MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED CONFIRMED MINUTES JUNE 23-26, 2014 DUBLIN, IRELAND These minutes are not final until confirmed by the Task Group in writing or by vote at a subsequent meeting. Information herein does not constitute a communication or recommendation from the Task Group and shall not be considered as such by any agency. MONDAY, JUNE 23RD to THURSDAY, JUNE 26TH 1.0 OPENING COMMENTS – OPEN 1.1 Call to Order / Quorum Check The Measurement & Inspection Task Group (M&I) was called to order at 9.05 a.m., 23-Jun-2014. It was verified that only SUBSCRIBER MEMBERS were in attendance during the closed portion of the meeting. A quorum was established with the following representatives in attendance: Subscriber Members/Participants Present (* Indicates Voting Member) NAME * * * * * * * * * * * * * * * Al Mark Ronan Sheng Mark Chris Gregory Cristina Benoit Simon Norman Jacques Timothy Cyril James Graeme Steve Andrew COMPANY NAME Berger Bredbere Cauchy Cheng Clark Davison Goldhagen Gonzalez Gottie Gough-Rundle Gross Kerault Krumholz Lerebours Mansell Rankin Row Smith GE Aviation The Boeing Company Airbus COMAC The Boeing Company Spirit AeroSystems Hamilton Sundstrand - UTAS Airbus Defence And Space SAFRAN Group Rolls-Royce The Boeing Company Airbus Rockwell Collins SAFRAN Group Rolls-Royce Spirit AeroSystems Goodrich (UTAS) Spirit AeroSystems Other Members/Participants Present (* Indicates Voting Member) NAME * * * * * * * Takahito Juston Owe Mark Andrew David David Jens Rick Lisa Dave Kiyohide COMPANY NAME Araki Bartlett Carlsson Cummings Dunbabin Eshleman Johnson Kiehn Kuhns Leonard Michaud Monma IHI Corporation Hunting Dearborn, Inc. Alcoa Fastening Systems B&B Specialties & GS Aerospace Doncasters Chard The Young Engineers Expert Resource Otto Fuchs KG Bristol Industries National Physical Laboratory Fountain Plating Co. TF Management Chairperson Vice Chairperson Secretary MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED * * * Nigel Lee Karsten Tammi Gail Junji Keith Wilfried Robert Morgan Parsley Riemer Schubert Shepheard Tsuji Vale Weber Whitehead Doncasters Aerospace Click Bond, Inc. Aerotech Peissenberg GmbH LMI Finishing, Inc. Doncasters Chard IHI Corporation Lisi Aerospace PFW Aerospace GmbH CCPI Europe PRI Staff Present James 1.2 Bennett Review Code of Ethics and Meeting Conduct The Code of Ethics and Meeting Conduct were reviewed and the Antitrust Video was shown to all attendees. 1.3 Antitrust Video The PRI Antitrust video was shown to all attendees. 1.4 Review Agenda The agenda for the meeting was presented, reviewed by the group and agreed that the meeting would follow the defined agenda. 1.5 Acceptance of Meeting Minutes Motion made by Norman Gross and seconded by Steve Row to approve the minutes from the February 2014 meeting. Motion passed. The minutes from February 2014 were approved as written. 1.6 February 2014 Meeting Summary Report February 2014 Meeting Summary The summary report from the February 2014 Nadcap meeting was presented. The suggestion was made that the program should be publicized using industry forums / committees such as CMSC and GTMA. Presentations are being prepared to deliver content including Nadcap at the meetings of these groups. ACTION ITEM: Task Group Chairperson and Staff Engineer to forward the M&I Newsletter to external organizations as required. (Due Date: 31-Jul-2014) 2.0 REVIEW M&I VOTING MEMBERSHIP – OPEN Benoit Gottie (SAFRAN), James Mansell (Rolls-Royce) and Andrew Smith (Spirit Aerosystems), Ronan Cauchy (Airbus), Timothy Krumholz (Rockwell Collins) and Graeme Rankin (Spirit Aerosystems) were put forth as subscriber voting members. Phil Bamforth (Rolls-Royce) was put forward to be removed from the subscriber voting members. MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED Motion made by Mark Clark and seconded by Steve Row to approve all additions and removals of subscriber voting members put forth to the Task Group (TG). Motion Passed. Juston Bartlett (Hunting Dearborn, Inc.), Andrew Dunbabin (Doncasters Chard), Gail Shepheard (Doncasters Chard), Owe Carlsson (Alcoa Fastening Systems), and Lee Parsley (Click Bond Inc.) were put forth as supplier voting members. Brad Gould (Hunting Dearborn, Inc.) was put forward to be removed from the supplier voting members. Motion made by Norman Gross and seconded by Steve Row to approve all additions and removals of supplier voting members put forth to the TG. Motion Passed. Juston Bartlett has kindly volunteered to be the Supplier Support Committee (SSC) representative for the M&I TG. Motion made by Norman Gross and seconded by Steve Row to approve Juston Bartlett as the SSC representative for the M&I TG. Motion Passed. James Mansell has kindly volunteered to be the secretary for the forthcoming meeting attended. A second volunteer is requested for any meetings that James cannot attend. If a volunteer cannot be found, the chair will be required to select a representative before the meeting continues. 3.0 M&I MILESTONES AND FUTURE PLAN – OPEN MI Task-Group Tracker revised 8APR2014.xls Simon Gough-Rundle presented the updated milestone plan with a ‘generic’ implementation timeline for each new checklist slash sheet. Also discussed was the idea of potentially delaying work on further slash sheets until the ones already developed are refined and mandates have gone out. No decision was made to make a change to the plan at this point. A comment suggested that scanning technologies may need to be elevated up the priority list due to the importance of control and increased use in companies and suppliers. Tammi Schubert made an observation based on the minutes of the February 2014 meeting which suggested the idea of looking to consolidating the calibration sections of all Nadcap special process checklists. Simon Gough-Rundle confirmed that the intention was still to pursue this idea – along with other efficiency gains – by discussing with Joe Pinto and the Nadcap Management Council (NMC). The idea to consolidate requirements was widely embraced by the TG, with 17 representatives in support of this (straw poll). 4.0 STAFF REPORT – OPEN Staff Report Jim Bennett presented an update of the Staff Report, covering auditor and TG personnel. Jim again requested support for subscribers and suppliers to provide access to facilities for training audits. The requirement would be for a number of facilities covering the different technologies both in Europe and the US. Tammi Schubert made the comment that management within companies still view the concept of Nadcap as ‘intrusive’, whereas technical people see it as a valuable process improvement tool. It was agreed by the group that more needs to be done to communicate the intention of Nadcap MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED and its value to companies. Mark Clark commented that this will become clearer when mandates begin to be released. ACTION ITEM: Jim Bennett to check that Steve Row is included in the e-mail distribution list for the AQS Liaisons. (Due Date: 31-Jul-2014) Audit duration was again discussed, with the resolution that the 3 days for AC7130 and AC7130/1, with 2 days for AC7130 and AC7130/5 appeared to still be valid and will proceed as is. There may be an opportunity to review this once a number of real audits have been completed. Changes to the Nadcap Operating Procedures (NOPs) since the last meeting were highlighted, more details can be found on eAuditNet. RAIL Review The Rolling Action Item List (RAIL) was reviewed, with comments added, actions closed or added as appropriate. For specific details, please see the current M&I Rolling Action Item List posted at www.eAuditNet.com, under Public Documents. 5.0 SUPPLIER SUPPORT COMMITTEE (SSC) INFORMATION – OPEN Dave Michaud presented the standard presentation pack from the SSC which shows the good work that is done by the group. Juston Bartlett will continue this good work on behalf of the M&I TG. 6.0 AESQ UPDATE – OPEN Simon Gough-Rundle presented information as an update on the Aero Engine Supplier Quality (AESQ) G-22 Committee on Measurement Systems Analysis (MSA). Some interested discussion about the topic was had by the group and to Simon’s question ‘Can this be adopted for companies outside of Aero Engine Suppliers?’ the group responded positively. There may be the opportunity to make use of this vehicle for agreement across the wider industry. 7.0 NEW BUSINESS – OPEN James Mansell gave a brief summary of the presentation which he will make at the Coordinate Metrology Society Conference in July. This slot will cover Nadcap M&I as part of a wider, threepronged approach, encouraging establishment of minimum standards, consolidated audit programs and collaborative working. Jim Bennett started the conversation about the approach for legacy parts following findings in the test audits for airflow. It is noted that this will be an issue for all checklists. The group had a long debate over the details and approaches for legacy parts and how this may be embodied in the audit program. The resolution suggested that it may be best to include Not Applicable (N/A) options for some questions which would not apply where legacy parts are audited. It was agreed that a small working group of Simon Gough-Rundle, Norman Gross and Jim Bennett would review the checklists to suggest which questions would have a N/A responses added. ACTION ITEM: Jim Bennett to arrange a conference call to review the checklists to add N/A for legacy parts with the working group. (Due Date: 31-Jul-2014) 8.0 MEASUREMENT SYSTEMS ANALYSIS (MSA) – OPEN The issue of Measurement Systems Analysis (MSA) was discussed off the back of an action raised during the February 2014 meeting. Simon Gough-Rundle presented the current content for MSA in the published checklists and the group agreed that changes need to be made to section 7 of AC7130. The group worked through the questions to reword and modify as necessary, with references added to the Document Change Spreadsheet (DCS). MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED ACTION ITEM: Jim Bennett to make changes to wording in section 7.2 to reflect the changes to the procedural questions in 7.1. (Due Date: 31-Jul-2014) A further discussion on MSA was covered on Wednesday with the group confirming that the content will initially be contained within section 7.0 of AC7130, with a session required on the agenda at the October 2014 meeting in Pittsburgh to address the additional requirements to be added to this section. A vote was taken and agreed by the group to take this approach. ACTION ITEM: Jim Bennett to add an agenda item for MSA to the meeting agenda for Pittsburgh in October 2014. (Due Date: 31-Jul-2014) ACTION ITEM: Simon Gough-Rundle to issue presentation with changes / additions to MSA section for review at the October 2014 meeting in Pittsburgh. (Due Date: 31-Jul-2014) The idea to create a further slash sheet to audit the contents of the AESQ standard was suggested, it is agreed that this will be addressed once the AESQ work has progressed further. ACTION ITEM: Ronan Cauchy to provide summary presentation for GD&T in time for the next meeting. (Due Date: 19-Oct-2014) 9.0 AC7130/5 BALLOT COMMENT REVIEW – OPEN The group worked through the spreadsheet of combined responses from the ballot of A7130/5 to reach an agreement of the checklist going forward. The TG was unable to address all of the ballot comments within the allotted time and it was agreed that this would be discussed later on in the week. This item was continued on Wednesday during the agenda item on Laser Trackers. The modifications to the Airflow checklist were completed and it will be issued on a 14 day affirmation ballot, then any technical changes would need to be discussed on a teleconference call, with a final 14 day affirmation ballot by the NMC. ACTION ITEM: Jim Bennett to make final editorial changes to AC7130/5 and issue on a 14 day affirmation ballot to the TG. (Due Date: 3-Jul-2014) ACTION ITEM: Jim Bennett to set up a teleconference call to discuss any technical changes after the ballot is closed for AC7130/5. (Due Date: 3-Jul-2014) 10.0 SUBSCRIBER COMMITMENTS TO MANDATE – CLOSED In this closed session the subscriber members discussed the approach that each is taking to progress towards mandates. Some progress has been made since the February 2014 meeting, however it was discussed that there are still some barriers to mandates being issued. The position of each subscriber was discussed. A suggestion was made from the conversations that the TG needs to better define the value of the program and sell the benefits. It appears there is a need to reduce costs and make efficiencies and this will be key to convincing business seniors that mandating the program would be valuable to their business. ACTION ITEM: All subscriber members to provide some information or a case study on how the Measurement & Inspection program will provide benefit in terms of cost, quality or efficiency. (Due Date: 11-Jul-2014) MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED 11.0 INITIAL AUDITOR TRAINING – CLOSED Jim Bennett provided a presentation and led a discussion on the content of the initial training provided to auditors. Suggestions were made by the group. ACTION ITEM: Jim Bennett to complete the training outline document and send around to the group as required, or ask for additional content. (Due Date: 31-Jul-2014) 12.0 AUDITOR CONFERENCE – CLOSED Jim Bennett led a discussion on the content for the auditor conference planned for the Sunday before the October 2014meeting in Pittsburgh. It was suggested that some of the content should be similar to that in the initial auditor training. However, it came across that an important use of time with the TG and Auditors together would be to discuss auditor consistency, to ensure there is a consistent understanding of the content of the 4 checklists (as will be by the time of the October 2014 meeting). It was also discussed that this could be an opportunity to discuss some of the content and documents specific to the Subscribers. ACTION ITEM: Jim Bennett to draft the content / plan for the auditor conference and send around to the group as required, or ask for additional content. (Due Date: 31-Jul-2014) 13.0 AUDIT REPORT REVIEW – CLOSED This agenda item was not discussed due to time, but can be covered at a later point either within a teleconference call or subsequent face-to-face meeting. 14.0 NEW BUSINESS – CLOSED No further new business was raised. 15.0 DOCUMENT CHANGE SPREADSHEET The group reviewed and worked through the Document Change Spreadsheet (DCS) making changes or modifications to the AC7130 and AC7130/1 checklist as appropriate. The DCS contains a record of these changes. ACTION ITEM: Jim Bennett / Melanie Petrucci to make final editorial changes to AC7130 and AC7130/1 and issue on a 45 day ballot to the TG. (Due Date: 31-Jul-2014) 16.0 AC7130/2 LASER TRACKER SLASH SHEET DEVELOPMENT – OPEN This subject was not covered by the entire TG initially, with key individuals stepping out to complete an outstanding action whilst the time was used to continue with the AC7130/5 ballot comments which were not able to be completed within the session on Monday. Steve Row and Mark Clark drafted modifications to a section on ‘Establishing the Coordinate System’ in the AC7130/2 Laser Tracker checklist which was brought back to the whole TG to review. The checklist is ready to be tested prior to initial ballot. 17.0 AC7130/X ARTICULATED ARM SLASH SHEET DEVELOPMENT – OPEN A motion was made during the Airflow session on Monday to not discuss the Articulated Arm checklist in favor of carrying on with MSA and Airflow. Motion made by Norman Gross and seconded by Steve Row. Motion Passed. This item was tabled. A small sub-team will draft an Articulated Arm checklist over conference call (anyone interested being involved should contact Jim Bennett at jbennett@p-r-i.org). The initial draft will be reviewed by the whole group as an agenda item at the October 2014 meeting in Pittsburgh. The content of the checklist will determine if it is necessary to test the checklist prior to MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED ballot. Initial thinking is that it may not require testing. Training to the auditors on the checklist and technology will be necessary. ACTION ITEM: Jim Bennett / Melanie Petrucci to schedule teleconference call to develop the Articulated Arm checklist. (Due Date: 31-Jul-2014) 18.0 AUDITOR CONFERENCE – OPEN Jim Bennett showed the outline content for the auditor conference, which will take place on Sunday 19th October 2014, before the meeting in Pittsburgh. The content was discussed and agreed, with members of the TG potentially needing to provide information for the presentations as required by Jim Bennett. Motion made by Norman Gross and seconded by Steve Row to invite supplier voting members to attend the auditor conference. Motion Passed. ACTION ITEM: Jim Bennett to send invite to supplier voting members to attend the auditor conference. (Due Date: 31-Jul-2014) 19.0 SUPPLIER SYMPOSIUM – OPEN The TG discussed the content for the Supplier Symposium planned to be conducted at the October 2014 meeting. The outline agenda and content already developed were reviewed. The decision was made to schedule the symposium for Wednesday 22 nd October to start after the NMC meeting and to cover the rest of that day. ACTION ITEM: Jim Bennett to create invite for the Supplier Symposium which can be flowed out to the members of the TG and other forums. (Due Date: 31-Jul-2014) Members of the TG will be required to prepare presentation material and give presentations as appropriate. List as below: AC7130 Summary – Simon Gough-Rundle AC7130/1 Summary – Norman Gross AC7130/2 Summary – Randy Becker AC7130/5 Summary – Al Berger Audit Preparation – Dave Eshleman Supplier Perspective – Dave Eshleman Responding to NCR’s – Jim Bennett ACTION ITEM: Jim Bennett to work with the named individuals to prepare the material for the supplier symposium. (Due Date: 31-Jul-2014) ACTION ITEM: Simon Gough-Rundle and James Mansell to prepare introduction presentation for supplier symposium, including the business case of ‘why we are doing M&I’. (Due Date: 15-Aug2014) ACTION ITEM: All Subscriber companies to provide a one slide presentation for mandate position (which can be shared within the supplier symposium). (Due Date: 15-Aug-2014) ACTION ITEM: All TG members to try and supply photographs of good and bad measurement systems for use in presentations. (Due Date: 15-Aug-2014) MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED ACTION ITEM: Lisa Leonard to provide additional photographs for slides/content for the supplier symposium. (Due Date: 15-Aug-2014) ACTION ITEM: Jim Bennett to provide a worked example to show the NCR flow, audit report packages, audit review process and notifications. (Due Date: 31-Jul-2014) 20.0 M&I NEWSLETTER – OPEN The group discussed the next M&I Newsletter which is to be created and issued as soon as possible. The sections discussed were: Meet the Vice Chair – Norman Gross Key Issue: Measurement Environments – Mark Clark Top Findings from the Test Audits – Jim Bennett Changes to checklists – Jim Bennett ACTION ITEM: Named members to provide sections for M&I Newsletter, which Jim Bennett will pull together. (Due Date: 31-Jul-2014) 21.0 RAIL REVIEW – OPEN Action items from the meeting were discussed and will be added from the meeting minutes after the meeting. Translation of checklists into other languages was discussed, with French being a priority due to representation on the TG. The Boeing Company could potentially assist with Chinese if this becomes a requirement. ACTION ITEM: Airbus and SAFRAN to work on translating the issued checklists into French. (Due Date: 19-Oct-2014) 22.0 DEVELOP AGENDA FOR OCTOBER 2014 – OPEN The agenda for the October 2014 meeting in Pittsburgh was discussed and developed. ACTION ITEM: Jim Bennett / Melanie Petrucci to complete and issue agenda for October 2014 meeting. (Due Date: 31-Jul-2014) 23.0 MEETING FACILITATION FEEDBACK – OPEN Feedback on the meeting facilitation was discussed, specific points raised were: At some points the meeting was behind agenda, but always agreed by the group and the flexibility was seen as a positive. Presentations at NMC and other groups were viewed as very good TG members are asked to fill in the feedback form as sent over e-mail after the meeting. ACTION ITEM: Jim Bennett to arrange a training session over WebEx for how to use eAuditNet. (Due Date: 31-Jul-2014) Motion made to close the meeting was made by Mark Clark and seconded by Norman Gross. Motion passed. ADJOURNMENT – 26-Jun-2014 – Meeting was adjourned at 3.20 p.m. Minutes Prepared by: James Mansell - james.mansell@rolls-royce.com MEASUREMENT & INSPECTION JUNE 2014 CONFIRMED ***** For PRI Staff use only: ****** Are procedural/form changes required based on changes/actions approved during this meeting? (select one) YES* ☒ NO ☐ *If yes, the following information is required: Documents requiring revision: Who is responsible: AC7130/5 PRI Staff AC7130 PRI Staff AC7130/1 PRI Staff Due date: 3-Jul-2014 31-Jul-2014 31-Jul-2014