Financial and Managerial Accounting Wild, Shaw, and Chiappetta Fourth Edition McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved. Chapter 17 Activity-Based Costing and Analysis Conceptual Learning Objectives C1: Distinguish between the plantwide overhead rate method, the departmental overhead rate method, and activity-based costing method. C2: Explain cost flows for activity-based costing. C3: Describe the four types of activities that cause overhead costs. 17-3 Analytical Learning Objectives A1: Identify and assess advantages and disadvantages of the plantwide overhead rate and departmental overhead rate methods. A2: Identify and assess advantages and disadvantages of activity-based costing. 17-4 Procedural Learning Objectives P1: Allocate overhead costs to products using the plantwide overhead rate method. P2: Allocate overhead costs to products using departmental overhead rate method. P3: Allocate overhead costs to products using activity-based costing. 17-5 C1 Assigning Overhead Costs Indirect Materials Direct Indirect Factory Allocate Overhead Labor Direct Goods in Process Finished Goods Cost of Goods Sold 17-6 C1 Assigning Overhead Costs Overhead can be assigned to production in one of three ways: Single plantwide rate Departmental overhead rates Activity-based costing 17-7 P1 Plant Wide Overhead Rate Method Indirect Costs Overhead Cost Cost Allocation Base Single Plant-Wide Overhead Rate Cost Objects Product 1 Product 2 Product 3 17-8 P1 Plant Wide Overhead Rate Method Illustration Exhibit 17.3 KartCo's Budgeted Direct Hours Direct Total Number Labor Direct Labor of units Hours Hours Standard go-kart 5,000 X 15 = 75,000 Custom go-kart 1,000 X 25 = 25,000 Total 100,000 Kartco's Budgeted Overhead Costs Indirect Labor costs…………………………………………………………… $4,000,000 Factory Utilities………………………………………………………………… 800,000 Total Overhead Costs………………………………………………………… $4,800,000 17-9 P1 Plant Wide Overhead Rate Method Illustration Plantwide Total budgeted overhead costs overhead = Total budgeted DLH rate 17-10 P1 Plant Wide Overhead Rate Method Illustration Plantwide overhead = rate = $4,800,000 100,000 DLH $48/DLH 17-11 P1 Plant Wide Overhead Rate Method Illustration Allocation of overhead cost to products Standard go-kart Custom go-kart Overhead Rate Per DLH $48 X $48 X Allocated Per DLH Unit 15 = $ 720 25 = $ 1,200 Total product cost per unit Standard go-kart Custom go-kart Direct Materials $ 400 600 Direct Labor $ 350 500 Factory Overhead $ 720 1,200 Total Cost Per Unit $ 1,470 2,300 17-12 A1 Plantwide Overhead Rate Method Advantages and Disadvantages Advantages Information is readily available Easy to implement Often sufficient to meet external financial reporting needs Disadvantages Overhead costs may not bear any relationship with direct labor hours All products may not use overhead costs in the same proportion 17-13 C1 Departmental Overhead Rate Method Overhead Cost First Stage Second Stage Department A Department A Overhead Rate Product 1 Department B Department B Overhead Rate Product 2 Product 3 Indirect Costs Cost Objects Allocation Base Cost Objects 17-14 P2 Departmental Overhead Rate Method: First Stage Overhead Cost $4,800,000 First Stage Machining Dept. $4,200,000 Assembly Dept. $600,000 17-15 P2 Departmental Overhead Rate Method: Second Stage Second Stage Department A Overhead Rate Product 1 Product 2 Department B Overhead Rate Product 3 17-16 P2 Departmental Overhead Rate Method: Second Stage Exhibit 17.6 Allocation Information for Machinery and Assembly Departments Machining Department Assembly Department Number of Hours per Total Hours per Units Unit Hours Unit Total Hours Standard go-kart Custom go-kart Totals 5,000 10 MH 1,000 20 MH 50,000 MH 20,000 MH 70,000 MH 5 DLH 5 DLH 25,000 DLH 5,000 DLH 30,000 DLH 17-17 P2 Departmental Overhead Rate Method: Second Stage Departmental Overhead = Rate Total departmental overhead costs Total unit number in departmental allocation base 17-18 P2 Departmental Overhead Rate Method: Second Stage Machining Department = Overhead Rate Assembly Department = Overhead Rate $4,200,000 = $60/MH 70,000 MH $600,000 = $20/DLH 30,000 DLH 17-19 P2 Departmental Overhead Rate Method: Second Stage Exhibit 17.7 Overhead Allocation Using Departmental Overhead Rates Standard go-kart Machining Dept. Assembly Dept. Totals Departmental Hours per Overhead Overhead Rate Unit Allocated $60 per MH 10 MH per unit $600 $20 per DLH 5 DLH per unit 100 $700 Custom go-kart Hours per Unit 20 MH per Unit 5 DLH per unit Overhead Allocated $ 1,200.00 $ 100.00 $ 1,300.00 Total cost per unit Standard Go-Kart Custom Go-Kart Direct Materials $ 400 600 $ Direct Labor 350 500 Factory Overhead $ 700 1,300 $ Total Cost 1,450 2,400 17-20 A1 Advantages and Disadvantages of Departmental Overhead Rate Method Advantages Disadvantages •More accurate overhead allocations •Can distort product costs •More refined than the plantwide overhead rate method •Assumes that products are similar in volume, complexity, batch size •Assumes that departmental overhead costs are proportional to the allocation base 17-21 C2 Cost Flows Under Activity-Based Costing Method Overhead Cost First Stage Second Stage Indirect Costs Activity Cost Pool X Activity Cost Pool Y Activity Cost Pool Z Activity Overhead rate Activity Overhead rate Activity Overhead rate Product 1 Product 2 Product 3 Cost Objects Cost Allocation Base Cost Objects 17-22 P3 Applying Activity-Based Costing 4 steps: 1. Identify activities and the costs they cause. 2. Group similar activities into activity pools. 3. Determine an activity rate for each activity cost pool. 4. Allocate overhead costs to products using those activity rates. 17-23 C3 Four types of activities that cause overhead costs Unit level Batch level Product level Facility level 17-24 C3 Levels of activities Unit level Unit level activities are performed on each product unit; for example, providing electricity to power machinery in the machining department is needed to produce each unit of product. 17-25 C3 Levels of Activities Batch level Batch level activities are performed only on each batch or group of units. 17-26 C3 Levels of Activities Product level Product level activities are performed on each product line and are not affected by either numbers of units or batches. 17-27 C3 Facility Level Activities Facility level Facility level activities are performed to sustain facility capacity as a whole and are not caused by any specific product. 17-28 P3 Step Two: Trace Overhead Costs to Cost Pools Overhead Cost Activity Cost Pool X Activity Cost Pool Y Activity Cost Pool Z 17-29 P3 Step Two: Trace Overhead Costs to Cost Pools Exhibit 17.10 Kartco Overhead Cost Details Indirect Activity Labor Replacing Tools $700,000 Machine Repair $ 1,300,000 Factory Maintenance $ 800,000 Engineer Salaries $ 1,200,000 Assembly Line Power Heating and Lighting Totals $4,000,000 Factory Utilities $600,000 200,000 $800,000 Total Overhead $700,000 1,300,000 800,000 1,200,000 600,000 200,000 $4,800,000 17-30 P3 Step Two: Assigning Overhead to Activity Cost Pools Exhibit 17.11 Assigning Overhead Costs to Activity Pools Activity Pools Activity Cost Pooled Cost Activity Driver Craftsmanship 30,000 direct labor hours Assembly line power $600,000 $600,000 Set-up 200 batches Replacing tools 700,000 Machine repair 1,300,000 2,000,000 Design modification 10 designs Engineer salaries 1,200,000 1,200,000 Plant services Factory maintenance 800,000 20,000 square feet Heating and lighting 200,000 1,000,000 17-31 Total overhead cost $4,800,000 P3 Step Three: Determine Activity Rate Activity Cost Pool X Activity Cost Pool Y Activity Overhead rate Activity Overhead rate Activity Cost Pool Z Activity Overhead rate Step 3 is to compute the activity rates used to assign overhead costs to final cost objects such as products. 17-32 P3 Step Three: Determine Activity Rate Proper determination of activity rates depends on: Proper identification of the factor that drives the cost and Proper measures of activities 17-33 P3 Step Three: Determine Activity Rate Activity rate = Total cost in activity pool Measure of the activity For example: Set-up cost pool activity rate = $2,000,000 / 200 batches = $10,000 per batch Craftsmanship cost pool activity rate = $600,000/30,000 DLH = $20 per DLH 17-34 Step Three: Determine Activity Rate P3 Exhibit 17.12 Activity Rates for KartCo. Overhead Costs Activity Cost Assigned to Pools Pool Craftsmanship Set-up $600,000 2,000,000 Design modification 1,200,000 Plant services 1,000,000 Activity Measure Chosen Number of Activities Activity Rate DLH 30,000 DLH $20 per DLH Batches 200 batches $10,000 per batch Number of design 10 designs $120,000 per design modifications Square feet 20,000 sq. ft. $50 per sq. ft. 17-35 P3 Step Four: Assign Overhead Costs to Cost Objects Activity Overhead rate Product 1 Activity Overhead rate Activity Overhead rate Product 2 Product 3 Step 4 is to assign overhead costs in each activity cost pool to final cost objects using activity rates. 17-36 P3 Step Four: Assign Overhead Costs to Cost Objects To illustrate, the overhead costs in the craftsmanship pool are allocated to standard go-karts as follows: Overhead allocated to standard go-kart = Activities consumed X Activity rate = 25,000 DLH x $20 / DLH = $500,000 17-37 P3 Craftsmanship Set-up Design modification Plant services Total cost Step Four: Assign Overhead Costs to Cost Objects Exhibit 17.13 Overhead Allocated to Go-Karts for KartCo. Standard go-karts Activities Activity Activity Cost Activities Consumed Rate Allocated Consumed 25,000 DLH $20 per DLH $500,000 5,000 DLH $10,000 per 40 batches batch 400,000 160 batches $120,000 per 0 designs design 0 10 designs 12,000 sq. ft. $50 per sq. ft. 600,000 8,000 sq. ft. $1,500,000 Custom go-karts Activity Rate $20 per DLH Activity Cost Allocated $100,000 $10,000 per batch 1,600,000 $120,000 per design $50 per sq. ft 1,200,000 400,000 $3,300,000 17-38 P3 Step Four: Assign Overhead Costs to Cost Objects Exhibit 17.14 Overhead Cost per Unit for go-karts Using ABC (B) (A) Budgeted (A/B) Total Overhead units of Overhead cost cost allocated production per Unit Standard go-kart $1,500,000 5,000 units $300 per unit Custom go-kart 3,300,000 1,000 units $3,300 per unit 17-39 C1 Comparison of Overhead Allocations by Method Comparison of Overhead Allocation by Method Allocation method Plantwide overhead rate Departmental overhead rate ABC overhead rate Standard Custom $ 720 1,200 700 1,300 300 3,300 17-40 A3 Advantages and Disadvantages of Activity-Based Costing Advantages: •Advantages (Continued) •More accurate overhead cost allocation •Can assist in distinguishing value added activities •More effective overhead cost control Disadvantages: •Focus on relevant factors •Costs to implement and maintain •Better management of activities •Uncertainty with decisions still remains 17-41 End of Chapter 17 17-42