Chapter 3 Product Costing and Cost Accumulation in a Batch Production Environment McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved. Product and Service Costing Financial Accounting Product costs are used to value inventory and to compute cost of goods sold. Managerial Accounting and Cost Management Product costs are used for planning, control, directing, and management decision making. 3-2 Flow of Costs in Manufacturing Firm Work-in-Process Inventory Direct material cost Direct labor cost Manufacturing overhead Finished Goods Inventory Product cost transferred when product is finished Cost of Goods Sold Income Summary Expense closed into Income Summary at end of accounting period 3-3 Types of Product-Costing Systems Process Costing Job-Order Costing Used for production of large, unique, high-cost items. Built to order rather than mass produced. Many costs can be directly traced to each job. TWO TYPES: Job-shop operations Products manufactured in very low volumes or at a time. one Batch-production operations Multiple products in batches of relatively small quantity. 3-4 Job-Order Cost Accounting Job Number F16 Date Started Nov. 1, 20x1 Date 11/1 Date Various dates Date 11/30 JOB-COST RECORD Description 80 deluxe alum. fishing boats Date Completed Nov. 22, 20x1 Number of Units Completed 80 Direct Material Requisition Number Quantity 803 7,200 sq ft Unit Price $2.50 Cost $18,000 Direct Labor Requisition Number Quantity Unit Price Cost $20 $12,000 Unit Price $30.00 Cost $18,000 Various time cards Manufacturing Overhead Requisition Number Quantity Direct Labor Hours 600 Cost Summary Cost Item Total direct material Total direct labor Total manufacturing overhead Total cost Unit cost Date 600 Amount $18,000 12,000 18,000 Shipping Summary Units Remaining Units Shipped in Inventory Cost Balance 3-5 Manufacturing Overhead Costs Overhead is applied to jobs using a predetermined overhead rate (POHR) based on estimates made at the beginning of the accounting period. 1 Budgeted manufacturing overhead cost POHR = 2 Budgeted amount of cost driver (or activity base) Overhead applied = POHR × Actual activity Based on estimates, and determined before the period begins Actual amount of the allocation base, such as direct labor hours, incurred during the period 3-6 Job-Order System Cost Flows Raw Materials •Material •Direct Purchases Material •Indirect Material Work in Process (Job-Cost Record) •Direct Material Mfg. Overhead •Indirect Material 3-7 Job-Order System Cost Flows Wages Payable •Direct Labor •Indirect Labor Work in Process (Job-Cost Record) •Direct Material •Direct Labor Mfg. Overhead •Indirect Material •Indirect Labor 3-8 Job-Order System Cost Flows Wages Payable •Direct Labor •Indirect Labor Mfg. Overhead •Indirect •Overhead Material Applied to •Indirect Work in Process Labor Work in Process (Job-Cost Record) •Direct Material •Direct Labor •Overhea d Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. We will look at the procedure to accomplish this later. 3-9 Job-Order System Cost Flows Work in Process (Job-Cost Record) •Direct Material •Direct Labor •Overhea d Applied •Cost of Goods Mfd. Finished Goods •Cost of Goods Mfd. •Cost of Goods Sold Cost of Goods Sold •Cost of Goods Sold 3-10 Overapplied and Underapplied Manufacturing Overhead Summary Alternative 1 If Manufacturing Overhead is . . . UNDERAPPLIED (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) Allocation Alternative 2 Close to Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold INCREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold 3-11 Schedule of Cost of Goods Manufactured Schedule of Cost of Goods Sold Schedule of Cost of Goods Manufactured Schedule of Cost of Goods Sold Direct material: Raw material inventory, beginning Add: Raw material purchases Raw material available for use Deduct: Raw material, ending Raw material used Finished goods inventory, beginning Add: Cost of goods manufactured* Cost of goods available for sale Deduct: Finished goods inventory, ending Cost of goods sold Add: Underapplied overhead or Deduct: Overapplied overhead Cost of goods sold (adjusted) $xxx xxx $xxx xxx $xxx Direct labor Manufacturing overhead Indirect material Indirect labor Other actual overhead charges Total actual manufacturing overhead Add: Overapplied overhead or Deduct: Underapplied overhead Overhead applied to work-in-process Total manufacturing costs Add: Work-in-process inventory, beginning Subtotal Deduct: Work-in-process inventory, ending Cost of goods manufactured xxx $xxx xxx $xxx xxx $xxx xxx $xxx * From Cost of Goods Manufactured Schedule $xxx xxx xxx $xxx xxx xxx $xxx xxx $xxx xxx $xxx 3-12 Actual and Normal Costing Actual direct material and direct labor combined with actual overhead. Actual direct material and direct labor combined with predetermined overhead. Using a predetermined rate makes it possible to estimate total job costs sooner. Actual overhead for the period is not known until the end of the period. 3-13 Departmental Overhead Rates Stage One: Costs assigned to pools Cost pools Stage Two: Costs applied to products Indirect Labor Indirect Materials Other Overhead Department 1 Department 2 Department 3 Direct Labor Hours Machine Hours Raw Materials Cost Products Departmental Allocation Bases 3-14 Job-Order Costing • CAN BE USED IN NONMANUFACTURING ORGANIZATIONS – THE JOB • • • • Cases Programs Contracts Missions • CHANGING TECHNOLOGY IN MANUFACTURUNG OPERATIONS – Computerized data interchange has eliminated much of the paperwork associated with job-order cost systems. – Scanning devices have simplified data entry to record material and labor use. 3-15