MAIN 202
Spring 2016
Date class
Reading
1-12-16
#1
White Book
Ch 1 Intro
SMCpneumatics p.1-16
Objectives
Course Introduction
A.Fluid Power Principles B 3-methods of Power
C Pascals LawD Boyles Law E Transmitting Power F
Compressibility of fluids Air systems vs. Fluid Systems G Units of
Flow PSI,A,G CFM
H Conversion of Force in Fluids I Units Metric English I. Fig
1.1,1.2,p.9-35,
Hand Tool Safety PPT
Hand and Power Tools .pdf
1-19-16
#2
White Book
Ch 4 Schematic symbols
Ch 7Force equations
Clippard Training Circuits p.
1-8
Fluid Power Principles
A. Static Head Pressure B. P = C. Fluid Though Hoses D.
Pressure Loss Through Piping E. Pressure Drops in Automated
Circuits
Pressure Intensifiers
Labs
White Book
Exercise #3 p40
Exercise #2 p.31
Ch1
HW
Videos
Assignment #1
Inventory Of Trainers
Section 6 Exercise #1
Exercise #2
Exercise #3
Exercise #4
Lab #1, #2, #3
Assignment #2
Pressure Intensifiers
In-Class Activity
Ch 1
Section 7 Exercise #1
Section 7 Exercise #2
Section 7 Exercise #3
Section 7 Exercise #4
Section 7 Exercise #5
Section 7 Exercise #6
1-26-16
#3
White Book
Ch 5 Valve Schematic
Symbols
Clippard Training Circuits p.
7-16
SMCpneumatics p70-90
2-2-16
#4
SMCpneumatics 70-90
SMCpnumatics p91-105
Mead online .pdf p.3-99
White Book Ch 7 Low
Pressure Valves
Ch 9 Ideal Gas Law
2-9-16
#5
SMCpneumatics p38-48
SMCpneumatics p.19-36
White Book
Ch 2 Air treatment
Ch 3 Distribution Systems
Ch 8 Secondary Treatment
Valves & Graphic Symbols
A. Directional Control Valves B. Reading a valve
C. How they Function ways vs ports vs position D. Check
Valves, E Needle Valves Appendix A, p.95-120
Pressure Regulators
Task 1.0 PM FPS
Task 2.0 PM FPS
Task 3.0 PM FPS
Task 6.0 PM FPS
Task 7.0 PM FPS
Lab #4, #5,# 6
Quiz #1
Check a Regulator task
2.0
Air Regulator task 6.0
Assignment #3
Ch 3 and 4
White Exercise #4 p42
Quiz #2
Valves & Circuits
A. Understanding Circuits. B. Lab reading circuits
C. pages 136-139, 148-150, 156-161 D Rules for ANSI valve
Systems, Equick disconnect vs quick connect, F. low pressure
fittings G. Algebraic Functions, Pneumatic Logic
Lab #7, #8, #9
Assignment #4
Air Logic Handout
Quiz #3
Measure the ID and OD of pipes and hoses
Difference between NPT NPTF
Circuit Reading
Distribution & Treatment
A. Reading a Complete Circuit B. Air treatment – intake filters,
coolers, separation, refrigeration, C. Distribution Systems –
receivers, piping, pitch takeoff, water legs D. Secondary
Treatment – strainer, separators, filters, lubricators
Visit Basement of WDC –activity
In class pneumatic Circuit reading
2-16-16
#6
SMCpneumatics p49-69
Air cylinders, Metering
A. Cylinder Principals, B. Pages 55-59,63-65,84,5,90,1, C. Cv
(Handout) D. Parts Ordering
Section 1 Exercise #1
Section 1 Exercise #2
Section 1 Exercise #3
Section 1 Exercise #4
Ch 3 and 4
Section 2 Exercise #1
Section 2 Exercise #2
Lab #10,#11
Lab A Lab B
Basement Activity
Ch 3 and 4
White Book
Exercise #1 p.20
Parker HO Lesson 9
Parker HO Lesson 10
ARO Cylinder
Selection
Lab, #12, #13
Parts ordering
Ch 2
Section 3 Exercise #1
Section 3 Exercise #2
2-23-16
#7
White Book
Ch 10 Air Bearings
Ch11Discussion
Review Air cylinders, Metering, Air Compressors, Air Dryers
A. Cv, B. cylinder selection ARO guide
Task 11.0 PM FPS
Ch 6 and Ch 7
Assignment #5
Mead p.3
Task 14.0 PM FPS
#14, #15, #16, # 17\
Section 4 Exercise #1
Section 4 Exercise #2
Section 4 Exercise #3
3-1-16
#8
3-15-16
#9 (1)
EXAM
Ch 1 Introduction
Ch 2
Principals of
ALL LABS MUST
BE COMPLETED
AND TURNED IN
THIS DAY
Introduction IWCE
Pascal’s law, Pressure, Atmosphere, Measurement scales
(F-P-A) ½ surface area not = ½ diameter,
sequence in which a load raises, FLOW makes it GO,
Cylinder Volume (p.1-23)
Principals of Hydraulics
Task 1.0 Adjust hydraulic hose IHM FPS
Task 4.1 How contaminates enter reservoir IHM FPS
Task 43.0 IHM FPS
Outcome 43.1, 43.2 IHM FPS
Fluid power for math certification
Lab #1, #2, #3
Intro in Hydraulic
Systems ( basic run
through)
Principals of Hydraulics
Flow vs Actuator Velocity (p. 24 – 50)
Velocity example
Power vs Work, Horsepower
Pump formulas
Flow vs Pressure Drop Restriction vs Pressure Drop
Regeneration circuits
Outcome 44.1,44.2,44.3 IHM FPS
Fluid Power for math certification
Lab #4,#5, #6, #7
Fluids lesson 2
Fluids Viscosity
Materials in Fluid Fluid Failure
Reservoir lesson 3
Elements of a Reservoir
Coolers / heaters Function
Pump Principals lesson 4
Positive Displacement (p.71 – 83)
Cavitation
Aeration
Pump Failures
Volumetric efficiency
Gear Pumps (p 99 – 130)
Outcome 4.1, 4.2, 4.3 IHM FPS
Outcome 5.1, 5.2 IHM FPS
Outcome 5.2 IHM FPS
Outcome 6.1 and 6.2 IHM FPS
Fluid power for math certification
Section 5 Exercise #6
Section 5 Exercise #7
Section 5 Exercise #8
Pump Principals lesson 4
Fluid Conductor Sizing lesson 5
Gear Pumps lesson 6
Gear Pumps (p 99 – 130)
Balanced Vane Pump lesson 7
Fixed & Variable Axial Pumps lesson 8
Task 14.0 IHM FPS
Outcome 14.1, 14.2 IHM FPS
Task 23.0
Outcome 23.1,23.2 IHM FPS
Task 26.0 IHM FPS
Outcome 26.1, 26.2 IHM FPS
Outcome 27.1, 27.2 IHM FPS
Fluid Power for math certification
Relief Valves lesson 9 (p.131-164)
Reducing Valves lesson 10
Unloading,Sequence,Counterbalance Valves lesson 11
Task 15.0 IHM FPS
Outcome 15.1, 15.2 IHM FPS
Lab #11, #12
Video on Aeration
Cavitation
Ch 3 Hydraulic Fluids
3-22-16
#10 (2)
3-29-16
#11 (3)
4-5-16
#12 (4)
4-12-16
#13 (5)
Ch 15 Hydraulic
Pumps
Ch 15 Hydraulic
Pumps
Ch 6 Contamination
Control
Ch 10 Pressure
Controls
Hydraulics Math CGCC
Hydraulics Safety CGCC
Hydraulic Fundamentals
Pascal’s Law CGCC
Independent Study Day 1
Section 5 Exercise #1
Section 5 Exercise #2
Section 5 Exercise #3
Section 5 Exercise #4
Section 5 Exercise #5
Intro to Check Valves
CGCC
Regenerative Extension
Circuit CGCC
Regenerative Extension
CGCC
Independent Study Day 2
Ch 3 Hydraulic Fluids
Fluid Velocity CGCC
Ch 5 Reservoirs
Fluid Conductors CGCC
Flow Control Methods
CGCC
Fluid Velocity CGCC
Series Parallel Hydraulic
Circuits
CGCC
Demo on Cavitation
Independent Study Day 3
Gear Pumps
Vane Pumps
Piston Pumps
Vane Pump Take Apart
Activity Finish
Lab #13, 14
Balanced Piston Relief
Valve and Reducing
Valve Take Apart
Activity Finish
Intro Pressure Relief Valve
CGCC
Pressure Control and
Revisiting Pressure Relief
Valve CGCC
Pressure Reducing InClass Activity
Task 21.0 IHM FPS
Outcome 21.1,21.2 IHM FPS
4-19-16
#14 (6)
4-26-16
#15 (7)
Ch 8 Directional
Valves
Ch 12 Cartridge &
Stack Valves
Ch 13 Proportional
Valves
Ch 16 Electrohydraulic
Devices
Actuators lesson 12
Directional Control Valves lesson 13
Flow Control Valves lesson 14
Circuit Reading Hydraulics
Outcome 16.1, 16.2 IHM FPS
OSHA 30 hour
Pressure Compensated Load Sensing Pumps lesson 15
Contamination Control lesson 16
Accumulators lesson 17
Electrohydraulic Valves lesson 18
Cartridge and Stack Valves lesson 19
Hydraulic Conductors and Fittings
Outcome 6.1, 6.2 IHM FPS
Outcome 8.1, 8.2 IHM FPS
Lab #15, # 16
Lab #17
Cherry Electrical
Schematic Reading
Activity Finish
Review
ALL LABS MUST
BE COMPLETED
AND TURNED IN
THIS DAY
Ch 17 Accessories
5-3-16
#16 (8)
Complete labs
5-10-16
Final
Subject to change all updates will be clearly defined prior to implementation.
Certificate Pneumatics Mechanic, Fluid Power Society = PM FPS
Certificate Industrial Hydraulic Mechanic, Fluid Power Society = IHM FPS
Notes and pages from Orange Womac Fluid Book
SMCpneumatics online manual
Clippard Training online .pdf
Fluid Power Math for Certification small review guide
Pneumatic Trainer Lab Manual
Hydraulic Trainer Manual
Directional Control Valves
CGCC
Ch 11
Flow Controls
Flow Control CGCC
Actuators CGCC
Electronic Control of
Hydraulic CGCC
Troubleshooting
Electrically Controlled
Hydraulic Circuits CGCC
Voltage Across Switches
CGCC