Fuel Cell Benefits and Obstacles to the Success of FCs and the Development of a HydrogenBased Economy 1 Chapter 5 Fuel Cell Introduction Historical Notes Types of Fuel Cells Fuel Cell Electrochemistry Advantages of Fuel Cells Applications of Fuel Cells Advanced Hydrogen Production Technologies Advanced Hydrogen Transport and Storage Technologies 5-1 Introduction What is a Fuel Cell A fuel cell → an electrochemical device that combines hydrogen and oxygen to produce electricity, with water and heat as its by-product. 5-2 Historical Notes Finally Coming of Age In 1839, Sir William Grove reasoned that it should be possible to react hydrogen with oxygen to generate electricity. In 1889, fuel cell was coined by Ludwig Mond and Charles Langer, who attempted to build the first practical device using air and coal gas. Sir William Grove (18111896) “I cannot but regard the experiment as an important one…” William Grove writing to Michael Faraday, October 22, 1842 5 5-2 Historical Notes Finally Coming of Age 1. 2. 3. In early 20th Century, fuel cells were forgot A lack of understanding of materials and electrode kinetics. Internal combustion engine was developed. Petroleum was discovered and rapidly exploited. 5-2 Historical Notes Finally of Coming Age In 1932, the first successful fuel cell device was built by engineer Francis Bacon. He improved on the expensive platinum catalysts employed by Mond and Langer with a hydrogenoxygen cell using a less corrosive alkaline electrolyte and inexpensive nickel electrodes. In the 1950s Bacon successfully produced the first practical (alkaline) FC. Francis T. Bacon (1904-1992) 8 5-2 Historical Notes Finally of Coming Age Until 1959, Bacon and his coworkers were able to demonstrate a practical five-kilowatt system capable of powering a welding machine. In October of that same year, Harry Karl Ihrig of Allis-Chalmers Manufacturing Company demonstrated his famous 20-horsepower fuel cell-powered tractor. 5-2 Historical Notes Finally of Coming Age 1. 2. In the late of 1950s, fuel cells were noticed NASA began to search some electricity generator for space mission. Nuclear reactors as too risky, batteries as too heavy and short live, and solar power as cumbersome, NASA turned to fuel cells. In the 1960s, NASA demonstrated some of their potential applications in providing power during space flight. 11 5-2 Historical Notes Finally of Coming Age In 1960s, fuel cells would be the panacea to the world energy problem. The some qualities that make fuel cells idea for space exploration were considered. (ex. Small size, high efficiency, low emission.) Nearly 40 years US$1 billion in research have been devote to address the barriers to the use of fuel cells for stationary application. 5-2 Historical Notes Finally of Coming Age 1. 2. 3. Fortunately A number of manufacturers have supported numerous demonstration initiatives and ongoing research and development into stationary application. Phosphoric acid fuel cells is being offered commercially, and more advanced designs, such as carbonate fuel cells and solid oxide fuel cells, are the focus of major electric technologies. Full-sized (commercial) cells and full-height stacks have been successfully demonstrated for the carbonate fuel cell design. 5-2 Historical Notes Finally of Coming Age It has taken more than 150 years to develop the basic science and to realize the necessary materials improvement for fuel cells to become a commercial reality. The fuel cell is finally coming of age!! Then industry began to recognize the commercial potential of fuel cells. But, due to technical barriers and high investment costs, fuel cells were not economically competitive with existing energy technologies. 15 Not anymore so! Polymer Electrolyte Membrane Fuel Cells (PEMFCs; or Proton Exchange Membrane FCs) have become a ‘mature’ technology. Well, there still is much work that needs to be done to optimize the FC system. But hey, the gasoline IC engine is nearly 130 years old and still being improved. 16 Transportation The California Low Emission Vehicle Program requires that beginning in 2003, 10% of passenger cars delivered for sale in CA from medium or large sized manufactures must be Zero Emission Vehicles (ZEVs). 17 5-2 Historical Notes Finally of Coming Age Honda FCX Honda FCX specifications Vehicle Length: 4165 mm Width: 1760 mm Height: 1645 mm Maximum Speed: 93 mph (150km/h) Driving Range: 220 miles (355km) Seating Capacity: 4 adults First fuel cell vehicle in the world to receive government certification (American Honda Motor Co., Inc., 7/24/2002). 19 Motor Maximum Power Output: 80hp (60kW) Maximum Drive Torque: 201lb-ft (272Nm) Motor Type: AC synchronous Fuel Cell Stack Stack Type: PEFC (proton exchange membrane type - Ballard) Power Output: 78kW Power storage Honda Ultra Capacitor Fuel Type: Compressed gaseous hydrogen Storage Method: High-pressure hydrogen storage tank (5,000 psi) Fuel Capacity: 156.6 liter 20 NECAR 5 2001 prototype FC automobile by DaimlerChrysler. 21 Drives and feels like a “normal” car. Top speed > 150 km/hr, with a power output 0f 75 kW (100 hp). Combines the low emission levels, the quietness and the smoothness associated with EVs, while delivering a performance similar to that of an automobile with an IC engine. 22 Fuel Cell Bus In March 1998, Chicago became the first city in the world to put pollution-free, hydrogen fuel cell powered buses in their public transit system. 23 • The PEM fuel cells were provided by Ballard Power Systems. • Air Products & Chemicals supplies the liquid hydrogen, which is converted to gas for bus use. • The pilot program began in December 1997 at the Chicago Transit Authority, which will receive royalties for every bus sold by Ballard, up to US$4 million. 24 25 26 Back Fuel Cells, Prof. T.-S. Yang, NCKU/ME 27 5-2 Historical Notes Finally of Coming Age Fuel Cells, Prof. T.-S. Yang, NCKU/ME 29 Distributed Power Generation 32 Other Applications The world’s first prototype polymer electrolyte membrane fuel cell (on the right) used to provide all residential power needs for a home in Latham, New York. This 7 kW unit is attached to a power conditioner/storage unit that stores excess electricity. (Plug Power) A laptop computer using a fuel cell power source can operate for up to 20 hours on a single charge of fuel. (Ballard Power Systems) 33 34 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 36 37 5-3 Types of Fuel Cells Overview of Fuel Cells Fuel Cells generate electricity through an electrochemical process in which the energy stored in a fuel is converted directly into DC electricity. Electrical energy is generated without combusting fuel, so fuel cells are extremely attractive from an environmental stand point. 5-3 Types of Fuel Cells Overview of Fuel Cells 1. 2. 3. 4. 5. 6. Attractive fuel cell characteristic High energy conversion efficiency Modular design Very low chemical and acoustical pollution Fuel flexible Cogeneration capability Rapid load response 5-3 Types of Fuel Cells Overview of Fuel Cells 1. 2. 3. 4. Basic operating principle of fuel cells An input fuel is catalytically reacted in fuel cell to create an electric current. The input fuel passed over the anode where it catalytically splits into ions and electrons. The electrons go through an external circuit to serve an electric load while the ions move through the electrolyte toward the oppositely charge electrode. At electrode, ions combine to create byproducts, primarily water and CO2. 5-3 Types of Fuel Cells Overview of Fuel Cells The figure of basic operating principle 5-3 Types of Fuel Cells Overview of Fuel Cells Fuel Cell Characteristics 5-3 Types of Fuel Cells Overview of Fuel Cells 5-3 Types of Fuel Cells Overview of Fuel Cells 1. 2. 3. 4. Four primary types of fuel cells which are based on electrolyte employed Phosphoric Acid Fuel Cell Molten Carbonate Fuel Cell Solid Oxide Fuel Cell Proton Exchange Membrane Fuel Cell 5-3 Types of Fuel Cells Overview of Fuel Cells A comparison of the fuel cell types 5-3 Types of Fuel Cells Overview of Fuel Cells Fuel cells are typical grouped three section 5-3 Types of Fuel Cells Phosphoric Acid Fuel Cells 1. 2. The most mature fuel cell technology Among low temperature fuel cell, it was showed relative tolerance for reformed hydrocarbon fuels. It could have widespread applicability in the near term. 5-3 Types of Fuel Cells PAFC Design an Operation The sketch of PAFC operation 5-3 Types of Fuel Cells PAFC Design an Operation 1. 2. 3. 4. 5. The components of PAFC Electrolyte : liquid of acid Electrolyte carriers : Teflon bonded silicone carbide matrix (pore structure→capillary action to keep liquid electrolyte in place) Anode : platinum catalyzed, porous carbon Cathode : platinum catalyzed, porous carbon Bipolar plate : complex carbon plate 5-3 Types of Fuel Cells PAFC Design an Operation 1. The most designs of PAFC The plates are “bi-polar” in that they have grooves on both side – one side supplies fuel to anode of one cell, and the other side supplies air or oxygen to the cathode of the adjacent cell. 5-3 Types of Fuel Cells PAFC Design an Operation The PAFC reactions Anode : H2 → 2H+ + 2e Cathode : ½ O2 + 2H+ +2e- → H2O 5-3 Types of Fuel Cells PAFC Design an Operation The characteristics of PAFC operation 1. Some acid may be entrained in fuel or oxidant streams and addition of acid may be after many hours of operation. The water removed as steam on the cathode by flowing excess oxidant past the back of electrodes. 2. 5-3 Types of Fuel Cells PAFC Design an Operation 1. 2. The temperature effect to PAFC The product water removal procedure required that the system operated at temperature around 375°F (~190°C). At lower temperature : the water will dissolve in the electrolyte and not be removed as steam. At high temperature (approximately 410°F~ (~210°C) : the phosphoric acid begins to decompose. 5-3 Types of Fuel Cells PAFC Design an Operation 1. 2. How does excess heat be removed Proved carbon plates containing cooling channels. Air or liquid coolant, can be passed through these channels to remove heat. 5-3 Types of Fuel Cells PAFC Design an Operation 1. 2. 3. a. b. PAFC performance characteristics Power density : 160 to 175 watts/ft2 Thermal energy supplied at : ~ 150°F (only a portion at 250°F to 300°F) Efficiency : With pressurized reactants : 36% to 42% (HHV) Supply usable thermal energy : 31% to 37% (HHV) 5-3 Types of Fuel Cells Proton Exchange Membrane Fuel Cells (PEMFC) 1. 2. 3. 4. The introduction of PEMFC PEMFC has higher power density than any other fuel cell system. PEMFC has comparable performance with the advanced aerospace AFC. PEMFC can operate on reformed hydrocarbon fuels. PEMFC uses a solid polymer electrolyte eliminates the corrosion. 5-3 Types of Fuel Cells Proton Exchange Membrane Fuel Cells The introduction of PEMFC 5. Its low operating temperature (70-85 oC): a. provides instant start up: 50 % maximum power immediately at room T & full operating power within 3 min. b. require no thermal shielding to protect personnel. 6. Advances in performance and designs offer the possibility of lower cost. 5-3 Types of Fuel Cells PEMFC Designs and Operation The sketch of PEMFC operation 5-3 Types of Fuel Cells PEMFC Designs and Operation The sketch of PEMFC operation 5-3 Types of Fuel Cells PEMFC Designs and Operation The PEMFC reactions Anode : H2 → 2H+ + 2e Cathode : O2 → 4H+ + 4e- → 2H2O The PEMFC Stack Energy Partners 61 Effective commercial electric motors typically operate at 200-300 volts. Connect individual FCs in series to form a FC stack that provides the required high voltage. To decrease the overall volume and weight of the stack, use “bipolar plates.” 62 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. The characteristics of PEMFC operation The electrode reactions are analogous to those in PAFC. The PEMFC operates at about 175°F (80℃). The water is produced as liquid water and is carried out the fuel cell by excess oxidant flow. Fully operating power is available within about 3 minute under normal condition. 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. The components of PEMFC Electrolyte : polymer membrane. Anode : thin sheet of porous, graphitized paper. (water-proofed with PTFE or Teflon, with one surface being applied with a small amount of Pt-black) Cathode : (the same as above). Bipolar plate : graphite. 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. The features of the electrolyte Electronic insulator, but an excellent conductor of hydrogen ions. The acid molecules are fixed to the polymer, but the protons on these acid groups are free to migrate through the membrane. Solid polymer electrolyte→electrolyte loss is not an issue with regard to stack life. Be handled easily and safely. PEM Nafion resembles the plastic wrap used for sealing foods. (But thicker: 50 to 175 microns, i.e., 2 to 7 pieces of paper.) 66 5-3 Types of Fuel Cells PEMFC Designs and Operation The heart of PEMFC The electrolyte is sandwiched between the anode and cathode, and the three components are sealed together under heat and pressure to product a single “membrane/electrode assembly” (MEA, < 1mm thick). 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. The features of the bipolar plates The bipolar plates are called “flow field plates”. They make electrical contact with the back of the electrodes and conduct the current to the external circle. They supply fuel to the anode and oxidant to the cathode. In an operating FC, the membrane is well humidified, so that the electrolyte looks like a moist piece of thick plastic wrap. PEMs are somewhat unusual electrolytes in that, in the presence of water, the negative ions are rigidly held within their structure. Only the positive ions (here the H+ ions, or protons) are free to carry positive charge through the membrane. 69 PEMFCs are limited by the temperature range over which water is liquid. Operating PEMFCs at temperatures exceeding 100C is possible under pressurized conditions, but that shortens the life of the cell. Currently, PEMs cost about US$100 per square foot. 70 Remaining Challenges producing membranes not limited by the temperature range of liquid water, possibly based on another mechanism of protonic conduction reducing membrane cost by developing different membrane chemistries 71 The Backing Layer 72 Designed to maximize the current that can be obtained from a MEA. Usually made of a porous carbon paper or carbon cloth, typically 100 to 300 microns thick (4 to 12 sheets of paper). The backing layers have to be made of a material, such as carbon, that can conduct the electrons exiting the anode and entering the cathode. Also, they are often wet-proofed with Teflon. 73 Being Porous ensures effective diffusion of each reactant gas to the catalyst on the MEA allows the gas to spread out as it diffuses, so that when it penetrates the backing, the gas will be in contact with the entire surface area of the catalyzed membrane. 74 Also….. The backing layers assist in water management during FC operation. The correct backing material allows the right amount of water vapor to reach the MEA to keep the membrane humidified. The backing material also allows the liquid water produced at the cathode to leave the cell so it doesn’t flood. 75 The Electrodes Expensive Pt based catalysts seem to be the only catalysts capable of generating high rates of O2 reduction at the relatively low temperatures (~80°C) at which PEMFCs operate. 76 The performance of the PEMFCs is limited by the slow rate of the O2 reduction half reaction, which is more than 100 times slower than the H2 oxidation half reaction. Cooling is required to maintain the temperature of the FC stack at about 80°C. At this temperature, the product water produced at the cathode is both liquid and vapor, and is carried out of the FC by the air flow. 77 Water and FC Performance “Water management” is key to effective operation of a PEMFC. Both the fuel and air entering the FC must be humidified, to keep the PEM hydrated. Too little water prevents the membrane from conducting the protons well and the cell current drops. 78 If the air flow past the cathode is too slow to carry all the product water out of the cell, the cathode “floods.” That hurts cell performance, too, because not enough oxygen is able to penetrate the excess liquid water to reach the cathode catalyst sites. 79 The Flow Fields/ Current Collectors 80 The plates are made of a light-weight, strong, gas-impermeable, electron conducting material. Graphite or metals are commonly used, although composite plates are now being developed. 81 The side of the plate next to the backing layer contains channels machined into the plate. The channels carry the reactant gas from the point at which it enters the FC to the point at which the gas exits. Flow field design (pattern, width, and depth) affects reactant gas distribution and water management. 82 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. a. b. Useable fuel for PEMFC Pure hydrogen Reformed Hydrocarbon fuels: Without removal or recirculation of byproduct CO2. The traces of CO produced during the reforming process must be converted to CO2 (a simple catalytic process). 84 85 Renewable Energy Systems 86 Future Opportunities Impurities often present in the H2 fuel feed stream bind to the Pt catalyst surface in the anode, preventing H2 oxidation by blocking Pt catalyst sites. Alternative catalysts which can oxidize H2 while remaining unaffected by impurities are needed to improve cell performance. 87 5-3 Types of Fuel Cells PEMFC Designs and Operation Efficiency, Power and Energy of PEMFC At 80°C, 1 atm, a single, ideal H2/air FC provides 1.16 V at zero current. A good measure of energy conversion efficiency for a FC is Iactual/Iopen circuit. Back 89 Thus a FC operating at 0.7 V has an efficiency of about 60%. P=IV Specific power = power/FC mass Power density = power/FC volume High specific power and power density are important for transportation applications, to minimize the weight and volume of the FC as well as to minimize cost. 90 Rate of Heat Generation V-I curve 91 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. The performance of PEMFC recently At 0.7V/cell on hydrogen and oxygen, 65psia : 850A/ft2 (~0.91 A/cm2) At 0.7V/cell on hydrogen and air, 65psia : 500A/ft2 (~0.54 A/cm2) 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 1. The performance of Ballard/Dow PEMFC At 0.7V/cell: At 65psia, hydrogen/oxygen : 2000A/ft2 At 65psia, hydrogen/air : 1000A/ft2 At 0.5V/cell, : At 65psia, hydrogen/oxygen : 4000A/ft2 ↓ 2000 W/ft2 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. The power density of PEMFC a factor of 10 greater than other FC systems → a significant reduction in stack size and cost. In 5kW production fuel cell stacks, 0.7V at 650 A/ft2 on hydrogen/air at 45psi, stack dimensions 9.8 * 9.8 * 16.7 in: stack-only power density of over 5.4 kW/ft3 1.25 kW/ft3 on hydrogen/air at 45psi, if including fuel/oxidant controls, cooling, product water removal Approaching 14.2 kW/ft3 are certainly feasible. 5-3 Types of Fuel Cells PEMFC Designs and Operation When HC/air are to be used, higher T FC, the MCFC, SOFC, and to some extent, PAFC, have an efficiency advantage over PEMFC. ↑ waste heat can be used to drive air compressors, reforming of HC fuels, electric generation or other thermal load 5-3 Types of Fuel Cells PEMFC Designs and Operation Using either air or liquid cooling ↓ a compact power generator and the excess heat of PEMFC is to be used for 1. space heating or residential hot water 2. utility cogeneration applications 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. The pressure effects to all fuel cells Performance is improve by pressuring the air. Find an balance about the energy and financial cost associated with compressing air and the improved performance. Rule of thumb: < 45 psia ∵PEMFC uses a solid electrolyte ∴ a significant pressure differential can be maintained across the electrolyte→low P fuel & higher P air 5-3 Types of Fuel Cells PEMFC Designs and Operation 1. 2. 3. 4. A very significant cost penalty of PEMFC as compared with PAFC The PEMFC uses platinum at both the anode and cathode. presently, 0.001 oz/in2 ~0.6 oz/kW for H2/air Los Alamos National Lab & Texas A &M Univ., 0.00007 oz/in2 ~0.042 oz/kW for H2/air or ~0.021 oz/kW for H2/ O2 Be expected to reduce platinum requirement to 0.035 oz/kW (1 g/kW) or about $2/kW. Safety Issue All fuels are inherently dangerous; gasoline is no exception. Proper engineering, education, and common sense reduce the risk. A hydrogen vehicle and supporting infrastructure can be engineered to be as safe as existing gasoline systems. http://www.politicalhotwire.com/sciencetechnology/31548-will-hydrogen-car-blow-99 up-collision.html 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 1. 2. The goals of developing MCFC In 1960’s: operating directly on coal→ but that seems less likely today. Operation on coal-derived fuel gases or natural gas is viable. Summary 101 Benefits FCs are efficient, clean, and quiet. FCs are modular FCs may give us the opportunity to provide the world with sustainable electrical power. 102 Obstacles FCs must obtain mass-market acceptance to succeed. An infrastructure for the mass-market availability of H2, or methanol fuel initially, must also develop. 103 At present, a large portion of the investment in FCs and hydrogen technology has come from auto manufacturers. Changes in government policy could also derail FC and hydrogen technology development. At present, Pt is a key component to FCs. 104 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells Molten Carbonate Fuel Cells 5-3 Types of Fuel Cells MCFC Design and Operation The sketch of MCFC operation 5-3 Types of Fuel Cells MCFC Design and Operation 1. 2. 3. 4. The components of MCFC Electrolyte : a molten carbonate salt mixture, usually consists of lithium carbonate and potassium carbonate. Electrolyte carriers : a porous, insulating and chemically inert ceramic (LiAlO2) matrix. Anode : a highly porous sintered nickel powder, alloyed with chromium to prevent agglomeration and creep at operating T. Cathode : a porous nickel oxide material doped with lithium. 5-3 Types of Fuel Cells MCFC Design and Operation The MCFC reactions Anode : H2 + CO3-2 → H2O + CO2 + 2eCO + CO3-2 → 2CO2 + 2e Cathode : O2 + 2CO2 + 4e- → 2CO3-2 ↓ * require a system for collecting CO2 from the anode exhaust and mixing it with the cathode feed stream 5-3 Types of Fuel Cells MCFC Design and Operation The MCFC reactions * before CO2 is collected, any residual H2 in the spent fuel stream must be burned. * Future systems may incorporate membrane separators to remove H2 for recirculation back to the fuel stream. 5-3 Types of Fuel Cells MCFC Design and Operation 1. 2. a. b. MCFC v.s. PAFC operating T ↑, the theoretical operating voltage and the maximum theoretical fuel efficiency for a MCFC ↓. On the other hand, operating T ↑, the rate of electrochemical and thus current at a given voltage ↑. ↓(net effect) The operating voltage of the MCFC is higher than the PAFC at the same current density. (higher fuel efficiency) As size and cost scale roughly with electrode area, a MCFC should be smaller and less expansive than a “comparable” PAFC. 5-3 Types of Fuel Cells MCFC Design and Operation 1. 2. 3. 4. The high operating T characteristics of MCFC Operating at between 1110°F(600℃) and 1200°F(650℃) ←necessary to achieve sufficient conductivity of the electrolyte To maintain this operating T, a higher volume of air is passed through the cathode for cooling purposes. In combined cycle operation, electrical efficiencies are in excess of 60%(HHV). The T of excess heat is high enough to yield high P steam→turbine At the high operating T, MCFC could operate directly on the gaseous HC fuels such as natural gas ←would be reformed to produce H2 within the fuel cell itself. 5-3 Types of Fuel Cells MCFC Design and Operation The high operating T characteristics of MCFC 4. At high operating temperature(1200 °F/650 °C), noble metal catalysts are not required. 5. At high operating temperature(1200°F), the salt mixture is liquid and is a good ionic conductor. 6. The cell performance is sensitive to operating temperature. a. A change in cell T from 1200°F to 1110°F results in a drop in voltage ~15%. (∵ionic and electric resistance↑& electrode kinetics↓ 5-3 Types of Fuel Cells MCFC Design and Operation 7. 8. The high operating T characteristics of MCFC The electrolyte boil-off has an insignificant impact on cell stack life. A more significant factor of life expectancy has to do with corrosion of the cathode. 5-3 Types of Fuel Cells Solid Oxide fuel cells 1. 2. 3. The introductions of the SOFC uses a ceramic, solid-phase electrolyte which reduces corrosion considerations and eliminates the electrolyte management problems associated with the liquid electrolyte fuel cells. To achieve adequate ionic conductivity in such a ceramic→must operate at about 1830 °F (1000 °C). At that T, internal reforming of carbonaceous fuels should be possible, and the waste heat would be easily utilized by conventional thermal electricity generating plants to yield excellent fuel efficiency. 5-3 Types of Fuel Cells SOFC Design and Operation The sketch of SOFC operation 5-3 Types of Fuel Cells SOFC Design and Operation The SOFC reactions Anode : H2 + O-2 → H2O + 2eCO + O-2 → CO2 + 2eCH4 + 4O-2 → 2H2O + CO2 + 8e Cathode : O2 + 4e- → 2O-2 It is significant that the SOFC can use CO as its direct fuel. 5-3 Types of Fuel Cells SOFC Design and Operation 1. a. 2. 3. The components of the SOFC Electrolyte : solid ceramic. Materials : dense yttria(氧化釔)-stabilized zirconia(氧化鋯)—an excellent conductor of negatively charged oxygen (oxide) at high T. Anode : a porous nickel/zirconia cermet Cathode : Sr-doped (鍶, strontium) lanthanum(鑭) manganite(錳化物) 5-3 Types of Fuel Cells SOFC Design and Operation The components of the SOFC – – – SOFC is a solid state device and shares certain properties and fabrication techniques with semiconductor devices. The Westinghouse cell design: the FC around a porous Zirconia support tube through which air is supplied to the cathode which is deposited on the outside of the tube. A layer of electrolyte is then deposited on the outside of the cathode and finally a layer of anode is deposited over the electrolyte. A number of cells are connected together by high T semiconductor contacts. 5-3 Types of Fuel Cells SOFC Design and Operation 5-3 Types of Fuel Cells SOFC Design and Operation 5-3 Types of Fuel Cells SOFC Design and Operation The components of the SOFC – – – The anode consists of metallic Ni and Y2O3stablized ZrO2 skeleton, which serves to inhibit sintering of the metal particles and to provide a thermal expansion coefficient comparable to those of the other fuel materials. The most common cathode material (a p-type conductor): Sr-doped (鍶, strontium) lanthanum manganite (Lal-xSrxMnO3, x=0.10-0.15 Both anode and cathode structures are fabricated with a porosity of 20-40 % to facilitate mass transport of reactant and product gases. 5-3 Types of Fuel Cells SOFC Design and Operation 1. 2. 3. 4. 5. SOFC performance characteristics 0.6V/cell at about 232 A/ft2 Lifetimes are over 30000(hrs). The efficiencies of unpressurized SOFCs : 45% (HHV) The efficiencies of pressurized SOFCs : 60% (HHV) Bottoming cycle, using the high T waste heat, could add another few % to the fuel efficiency. 5-3 Types of Fuel Cells SOFC Design and Operation temperature management— maintain proper volume of the air stream into the cell. 5-3 Types of Fuel Cells SOFC Design and Operation 1. 2. 3. 4. 5. high operating T characteristics of SOFCs The SOFC operates at approximately 1830°F (1000°C). The high operating temperature offers the possibility of internal reforming. As in MCFCs, CO does not act as a poison and can be used directly as a fuel. The SOFC can tolerant several orders of magnitude more sulfur than other fuel cells. The SOFC requires a significant start-up time. 5-3 Types of Fuel Cells SOFC Design and Operation high operating T characteristics of SOFCs 6. The cell performance is very sensitive to operating T. a. A 10% drop in T → 12% drop in cell performance due to the increase in internal resistance to the flow of oxygen ions. 7. The high T also demands that the system include significant thermal shielding to protect personnel and to retain heat. →not for transportation applications. 5-4 Fuel Cell Electrochemistry Internal Reforming In a conventional fuel cell system, a carbonaceous fuel is fed to a fuel processor where it is steam reformed to produce H2 (as well as CO &CO2). Ni reforming catalyst is extremely sensitive to sulfur in the feed gas. 5-4 Fuel Cell Electrochemistry Internal Reforming Internal reforming in MCFC & SOFC at high T→ eliminate external fuel reformers →highly efficient, simple, reliable and cost effective 2 alternative approaches to internal reforming: – Indirect Internal reforming (IIR) – Direct Internal reforming (DIR) Methane and steam reforming reaction: (750-900 oC) CH4 + H2O → CO + 3H2 (endothermic, ΔH=53.87 kcal/mol, favored by high T & low P, P< 5 atm) 5-4 Fuel Cell Electrochemistry Internal Reforming IIR: reformer section is separated, but adjacent to the anode. – Advantage: 1.the exthermic heat of the cell can be used for the endothermic reforming reaction 2. reformer & cell environments don’t have a direct physical effect on each other – Disadvantage: the conversion of methane to hydrogen is not promoted as well as in the DIR. 5-4 Fuel Cell Electrochemistry Internal Reforming DIR: hydrogen consumption reduces its partial pressure→driving the methane reforming reaction to the right. For MCFC, one developer’s approach where IIR & DIR have been combined. 5-4 Fuel Cell Electrochemistry Internal Reforming A supported Ni catalyst (e.g. Ni supported on MgO or LiAlO2) provides sufficient catalytic activity to sustain the steam reforming reaction at 650 oC to produce sufficient H2 . At open circuit, about 83% CH4 →H2 (~equilibrium concentration at 650 oC ) When current is drawn from the cell, H2 is consumed and H2Ois produced → CH4 conversion ↑ and approaches 100% at H2 utilization > ~50% ↓ Thermal management and adjustment of H2 utilization is important to the internal reforming of MCFC stacks 5-4 Fuel Cell Electrochemistry Internal Reforming Currently, the concept of internal reforming has been successfully demonstrated for 10,000 hrs. in 2-3 kW stacks and for 250 hrs in a 100 kW stack. 5-4 Fuel Cell Electrochemistry MCFC 1. 2. 3. 4. The electrochemical reactions occurring in MCFCs Anode : H2 + CO3-2 → H2O + CO2 + 2eCathode : ½ O2 + CO2 + 2e- → CO3-2 Overall : H2 + ½ O2 + CO2 (cathode) → H2O + CO2 (anode) The reversible potential equation : E = E° + RT/2F ln(PH2P1/2O2/PH2O) + RT/2F ln(PCO2,c/PCO2,a) ; F=96500 Columb/mol. 5-4 Fuel Cell Electrochemistry MCFC The electrochemical reactions occurring in MCFCs Transfer CO2 from anode exit gas to the cathode inlet gas (CO2 transfer device) Produce CO2 by combustion of the anode exhaust gas which is mixed with the cathode inlet gas Supply CO2 from an alternate source. 5-4 Fuel Cell Electrochemistry SOFC 1. 2. 3. 4. The electrochemical reactions occurring in SOFCs (~1000 oC) Anode : H2 + O-2 → H2O + 2eCathode : ½ O2 + 2e- → O-2 Overall : H2 + ½ O2 → H2O The corresponding Nernst equation E = E° + RT/2F ln(PH2PO21/2 /PH2O) 5-5Advantages of Fuel Cells : Environmental Acceptability Because fuel cells are so efficient, CO2 emissions are reduced for a given power output. By 2000, FC power plants will decrease CO2 emissions by 0.6 MMT of carbon equivalent. FC is quiet, emitting only 60 dBs at 100 ft. Emissions of SOx and NOx are 0.003 and 0.0004 pounds/megawatt-hour. 5-5Advantages of Fuel Cells: Efficiency 1. 2. 3. 4. Dependent on type and design, the fuel cells direct electric energy efficiency ranges form 40 to 60 percent (LHV). Characteristics : Operates at near constant efficiency, independent of size and load. Efficiency is not limited by the Carnot Cycle. For the fuel cells/gas turbine system, the efficiency achieves 70 percent (LHV). When by-product heat is utilized, the total efficiency of the fuel cell systems approach 85 percent. 5-5Advantages of Fuel Cells: Distributed Capacity 1. Distributed generation reduces the capital investment and improves the overall conversion efficiency of fuel to end use electricity by reducing transmission losses. Losses : presently 8-10 % of the generated electrical power is lost between the generating station and the end user. Many smaller units are statistically reliable, avoid failing at one time as in the case of one large generator. 5-5Advantages of Fuel Cells: Permitting Permitting and licensing schedules are short due to the ease in siting. 5-5Advantages of Fuel Cells: Modularity 1. The fuel cell is inherently modular. Be configured in wide range of electrical outputs, ranging from a nominal 0.025 to greater than 50-megawatt (MW) for a natural gas fuel cell to greater than 100-MW for the coal gas fuel cell. 5-5Advantages of Fuel Cells: Fuel Flexibility 1. 2. 3. 4. 5. 1. The primary fuel source for the fuel cell is hydrogen, which can be obtained from : Natural gas Coal gas Methanol Landfill gas Other fuels containing hydrocarbons. Advantage of fuel flexibility The power generation can be assured even when a primary fuel source unavailable. 5-5Advantages of Fuel Cells: Cogeneration Capability High-quality heat is available for cogeneration, heating, and cooling. Fuel cell exhaust heat is suitable for use in residential, commercial, and industrial cogeneration applications. 5-6Applications of Fuel Cells Introduction In theory, a fuel cell can power anything that runs on electricity. The following applications can take particular advantage of a fuel cell's attributes. 5-6Applications of Fuel Cells Cars, Trucks, and Buses 1. 2. Most vehicles today rely on an internal combustion engine (ICE). Electric motors are much more suitable They deliver their maximum torque at low rpm, just when a vehicle needs it most. A driver heads downhill or puts on the brakes, an electric motor can double as a generator to recapture that energy and covert it back to electricity for subsequent use. 5-6Applications of Fuel Cells Cars, Trucks, and Buses 1. 1. 2. The choke point of electric motor The short range and tedious recharging of the 1st generation A fuel cell powers the vehicle's electric motor These problems can be overcome. A hydrogen tank can be refueled in about five minutes. It has a similar range to a conventional automobile. 5-6Applications of Fuel Cells Businesses and Homes 1. 2. a. The reasons of fuel cells are attractive in stationary applications They deliver unparalleled fuel efficiencies, especially in Combined Heat & Power (CHP) applications. Fuel cells offer a new level of reliability : If a blackout occurs, they will keep essential mechanical components and external landmark signage online. Fuel cells offer highly reliable, high-quality electricity. 5-6Applications of Fuel Cells Laptops, Cell Phones, and other Electronics 1. 2. Fuel cells will find their first widespread use in portable electronics These "micro fuel cells" offer far higher energy densities than those of comparably sized batteries. The typical laptop can operate unplugged for ten hours or more. Micro fuel cells also offer the added appeal of eliminating the need for battery chargers and AC adapters, as they require refueling instead of recharging. 5-7 Advanced Hydrogen Production Technologies 1. 2. 3. 4. Introduction Hydrogen is a clean, sustainable resource with many potential applications. Hydrogen is now produced primary by steam reforming of natural gas. For applications requiring extremely pure H2→electrolysis, a relatively expensive process Three process of producing hydrogen : photobiological, photoelectrochemical, thermochemical. 5-7 Advanced Hydrogen Production Technologies Introduction Photobiological & photoelectrochemical processes uses sunlight to split water into H2 and O2 Thermochemical processes, including gasification and pyrolysis systems, use heat to produce H2 from sources such as biomass and solid waste. 5-7 Advanced Hydrogen Production Technologies 1. 2. a. b. PHOTOBIOLOGICAL PRODUCTION Most photobiological system use the natural activity of bacteria and green algae to produce hydrogen. (chlorophyll absorbs sunlight and enzymes use energy to dissociate H2 from H2O) Two significant limitations : Low solar convertion efficiencies.(5~6% of sun’s energy to H2 energy) Nearly all enzymes are inhibited in their hydrogen production by presence of oxygen. 5-7 Advanced Hydrogen Production Technologies 3. a. b. PHOTOBIOLOGICAL PRODUCTION The way to overcome oxygen intolerance and increase conversion efficiencies : A new green algae strains: the Chlamydomonas (單 胞藻) strain → has H2-evolving enzymes more tolerant of O2 extracted from strains of bacteria → produce H2 and O2 simultaneously. 10% efficiency Cell-free processes : theoretical efficiency approach 25% 5-7 Advanced Hydrogen Production Technologies PHOTOBIOLOGICAL PRODUCTION Cell-free processes : c. In a cell-free system : both O2-evolving & H2evolving enzymes are immobilized onto opposite sides of a solid, conducting surface. d. Light is used by one enzyme to oxidize water, creating a flow of electrons to the other enzymes, where H2 is produced. 5-7 Advanced Hydrogen Production Technologies PHOTOBIOLOGICAL PRODUCTION Genetic forms of Chlamydomonas : 20% efficiency 5-7 Advanced Hydrogen Production Technologies 1. 2. a. b. PRODUTION BY PHOTOELECTROCHEMICAL (PEC) TECHNOLOGY PEC production uses semiconductor technology in one-step process of splitting water directly upon sunlight illumination. A PEC system : a photovoltaic cell → produce electric current when exposed to light Electrolyzer 5-7 Advanced Hydrogen Production Technologies 5-7 Advanced Hydrogen Production Technologies 3. 4. a. b. PRODUTION BY PHOTOELECTROCHEMICAL (PEC) TECHNOLOGY Advantage : producing low-cost renewable hydrogen. The two limited factor of an efficient and costeffective PEC system : The high voltage required to dissociate water. The corrosiveness of aqueous electrolytes. 5-7 Advanced Hydrogen Production Technologies 5. a. b. 1. 2. PRODUTION BY PHOTOELECTRO-CHEMICAL (PEC) TECHNOLOGY The way to overcome limits : The structure → the multijunction device > 1.6 eV Material : Gallium based (GalnP2, GaAs) → provide higher voltages requires for electrolysis and have relatively high solar efficiency; efficiency is more than 25 % , but is expensive. Amorphous silicon → efficiency is more than 13 % , but cost is low. 5-7 Advanced Hydrogen Production Technologies PRODUTION BY PHOTOELECTROCHEMICAL (PEC) TECHNOLOGY 4. The sketch of a multijunction device 5-7 Advanced Hydrogen Production Technologies 1. 2. a. THERMOCHEMICAL PRODUCTION Gasification and pyrolysis : using heat to produce a vapor from which hydrogen can be derived use a conventional steam reforming process. Pyrolysis : Biomass—wood, grasses, and agricultural and municipal waste, is broken down into highly reactive vapors and carbonaceous residue, or char. The vapors, when condensed into pyrolysis oil, can be steam reformed to produce hydrogen. 5-7 Advanced Hydrogen Production Technologies b. c. d. e. THERMOCHEMICAL PRODUCTION A typical biomass feedstock produces ~ 65% oils and 8% char by wt. with the remainder consisting of water and gas. The char is burn to provide the required heat for the pyrolysis reaction. A fast-pyrolysis reactor is directly linked to a steam reformer.(12%~17% hydrogen by weight of dry biomass) Advantage : the lowest-cost production method, but it needs to identifying optimum reformer catalysts. 5-7 Advanced Hydrogen Production Technologies 3. a. b. c. THERMOCHEMICAL PRODUCTION Gasification of municipal solid waste (MSW) : It is low-cost, sustainable source of hydrogen production. MSW, on average, consists of about 70% by weight of biomass material. Gasification results in an easily cleaned fuel gas from which hydrogen can be reformed. 5-7 Advanced Hydrogen Production Technologies 4. a. THERMOCHEMICAL PRODUCTION The Texaco’s high-temperature gasification : Result in a high yield of hydrogen and produces a non-hazardous, glass-like ash byproduct. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. INTRODUCTION The future use of hydrogen will require the creation of a distribution infrastructure of safe and cost-effective transport and storage. Different applications need different types of storage technology : Stationary storage : utility electricity generation; energy efficient and cost are important Mobile storage : fueling a vehicle; size and weight are important 5-8Advantages Hydrogen Transport and Storage Technologies INTRODUCTION 3. Physical and solid-state storage systems that will meet these diverse future application demands. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. PHYSICAL STORAGE SYSTEM Physical states are commercially available and currently in use. Hydrogen is generally in form of compressed gas or cryogenic liquid, referred to as physical storage. Focusing on increasing the energy content per unit of volume or weight of hydrogen storage system. 5-8Advantages Hydrogen Transport and Storage Technologies 4. 5. 6. PHYSICAL STORAGE SYSTEM Hydrogen gas is currently stored at high pressures of 14~17 MPa. New graphite composite material has potential for storing hydrogen at pressure up to 41 Mpa. These materials may make it possible for hydrogen gas to be a cost-effective fuel. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. 4. 5. One Possible Future Hydrogen Infrastructure Distributing H2 fuel in the form of compressed gas is a potential growth market for zero emission vehicles. Fleet refueling stations would supplied by truck with liquid H2 from existing plants. As demand increased, small dedicated pipeline systems would be built to provide gaseous H2 from new centralized reforming plants. A pipeline serving 80,000 fuel-cell cars Deliver hydrogen gas at about $13 per gigajoule, the energy equivalent of about $0.45 per liter of gasoline. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. 4. SOLID-STATE STORAGE METHOD Solid-state transport and storage technologies are safer and have the potential to be more efficient than gas or liquid storage. Refers to chemical or physical binding of H2 to a solid material. Research stage→needs to improve the volumetric density or the gravimetric density. The most promising solid-state technologies are metal hydrides, gas-on-solids adsorption system, and glass microspheres. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. METAL HYDRIDES—release H2 by dehydride Advantages : high volumetric density, safety, and the ability to deliver pure hydrogen at constant pressure. Disadvantages : low gravimetric density, expressed as hydrogen as a percent of total hydride weight (wt%) They are suitable for stationary storage, but limited for use in vehicles. 5-8Advantages Hydrogen Transport and Storage Technologies 4. 5. METAL HYDRIDES The work of future : develop hydrides with higher gravimetric densities that can operate under temperatures and pressures consistent with mobile storage. The more promising hydride technologies : improved metal alloys, high-efficiency metal hydrides, non-classical metal hydride complexes. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. Improved Metal Alloys Capacities : 2.5 wt% ~ 6.2 wt% depending on the composition. Thin film alloys of magnesium-aluminumnickel-titanium have exhibited improved gravimetric and volumetric energy densities. Efforts are being made to scale up production of these alloys. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. High-Efficient Metal Hydrides Metal hydrides that dehydride hydrogen at very high temperatures offer greater storage efficiency at less cost than lower temperature hydrides under development. They are suitable to use on stationary storage, but not available in mobile system. A phase change material can be used to retain hydriding energy as heat of fusion and then return the heat for the dehydriding process. 5-8Advantages Hydrogen Transport and Storage Technologies High-Efficient Metal Hydrides 4. A Ni-coated Magnesium hydride material and the salt mixture can be placed in a shell-andtube heat exchanger to perform this process. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. Nonclassical Metal Hydride Complexes Nonclassical polyhydride metal complexes (PMCs) may overcome the weight density problem of hydride storage system. Classical PMCs : they have high gravimetric density, but generally undergo irreversible dihydrogen elimination. Nonclassical PMCs : they are allowing a complete release of hydrogen under mild condition and without high vacuum. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. GAS-ON-SOLID ADSORPTION The principle of storage : the ability of highsurface-area carbons, when chemically activated, to retain hydrogen on their surfaces. The action of above is called adsorption, and it happens at relatively high pressures and extremely cold temperatures. Hydrogen is released at atmospheric pressure and ambient temperature. 5-8Advantages Hydrogen Transport and Storage Technologies 4. 5. 6. GAS-ON-SOLID ADSORPTION The storage capacity of microcrystalline currently : 4.8 wt% hydrogen at 87°K and 6Mpa. The bar of storage capacity : relatively low volumetric and gravimetric densities; the cryogenic temperature required; high cost of the process. Two technologies that may increase the potential for this storage medium : carbon nanotubules and carbon aerogels. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. 3. 4. Carbon Nanotubules A new form of high-surface carbon material. It has the potential for substantially increase the volumetric and gravimetric densities. It contains microscopic pores of uniform size that encourage micro-capillary filling by hydrogen condensation. It lets hydrogen gas condense into a liquid state at relatively high temperature. 5-8Advantages Hydrogen Transport and Storage Technologies 5. 6. Carbon Nanotubules Preliminary results on nanotubule-containing samples : 8.4 wt% hydrogen at 82°K and 0.07Mpa. The direction of work in future : improve the quantity of hydrogen stored at near-ambient temperature. 5-8Advantages Hydrogen Transport and Storage Technologies Carbon Nanotubules 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. Carbon Aerogels A special class of open-cell foams with an ultra-fine cell/pore size, high surface area, and a solid matrix. The process of creating carbon aerogels : be usually synthesized from the aqueous polycondensation of resorcinol(間苯二酚,雷 瑣辛) with formaldehyde (甲醛), followed by supercritical extraction and pyrolysis-at about 1050℃-in an inert atmosphere. 5-8Advantages Hydrogen Transport and Storage Technologies 3. 4. 5. Carbon Aerogels Synthesized aerogels have a nanocrystalline structure with micro-pores less than 2 nanometer in diameter. Results on the aerogels-containing sample : 3.7 wt% hydrogen at 8.3MPa. The direction of work in future : improve maximum hydrogen adsorption over a wide range of temperatures and pressures. 5-8Advantages Hydrogen Transport and Storage Technologies 1. 2. GLASS MICROSPHERES These glass spherical structures : diameters of 25 to 500 microns and wall thickness of approximately 1 micron. The process of storing hydrogen : at 200℃ to 400℃, the increased permeability of the glass permits the spheres to be filled by hydrogen under pressure by immersion in high-pressure hydrogen gas, when cooled to ambient temperature, the hydrogen is locked. 5-8Advantages Hydrogen Transport and Storage Technologies GLASS MICROSPHERES 5-8Advantages Hydrogen Transport and Storage Technologies 3. 4. GLASS MICROSPHERES Subsequent raising of the temperature will release the hydrogen. Spheres synthesized are defect-free and have a membrane tensile stress at failure of about 1000MPa, yielding a burst pressure three times as great as commercially-produced spheres. 5-8Advantages Hydrogen Transport and Storage Technologies 5. 6. GLASS MICROSPHERES A small bed of such microspheres can contain hydrogen : mass fraction 10% at about 62MPa. In test, 95% of a microsphere has been filled or release in about 15 minutes at 370℃.