________________
Quality control signature ____________________________
Stamp
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Copyright Liston, LLC 2015
Liston, LLC
249037 Shatskogo str. 14, Obninsk, Kaluga region, Russian Federation
+7 484 399 07 06
market@listonlab.ru
www.liston.ru
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