The Role of Global Information Standards in Electronic Commerce •Whirlpool Corporation is the world's leading manufacturer and marketer of major home appliances •1998 Sales of $10.3 billion •Marketed in 170 countries worldwide The Role of Global Information Standards in Electronic Commerce •Production versus MRO •Global versus U.S. only •Internet versus VAN versus “Extranet” •Integrated Supplier Management (ISM) “EZ-ISM” Integrated Supplier Management Process Whirlpool Supplier Material Releases Update manufacturing schedule Receive and update MRP/OM JIT Schedule Build to schedule Ship material Receive, scan and match to ship notice, process ERS Shipment notification Process accounts receivable Consignment Receiving Advice Drivers Predicted benefits: • • • • • • • • Total system cost reduction. Continuous daily production requirements. Suppliers as an extension of Whirlpool. Just-in-Time material delivery. Reduce inventory-raw & inprocess (suppliers). Simplify receiving. Reduce manual releasing. Reduce obsolescence. Integrated Supplier Management Rollout Strategy EC Infrastructure Improvements Supplier “WEB Page” (Internet) “EZ-ISM” Team with Manufacturing and Procurement Supplier Conferences (ECRC) Follow through The Role of Global Information Standards in Electronic Commerce EC at Whirlpool: Transaction Sets in Use ANSI X.12 Type 830 DELFOR 856 DESADV 861 RECADV Material Release (Planning Schedule w/ Release Capability Advance Ship Notice (Ship Notice / Manifest) Receiving Advice 862 DELJIT JIT Info (Shipping Schedule) 864 GENRAL Text Message 997 EDIFACT Type Name Functional Acknowledgement Description Created by buyer from MRP II system to order supplies; specifies required date & quantity, and past receipt information. Sent from trade partner with complete shipping data to facilitate receiving process. Can reference many packing slips and barcodes. Created by buyer MRP II system to acknowledge material transfer of ownership. Schedule from buyer to trade partner covering hourly quantities required at each assembly line for next three days. Sent by buyer to: 1) broadcast message to all trade partners; 2) describes errors with an 856 message; 3) report discrepancies between received materials & 856 message. Sent to confirm that message was received by trade partner. New EC Infrastructure Existing Application Architecture Varies New Application Architecture SAP Whirlpool EC Intranet / Extranet Existing EDI Architecture Mainframe New EC Server Whirlpool EC Intranet EDI Network VAN Extranets This New EC Infrastructure Provides: - Many-to-Many paths to the existing and new applications infrastructure - Leverages the current EDI infrastructure and provides the EC partners and Whirlpool a migration path - A lower cost to support and implement new EC partners (esp. low volume partners) - The ability to supply the applications real-time EC processing - Many types of documents (EDI, HTML forms, e:mail, excel sheets, fax) Internet e.g. ANX EC Business - Supply Chain - Selling & Marketing - Buying - Order Fulfillment - Logistics - Many more EC Partners - Trade Partners - Suppliers - Commerce Partners - Internal Partners Existing EC Infrastructure New EC Infrastructure First Time Registration Whirlpool.XX Archive Bin Draft Read Sent Unread Unsent During registration, the following file structure is created on the supplier’s pc. All programs necessary to run the application are stored in the Bin directory. Example of the Desktop Click Return to go back Click Return to go back Print by clicking on the browser’s Print function Click on the back function to return Enter ASN No, Packlist No, use drop down box for Ship To Name Load Release Data: Highlight part then import to form Click Calculate, box information appears. Box line items may be edited. Print Labels and click save. Example of Barcode Label ECRC Locations ECRC Core Functions Outreach Consultation Education & Training Technical Support The Role of Global Information Standards in Electronic Commerce Trends in establishing the global supply chain Move towards “global” suppliers Automotive Whirlpool Many large companies using EC with global partners Reduce inventory Improve market share Faster revenue collections Speed timing on exchange of business documents EDI/EC initiatives The Role of Global Information Standards in Electronic Commerce Trends in establishing the global supply chain Technology issues Methods VANs Forms-based over the Internet FTP Could easily be outsourced Different levels of infrastructure The Role of Global Information Standards in Electronic Commerce Trends in establishing the global supply chain Business issues (most important): need top management support Different languages Same words have different meanings in different cultures Non-Americans may know English, but don’t understand nuances Different cultures and time zones Not just holidays, vacations and dress What does “No problem” mean? Good to have local people as initial point of contact Different legal requirements Whirlpool Evaluated Receipts Settlements (ERS) won’t work in Mexico because invoice legally required. Stereotype of the “Ugly American” The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system External ANSI versus EDIFACT The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system VANs versus Internet versus ANX What is ANX? A multi-provider, virtual private network; formed by Automotive Industry Action Group (AIAG) Providers compete for customers, but deliver same service quality, e.g. performance, security All customers share same physical infrastructure of ANX certified providers, but each electronic conversation occurs via secure, private connection between customers The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system VANs versus Internet versus ANX Public Internet versus ANX Public Internet “Best Effort” performance Decentralized administration Inconsistent security Unpredictable ANX Service Guaranteed performance Centralized administration (via ANX Overseer: Bellcore) Standards-based, network-level security Reliable The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system VANs versus Internet versus ANX ANX geographic direction ANX Release 1 - North America Initially United States, Canada (September 1, 1998) Eventually Mexico ANX Release 2 - Europe Memorandum Of Understanding (MOU) ANX pilot projects - Germany, France, England Timetable - no earlier than Q3/Q4 1999 Discussions Underway/Expected Japan: Japanese Automotive Manufacturers Association (JAMA) Australia: Federal Chamber of Automotive Industries (FCAI) South America The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system Automotive industry strategy (1998 “AutoTech” Conference) GM - Electronic Commerce Strategies Electronic Data Interchange (EDI) Require EDI for QS9000 certification Migrate from X12 to EDIFACT International standard Explore use of ANX for EDI Encourage small suppliers to use EDI, Web-based forms over the Internet / ANX, or Third party provide The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system Automotive industry strategy (1998 “AutoTech” Conference) Ford - Electronic Commerce Strategies Common Global Supplier Electronic Comm. Electronic Data Interchange (EDI) Direct Data Link (DDL) Explore use of browser- based technology Use TCP/ IP technology Use ANX CADCAM Data Exchange (CDX) Ford Supplier Network (FSN) Supplier E- Mail Automotive Network eXchange (ANX) Vision The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system Automotive industry strategy (1998 “AutoTech” Conference) Vision Chrysler - Electronic Commerce Strategies EDIFACT - after 2000, maybe 1998 EDI over the web Electronic Funds Transfer Part of overall Supplier EC Requirements Payment Terms plus 3 days Final nail into paperless vision Paper No Longer an Option The Role of Global Information Standards in Electronic Commerce Implementing global sourcing Paul Dittman, Whirlpool’s VP of Global Logistics, commented on some global implementation issues in the March 1999 issue of PM Network You don’t commute to China 30 hour trip At least three weeks at a time There are translators and there are translators Can fit only so many granola bars in a suitcase Is language a barrier? Logistics The Role of Global Information Standards in Electronic Commerce Specific considerations for designing a global network management EC documents; specifically ASN’s Other than Europe and North America The Role of Global Information Standards in Electronic Commerce Integrating regional policies into the global system VANs versus Internet versus ANX Principles of the ANX vision User-centric Consolidated network services Lower-than-legacy costs Higher service quality levels Managed evolution Continuous improvement Standards-based technologies The Role of Global Information Standards in Electronic Commerce Implementing global sourcing Ways to reduce inventory (Purchasing professionals surveyed by Supplier Selection & Management Report in February 1999) Shifting the inventory to the suppliers (supplier takes responsibility for inventory reduction) Building a stronger supply chain Shortening leadtimes (better information flow) Reduce storage space requirements Improving the cash flow situation (JIT, EFT) Establishing a consignment inventory protocol Leadtime reduced to zero Inventory carrying costs reduced to zero. Lost production time waiting for incoming quality approval is eliminated. Lower pricing negotiated in exchange for the long term supply agreement The Role of Global Information Standards in Electronic Commerce Implementing global sourcing Implementing EDI/Electronic Commerce Electronic commerce activity — specifically on the Internet — has exceeded the expectations of business analysts, but its true potential to revolutionize the procurement process remains a distant goal. Department of Commerce: April 1996; 1998 Internet-based purchases $200 million in 1995 to an estimated $5 billion Cambridge, Massachusetts-based Forrester Research's latest estimate is even higher: $3.2 trillion in sales over the Internet by 2003 with 85 percent of that being business-to business buying. The Role of Global Information Standards in Electronic Commerce Internet-based electronic commerce procurement still not reaching its potential First target will be maintenance, repair, and operating (MRO) expenses, an industry worth an estimated $1.3 trillion annually in the United States. But MRO procurement is just the tip of the iceberg. Purchase of direct materials will really catch on in the next millennium. Other noteworthy trends include the establishment of interconnected supply grids versus vertical supply chains, and the relatively new concepts of "transactive" e-catalog content, and "reintermediation," or new-age intermediaries. The Role of Global Information Standards in Electronic Commerce The Internet will become a critical medium for accessing critical information and by the way information can be transferred between supply chain members. The Role of Global Information Standards in Electronic Commerce Using better forecasting tools Reducing the supplier base (“global” suppliers) The Role of Global Information Standards in Electronic Commerce What business problems can the new technologies solve for small companies? Some OEM’s are thinking about ‘Push’ as opposed to the current ‘Pull’ model. PROBLEM: Many SME’s don’t operate 24 X7 Technologies to guarantee delivery are just being developed Will SME’s be able to afford permanent ANX connections? The Role of Global Information Standards in Electronic Commerce Emerging trends EDI over Web and/ or HTTP Currently a replacement for Rip & Read EDI No integration of data into SME’s internal systems HTTP based technologies still being developed Problem with guaranteed delivery The Role of Global Information Standards in Electronic Commerce Emerging trends E- mail based EDI Possibility of Store and Forward Could solve the ‘lights out’ condition for many SME’s Timeliness could be a problem Guaranteed Delivery solutions are being developed Storing material at point-of-use Focusing on “A”, “B” and “C” inventory Introducing vendor managed inventory