WATER DISTILLER LISTON A 1104 | LISTON A 1110 | LISTON A 1125 | LISTON A 1204 | LISTON A 1210 OPERATING MANUAL Copyright Liston, LLC 2015 1. Safety The following symbol mean: CAUTION: Read these operating instructions fully before use and follow them unconditionally! Instructions are relevant to safety precautions. General safety: Use only as specified in the operating instructions provided The water distiller should not be used if it has encountered a physical shock or has been dropped The water distiller should not be moved or knocked while in operation The water distiller must be stored and transported according to the package labels After transport or storage allow the water distiller to warm up and dry out (2 hrs.) before connecting to the power source The water distiller is designed for indoor use only Do not operate the water distiller in environments with aggressive or explosive chemical mixtures Do not make modifications to the design of the water distiller Be careful, water distiller surfaces and distillate can be extremely hot while operating Use only original accessories and parts (heaters, valves, control unit etc.), provided by Liston, LLC or its representatives Electrical safety: Connect only to the power source with a voltage and power frequency corresponding to that one on the serial number label (ID-plate) Ensure that the switch and/or plug are easily accessible during use Do not plug the water distiller into the power source without grounding Before moving / cleaning the water distiller turn it off and disconnect from the power source 2 Copyright Liston, LLC 2015 Operation safety: Water distiller is based on water evaporation method. Due to that fact, it heats water up to boiling temperature. Be careful with water distiller surfaces and distillated water – they can be extremely hot. Never open working distiller. Before any maintenance make sure that water distiller has cooled down. Water distillers with built in tank (models Liston A 1104, Liston A 1110, Liston A 1125) are equipped with automatic control system and will automatically switch off if tank is full. Nevertheless, water distiller is a powerful electric equipment that works with liquids and it has to be periodically observed by personnel while operating. Water distillers without built in tank (models Liston A 1204, Liston A 1210) are not equipped with automatic control system and must be controlled by personnel all the time while operating. Make sure that distillate receptacle is big enough and not full, before starting operation 2. General information 2.1. Water distillers Liston A 1104 Liston A 1110 Liston A 1125 Liston A 1204 Liston A 1210 (hereinafter referred to as water distillers) are electric single(mono)-distillation water distillers designed for producing distilled water for laboratory and other use. Water distillers differ in capacity and features, depending on model. 2.2. Water distillers are designed to work with 220-240 VAC 50-60 Hz single phase electric network for models Liston A 1104 and Liston A 1204. Models with capacity over 4 liters per hour (Liston A 1110, Liston A 1125, Liston A 1210) are designed to work with industrial three phase 380-400 VAC 50-60 Hz electrical connection. 2.3. Water distillers power consumption, not more than: 3 kW – Liston A 1104, Liston A 1204 3 Copyright Liston, LLC 2015 7.5 kW – Liston A 1110, Liston A 1210 18 kW – Liston A 1125 2.4. Water distillers capacity at rated mains voltage, not less than 4 liters of distillate per hour – Liston A 1104, Liston A 1204 10 liters of distillate per hour – Liston A 1110, Liston A 1210 25 liters of distillate per hour – Liston A 1125 2.5. Raw water consumption of water distillers per hour, not more than 70 liters – Liston A 1104, Liston A 1204 150 liters – Liston A 1110, Liston A 1210 220 liters – Liston A 1125 2.6. Water distillers weight and dimensions 620х320х490 mm, 25 kg – Liston A 1104 870х440х550 mm, 45 kg – Liston A 1110 830х650х720 mm, 62 kg – Liston A 1125 280х265х500 mm, 9 kg – Liston A 1204 410х370х550 mm, 18 kg – Liston A 1210 3. Getting started 3.1. Unpacking: Carefully remove the water distiller out of the box (for Liston A 1104, Liston A 1204, Liston A 1210) or carefully pull up the cardboard cover and remove the pallet (Liston A 1110 and Liston A 1125). Remove the protective plastic film (bag) and take all the spare parts and accessories from the inside of the distillers. NOTE – some amount of water and scale formations can be inside of the water distiller. It is normal and occurs because every water distiller is tested by quality control department for 2 hours prior to shipment. 3.2. Delivery set: Liston A 1104 Description Water distiller Water connection hose (inlet hose), length 2 meters Water connection hose (drain hose), length 1.5 meters, 12x20 mm Fitting with male thread 12 mm Silicone tube for constant distillate withdrawal 10x2 mm length 1 meter Screw clamp 12-20 mm Plastic tie for securing silicone tube Rubber gasket for inlet hose ¾” Sealing tape Quantity 1 1 2 2 1 2 1 2 1 4 Copyright Liston, LLC 2015 Liston A 1110 Description Water distiller Water connection hose (inlet hose), length 2 meters Water connection hose (drain hose), length 1.5 meters, 16x25 mm Fitting with male thread 12 mm Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter Screw clamp 16-25 mm Plastic tie for securing silicone tube Rubber gasket for inlet hose ¾” Adjustable foot Sealing tape Quantity 1 1 2 2 1 2 1 2 4 1 Liston A 1125 Description Water distiller Water connection hose (inlet hose), length 2 meters Water connection hose (drain hose), length 1.5 meters, 16x25 mm Fitting with male thread 12 mm Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter Screw clamp 16-25 mm Plastic tie for securing silicone tube Rubber gasket for inlet hose ¾” Adjustable foot Sealing tape Quantity 1 1 2 2 1 2 1 2 4 1 Liston A 1204 Description Water distiller Brass filter (rough) ½ “ Ball valve ½ “ Metal water connection hose (inlet hose), length 1.5 meters. ½ “ Water connection hose (drain hose), length 1.5 meters, ½ “ Silicone tube for constant distillate withdrawal 15x3 mm length 1 meter Screw clamp 12-20 mm Plastic tie for securing silicone tube Sealing tape Quantity 1 1 1 1 1 1 1 1 1 5 Copyright Liston, LLC 2015 Liston A 1210 Description Water distiller Brass filter (rough) ½ “ Ball valve ½ “ Fitting with male thread 12 mm Metal water connection hose (inlet hose), length 1.5 meters. ½ “ Water connection hose (drain hose), length 1.5 meters, ½ “ Silicone tube for constant distillate withdrawal 16x25 mm length 1 meter Screw clamp 20-25 mm Plastic tie for securing silicone tube Sealing tape Quantity 1 1 1 1 1 1 2 2 1 1 6 Copyright Liston, LLC 2015 4. Water distiller with built in tank design and principle of operation Figure 1 shows the water distiller design (the structure component view is schematic not taking into consideration features of the water stills), Figure 2 shows the fitting / grounding terminal connection diagram. 7 Copyright Liston, LLC 2015 Figure 1. The design of the Liston A 1104, Liston A 1110, Liston A 1125 electric water distillers, where: 1 – Housing 2 – Evaporator 3 – Steam flow splitter 4 – Nozzle 5 – Steam movement channel 6 – Condenser 7 – Equalizer 8 – Evaporator drain pipe 9 – Evaporator bottom level sensor 10 – Low-water thermostat sensor 11 – Distillate level sensor 12 – Water treatment device (option) 13 – Electric circuit components 14 – Flow rate limitation nozzle 15 – Condenser inlet 16 – Evaporator inlet 17 – Heater 18 – Equalizer drain pipe 19 – Heat exchanger 20 – Condenser drain pipe 21 – Raw water supply valve 22 – Collector distillate level pipe 23 – Evaporator top level sensor 24 – Equalizer level sensor Figure 2. Fitting / grounding terminal connection diagram for the Liston A 1104, Liston A 1110, Liston A 1125 electric water distillers, where: 25 – Raw water supply valve fitting 26 – Cooling water drain fitting 27 – Evaporator water drain tap fitting 28 – Distillate drain tap 29 – Grounding terminal The water still electric circuit components 13 are located in the base bottom part. The MODE green warning LED, ALARM red warning LED and water still POWER ON / OFF switch fitted with backlight are located on the water still base front panel. 8 Copyright Liston, LLC 2015 4.1. When the water distiller is switched ON using the POWER switch (this switch is lit in the ON position), the raw water supply valve 21 is activated (Figure 1). As soon as the evaporator water level reaches the bottom sensor 9, the automatic device switches the heaters 17 ON. 4.2. The operation mode is achieved maximum in 15 min in the case of the Liston A 1104 water still and maximum in 30 min in the case of the Liston A 1110 and Liston A 1125 water stills. 4.3. When water boils in the evaporator 2, steam forms, than separated and enters in the condenser 6 via the channel 5. The separator consists of the steam floe splitter 3 and the nozzle 4 located inside the channel 5. 4.4. Steam condenses in the condenser walls and heat exchanger 19 with the formation of distilled water. The evaporator water level is maintained automatically by means of the equalizer 7 due to the water overflow in the drain pipe of the equalizer 18. 4.5.The condenser 6 housing is simultaneously a distilled water collector. 4.6.Distilled water can be produced in the continuous mode, with the collector 6 unused by flowing distillate in other containers via the drain tap 28 (Figure 2) located on the front panel. 5. Water distiller with built in tank electric circuit diagram 5.1. The water distiller is connected to the mains using an input circuit breaker BA (Figure 3, Figure 4) to be installed by the Customer and intended for the overload / short circuit protection of electric circuits having a voltage of up to 500 VAC, operative switching ON / OFF of these circuits; it is selected by the 10·In overcurrent tripping setting (where In is a rated current). 9 Copyright Liston, LLC 2015 Figure 3. Electric circuit diagram of the Liston A 1104 electric water distiller Figure 4. Electric circuit diagram of the Liston A 1110, Liston A 1125 water distillers (ЕК2, ЕК4 and ЕК6 heaters are intended for the Liston A 1125 only). 10 Copyright Liston, LLC 2015 5.2. The water distiller is started by setting the S1 toggle switch to ON, at the same time the switch LED (POWER) is lit and supply voltage is applied to the A1 automatic device PCB that activates the Y1 inlet valve (Pos. 21 in Figure 1), at the same time the MODE red LED is lit (HL1 LED). 5.3. When the water level in the evaporator 2 (Figure 1) reaches the bottom sensor 9 (the LOW contact in Figures 3 and 4), the KM1.1 starter is activated and voltage is applied to the EK heaters. 5.4. When the evaporator water level lowers below the admissible level (below the sensor 9 level) the automatic device switches the heater OFF. 5.5. The KK1 thermal switch contact ensures an additional emergency shutdown of the water still in the case of water level lowering and the heater temperature rise over 150˚С. 5.6. When the distillate collector is filled up to the level sensor 11 (Figure 1) (the HIGH contact in Figures 3 and 4), the automatic device stops heating water and shuts the Y1 water supply inlet valve off. The MODE green LED (HL1) goes out. When distillate is drained from the collector, the automatic device opens the Y1 inlet valve and activates water heating, at the same time the MODE LED is lit (HL1 LED). 5.7. When water overflows in the evaporator 2 (Figure 1) or equalizer 7, the water level reaches the top level control sensor in the evaporator 7 or level sensor in the equalizer 24 (ALARM contact in Figures 3 and 4), the automatic device switches the heater and inlet valve OFF and the FAILURE led (HL2) is lit. To continue the operation you should switch the S1 power switch OFF (POWER), eliminate the cause of overflow and switch the S1 switch (POWER) ON. 5.8. Upon completion of operation you should cut the water distiller of the mains. Switch the S1 toggle switch (POWER) off and BA input circuit breaker. 6. Water distiller without built in tank design and principle of operation 11 Copyright Liston, LLC 2015 Figure 5 shows the design of the Liston A 1204 and Liston A 1210 (the structure component view is schematic not taking into consideration features of the water stills): Figure 5. The design of the Liston A 1204, Liston A 1210 electric water distillers, where: 1 – Housing 2 – POWER switch 3 – Electric heater 4 – Protective thermostat sensor 5 – Distillate drain pipe 6 – Condenser 7 –Water inlet pipe 8 – Fitting 9 – Nozzle 10 – Evaporator 11 – Rubber gasket 12 – Cooling water drain pipe 13 – Thermostat 14 – Evaporator draining pipe (for cleaning) 12 Copyright Liston, LLC 2015 6.1. Prior to the start of the water still, it should be connected to the water supply system through the pipe 7 (Figure 5) and you should wait until water runs from the cooling water drain pipe 12, to which the cooling water removal hose is connected. The nozzle 9 automatically controls the water flow rate. 6.2. When the power switch 2 is switched ON (the switch is lit when in ON position), the automatic device switched the electric heater 3 and raw water is fed to the evaporator via the pipe 7. 6.3. Raw water boils in the evaporator 10, steam forms and is separated and fed into the condenser 6. Steam condenses on the condenser walls and in the heat exchanger with formation of distilled water. The equalizer maintains the water level in the evaporator due to water overflow in the drain pipe 6.4. Distillate flows out through the distillate drain pipe 5. Additional containers should be used to collect distillate. 7. Before installation Installation of the equipment must be done only by qualified personnel and only after reading operating manual 7.1.The water distillers are designed for table mounting and should be placed on a solid and flat surface. Use level and adjustable foots (for Liston A 1110 and Liston A 1125) to place water distiller. 7.2.Water distillers should be installed in rooms with water supply system, water supply control valve, sewage system, electric network (singlephase alternate current network with a rated voltage of 220-240 VAC for the Liston A 1104, Liston A 1204 and three-phase alternate current network with a rated voltage of 380-400 VAC for the Liston A 1110, Liston A 1125 and Liston A 1210 and grounding. Do not use the water distillers without connecting its grounding terminal to the protective grounding bus 13 Copyright Liston, LLC 2015 7.3.During the operation, the water distiller produces gases, as well as steam and heat from raw water, because of this it is reasonable to have sufficient natural ventilation or exhaust ventilation in the premises. 7.4. Raw water incoming pressure should be 0.15-0.5 MPa. Otherwise, the stable water distiller operation is not guaranteed. 7.5. Prior to the connection of the water distiller to mains, check visually the cord, plug and socket for failures. 8. Water distiller with built in tank installation 8.1. Attach the fitting with 1/2'' male thread through the sealing tape to the tap 28 (Figure 2). Connect the silicone tube to the fitting and attach a plastic tie 8.2. Attach the fitting with 1/2'' male thread through the sealing tape to the tap 27 (Figure 2). 8.3. Connect the drain hoses, one to the fitting 26 for the cooling water drain (Figure 2) and another to the tap fitting 27 for the wastewater drain from the evaporator. Tighten the connections of hoses and fittings with the clamps supplied. 8.4. IMPORTANT! The hose for the cooling water drain from the fitting 26 (Figure 2) should be located at a slant and it must not have any twists and kinks. If necessary, shorten the hose. The level difference between the fitting 26 and the location of the hose connection to the sewage system should be at least 0.3 m. The hose should not abut against the internal sewage pipe wall. 8.5. Otherwise, the water level in the evaporator 2 (Figure 1) and equalizer 7 begins to rise and reaches the top level sensor 23 or level sensor 24 and the automatic device will stop the water still and the ALARM red LED will be lit). 8.6. Install gaskets in the filling hose nuts. 8.7. Connect the filling hose to the fitting 25 (Figure 2). 8.8. Connect the filling hose to the water supply system through a valve or a ball valve. 8.9. Check, that the bottom level sensor 9 (Figure 1) does not contact the walls of the evaporator 2 and steam flow dissector 3. Otherwise, the heaters 14 Copyright Liston, LLC 2015 start to operate in the absence of a sufficient water level. This will cause an emergency shutdown of the water still due to the electric heater temperature rise above 150 °C. 8.10. Check, that the distillate level sensor 11 (Figure 1) does not contact the walls of the condenser 6 and exchanger 19. Otherwise, the automatic device will assume that the collector is filled with distillate, turn off water heating, and shut the inlet water supply valve off. 8.11. Check that the sensors 23 (Figure 1) and 24 do not contact the walls of the evaporator 2 and equalizer 7. Otherwise, the automatic device would assume that there was an overflow of water and turn off the water distiller, and the ALARM red LED will be lit. 8.12. Before connecting to the mains, make sure that the voltage and power correspond with the information on the water distillers. The mains should be equipped with a circuit breaker in accordance with the water still power for a rated current of 20 A (Liston A 1104), 40 A (for Liston A 1110), and 100 A (Liston A 1125). The water still are connected to the mains using the mains input circuit breaker (Figure 6, Figure 7) to be installed by the consumer and intended for protection against overloads and short-circuits of electrical circuits having a voltage of 380-400 VAC, operative ON and OFF of these circuits. 8.13. The BA circuit breaker is not supplied, should be purchased by the consumer and selected based on the calculation of the 10•In overcurrent tripping setting (where In is a rated current). 8.14. Connect the water still grounding terminal to the PE bus with flexible copper wire at least 6 mm2 in cross section. Connect the external circuits to the power supply network in accordance with Figure 6 or Figure 7. 15 Copyright Liston, LLC 2015 Figure 6. Wiring diagram for the connection of external circuits of the Liston A 1104 water distiller to the 220 VAC mains Figure 7. Wiring diagram for the connection of external circuits of the Liston A 1110 and Liston A 1125 water stills to the 380 VAC mains 16 Copyright Liston, LLC 2015 9. Water distiller without built in tank installation 9.1. IMPORTANT: In order to avoid manual adjustment of the water flow through the tap, the orifice 9, which throttles the flow of water in the range of 0.2-0.5 MPa (the optimum pressure is 0.15 MPa) is installed in this water distiller. This provides the minimum flow and maximum performance of the water distiller. 9.2. The throttle orifice in the nozzle has a small cross-section and can be clogged with particles of sand or salt-containing sediments. Therefore, to avoid clogging of the nozzle, as well as for monitoring pressure in system of water supply, it is recommended to install in the water supply system a pressure regulator with a pressure gauge and a self-cleaning filter (with 100 micron filtration fineness). 9.3. In case of clogging the nozzle, the water distiller begins to emit steam, the productivity decreases. In the absence of flow of water through the nozzle, the water level in the evaporator becomes insufficient, overheating of the heater will occur leading to triggering of the thermostat 13 and the full disabling of the water distiller. 9.4. In the case of frequent nozzle clogging, if the filter is not installed, the nozzle may be removed from the water distiller. The consumption of water should be controlled with a valve supplied. The flow rate is considered optimal, when the temperature at the outlet of the heat exchanger (water temperature Equalizer) is about 70-80 degrees Celsius. 9.5. Install water distiller on the table, using the level gauge and avoiding slants. 9.6. Attach the silicone tube (L = 0.5 m) to the distillate drain pipe 5. 9.7. Connect the drain hose to the cooling water drain pipe 12. 9.8. Tighten the connection of the hose and the cooling water drain pipe 12 with the screw clamp supplied. 9.9. IMPORTANT: The drain from the drain hole should be free: the cooling water drain hose should be at a slant, and it should not have any twists and kinks (if necessary, reduce the length of the hose). The height difference between the drain hole and location of connection of the hose to the sewage system should be at least 0.3 m. Otherwise, an air lock may 17 Copyright Liston, LLC 2015 appear, the water level in the evaporator will begin to rise and overflow of water from the equalizer will start. 9.10. Connect the 1/2” ball valve (supplied) through the sealing strip to the pipe 7 (Figure 5). 9.11. Connect one end of the 1/2” flexible water piping to the ball valve and the other end to the water supply system through the ½ “ brass filter (supplied). 9.12. Attach the fitting with 1/2'' male thread through the sealing tape to the valve for waste water drain from the evaporator (for Liston A 1210). 9.13. Connect the hose for waste water drain from the evaporator to the fitting of the water still. 9.14. Tighten the connections of hoses and fittings with the clamps supplied. 9.15. Connection to mains: 9.16. The BA circuit breaker is not supplied, is purchased by the consumer and selected based on the calculation of the 10•In overcurrent tripping setting (where In is a rated current) 9.17. Connect the water still grounding terminal to the PE bus with flexible copper wire at least 6 mm2 in cross section. 9.18. Connect the Liston A 1204 water distiller according to Figure 6 9.19. Connect the Liston A 1210 water distiller according to Figure 7 10. First use of the water distiller with built in tank 10.1. Disinfect the internal surfaces of water distiller with 3 % solution of hydrogen peroxide with addition of detergent or similar ready-to-use products for disinfection. 10.2. Close the tap for water drain from the evaporator Pos. 27 (Figure 2). 10.3. Open the valve for the raw water supply to the water distiller. 10.4. Check that the bottom level sensor 9 (Figure 1) does not contact the walls of the evaporator 2 and steam flow dissector 3. Otherwise, the heaters start to operate in the absence of a sufficient water level. This will cause an emergency shutdown of the water still due to the electric heater temperature rise above 150 °C. 18 Copyright Liston, LLC 2015 10.5. Check that the distillate level sensor 11 (Figure 1) does not contact the walls of the condenser 6 and exchanger 19. Otherwise, the automatic device will assume that the collector is filled with distillate, turn off water heating, and shut the inlet water supply valve off. 10.6. Check that the sensors 23 (Figure 1) and 24 do not contact the walls of the evaporator 2 and equalizer 7. Otherwise, the automatic device would assume that there was an overflow of water and turn off the water still, and the ALARM red LED will be lit. 10.7. To start the water still push the POWER button located on the front panel and this button should be lit. The raw water supply valve will be activated. 10.8. When the evaporator water level reaches a value determined by the bottom sensor, the heaters are activated and the MODE LED should be lit. In 15 min for the Liston A 1104 or in 30 min for the Liston A 1110 and Liston A 1125, the water still should achieve the operating mode. 10.9. At initial start of the water stills after a long break in the work, and after maintenance work, it is necessary to perform an hour cycle followed by draining water from the evaporator and collector. 10.10. Distilled water can be discharged continuously into the prepared containers, or use the built-in storage tank. When filling the built-in storage tank, the distillate level sensor 11 is activated (Figure 1), the heating elements are switched off, and the MODE LED goes out. 10.11. Upon completion of work, disconnect the water still from the mains, to do this, press the POWER button to 0 position. Then the POWER and MODE LEDs will go out. 10.12. Close the valve for the raw water supply in the water distiller. 10.13. In 30 minutes after switching OFF, drain water from the evaporation chamber by opening the drain valve 27 (Figure 2). 11. First use of the water distiller without built in tank 11.1. Disinfect the internal surfaces of water distiller with 3 % solution of hydrogen peroxide with addition of detergent or similar ready-to-use products for disinfection. 19 Copyright Liston, LLC 2015 11.2. When you first turn on the water still, fill the evaporator pos. 10 with water. To do this, remove the silicone tube from the equalizer and remove the condenser pos.6 by pulling it up. Next, fill up the evaporator with water until the heating elements do not disappear completely under water. For the Liston A1210 and water distiller, before filling the evaporator, you must ensure that tap for water draining from the evaporator is CLOSED. 11.3. Fully open the ½" ball valve for supplying raw water to the water distiller, wait until water is flowing out of the cooling water drain pipe pos. 12, to which the cooling water removal hose is connected. 11.4. WARNING! Before each use, make sure that the heating elements are completely covered with raw water, otherwise the electric heaters will work in the absence of sufficient water. This will cause an emergency shutdown of the water still due to the electric heater temperature above 130-150 ˚C. 11.5. For recovery of the distiller after heater overheating, wait until the heaters are cooled down, and then push the lock button located on the thermal switch housing. (Pos. 13, Figure 5) 11.6. To start the water still push the POWER button located on the front panel and this button should be lit. 11.7. In 15 for the Liston A 1204 or in 30 min for the Liston A 1210 the water distiller should achieve the operating mode. 11.8. At initial start of the water distillers after a long break in the work, and after maintenance work, it is necessary to perform an hour cycle followed by draining water from the evaporator and collector. 11.9. Distilled water can be discharged continuously into the prepared containers. 11.10. Be careful! Distilled water temperature is 80-90 °C. Make sure that the containers for the collection of distillate withstand the temperature. If distilled water cooling is required, then you must purchase cooler to be built in the water distiller and that is an option for delivery. 11.11. Upon completion of work, disconnect the water distiller from the mains, to do this, press the POWER button to 0 position. Then the POWER LED should go out. 11.12. Close the valve for the raw water supply in the water distiller 20 Copyright Liston, LLC 2015 12. Maintenance of the water distiller with built in tank 12.1. The routine maintenance during the operation period and periodical maintenance should be provided for the water distiller. 12.2. When performing the maintenance, the personnel should follow the required safety precautions of this Operating Manual. 12.3. When performing the maintenance, the water distiller should be disconnected from the mains. 12.4. The routine maintenance during the operation period shall be carried out by staff that uses the distiller, the periodical maintenance shall be performed by qualified personnel (electrician and mechanic). Routine maintenance is an external visual inspection of the unit and removal of dust, dirt, corrosion with a dry clean cloth and inspecting visually the filter located in the valve 25 (Figure 2) for clogging. In case of clogging, rinse it with water. 12.5. After 160 hours of operation (depending on raw water quality) or decreased water distiller performance, the evaporation chamber and electric heaters should be cleaned of scale using a non-destructive method when checking the housing and heating elements. 12.6. Recommendations for cleaning up: 12.6.1. Close the valve for the raw water supply to the water still from the water supply system. 12.6.2. Drain water from the evaporator using the tap 27 (Figure 2) (do not close the tap after the drain). 12.6.3. Remove the upper cover of the water still housing. 12.6.4. Remove the evaporator 2 cover (Figure 1). 12.6.5. Unscrew 4 attachment nuts of the steam flow splitter 3 (Figure 1). 12.6.6. Remove the steam flow splitter 3. 12.6.7. Flush with water the walls and bottom of the evaporator to remove salt-containing sediments. You can use the filling hose for supplying raw water from the water supply system: for this, undo the nut of the filling hose from the connection of the solenoid valve 25 21 Copyright Liston, LLC 2015 (Figure 2), remove the gasket from the nut, turn the tap for supplying raw water. 12.6.8. Close the tap 27 for the drain of waste water from the evaporator (Figure 2). 12.6.9. Fill the evaporator with pure water up to the level of the steam flow splitter fixation. 12.6.10. Add citric acid into the evaporator, at a rate of 50 g per liter. The volume of water in the evaporator is 8 l for the Liston A 1104, 20 l for the Liston A 1110, 50 l for the Liston A 1125. Instead of citric acid solution, you can use other household means intended for descaling. In the application of other means, follow the instructions for the use of these means. 12.6.11. Ensure that the sensors 9 , 23, 24 (Figure 1) are fixed firmly and do not contact the walls. 12.6.12. Ensure that the valve for the raw water supply from the water supply system is CLOSED. 12.6.13. Place the evaporator cover back. 12.6.14. Switch the water still when pushing the POWER button. 12.6.15. Bring to a boil and boil for 10 minutes. 12.6.16. Switch the water still OFF. 12.6.17. In 60 min open the valve 27 (Figure 2) and drain the solution. 12.6.18. Flush with fresh water the evaporator walls and bottom, evaporator inlet 16 and equalizer 7 (Figure 1) 12.6.19. Close the valve 27 (Figure 2). 12.6.20. Fill the evaporator with pure water up to the steam flow splitter attachment. 12.6.21. Add baking soda (10 g per liter). 12.6.22. In 5 min open the valve 27 (Figure 2) and drain the solution. 12.6.23. Finally, rinse with plenty of water . 12.6.24. Close the drain valve 27 (Figure 2) for draining waste water from the evaporator. 12.6.25. Install the gasket in the filling hose nut. 12.6.26. Reconnect the filling hose to the fitting 25 (Figure 2), then open the valve for supplying raw water. 22 Copyright Liston, LLC 2015 12.6.27. Replace the steam splitter 3 (Figure 1), fulfilling steps 6, 5 in reverse order. 12.6.28. Make sure that the sensors 9, 23 (Figure 1) is rigidly fixed and do not contact the walls. 12.6.29. Assembly the water still performing steps 4, 3 in reverse order. 12.6.30. The water still can be used. 12.7. In case of poor quality of raw and, consequently, produced water, water must be completely drained from the water still and the inner surfaces of condensation and evaporation chambers should be thoroughly cleaned by flushing with solution of baking soda (10 g per liter) followed by wiping (especially along the contour of bottoms of the evaporator and collector) with a lint-free cloth. It is important to ensure that there are no any foreign objects inside the water still. 12.8. After assembling the water still, perform an hour cycle of normal operation followed by draining water from the evaporator and collector. 12.9. The periodic maintenance shall be performed quarterly (once in 3 months) and includes the works specified in Sections 12.5., 12.6. 13. Common problems and solutions for the water distillers with built in tank PROBLEM When switching the POWER button ON, the POWER LED is not lit During the water still operation, the MODE LED is not lit POSSIBLE CAUSE No power supply SOLUTION Connect the mains cord Switch the input circuit breaker ON Replace the fuses Check the cord Replace the button Fuses blown No contact in the mains cord The LED is failed The thermal switch 10 contact (Figure 1) is triggered due to: Heating the electric heaters 17 above 150 °C due Remove scale – perform the maintenance to large amount of scale on completely (Section 9.1). the electric heaters 17 The lower level sensor 9 contacts the evaporator 2 walls or steam flow splitter 3 23 Copyright Liston, LLC 2015 PROBLEM Water is not heated POSSIBLE CAUSE SOLUTION walls, and the electric heaters Install the sensor such as it does not contact the 17 are switched ON in the walls of the evaporator 2 or steam flow splitter 3 absence of sufficient amount (Figure 1) and fix it of water After cooling the electric heaters 17, reset the function of the thermal switch when pushing the interlock button located on its casing. The interlock button 2.5 mm in diameter is located on the side panel of the water still in a hole close to the earthing bolt. The storage tank 6 (Figure 1) Drain distillate from the storage tank 6 (Figure 1) is filled with distillate The level sensor 11 contacts Install the sensor in such way that it does not contact the walls of the condenser 6 or the walls of the condenser 6 or heat exchanger 19 heat exchanger 19 (Figure 1): (Figure 1) and fix it this fault imitates filling the storage tank with distillate The fuse located on the A1 automatic device PCB is blown The KM starter is not activated, since the lower level sensor 9 (Figure 1) is not activated due to: No water in the water supply system The evaporator inlet port 16 is clogged (Figure 1) due to a large amount of scale, water does not enter into the evaporator 2 (Figure 1) Check the fuse located on the A1 automatic device PCB 1. Switch the water still ON when pushing the POWER button Check the inlet water pressure To check fulfill Section 9.1.6 regarding items 3, 4, 5, 6 of the recommendations for the maintenance. Switch the water still ON when pushing the POWER button. Make sure that water enters freely into the evaporator 2 through the inlet 16 (Figure 1). Fulfill items 3, 4, 5, 6 of Section 9.1.6 in reverse order. If water does not enter into the evaporator, perform the maintenance completely (Section 9.1) The screener located in the Close the valve for supplying raw water, unscrew the solenoid valve 25 (Figure 2) is filling hose nut from the solenoid valve fitting 25 clogged (Figure 2) and flush the mesh with water The diaphragm for water flow Remove the hose from the condenser inlet fitting 15 rate limitation 14 is clogged (Figure 1), unscrew the fitting, unscrew the diaphragm and clean it The circuit for the connection Check the circuit for the connection of lower level of lower level sensor 9 (Figure sensor 9 1) is failed The inlet valve 25 is not Check the valve for functioning opened The evaporator 2 (Figure 1) or Check is there is free water drain from the 24 Copyright Liston, LLC 2015 PROBLEM POSSIBLE CAUSE equalizer 7 are overfilled with water, and the top level sensor in the evaporator 23 or the level sensor in the equalizer 24 are activated The level sensor in the evaporator 23 or the level sensor in the equalizer 24 contacts the walls of the evaporator 2 or equalizer 7 (Figure 1) ALARM red LED is The screener located in the lit solenoid valve 25 (Figure 2) is clogged SOLUTION evaporator 2 (Figure 1) The cooling water drain hose should be located at a slant, and it should not have any twists and kinks. The difference in levels between the fitting 26 (Figure 2) and location of hose connection to sewage system should be at least 0.3 m. The hose outlet should not abut against the internal wall of sewage pipe. Shorten the hose or increase the water still installation height, if required The evaporator inlet port 16 (Figure 1) is clogged due to a large amount of scale in the evaporator 2 (Figure 1). Make sure that water enters freely into the evaporator 2 through the inlet 16 (Figure 1). To check fulfill Section 9.1.6 regarding items 3, 4, 5, 6 of the recommendations for the maintenance Switch the water still ON when pushing the POWER button. Make sure that water enters freely into the evaporator 2 through the inlet 16 (Figure 1). Fulfill items 3, 4, 5, 6 of Section 9.1.6 in reverse order. If water does not enter into the evaporator, perform the maintenance completely (Section 9.1) Check if the sensors 23 and 24 contact the the walls of the evaporator 2 or equalizer 7 (Figure 1) Close the valve for supplying raw water, unscrew the filling hose nut from the solenoid valve fitting 25 (Figure 2) and flush the mesh with water in case of clogging The self-cleaning filter fitted Check pressure at the outlet of self-cleaning filter with pressure gauge (option) is with pressure gauge, flush the filter mesh with clogged water, if required. The orifice of the diaphragm Unscrew the fitting 15 of the condenser inlet, 14 for the water flow rate unscrew the diaphragm 14 and clean the water flow limitation (Figure 1) is clogged) rate limitation orifice with a bodkin Low pressure at the water still Check the pressure in the water supply system inlet (optimal pressure is 0.15-0.2 MPa). Adjust the pressure, if required, using the pressure regulator towards the increase (0.2-0.5 MPa). Optimal is the mode, when the water temperature at the fitting 26 outlet (Figure 2) is equal to 60-80 °C. If the pressure does not correspond to the design 25 Copyright Liston, LLC 2015 PROBLEM The water still emit steam significantly The capacity is decreased POSSIBLE CAUSE SOLUTION pressure and is within a range of 0.1-0.14 MPa, unscrew the condenser inlet fitting 15, unscrew the diaphragm 14 and bore out the water flow rate limitation orifice up to 1.3 mm for the Liston A 1104, up to 2 mm for the Liston A 1110, and up to 2.8 mm for the Liston A 1125. In the operation mode, check the water temperature at the fitting 26 outlet (Figure 2), the temperature should be within a range of 60-80 °C. The operation at a pressure under 0.15 MPa is not guaranteed. The operation at a pressure under 0.1 MPa is not allowed The covers are not abut tightly Check the covers for planeness on an even surface. against the evaporator 2 or Straighten the cover, if required condenser 6 (Figure 1) A large amount of scale is Perform the maintenance completely (Section 9.1) formed on the electric heaters 17 (Figure 1) One or more electric heaters Replace the electric heaters 17 (Figure 1) 17 are burnt (Figure 1) Mains voltage is dropped Check mains for voltage The cooling water flow rate is Perform the maintenance completely (Section 9.1) decreased A large amount of scale is Perform the maintenance completely (Section 9.1) formed inside the heat exchanger 19 (Figure 1) 14. Maintenance of the water distiller without built in tank 14.1. The routine maintenance during the operation period and periodical maintenance should be provided for the water distiller: 14.2. Daily check visually the self-cleaning filter for clogging. In the case of contamination, wash it with water. 14.3. In case of a decrease in water still performance, significant steam emission from the water still, you should remove salt-contained deposits from the heat exchanger and the orifice of the nozzle 9. To do this, unscrew the ball valve and the water intake pipe 7 (Figure 5), unscrew the nozzle 9, tighten the fitting without nozzle. Start the water distiller for 30 seconds in the working mode, then turn off the water distiller and insert 26 Copyright Liston, LLC 2015 the nozzle in the reverse order having cleaned the nozzle orifice with a bodkin. 14.4. Once a month (or more often if necessary), the evaporation chamber and electric heaters should be cleaned of scale using citric acid solution (50 g per liter). To do this, it is necessary to fill solution into the evaporator. Fill evaporator with water, add cleaning solution for descaling. Close the raw water supply valve. Bring to a boil and boil for 10-20 minutes. Then, after 60 minutes, drain the solution (for the Liston A1210 water stills, drain solution through the tap for waste water drain from the evaporator. For Liston A 1204 do it manually). 14.5. Rinse with water and pour the solution of baking soda for 5 minutes (10 g per liter), drain and finally rinse with plenty of water 3-4 times. If necessary, treatment can be repeated. 14.6. In case of poor quality of raw and, consequently, produced water, water must be completely drained from the water still and the inner surfaces of condensation and evaporation chambers should be thoroughly cleaned by flushing with solution of baking soda (10 g per liter) followed by wiping (especially along the contour of bottoms of the evaporator and collector) with a lint-free cloth. 15. Common problems and solutions for the water distiller without built in tank Problem, symptoms and Possible cause additional features 1. When switching the POWER 1. No contacts in the mains button ON, the POWER LED is not cord lit and there is no heating 2. LED is failed 3. The protective thermal switch is triggered due to electric heater overheating. The cause is lack of water Solutions 1. Check the cord 2. Replace the switch 3. eliminate the cause of lack of water. The possible cause may be heat exchanger / diaphragm clogging. For recovery of thermal switch, wait until the heaters are cooled down, and then push the lock button located on the thermal switch housing 4. Replace the electric heaters 27 Copyright Liston, LLC 2015 Problem, symptoms and additional features 2. The water still emit steam significantly 3. The capacity is decreased Possible cause Solutions 4. One or more electric heaters are burnt 1. Low water pressure at the 1. Increase the water pressure water still inlet up to 0.4 MPa or clean the 2. Diaphragm or heat filter exchanger clogging 2. Clean the diaphragm with a bodkin, flush the heat exchanger 1. A large amount of scale is 1. Remove scale form the formed on the electric electric heaters heaters 2. Replace the electric heaters 2. One or more electric heaters are burnt 16. Transportation 16.1. The water distillers should be transported in covered vehicles (railway cars, containers, covered motor vehicles, holds, etc.), and the containers with the water distillers should be attached securely in order to prevent any possible displacement. 17. Storage 17.1. The packaged water distiller should be stored indoors at an ambient temperature of minus 50 С up to plus 40 С and a relative humidity of up to 98 % at +25 С. 17.2. The air in the premises should not contain such impurities as corrosive vapors and gases. 18. Guarantee and service 18.1. When used accordingly to operating manual this product has limited warranty for TWO YEARS. Guarantee, mentioned above is limited for the heaters for 6 months. 18.2. Service & Maintenance of the distillers should be performed by qualified personnel. 28 Copyright Liston, LLC 2015 Distiller serial number____________________________ Date of manufacturing _______________________________ Quality control signature ____________________________ Stamp 29 Copyright Liston, LLC 2015 Liston, LLC 249037 Shatskogo str. 14, Obninsk, Kaluga region, Russian Federation +7 484 399 07 06 market@listonlab.ru www.liston.ru 30