Introduction to Convection: Flow and Thermal Considerations Chapter Six and Appendix E Sections 6.1 to 6.9 and E.1 to E.3 Boundary Layer Features Boundary Layers: Physical Features • Velocity Boundary Layer – A consequence of viscous effects associated with relative motion between a fluid and a surface. – A region of the flow characterized by shear stresses and velocity gradients. – A region between the surface and the free stream whose thickness increases in the flow direction. – Why does increase in the flow direction? s – Manifested by a surface shear stress s that provides a drag force, FD . FD s dAs – How does s vary in the flow direction? Why? u y u u y As 0.99 y 0 Boundary Layer Features (cont.) • Thermal Boundary Layer – A consequence of heat transfer between the surface and fluid. – A region of the flow characterized by temperature gradients and heat fluxes. Ts T y – A region between the surface and the free stream whose thickness t increases in the flow direction. t – Why does t increase in the flow direction? qs k f – Manifested by a surface heat flux qs and a convection heat transfer coefficient h . – If Ts T is constant, how do qs and h vary in the flow direction? h Ts T T y 0.99 y 0 k f T / y Ts T y 0 Local and Average Coefficients Distinction between Local and Average Heat Transfer Coefficients • Local Heat Flux and Coefficient: q h Ts T • Average Heat Flux and Coefficient for a Uniform Surface Temperature: q hAs Ts T q As qdAs Ts T A hdAs s h 1 hdAs As As • For a flat plate in parallel flow: 1 h oL hdx L Boundary Layer Equations The Boundary Layer Equations • Consider concurrent velocity and thermal boundary layer development for steady, two-dimensional, incompressible flow with constant fluid properties , c p , k and negligible body forces. • Apply conservation of mass, Newton’s 2nd Law of Motion and conservation of energy to a differential control volume and invoke the boundary layer approximations. Velocity Boundary Layer: u v u u v v , , y x y x Thermal Boundary Layer: T T y x Boundary Layer Equations (cont.) • Conservation of Mass: u v 0 x y In the context of flow through a differential control volume, what is the physical significance of the foregoing terms, if each is multiplied by the mass density of the fluid? • Newton’s Second Law of Motion: x-direction : u dp 2u u u v 2 u dx y x What is the physical significance of each term in the foregoing equation? Why can we express the pressure gradient as dp/dx instead of p / x ? y-direction : p 0 y Boundary Layer Equations (cont.) • Conservation of Energy: T u T 2T cp u v k 2 x y y y 2 What is the physical significance of each term in the foregoing equation? What is the second term on the right-hand side called and under what conditions may it be neglected? Similarity Considerations Boundary Layer Similarity • As applied to the boundary layers, the principle of similitude is based on determining similarity parameters that facilitate application of results obtained for a surface experiencing one set of conditions to geometrically similar surfaces experiencing different conditions. (Recall how introduction of the similarity parameters Bi and Fo permitted generalization of results for transient, onedimensional condition). • Dependent boundary layer variables of interest are: s and q or h • For a prescribed geometry, the corresponding independent variables are: Hence, Geometrical: Size (L), Location (x,y) Hydrodynamic: Velocity (V) Fluid Properties: Hydrodynamic: , Thermal : c p , k u f x, y , L, V , , s f x , L, V , , Similarity Considerations (cont.) and T f x, y , L, V , , , c p , k h f x , L, V , , , c p , k • Key similarity parameters may be inferred by non-dimensionalizing the momentum and energy equations. • Recast the boundary layer equations by introducing dimensionless forms of the independent and dependent variables. x y x* y* L L u v u* v* V V T Ts T* T Ts • Neglecting viscous dissipation, the following normalized forms of the x-momentum and energy equations are obtained: * * dp* 1 2u * * u * u u v * x* y* dx Re L y*2 * T * 1 2T * * T u v x* y* Re L Pr y*2 * Similarity Considerations (cont.) VL VL the Reynolds Number v cp v Pr the Prandtl Number k Re L How may the Reynolds and Prandtl numbers be interpreted physically? • For a prescribed geometry, u* f x* , y* , Re L u s y V L y 0 u * y * y* 0 The dimensionless shear stress, or local friction coefficient, is then s 2 u * Cf V 2 / 2 Re L y* u * y* f x* , Re L y* 0 y* 0 2 f x* , Re L Re L What is the functional dependence of the average friction coefficient, Cf ? Cf Similarity Considerations (cont.) • For a prescribed geometry, T * f x* , y* ,Re L ,Pr h k f T / y Ts T y 0 k f T Ts T * L Ts T y * y* 0 k f T * L y * y* 0 The dimensionless local convection coefficient is then hL T * Nu * kf y f x* , Re L , Pr y* 0 Nu local Nusselt number What is the functional dependence of the average Nusselt number? How does the Nusselt number differ from the Biot number? Transition Boundary Layer Transition • How would you characterize conditions in the laminar region of boundary layer development? In the turbulent region? • What conditions are associated with transition from laminar to turbulent flow? • Why is the Reynolds number an appropriate parameter for quantifying transition from laminar to turbulent flow? • Transition criterion for a flat plate in parallel flow: u x Re x , c c critical Reynolds number xc location at which transition to turbulence begins 105 Re x,c 3 x 106 ~ ~ Transition (cont.) What may be said about transition if ReL < Rex,c? If ReL > Rex,c? • Effect of transition on boundary layer thickness and local convection coefficient: Why does transition provide a significant increase in the boundary layer thickness? Why does the convection coefficient decay in the laminar region? Why does it increase significantly with transition to turbulence, despite the increase in the boundary layer thickness? Why does the convection coefficient decay in the turbulent region? Reynolds Analogy The Reynolds Analogy • Equivalence of dimensionless momentum and energy equations for negligible pressure gradient (dp*/dx*~0) and Pr~1: * u * 1 2u * * u u v x* y* Re y*2 * Advection terms Diffusion * T * 1 2T * * T u v x* y* Re y*2 * • Hence, for equivalent boundary conditions, the solutions are of the same form: u* T * u * y* Cf y* 0 T * * y Re Nu 2 y* 0 Reynolds Analogy (cont.) or, with the Stanton number defined as, h Nu St Vc p Re Pr With Pr = 1, the Reynolds analogy, which relates important parameters of the velocity and thermal boundary layers, is Cf 2 St • Modified Reynolds (Chilton-Colburn) Analogy – An empirical result that extends applicability of the Reynolds analogy: Cf 2 St Pr 2 3 jH 0.6 Pr 60 Colburn j factor for heat transfer – Applicable to laminar flow if dp*/dx* ~ 0. – Generally applicable to turbulent flow without restriction on dp*/dx*. Problem: Turbine Blade Scaling Problem 6.28: Determination of heat transfer rate for prescribed turbine blade operating conditions from wind tunnel data obtained for a geometrically similar but smaller blade. The blade surface area may be assumed to be directly proportional to its characteristic length As L . SCHEMATIC: ASSUMPTIONS: (1) Steady-state conditions, (2) Constant properties, (3) Surface area A is directly proportional to characteristic length L, (4) Negligible radiation, (5) Blade shapes are geometrically similar. ANALYSIS: For a prescribed geometry, Nu hL f ReL , Pr . k Problem: Turbine Blade Scaling (cont.) The Reynolds numbers for the blades are ReL,1 V1L1 /1 15m2 / s 1 Hence, with constant properties ReL,2 V2 L 2 / 2 15m 2 / s 2 . v1 v2 , ReL,1 ReL,2. Also, Pr1 Pr2 . Therefore, Nu 2 Nu 1 h 2 L2 / k 2 h1L1 / k1 L L q1 h 2 1 h1 1 L2 L 2 A1 Ts,1 T The heat rate for the second blade is then L A2 q 2 h 2 A 2 Ts,2 T 1 L 2 A1 q2 Ts,2 T q Ts,1 T 1 Ts,2 T 400 35 q1 1500 W Ts,1 T 300 35 q 2 2066 W. COMMENTS: (i) The variation in from Case 1 to Case 2 would cause ReL,2 to differ from ReL,1. However, for air and the prescribed temperatures, this non-constant property effect is small. (ii) If the Reynolds numbers were not equal Re L,1 Re L 2 , knowledge of the specific form of f Re L, Pr would be needed to determine h2. Problem: Nusselt Number Problem 6.35: Use of a local Nusselt number correlation to estimate the surface temperature of a chip on a circuit board. KNOWN: Expression for the local heat transfer coefficient of air at prescribed velocity and temperature flowing over electronic elements on a circuit board and heat dissipation rate for a 4 4 mm chip located 120mm from the leading edge. FIND: Surface temperature of the chip surface, T s. SCHEMATIC: Problem: Nusslet Number (cont.) ASSUMPTIONS: (1) Steady-state conditions, (2) Power dissipated within chip is lost by convection across the upper surface only, (3) Chip surface is isothermal, (4) The average heat transfer coefficient for the chip surface is equivalent to the local value at x = L. PROPERTIES: Table A-4, Air (Evaluate properties at the average temperature of air in the boundary layer. Assuming Ts = 45C, Tave = (45 + 25)/2 = 35C = 308K. Also, p = 1atm): = 16.69 -6 2 -3 10 m /s, k = 26.9 10 W/mK, Pr = 0.703. ANALYSIS: From an energy balance on the chip, qconv Eg 30mW. Newton’s law of cooling for the upper chip surface can be written as Ts T qconv / h Achip (2) 2 where Achip . Assuming that the average heat transfer coefficient h over the chip surface is equivalent to the local coefficient evaluated at x = L, that is, h chip h x L , the local coefficient can be evaluated by applying the prescribed correlation at x = L. 0.85 hxx Vx Nu x 0.04 Pr1/ 3 k k VL h L 0.04 L 0.85 Pr1/ 3 Problem: Nusslet Number (cont.) 0.0269 W/m K 10 m/s 0.120 m h L 0.04 0.120 m 16.69 10-6 m 2 / s 0.85 0.7031/ 3 107 W/m 2 K. From Eq. (2), the surface temperature of the chip is 2 Ts 25 C 30 10-3 W/107 W/m2 K 0.004m 42.5 C. COMMENTS: (1) The estimated value of Tave used to evaluate the air properties is reasonable. (2) How else could h chip have been evaluated? Is the assumption of h hL reasonable?