Case let No-1 Mobile Tech manufactures mobile modems. It manufactures its own mobile modem circuit boards (MMCB), an important part of the mobile modem. It reports the following cost information about the costs of making MMCBs in 2011and the expected costs in 2012: Current costs in 2011 Expected costs in 2012 Variable manufacturing costs Direct material cost per MMCB Direct manufacturing labor cost per MMCB $180 $170 50 45 1600 1500 Variable manufacturing cost per batch for set-up, Materials handling and quality control Fixed manufacturing cost Fixed manufacturing overhead costs that can be avoided If MMCBs are made 320000 320000 800000 800000 Fixed manufacturing overhead costs of plant Depreciation, insurance and administration that Cannot be avoided even if MMCBs are not made Mobile Tech manufactured 8000 NNCBs in 2011 in 40 batches of 200 each. In 2012, Mobile Tech anticipates needing 10000 MMCBs. The MMCBs would be produced in 80 batches of 125 each. Cellparts Ltd has approached Mobile Tech about supplying MMCBs to Mobile Tech in 2012 at $300 per MMCB on whatever delivery schedule Mobile Tech wants. Required: 1. Calculate the total expected manufacturing cost per unit of making MMCBs in 2012. 2. Suppose the capacity currently used to make MMCBs will become idle if Mobile Tech purchase MMBCBs from Cellparts. On the basis of financial considerations alone, should Mobile Tech make MMCBs or buy them form Cellparts? Show your calculations. 3. Now suppose that if Mobile Tech purchases MMCBs from Cellparts, its best alternative use of the capacity currently used for MMCBs is to make and sell special circuit boards (Cb3s) to Chan Ltd. Mobile Tech estimates the following incremental revenues and costs from CB3s: Total expected incremental future revenues $2000000 Total expected incremental futures costs $2150000 On the basis of financial considerations alone, should Mobile Tech make MMCBs or buy them from Cellparts? Show your calculations. Case let No. 2 Shahre Naw Ltd. is working at full production capacity producing 10000 units of a product, Football. Manufacturing cost per unit for Football is as follows: Direct Materials $2 Direct manufacturing labor 3 Manufacturing overhead 5 Total manufacturing cost 10 Manufacturing overhead cost per unit is based on variable cost per unit of $2 and fixed costs of $ 30000 (at full capacity of 10000 units). Marketing cost per unit, all variable is $ 4 and the selling price is $ 20. A customer, Mazar Sports Ltd. has asked Share Naw Ltd. to produce 2000 units of Volleyballs, a modification of Football. Volleyballs would require the same manufacturing processes as Football. Mazar Sports Ltd has offered to pay Share Naw Ltd $ 15 for a unit of Volleyball plus half of the marketing cost per unit. Required: 1. What is the opportunity cost of Share Naw Ltd of producing the 2000 Volleyballs? 2. Zabul Sports Ltd has offered to produce 2000 units of Football for Share Naw Ltd so that it may accept Mazar Sports Ltd offer. That is, if Share Naw Ltd accepts Zabul Ltd offer, Share Naw Ltd would manufacture 8000 units of Football and 2000 units of Volleyballs and purchase 2000 units of Football from Zabul Lt. Zabul Ltd would charge Share Naw Ltd $ 14 per unit to manufacture Footballs. On the basis of financial considerations alone, should Share Naw Ltd accept Zabul Ltd’s offer? Show you calculations. 3. Suppose Share Naw Ltd had been working at less than full capacity, producing 8000 units of Football at the time the Mazar Sports Ltd offer was made. Calculate the minimum price Zabul Ltd should accept for Volleyballs under these conditions. (Ignore the previous $15 selling price) Case let No. 3 Department no.2 of Kabul Corporation has reported the following production data for January 2014. Transferred in from Department 1 55000 liters Transferred out to Department 3 39500 liters Units in Process at end of December (with 1/3 labor and FOH) 10500 liters All materials were put into process in Department 1. The Cost data are as followed: Unit cost for units transferred in from Department 1 1.80 Labor cost in Department 2 27520 Applied factory overhead 15480 Required: Cost of Production Report for Department 2 for January 2014. Case let No. 4 B & M Ltd Company uses a process cost system. The costs of department 2 for the month were as follows: Cost from the preceding dept. Materials 20000 21816 Labour 07776 Factory overhead 04104 33696 The following information were obtained from the department’s quantity schedule: Units received 5000 Units transferred out 4000 Units in process 1000 In the in process units only 320 units are completed as for as material, labour and factory overhead is concerned. Required: Prepare the process cost sheet of department 2. Case let No. 5 The controller of Best Corporation has predicted the following costs at various levels of Juice output. Juice Output (0.75-Liter Bottles) 10000 Bottles 15000 Bottles 20000 Bottles Variable production costs……$ 35000 $ 52500 $ 70000 Fixed production costs……… 100000 100000 100000 Variable selling and adm. costs…2000 3000 4000 Fixed selling and adm. costs… .40000 40000 40000 Total………………………….177000 195500 214000 The company’s marketing manager has predicted the following prices for the firm’s fine juices at various levels of sales. Juice sales 10000 Bottles Sales price per 0.75-liter bottle………….$ 18 15000 Bottles $ 15 20000 Bottles $12 Required: 1. Calculate the unit costs of juice production and sales at each level of output. At what level of output is the unit cost minimized? 2. Calculate the company’s profit at each level of production. Assume that the company will sell all of its output. At what production level is profit maximized? 3. Which of the three output levels is best for the company? 4. Why does the unit cost of juice decrease as the output level increases? Why might sales price per bottle decline as sales volume increases? Case let No-6 Mr. Rahman is a successful Afghanistan’s orchard man who has formed his own company to produce and package applesauce. Apples can be stored for several months in cold storage, so applesauce production is relatively uniform throughout the year. The recently hired controller for the firm is about to apply the high-low method in estimating the company’s energy cost behaviour. The following costs were incurred during the past 12 moths: Month Pints of Applesauce Produced Energy Cost ($) January 35000 23400 February 21000 22100 March 22000 22000 April 24000 22450 May 30000 22900 June 32000 23350 July 40000 28000 August 30000 22800 September 30000 23000 October 28000 22700 November 41000 24100 December 39000 24950 Required: 1. Use the high-low method to estimate the company’s energy cost behavior and express it in equation form. 2. Predict the energy cost for a month in which 26000 pints of applesauce are produced. Case let-7 Maiwand Travels & Tours has incurred the following bus maintenance costs during the recent tourist season. Month Miles Travelled Cost By Tour Buses November 8500 11400 Afs. December 10600 11600 January 12700 11700 February 15000 12000 March 20000 12500 April 8000 11000 Required: 1. Use the high-low method to estimate the variable cost per tour mile travelled and the fixed cost per month. 2. Develop a formula to express the cost behavior exhibited by the company’s maintenance cost. 3. Predict the level of maintenance cost that would be incurred during a month when 22000 tour miles and driven. 4. Build a spreadsheet: Construct an Excel spreadsheet to solve all the preceding requirements. Show how the solution will change if the following information changes: in March there were 21000 miles travelled and the cost was 12430 Afs. Case let No. 8 Disk City, Inc. is a retailer for digital video disks. The projected net income for the current year is 200000 based on a sales volume of 200000 video disks. Disk City has been selling the disks for 16 each. The variable costs consist of the 10 unit purchase price of the disks and a handling cost of 2 per disk. Disk City’s annual fixed costs are 600000. Management is planning for the coming year, when it expects that the unit purchase price of the video disks will increase 30 percent. Required: 1. Calculate Disk city’s break-even point for the current year in number of video disks. 2. What will be the company’s net income for the current year if there is a 10 percent increase in projected unit sales volume? 3. What volume of sales must Disk City achieve in the coming year to maintain the same net income as projected for the current year if the unit selling price remains at 16? 4. In order to cover a 30 percent increase in the disk’s purchase price for the coming year and still maintain the current contribution margin ratio, what selling price per disk must Disk City establish for the coming year? 5. Build a spreadsheet: Construct an Excel spreadsheet to solve requirements 1, 2, 3, above. Show how the solution will change if the following information changes: the selling price is 17 and the annual fixed costs are 640000? Case let No-9 CPC Company produced and sold 60000 backpacks ruing the year just ended at an average price of 20 per unit. Variable manufacturing costs were 8 per unit and variable marketing cost were 4 per unit sold. Fixed costs amounted to 180000 for manufacturing and 72000 for marketing. There was no year end work in process inventory. Required: 1. Compute the CPC Company’s break even point in sales dollars for the year. 2. Compute the number of sales units required to earn a net income of 180000 during the year. 3. The Company’s variable manufacturing costs are expected to increase by 10 percent in the coming year. Compute the firm’s break even point in sales dollars for the coming year. 4. If the company’s variable manufacturing cost do increase by 10 percent, compute the selling price that would yield the same contribution margin ratio in the coming year. Case let No-10 Silver Screen, Inc. owns and operates a nationwide chain of movie theatres. The 500 properties in the company vary from low-volume, small-town, single-screen theatres to highvolume, urban multi-screen theatres. The firm’s management is considering installing popcorn machines, which would allow the theatres to sell freshly popped corn rather than prepopped corn. This new feature would be advertised to increase patronage at the company’s theatres. The fresh popcorn will be sold for 1.75 per tub. The annual rental costs and the operating costs vary with the size of the popcorn machines. The machine capacities and costs are shown below: Popper Model Economy Annual capacity…. 45000 tubs Regular Super 90000 tubs 140000 tubs Costs: Annual machine rental Popcorn cost per tub Other cost per tub Cost of each tub 8000 11000 20000 .13 .13 .13 1.22 1.14 1.05 .08 .08 .08 Required: 1. Calculate each theatre’s break even sales volume (measured in tubs of popcorn) for each model of popcorn popper. 2. Calculate the volume at which he Economy Popper and the Regular Popper earn the same profit or loss in each movie theatre. Case let No-11 Jupiter Game Company sold 25000 games @ $ 25 each. Total costs amounted to $ 525000, of which 150000 were fixed cost. In an attempt to improve its product, the company is considering replacing a component part that has a cost of $ 2.50 with a new and better part costing $ 4.50 per unit in the coming year. A new machine also would be needed to increase plant capacity. The machine would cost $ 18000 with a useful life of six years and no salvage value. The company uses straight line depreciation on all plant assets. Required: 1. What was Jupiter’s break even point in number of units? 2. How many units of product would the company have had to sell to earn $140000? 3. If management holds the sales price constant and makes the suggested changes, how many units of product must be sold in the coming year to break even? 4. If the firm holds the sales price constant and makes the suggested changes how may units of product will company have to sell to make the same net income as last ear? 5. If Jupiter wishes to maintain the same contribution margin ration, what selling price per unit of product must it charge next year to cover the increase direct material cost? Case let No-12 Condensed monthly income data for Watan Book Store are presented in the following table for May-2014. Mall Store Downtown Store Total Sales 80000 120000 200000 Less: Variable expenses 32000 84000 116000 Contribution Margin 48000 36000 84000 Less: Fixed Costs 20000 4000 60000 Operating income 28000 (4000) 24000 Additional Information: Management estimates that closing the downtown store would result in a 10 percent decrease in mall store sales, while closing the mall store would not affect downtowns store sales. One-fourth of each store’s fixed expenses would continue through June 30, 2014, if either store were closed. The operating results for May 2014 are representative of all months. Required: 1. Calculate the increase or decrease in the company’s monthly operating income during 2014 if the downtown store is closed. 2. The management of the company is considering a promotional campaign at the downtown store that would not affect the mall store. Annual promotional expenses at the downtown store would be increased by 60000 in order to increase downtown store sales by 10 percent. What would be the effect of this promotional campaign on the company’s monthly operating income during 2014? 3. One-half of the downtown store’s dollar sales are from items sold at their variable cost to attract customers to the store. The management is considering the deletion of these items, a move that would reduce the downtown store’s direct fixed expenses by 15 percent and result in the loss of 20 percent of the remaining downtown stores’ sales volume. This change would not affect the mall store. What would be the effect on Watan’s monthly operating income if the items sold at their variable cost are eliminated? 4. Construct an excel spreadsheet to solve all of the preceding requirements. Show how the solution will change if the following information changes: the downtown store‘s sales amounted to 126000 and its variable expenses were 86000. Case let No-13 Empire Chemical Company produces three products using three different continuous processes. The products are Alpha, Beta and Delta. Projected sales in gallons for the three products for the year 2013 & 2014 are as follows: 2013 2014 Alpha 60000 65000 Beta 40000 35000 Delta 25000 30000 Inventories are planned for each product so that the projected finished goods inventory at the beginning of each year is equal to 8 percent of that year’s projected sales. Because of the continuous nature of Empire’s processes, work in process inventory for each of the products remains constant throughout the year. The raw material requirements of the three products are shown in the following chart. Raw Material Units Unit Price Alpha A pounds 8.00 B pounds C D Beta Delta 0.2 0.4 - 6.00 0.4 - 0.5 gallons 5.00 1.0 0.7 0.5 gallons 10.00 - 0.3 0.5 Raw material inventories are planned so that each raw material’s projected inventory at the beginning of a year is equal to 10 percent of the previous year’s usage of that raw material. The conversion requirements in hours per gallon for the three products are Alpha: 0.07 hour, Beta 0.10 hour and Delta 0.16 hour. The conversion cost of 20$ per hour is considered 100 percent variable. Required: 1. Determine Empire Chemical Company’s production budget (in gallons) for the three products for 2013. 2. Determine the conversion cost budget for 2013. 3. Assuming the 2012 usage of Raw Material ‘C’ is 100000 gallons; determine the company’s raw material purchases budget (in dollars) for C in 2013. Case let No-14 Vista Electronics manufactures two different types of coils used in electric motors. In the spring of current year, Ahmad Tamim, the controller, compiled the following data. Sales forecast for 2014 (all units to be shipped in 2014): Products Units Price Light coil 60000 65 Heavy coil 40000 95 Raw material prices and inventory levels: Expected Inventories Desired Inventories Anticipated Raw Material January, 1 2014 Sheet metal 32000 lb. 36000 lb. 8 Copper wire 29000 lb. 32000 lb. 5 Platforms 6000 units 7000 units 3 December 31, 2014 Purchase price Use of raw material: Amount Used Per Unit Raw Material Light Coil Sheet metal 4 lb. 5 lb Copper wire 2 lb 3 lb. Platforms - 1 unit Product Heavy Coil Direct-labor requirements and rates: Hours per Unit Rate per Hour Light coil 2 15 Heavy coil 3 20 Finished-goods inventories (in units): Expected Product Desired January 1, 2014 December 31, 2014 Light coil 20000 25000 Heavy coil 8000 9000 Manufacturing overheads: Overhead Cost Item Activity-Based Budget Rate Purchasing and material handling………0.25 per pound of sheet metal and copper wire purchased Depreciation, utilities and inspection…………………4.00 per coil produced (either type) Shipping……………………………………………….1.00 per coil shipped (either type) General manufacturing overhead……………………..3.00 per direct labor hour Required: 1. 2. 3. 4. 5. 6. Prepare the following budgets for 2014. Sales budget (in dollars). Production budget (in units). Raw-material purchases budget (in quantities). Raw-material purchases budget (in dollars). Direct-labor budget (in dollars). Manufacturing-overhead budget (in dollars). Case let No-15 New Jersey Valve Company manufactured 7800 units during January of a control valve used by milk processors in its Camden plant. Records indicated the following: Direct labor…………………………………………………………40100 hr. at 14.60 per hr. Direct material purchased…………………………………………25000 lb. at 2.60 per lb. Direct material used……………………………………………………………23100 lb. The control valve has the following standard prime cost: Direct material………………………………………..3 lb at 2.50 per lb………….7.50 Direct labor……………………………………………..5 hr. at 15.00 per hr…….75.00 Standard prime cost per unit……………………………………………………....82.50 Required: 1. Prepare a schedule of standard production costs for January, based on actual productions of 7800 units. 2. For the moth of January, compute the following variances, indicating whether each is favourable or unfavourable. a. Direct-material price variance b. Direct-material quantity variance. c. Direct-labor rate variance. d. Direct-labor efficiency variance. Case let No-16 Rocky Mountain Camping Equipment has established the following direct material standards for its two products. Standard Quantity Standard camping tent Deluxe backpacking tent 12 pounds 6 pounds Standard Price $ 6 per pound $ 8 per pound During March, the company purchased 2100 pounds of tent fabric for its standard model at a cost of 13440. The actual March production of the standard tent was 100 tents, and 1250 pounds of fabric were used. Also during March, the company purchased 800 pounds of tent fabric of its deluxe backpacking tent at a cost of 6320. The firm used 720 pounds of the fabric during March in the production of 120 deluxe tents. Required: 1. 2. Compute the direct material price variance and quantity variance for March. Prepare journal entries to record the purchase of material, use of material, and incurrence of variances in March. Case let No-17 New Jersey Valve Company manufactured 7800 units during January of a control valve used by milk processors in its Camden plant. Records indicated the following Direct Labor Direct material purchased Direct material used 40100 hour at $ 14.60 25000 lb. At $ 2.60 23100 lb. The control valve has the following standard prime cost Direct material: 3lb at $ 2.50 per lb.……………..$ 7. 50 Direct labor 5 hours at $ 15.00 per hour…….$ 75.00 Standard prime cost per unit…………………………............................................$ 82.50 Required: 1. Prepare a schedule of standard production costs for January, based on actual production of 7800 units. 2. For the month of January, compute the following variances, indicating whether each is favorable or unfavorable. a. b. c. d. Direct material price variance. Direct material quantity variance. Direct labor rate variance. Direct labor efficiency variance. Case let No-18 Maiwand Company produces paper for photocopiers. The company has developed standard overhead rates based on a monthly capacity of 180000 direct labor hours as follows: Standard cost per unit (one box of paper)…………………………………………………..……$ 6 Variable overhead (2 hours @ $ 3 per hour)…………………………………………………...$ 10 Total………………………………………………………………………..…………………….16 During April, 90000 units were scheduled for production: however, only 80000 units were actually produced. The following data relate to April. 1. Actual direct labor cost incurred was $ 1567500 for 165000 actual hours of work. 2. Actual overhead incurred totalled $ 1371500 of which $ 511500 was variable and $ 860000 was fixed. Required: Prepare two exhibits to show the following variances. State whether each variance is favourable or unfavourable, where applicable. 1. Variable overhead spending variance. 3. Fixed overhead budget variance. 2- Variable overhead efficiency variance. 4- Fixed overhead volume variance. Case let No-19 CompTech Inc. manufactures printers for use with home computing systems. The firm currently manufactures both the electronic components for its printers and the plastic cases in which the devices are enclosed. Mr. Ahmad, the production manager, recently received a proposal from Universal Plastics Corporation to manufacture the cases for CompTech’s printers. If the cases are purchased outside, CompTech will be able to close down its Printer Case Department. To help decide whether to accept the bid from Universal Plastics Corporation, Ahmad asked CompTech’s controller to prepare an analysis of the costs that would be saved if the Printer Case Department were closed. Included in the controller’s list of annual cost savings were the following items: Building rental (The Printer Case Department occupies one-sixth of the factory building, which CompTech rents for $ 177000 per year)………………………………$29500 Salary of the Printer Case Department supervisor...........................................$50000 In a lunchtime conversation with the controller, Ahmad learned that CompTech was currently renting space in a warehouse for $ 39000. The space is used to store completed printers. If the Printer Case Department were discontinued, the entire storage operation could be moved into the factory building and occupy the space vacated by the closed department. Ahmad also learned that the supervisor would be assigned the job of managing the assembly department, whose supervisor recently gave notice of his retirement. All of CompTech’s department supervisors earn the same salary. Required: 1. You have been hired as a consultant by Ahmad to advise him in his decision. Write a memo to Ahmad commenting on the costs of space and supervisory salaries included I the controller’s cost analysis. Explain in your memo about the ‘real’ costs of the space occupied by the Printer Case Department and the supervisor’s salary. What types of costs are these? 2. Independent of your response to requirement (1), suppose that CompTech’s controller had been approached by his friend Mr. Wasim, the assistant supervisor of the Printer Case Department. Wasim is worried that he will be laid off if the Printer Case Department is closed down. Wasim has asked his friend to understate the cost savings from closing the department, in order to slant the production manger’s decision toward keeping the department in operation. Comment on the Controller’s ethical responsibilities.