SEPARATION POWER The degree of separation which can be obtained with any particular separation process is indicated by “ the separation power or separation factor”. The objective of a separation device is to produce products of differing composition. So it is logical to define the separation factor in terms of product composition. ChE 334: Separation Processes Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES Product P1 Xi,1, Xj,1 Feed Components (i, j) (e.g L-L Extraction) Separation device (liq.) Product P2 Xi,2, Xj,2 (liq.) Ci1 / Ci2 SPi , j 1 2 Cj /Cj Where C= Concentration (mole fraction, mass fraction or mole/ vol., mass/ vol.) SPi , j mole fraction of i in P1 / mole fraction of j in P1 mole fraction of i in P2 / mole fraction of j in P2 ChE 334: Separation Processes Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES SPi , j x i,1/x j,1 x i,2 /x j,2 Ratio of mole fraction in P1 Ratio of mole fraction in P2 P1 yi,, yj, Separation Feed device Components i,j (e.g Distillation or evaporation) (vap.) P2 Xi,, Xj, (liq.) SPi , j Ratio of mole fraction in P1 Ratio of mole fraction in P2 (y i / y j ) P1 (x i / x j ) P2 ChE 334: Separation Processes xj yi ( ) P1 * ( ) P2 yj xi Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES If SPi , j >1: component i in product (1) more than component j and component j in product (2) more than component i. If SPi , j <1: component j in product (1) more than component i and component i in product (2) more than component j. If SPi , j =1: No separation takes place between i and j. ChE 334: Separation Processes Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES SFi / SF j SRi Ratio of mole fraction in P1 SPi , j SR j (1 SFi )(1 SF j ) Ratio of mole fraction in P2 Where SFi, SFj = split fraction of component i and j respectively. ChE 334: Separation Processes Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES Example Referring to example 1. Key component split Column (separator) nC4H10/ iC5H12 C1 C3H8/ iC4H10 C2 iC4H10/ nC4H10 C3 ChE 334: Separation Processes Separation factor, SPi,j 226.6 / 0.7 137 28.1 / 11.9 54.8 / 2.2 SP 7103 0.6 / 171.1 SP SP 377.6 Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES Example: A feed, F, of 100 kmol/h of air containing 21 mol% O2 and 79 mol% N2 is to be partially separated by a membrane unit according to each of the following four sets of specifications. For each case, compute the amounts, in kmol/h, and compositions, in mol%, of the two products (retentate, R, and permeate, P). The membrane is more permeable to the oxygen. Case 1: 50% recovery of O2 to the permeate and 87.5% recovery of N2 to the retentate. Case 2: 50% recovery of O2 to the permeate and 50 mol% purity of O2 in the permeate. Case 3: 85 mol% purity of N2 in the retentate and 50 mol% purity of O2 in the permeate. Case 4: 85 mol% purity of N2 in the retentate and a split ratio of O2 in the permeate to the retentate equal to 1.1. ChE 334: Separation Processes Dr Saad Al-Shahrani COMPONENT RECOVERIES ANDPRODUCT PURITIES Solution Th feed is: 50% recovery of O2 to the permeate and 87.5% recovery of N2 to the retentate F Membrane Case 1: This is the simplest case to calculate because two recoveries are given: ? ? O2 N2 Permeate (P) fast slow Retentate (R) ChE 334: Separation Processes Dr Saad Al-Shahrani ? ? COMPONENT RECOVERIES ANDPRODUCT PURITIES Case 2: With the recovery for O2 given, calculate its distribution into the two products: 50% recovery of O2 to the permeate and 50 mol% purity of O2 in the permeate Using the purity of O2 in the permeate, the total permeate is: ? ? Permeate (P) Membrane unit By a total permeate material balance, F Retentate (R) By an overall N2 material balance, ChE 334: Separation Processes Dr Saad Al-Shahrani ? ? COMPONENT RECOVERIES ANDPRODUCT PURITIES Case 3: With two purities given, write two simultaneous material balance equations, one for each component, in terms of the total retentate and total permeate. For nitrogen, with a fractional purity of 1.00 − 0.50 = 0.50 in the permeate, For oxygen, with a fractional purity of 1.00 − 0.85 = 0.15 in the retentate, 85 mol% purity of N2 in the retentate and 50 mol% purity of O2 in the permeate F Membrane unit Solving (1) and (2) simultaneously for the total products gives Permeate (P) ? ? Retentate (R) ChE 334: Separation Processes Dr Saad Al-Shahrani ? ? COMPONENT RECOVERIES ANDPRODUCT PURITIES Therefore, the component flow rates are Case 4: First compute the O2 flow rates using the split ratio and an overall O2 material balance, 85 mol% purity of N2 in the retentate and a split ratio of O2 in the permeate to the retentate equal to 1.1. F Membrane unit Permeate (P) ? ? Retentate (R) ChE 334: Separation Processes Dr Saad Al-Shahrani ? ? COMPONENT RECOVERIES ANDPRODUCT PURITIES Solving these two equations simultaneously gives Since the retentate contains 85 mol% N2 and, therefore, 15 mol% O2, the flow rates for the N2 are ChE 334: Separation Processes Dr Saad Al-Shahrani