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SECTION 001
WATERPROOFING
1.1
SUBMITTALS
1.1.1 Product Data: Include physical properties of the specified materials and
explanations about product installation, including installation techniques,
restrictions, limitations and manufacturer recommendations.
1.1.2 Warranty: Certification that all components of the waterproofing assembly
are being supplied and warranted by a single manufacturer. Provide a
specimen warranty from the manufacturer that includes all components of
the waterproofing installation.
1.1.3 Shop Drawings: Include details for all assemblies. These should include
details for walls, curbs, drains, penetrations, edges and expansion/control
joints. Include installation details for waterproofing, flashing, fastening and
insulation as applicable.
1.2
QUALITY ASSURANCE
INSTALLER QUALIFICATIONS
1.2.1 The installer shall demonstrate its qualification to perform the work of this
section by providing written evidence from the manufacturer.
MANUFACTURER QUALIFICATIONS
1.2.2 Shall have a minimum of 30 years experience manufacturing
waterproofing membrane systems.
1.2.3 Shall submit a current copy of their ISO 9002 manufacturing certification
for the plant where materials will be manufactured and shipped from.
Additionally, the sequential production log and the ISO 9002 production
control record documents shall accompany the material shipment and
made a permanent part of the job record and warranty file.
1.3
MOCK UP:
1.3.1 Provide a mock-up for evaluation of surface preparation techniques and
application workmanship.
1.3.2 Do not proceed with remaining work until workmanship is approved by
Architect.
1.4
PRE-INSTALLATION CONFERENCE
1.4.1 Convene no less than five days prior to commencing Work at a time and
location to be determined.
1.4.2 All parties responsible for Work of this section shall be required to attend
including the Architect, Builder, Contractor and any other trades affected
by the waterproofing work.
1.4.3 All outstanding issues shall be noted in writing designating the responsible
party for follow-up action and the timetable for completion.
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1.4.4 Application of waterproofing system shall not take place until all
outstanding issues are resolved
1.5
DELIVERY, STORAGE AND HANDLING
Deliver materials in original unopened containers of packaging clearly labeled
with manufacturer's name, brand name and all identifying numbers.
1.6
QUALITY CONTROL
1.6.1 Inspection: At a minimum, inspections shall be required at start-up and at
intervals of approximately 30 percent, 60 percent and 90 percent
completion. A final inspection shall be required.
1.6.2 Warranty shall be issued upon approval of the installation.
1.6.3 A final inspection report from the Technical Representative, certifying that
the waterproofing system has been satisfactorily installed according to the
project specifications, approved details and good general waterproofing
practice, shall be provided.
1.6.4 At all times, the contractor shall permit and facilitate access to the site by
the manufacturer's representative.
1.7
SITE PROTECTION
1.7.1 During waterproofing work, exposed surfaces of finished surfaces shall be
protected to prevent damage. Contractor shall assume full responsibility
for any damage.
1.7.2 The Contractor shall provide for adequate protection of the installed
membrane preventing damage that might arise from work performed by
the other trades.
1.7.3 Apply drainage/ protection board/ insulation as soon as possible after
membrane installation.
1.8
PROJECT CONDITIONS
Maintain environmental conditions (temperature, humidity, and ventilation)
within limits recommended by manufacturer for optimum results. Do not install
products under environmental conditions outside manufacturer's absolute limits.
1.9
WARRANTY
The product manufacturer shall issue a written and signed document in the name
of the owner, certifying the product will meet all the physical characteristic
published by the manufacturer, for a period of ( ) years, starting from the date of
completion of installation of membranes. No letter amending the manufacturer’s
standard warranty will be accepted and the warranty certificate must reflect these
requirements.
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1.10
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SECTION 001
MANUFACTURERS/SUPPLIERS
1.10.1 Acceptable Manufacturer: Mapei Australia 12 Parkview Drive Archerfield,
4108 Brisbane - Queensland – AUSTRALIA Tel: 61-7-3276 5000 Fax: 61-73276 5076 Email: sales@mapei.com.au www.mapei.com.au
1.10.2 Licensed / Registered agent: Allduro, which is located in Perth, Western
Australia. Tel: (08) 94551658 Fax: (08) 94562079 Email: info@allduro.com
Web www.allduro.com
1.11
PRODUCTS
Planicrete SP, Mapelastic Smart, Keracrete, Keracolor FF, Granirapid, Ultracolor
Plus, Mapesil AC
1.12
PRODUCTS DESCRIPTION
1.12.1 Mapesil AC single-component, acetic-based silicone sealant.
1.12.2 Ultracolor Plus rapid setting and curing grout.
1.12.3 Granirapid White two-component adhesive system with rapid setting and
hydration for fixing ceramic tile, natural and artificial stone.
1.12.4 Keracrete synthetic-rubber latex for cement-mortar adhesive.
1.12.5 Mapelastic Smart two-component flexible cement mortar for
waterproofing and waterproof bonding’s.
1.12.6 Planicrete SP synthetic-rubber latex for interior and exterior cement mixes.
1.13
Scope
This performance specification covers the latex modified sand/cement screeds,
waterproofing and adhesive system for the above mentioned site and selection
over sound solid flat consistent fully cured grease & laitance free dry properly
prepared concrete substrate in accordance with AS-3958-1 (2007) ‘Ceramic Tiles;
Part 1: Guide to the Installation of Ceramic Tiles’ and AS-3958-2 (1992) ‘Ceramic
Tiles'
Part 2: Guide to the Selection of a 'Ceramic Tiling System’, as per architect’s
drawings and specifications and as per the manufacturer’s data sheets.
1.14
Tiles
Tiles selected should be laid in compliance with AS-3958-1 (2007), AS-3958-2
(1992) and should be of suitable type for the application.
1.15
Substrate Preparation wall and floor
Any laitance residue on surface of existing concrete substrate should be removed
by scarifying or shot blasting so as to create a key able finish prior to any
waterproofing or tiling commencing.
Note: Any friable or loose crumbly structural concrete should be removed and repaired
prior to applying other finishes.
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1.16
Slurry bond coat for sand/cement screed for copping tiles
Planicrete SP synthetic-rubber latex for interior and exterior cement mixes,
including those in continuous contact with water, as per Mapei data sheet no.
700.
Reference from Planicrete SP data sheet:
Ratio: Planicrete SP
Portland Cement 1 part by weight 1 parts by weight.
Note: Do not allow slurry bond coat to dry, always pour screed onto wet slurry
bond coat. Note: All rust spots in structural concrete pool shell must be treated
prior to applying any finishes.
Traditional Sand – Cement Screed for floor– Fortified with Latex Additive
Planicrete SP synthetic-rubber latex for interior and exterior cement mixes,
including those in continuous contact with water, as per Mapei data sheet no. 700
plus dosage chart on data sheet.
Note: All columns, walls and upright abutting sand/cement screed should have
appropriate expansion joints in accordance with Australian Standards.
Whilst slurry bond coat is still tacky and wet, install sand/cement/Planicrete SP
modified mortar bed to a desired height using the mixing ratio design shown
below and spread in the same manner as normal bed, wood float finished and be
true to within 2mm every 3 metres.
Reference from Planicrete SP data sheet:
Ratio: Sand 3 parts
Cement 1 part
Planicrete SP 1 part (diluted 1:3 Planicrete SP: Water)
Important Notes: Allow sand/cement/Planicrete SP modified mortar bed to cure
for three (3) days for every 1cm of thickness.
Note: For rendering of walls please refer to Planicrete SP data sheet for dosages
1.17
Waterproofing membrane over cured latex modified sand/cement screeded
floors for copping tiled areas and over internal properly prepared concrete
substrate prior to tiling
Mapelastic Smart two-component flexible cement mortar for waterproofing and
waterproof bondings, as per Mapei data sheet no. 2013
1.18
Adhesive system
1.18.1 Keracrete synthetic-rubber latex for cement-mortar adhesive as per Mapei
data sheet no. 111 to be mixed with Keracolor FF fine graded sanded grout
as per Mapei data sheet no 201.
Note: Should the glass mosaic be translucent ensure that the entire waterproofed
membrane substrate is completely skim coated with the two part white adhesive
and allowed to dry prior to tiling work commencing.
Note: If pool is to be filled with water inside 3 weeks the adhesive system must be
changed to Granirapid (see option B below)
Or Option B
1.18.2 Adhesive rapid setting 3-4 hour set and cures for wall and floor tiling
Granirapid White two-component adhesive system with rapid setting and
hydration for fixing ceramic tile, natural and artificial stone, as per Mapei
data sheet no. 113.
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1.19
Grout
Ultracolor Plus rapid setting and curing grout as per Mapei data sheet no 2801
Note: Ensure complete removal of Ultracolor Plus grout smear from the surface of
the glass mosaic surface as once fully set and cured, removal can only be carried
out via mechanical means.
Note: Carry out a 1m2 sample grout area for approval by the architect prior to grouting
the entire pool.
1.20
Expansion Joints
Mapesil AC single-component, acetic-based silicone sealant for movement joints
with maximum 20% expansion of the initial size, and applied in accordance to
relevant Australian Standards and as per Mapei data sheet No 401.