PT. PINDO DELI ‘s Environment Performance Rating)
PT. PINDO DELI PULP AND PAPER MILLS
IS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUP
LOCATED + 60 km. EASTEN JAKARTA WEST JAVA
Karawang
FACILITY TO PRODUCT :
4
1
1
1
1
7
2
Paper Machines
Tissue Machine
Corrugated Plant
Chemical Plant
Carbonless Paper Plant
Coating Plant
Converting Plant
SUPPORTING FACILITY :
• Power Plant
•
•
•
•
•
PLN
FWT Plant
WWT Plant
Land Fill
Pallet Work Shop
105 MVA
45 MVA
27.000 M3/D
35.000 M3/D
24.000 M3
6.000 M3/M
Water
Cleaner
Refiner
Cleaner Chest
Pulper
Pulper Tower
Stuff Box
Former
Head Box Section
Press
Section
Dryer
Mixing Chest
Refiner Chest
Calender Pope Reel
PAPER (FC/ BOARD PAPER)
TISSUE (PASEO)
CORRUGATED BOARD
CHEMICAL
865.000 TON/ ANNUM
58.000 TON/ ANNUM
38.000 TON/ ANNUM
NaOH
CaCO3
110.000 TON/ ANNUM
240.000 TON/ ANNUM
Copenhagen
Amsterdam
Warsaw
Dusseldolf
London
Istanbul
Brussels
Toronto
Amman
Paris
San Francisco
New Jersey
Tehran
Tokyo
Nagayo
Kyushu
Shanghai
Taipei
Manila
Dhaka
Hong Kong
Milan
Memphis
Hokkaido
New Delhi
Karachi
Madrid
Chicago
Seoul
Beijing
Bahrain
Alexandria
Los Angeles
Riyadh
Dubai
Ho Chi Minh
Brunei
Mumbai
Bangkok
Chennai
Colombo
Penang
Kuala Lumpur
Singapore
Mexico City
Sydney
Sao Paulo
Auckland
Buenos Aires
Johannesburg
Melbourne
SALES :
LOCAL
+ 20%
EXPORT
+ 80%
SAVE RESOURCES &
POLLUTION CONTROL
• NOT DEGRADE THE ENVIRONMENT
IMPROVE COMPANY IMAGE &
EFFICIENCY
RELIGIOUS APPROACH : Don’t destroy what God/Allah has
excellently created
LEGAL APPROACH
: Obey all State Acts and government
regulations
BUSINESS APPROACH : Improve efficiency
Lower cost
Increase profit
 EMS (Evaluation and Reporting)
 CLEANER PRODUCTION/CPEE SINCE 1996
- Good house keeping (Reuse, Recycle, Recovery)
- Change of process
- Change of technology
final aim is to save resources & control pollution
 CSR :
- Charity  Giving fish
- Community Development  Giving rod to fish
 EKOLABEL : (Proper Mutual
Requested)
- Indonesia Ramah
Lingkungan
- Japan Ecolabel-Ecomark
- Uero Ecolabe-Flower
Ecolabel
Issue since 7 July 2006
DEVELOPING PROPER :
2003 – 2004  BLUE
2004 – 2005  BLUE
2006 – 2008  GREEN*
Proper
Grade “ Green”
CLEANER PRODUCTION
10 March 1996
ISO 9001 : 2000
Issue since 2 Jul.1996
Appreciation by UNEP
for the Implementation
Greenhouse Gas Reduction
ISO 14001 : 2004
Issue since 14 Oct. 2004
IMPACT of PROPER ON THE COMPANY
• smooth relationship & better communication with
surrounding community
• enhanced good image for all customers all over
the world which promotes export
• more intent to obey all the environmental laws, acts
and regulations
• Investment/ system change
2 PM
USD 200,000
1 TM
• Annual cost saving
2% X 1,118.000 X USD 10/ ton steam
= USD 237,000/Year
• Annual steam saving : 23.760 ton steam/yr
Mean 23,760 X 77,3 = 1,836.648 NM3
EQ as 78975.864 tones gas
EQ 229,030 tones CO2
(Ref. Simplified GHG calculator sheet)
REFINER DIAGNOSTIC
( PLANNING ON END 2006 )
WHY ?
OVER 1 (ONE) GRADE OF CSR
FREENES MEAN ENERGY LOSS IS 72000
KWh FOR LINE PAPER CAPACITY
PRODUCT OF 100 TON/D .
(Ref. DR. GATOT IBNU SANTOSO PAPER ON 2004
DEPERINDAG)
ENERGY LOSS IS FOR PT. PINDO DELI
PM 8/9’S REFINER - AVERAGE
PRODUCT AS 2 X 850 MT/D
DIAGNOSTIC WAS DONE
POWER:
REDUCED FROM 200 KWh/TP to 140 KWh/TP
represented as CO2 = 39,8 CO2 / TP
Utilize paper process sludge as coal substitute
(5% total caloric) for the CFB boiler
• Coal consumption (100%) as 650 ton/day caloric value 5500 KCal/Kg
Substitution : at 5% X 650.000 X 5500 = 178.750.000 Kcal.
• By sludge caloric value as 2000 Kcal.
As substitute - 178.750.000 / 2000 = 89.375 Ton Coal/day
Mean CO2 reduce as 27,108 Ton/annum*
Also solved sludge landfill problem (ongoing installation)
* UNEP simplified calculator , www.uneptie.org/energy/tools/ghgin