Financial and Managerial Accounting WEEKS NINE AND TEN Readings http://www.cliffsnotes.com/moresubjects/accounting/accounting-principlesii/traditional-cost-systems/job-order-cost-system http://www.wyzant.com/resources/lessons/accounti ng/job-costing http://www.accounting4management.com/product_ costs_and_period_costs.htm Managerial Accounting Managerial accounting (sometimes called “cost accounting”) is the process of analyzing company expenditures and classifying these expenditures as product or period costs (this lecture), as fixed or variable costs (later lecture), and as relevant or irrelevant (later lecture) for internal decision making purposes. Job Order Costing A “job” is one project, such as a house, an automobile, or a plane To understand our profit on the sale of the job, we need to understand the costs associated with the job. Manufacturing Inventory When we manufacture any product, we have three types of costs: Direct materials – charged directly to each job Direct labor – charged directly to each job Manufacturing overhead – allocated to each job Direct Materials Calculate the cost of all materials for a job using units and cost per unit. Item a-231 r-226 Total Cost Quantity $4.50 350 $12.40 35 Total Cost $1,575 $434 $2,009 Direct Labor Calculate the cost of all labor for a job using hours and wage. Employee W.R. S. P. Total Wage $11.50 $18.50 Hours 20 46 66 Total Cost $230 $851 $1,081 Manufacturing Overhead Overhead costs are the costs a company incurs which relate to multiple projects, such as factory rent, electricity, depreciation, inexpensive materials (called “indirect materials”), and factory managers and janitors (called “indirect labor”) Overhead Cost Application Overhead costs applied based on two estimates: Estimated total overhead costs Estimated total production The overhead application rate is calculated as: Estimated total overhead cost Estimated total labor hours Overhead Application Estimates “Estimated total overhead cost” includes all of the planned manufacturing overhead costs for the year “Estimated direct labor hours” is the estimate of the labor a company needs to complete planned annual production. We apply overhead based on the relationship between these two numbers. Overhead Application Rate Inputs Estimated overhead costs: Rent: Factory supervisor salary: Electricity: Indirect materials: Indirect labor: $50,000 $30,000 $10,000 $3,000 $27,000 Estimated labor hours: 3,800 Overhead Application Rate Calculation Estimated total overhead: $120,000 Estimated total labor hours: 3,800 Estimated total overhead cost Estimated total labor hours $120,000 = $31.58 per labor hour 3,800 For each labor hour, we apply $31.58 of overhead Overhead Application Direct labor hours (slide 7): 66 Overhead application rate (slide 12): $31.58 66 * $31.58 =$2,084 Total Job Cost Direct materials (slide 6): $2,009 Direct labor (slide 7): $1,081 Manufacturing overhead (slide 13): $2,084 Total job cost = $5,174 Inventory vs. Expense When a company spends money on direct materials, direct labor, or manufacturing overhead, they are creating “Inventory” which is the product the company sells. Inventory is an asset. Once the company sells inventory, they record “Cost of goods sold”, which is an expense. Inventory Value Calculation On 1 May, K Company purchases $2,000 of direct materials: inventory increases by $2,000 On 15 May, K Company incurs direct labor costs of $3,200 for 300 hours of labor: inventory increases by $3,200 On 15 May, K Company applies overhead at a rate of $6.00 per labor hour: inventory increases by $1,800 (300 hours * $6.00 overhead rate) Total inventory increase: $7,000 Gross Profit Calculation On 1 June, the company sells $5,000 of inventory for a price of $12,000, and the inventory becomes “Cost of goods sold” on the income statement. The difference between sales price and cost of goods sold is called “gross profit”. Gross profit: $12,000 - $5,000 = $7,000 Of the total inventory of $7,000, we have sold $5,000 and we have an inventory balance of $2,000. Income statement example Income Statement Sales Cost of goods sold Gross profit Selling, general, and administrative costs Advertising expense Salaries expense Rent expense Depreciation expense Total SGA expense Interest expense Income tax expense Net income $ $ $ 100,000 60,000 40,000 $ $ $ $ $ $ $ $ 5,000 4,000 2,000 1,000 12,000 2,800 5,500 19,700 Product Costs vs. Period Costs Cost of goods sold is a “product cost”; it is the cost of the product a company sells. Any costs besides direct materials, direct labor, and manufacturing overhead are considered “period costs” and appear as other expenses on the income statement. Product Costs vs. Period Costs Overhead costs (slide 11) and period costs (slide 18) look very similar; salaries, rent, and depreciation are in both categories. What is the difference? The overhead costs relate to manufacturing a product, and the period costs relate to company management and marketing. In other words, activities in the factory are manufacturing overhead, while activities outside of the factory are period costs. Exercise Identify manufacturing overhead costs Calculate manufacturing overhead rate Calculate inventory value Calculate cost per unit of inventory Prepare income statement Calculate ending inventory (dollars and units) Exercise Direct materials Direct labor Indirect labor Indirect materials Electricity at factory Rent at factory Factory manager Advertising expense Rent at headquarters CEO salary $ $ $ $ $ $ $ $ $ $ 4,500 6,000 400 150 650 1,200 3,000 2,800 1,600 5,000 Direct estimated labor hours Direct labor hours incurred Units produced Units sold Unit sales price $ 500 300 80 60 340 NOTE: Any manufacturing overhead amounts are estimates for the year; the other amounts are actual results for the accounting period. Identify Manufacturing Overhead Costs Indirect labor Indirect materials Electricity at factory Rent at factory Factory manager Total $ $ $ $ $ $ 400 150 650 1,200 3,000 5,400 These overhead costs are estimates which we will use to calculate the overhead rate. Calculate Manufacturing Overhead Rate Total MOH costs Total estimated labor hours Overhead rate $ $ 5,400 500 10.80 Based on our estimates of overhead costs and labor hours during the entire year, we will use this overhead rate to apply overhead costs to each project. Calculate Inventory Value Direct materials Direct labor Manufacturing overhead Overhead rate $ 10.80 Labor hours 300 Total inventory value $ $ 4,500 6,000 $ $ 3,240 13,740 The total of our material and labor expenses with the overhead application is total inventory value. Calculate Cost Per Unit of Inventory Total inventory value Units produced Cost per unit $ $ 13,740 80 171.75 We calculate the value of one unit of inventory so that we can later calculate cost of good sold based on units sold. Prepare Income Statement Income Statement Sales COGS Gross profit SGA Expense Advertising expense Rent at headquarters CEO salary Total SGA Net income $ $ $ 20,400 10,305 10,095 $ $ $ $ $ 2,800 1,600 5,000 9,400 695 (units sold x unit sales price) (units sold x cost per unit) Cost of goods sold is for units sold, not for units produced. SGA expenses are period costs, not product costs. Ending Inventory Inventory produced Cost of goods sold Ending Inventory Dollars $ 13,740 $ 10,305 $ 3,435 Units 80 60 20 Of all units produces, we sold some (Cost of goods sold, an expense on the income statement) and we kept some (Inventory, an asset on the balance sheet).