Biomaterials 2011 Difference in wear rate between metal-PE and ZTA-ZTA implants (2 marks): The wear rate is 350 times less for ZTA-ZTA (0.001mm) than metal-PE (0.35mm) Two wear mechanisms found in metal-on-PE joint inserts (2 marks): Adhesive wear (occurs when yield stress values are dissimilar) and abrasive wear (occurs when one material is softer than another) Transformation toughening and how it affects the service life of ZTA wear components (5 marks): Zirconia is the toughest ceramic known due to its property known as transformation toughening. It can exist in three forms: monoclinic (stable at room temp and has largest specific volume), tetragonal (metastable and smaller specific volume) and cubic (metastable, smaller specific volume). When a crack forms on a tetragonal zirconia crystal, the crack energy is consumed in converting tetragonal to monoclinic, causing the grain to expand (due to a larger specific volume for monoclinic) and therefore pinch off the crack. This is known as transformation toughening. Static fatigue; discuss in relation to K1 and explain using diagram. Give one example of bioceramic implant for which static fatigue is an issue (5 marks): KI is the stress intensity at the flaw tip. For KI<KIO, stress intensity is too low for any crack propagation. For KIO<KI<KC, crack propagation occurs slowly, and can be enhanced by corrosion. For KI=KC, the material instantly shatters. In silicate ceramics, it has been found that moisture enhances slow crack growth where KIO<KI<KIC. Water molecules assist rack growth in a process known as static fatigue. Ultra-high purity ceramics (such as alumina, ZTA or zirconia) must be used, because fatigue strength for alumina for instance is reduced by the presence of water. Example of bad leaching and example of good leaching (2 marks): Leaching happens when metals corrode, and thus a metal alloy that contains potentially toxic elements is safe as long as it does not corrode. An example of bad leaching is when metals used for implants corrode, and thus these toxic elements are released into the body. An example of good leaching exists in the case of drug-eluting implants or in the case of bioglass (as the leaching stimulates osteogenesis). Vroman effect; describe in terms of two rules for protein adsorption that it unites (3 marks): Two rules of protein adsorption are: 1. The higher the concentration of a particular protein in the adjacent biofluid, the higher its adsorption 2. The higher the affinity of the protein for the biomaterial surface, the higher its adsorption The Vroman effect states that initial adsorption is in accordance with rule 1, while equilibrium adsorption is in accordance with rule 2. Two main currently available biodegradable metals and their commercial application (6 marks): 1. Pure iron: Used in bone nails/pins/wires. It is rapidly biodegradable in vivo which gives it a short service life. Although iron is safe, the high degradation rates present a risk of toxic overload of ions. 2. Magnesium and magnesium-calcium allows: Being considered for stents, including drug-eluting. Have faster rates of degradation and magnesium-calcium alloys have poor mechanical properties and are brittle like glass. Three main methods of sterilisation of biopolymers; one advantage and disadvantage (9 m): 1. Heat sterilisation: can take polymer above its melting or softening points 2. Chemical sterilisation: can cause chemical reactions and induce degradation 3. Radiation (gamma and UV): can break polymer chains and change its mechanical properties Three key advantages of bioglass over HA for tissue bonding in vivo (3 marks): 1. Specific formulation of bioglass can bond with soft tissue and hard tissue 2. Bioglass is both bioactive and biodegradable (HA is not biodegradable) 3. Can allow for bioactive polymers Four strategies by which you can minimise or eliminate the fibrous tissue sheath that the body places around the implant (4 marks) 1. Using a more biocompatible and bioinert the material 2. Minimising movement between the implant and tissues (tightly locking in the implant) 3. Using an implant that does NOT leach toxins (which would otherwise result in a thicker capsule) 4. Using bioactive materials will eliminate the capsule entirely and instead form a direct tissue bond Simulated body fluid can be used to precisely quantify a specific desirable property of biomaterials. What is this property, and how is it measured? (3 marks) It can be used to evaluate bioactivity. SBF precipitates HA onto bioactive surfaces using the in vitro immersion test. SBF immersion at 37 degrees is the first step in evaluation, and determines the deposited weight of HA versus time. The next step to evaluate bioactivity is osteoblast cell culturing, followed by in vivo animal implantation testing and finally clinical human trials. 2010 List stages 1 to 8 of the inflammatory response, and the principal cell involved in each of stages 4-8 (13 marks): Inflammation is defined as the reaction of vascularised living tissue to local injury. It serves to contain, neutralise, dilute or wall off the injurious agent process. Injured cells release an alarm cytokine called histamine, which causes dilation of nearby blood vessels that attracts leukocytes to the area and stimulates the release of lymphocytes. The area has an increased blood supply and produces redness and heat. 1. Implantation 2. Blood-biomaterial interactions 3. Provisional matrix formation: occurs within minutes to hours of implantation 4. Acute inflammation: Neutrophils are the predominant leukocyte and arrive immediately and in vast numbers. They adsorb at the surface of the biomaterial, resulting in frustrated phagocytosis. In the case of wear debris, phagocytosis can be successful. 5. Chronic inflammation: Macrophages attempt phagocytosis 6. Granulation tissue: Occurs within 1 day after implantation. Fibroblasts and endothelial cells proliferate and begin to form granulation tissue (connecting tissue) 7. Foreign body reaction: The macrophages form giant cells and wrap around the surface of the implant (sometimes for life) 8. Fibrosis/fibrous capsule development: When the immune system cannot kill or remove the foreign body, it walls it off. Fibroblasts create a capsule of connective tissue that wraps the implant up and isolates it from the adjacent connective tissue. Reaching stage 8 indicates a biocompatible bioinert material. List any 4 of the 13 rules of protein adsorption (8 marks): Protein adsorption is the precursor step to cell attachment. The adsorption of adhesion proteins to the biomaterial surface turns it into a biologically recognisable material. Within a second of implantation, proteins are adsorbed onto the surface of the biomaterials. Within seconds to minutes, a monolayer of protein will be adsorbed. This happens before the cells even arrive at the surface, so that when they do, they see the protein layer instead of the biomaterial. Can be specific (antibody to antigen) or non-specific (albumin to a PE implant) 5. The higher the concentration of a particular protein in the adjacent biofluid, the higher its adsorption 6. The higher the affinity of the protein for the biomaterial surface, the higher its adsorption 7. Soft proteins adsorb more readily than hard proteins 8. The biological activity (folded structure) of a protein is usually different when in the biofluid, as compared with when it is adsorbed to the biomaterial surface 12. pH will affect adsorption significantly 13. Surface roughness can affect protein adsorption Three advantages and disadvantages of vitalium (6 marks): Advantages: 1. Excellent corrosion resistance (unless in a galvanic cell situation) 2. Excellent biocompatibility (better than stainless steel) 3. Excellent wear resistance (only biometal suitable for articulating surfaces) Disadvantages: 1. Toxic corrosion products 2. Toxic wear particles 3. Extremely high elastic modulus (210-250 GPa, 16 times higher than bone) What is a bioactive material; give two examples (12C): Non-toxic, biologically active such as titanium and tantalum (both mildly bioactive) Bioinert materials; two examples (12C): Non-toxic, biologically inactive such as gold and ceramics eg zirconia, alumina Biodegradable material; two examples (one polymer and one metal) (12C): A biodegradable material is one that degrades in the body over time. An example of a biodegradable metal is pure iron (used in bone nails/pins/wires) and a biodegradable polymer is polyglycolic acid. Biodegradable biopolymers are mainly used in sutures and tissue-engineering scaffolds. Two main advantages and one main disadvantage of HA. As a consequence of this key disadvantage, what is its principal use in orthopaedic biomaterials? (7C): HA is bioactive and stable in body for years, biocompatible wear particles. Bonds only to bone and is brittle, and is therefore used as a coating on metal implants. What is simulated body fluid and how is it used to evaluate bioactivity? (7C): It is a protein-free salt solution that mimics the blood serum salt content that can be used to evaluate bioactivity. SBF precipitates HA onto bioactive surfaces using the in vitro immersion test. SBF immersion at 37 degrees is the first step in evaluation, and determines the deposited weight of HA versus time. The next step to evaluate bioactivity is osteoblast cell culturing, followed by in vivo animal implantation testing and finally clinical human trials. 2009 Discuss each of the four methods of implant fixation in terms of mechanism of fixation, short term strength and long term strength (12 marks): (a) Bioactive fixation: Achieved by chemical bonding of surface-reactive ceramics and glasses directly to bone. Low short term fixation strength, but a long term fixation strength that matches that of cemented fixation (b) Biological fixation: Achieved by the ingrowth of tissue into the pore of an implant made from a bioinert material. Low short-term fixation strength, which gradually increases over time. Long term fixation strength is lower than cemented and bioactive fixation, and can be affected by bone-remodelling. (c) Cemented fixation: Achieved via use of bone cement. High short term fixation strength (highest of all mechanisms) that decreases slightly over time, long terms strength still higher than biological and morphological fixation (d) Mechanical interlock fixation: Describe the four most important factors of blood-compatibility of a blood-interfacing implant (8 marks): 1. Surface roughness. The rougher the surface, the higher the contact area available for clotting; a smooth surface is therefore better 2. Surface wettability. Surfaces that repel water were thought to be better, but wettability has been shown to not strongly correlate with blood clot formation in vivo 3. Electrical properties. A negatively charged surface tends to reduce clotting 4. Chemical properties. Related to electrical properties, but highly reactive chemical elements make for bad blood compatibility 2008 Key immune cell involved in response to a xenograft, and mode of attack? (6C) T-lymphocytes- T-cell receptor locks onto the antigen-MHC complex on the surface of an aberrant cell. Once a T-cell has locked onto an antigen-MHC-1 site, it is activated. Once activated, it multiplies to make clones which can be effector (killer T-cells) and memory T-cells. Killer T-cells kill by lysis. Helper T-cells assist in antibody response by secreting cytokines. Suppressor T-cells stop the response once it is no longer needed. What is an antigen? (6C) A marker molecule present on the surface of an object or chemical that identifies it as foreign What is an antibody? (6C) The protein produced by the body to recognise and disable the antigen (actual protein is called immunoglobulin) There are 3 cells of the body that have a critical role in the immune response to a synthetic biomaterial: Fibroblasts, macrophages and neutrophils. Each of them is dominant in a different stage of the inflammatory response. Describe, in correct sequence, the three stages. Identify the relevant cell and its role when you describe each stage (9 marks) 1. Acute inflammation: Neutrophils are the predominant leukocyte and arrive immediately and in vast numbers. They adsorb at the surface of the biomaterial, resulting in frustrated phagocytosis. In the case of wear debris, phagocytosis can be successful. 2. Chronic inflammation: Macrophages attempt phagocytosis 3. Foreign body reaction and fibrous capsule development: The macrophages form giant cells and wrap around the surface of the implant (sometimes for life), and fibroblasts create a capsule of connective tissue that wraps the implant up and isolates it from the adjacent connective tissue. 2007 Relevance of Vroman effect to synthetic biomaterial implantation (4 marks) Why is microscopic wear debris more problematic than the bulk implant itself? (6C) Which specific cell of the immune system responds to this situation? (6C) Macrophages, which attempt phagocytosis of the material (in this case, the wear debris) Describe in detail the four types of in-vivo implant response. Give an example of a biomaterial in common use in each category (10 marks): (a) Toxic (no example) Death of the surrounding tissue upon implantation (b) Bioinert A bioinert material is non-toxic, but biologically inactive. No material implanted in living tissues is inert, although ceramics do come close to inertness. The surrounding tissues respond by forming a fibrous capsule of variable thickness around the implant. Highly bioinert ceramics such as alumina have a thin capsule with a tight fit and a slightly thicker capsule (100’s of microns) with a loose fit. Weakly bioinert materials such as stainless steel result in a much thicker capsule. (c) Bioactive Non-toxic, but biologically active. A chemical bond forms between the implant and tissue. Titanium is capable of mild bioactivity. Bioactive ceramics eg HA are best (d) Bioresorbable- Non-toxic and dissolves. The surrounding tissue eventually replaces the material, e.g. porous calcium phosphate ceramics. Maintaining strength and stability of the interface during the degradation period can be a problem, as can matching resorption rate to the repair rate of the tissue. Used in tissue engineering scaffolds Discuss leaching in relation to (9 marks): (a) Thermosetting polymers: Are like supercooled liquids, and are usually more bioinert than thermosetting polymers and therefore do not leach monomer or oligomer. However, they often contain additives such as placticisers which can leach out, causing inflammation or toxic outcomes. (b) Thermoplastic polymers: Usually contain traces of unreacted monomer and oligomer which can leach out of the polymer and into surrounding tissue. Inflammation or toxic… PMMA leaching can cause extreme low blood pressure, even death (c) Metals: Leaching only happens in metals when they corrode. This can result in potentially toxic elements from the metals entering the body. It is important that metals are strongly corrosion resistant. Corrosion can be minimised by preventing galvanic cell situations, having smooth metal surfaces and allowing for passivation. 2006- All repeat 2005 Describe the role of each of the following cells of the immune system, and its activity in relation to a synthetic or tissue-derived (allogeneric or xenogeneric) implant (8 marks): (a) Macrophage: most prominent cells found in the foreign body (allograft or xenograft) response. They attempt phagocytosis of the foreign material via the formulation of a multinucleated giant cell that tries to engulf the implant. Small wear debris and be phagocytosed, but large particles lead to frustrated phagocytosis (resulting in a strong inflammatory response that can damage surrounding tissue). (b) Neutrophil: also attempt phagocytosis, but arrive before the macrophages and in large numbers. Involved in the acute inflammatory response stage (c) B-lymphocyte: Form the basis of the humoral response. When a receptor locks onto an antigen, a B-cell is activated. They then multiply to form effector B-cells (plasma B-cells) and memory B-cells. Effector B-cells secrete generic antibodies. (d) T-lymphocyte: Form the basis of the cell-mediated response (more targeted). Cytotoxic T-cells identify flagged cells and kill by lysis or apoptosis. Helper T-cells assist B-cells in the antibody response by secreting cytokines. Suppressor T-cells stop the immune response when no longer needed. Three key advantages and disadvantages of these biometals (7 marks): (a) Titanium Advantages: 1. Excellent biocompatibility (most biocompatible) 2. Low elastic modulus (closer to bone than CoCr or stainless steel) 120GPa, 7 times higher 3. No toxic corrosion products Disadvantages: 1. Poor shear strength, not ideal for screws 2. Poor in articulation (not suitable for wear at all) 3. Titanium wear particles may inhibit both osteoblast formation and function (b) Stainless steel Advantages: 1. Adequate corrosion resistance 2. Adequate compatibility 3. Low cost Disadvantages: 1. Toxic corrosion products (and less corrosion resistant than vitalium, nitinol or titanium) 2. Toxic wear articles 3. Extremely high elastic modulus (190GPa) 2004 What is phagocytosis? Explain with use of diagrams (8C) Phagocytosis is the process of engulfing and ingesting of foreign particles by a phagocyte (mainly macrophages and neutrophils). The antigen on the foreign body is identified and attracted to the appropriate antibody on the phagocyte. The antigen binds to the antibody, and the phagocyte slowly engulfs the foreign body completely, and attempts to internally destroy it. Significance of phagocytosis in relation to biomaterials (8C): Phagocytosis is a significant process with respect to biomaterials for two main reasons: 1. It forms part of the inflammatory response in the chronic inflammation stage in response to an implanted material. When phagocytosis of the implant fails, the body forms a fibrous sheath around the implant to separate it from surrounding tissue 2. It is the process by which the body deals with wear debris from biomaterials. Macrophages attempt to engulf the wear particles in an attempt to destroy them (which is sometimes not possible in the case of PE wear particles, causing inflammation) Discuss mechanical properties of dental porcelain and their importance to the application (10C) A ceramic with a Young’s modulus that matches perfectly with gold The white porcelain is therefore used to cover the gold underlay (aesthetic appeal) Pure porcelain can be used, but not very strong and can break Porcelain is a perfect hardness match for teeth, which makes it better than alumina and zirconia (which are stronger but can wear down opposing teeth) Porcelain crown can be fitted to an abutments implant (usually titanium) What is moisture-enhanced static fatigue; describe it and significance for dental ceramics (10C) Moisture-enhanced static fatigue is when moisture in the material enhances slow crack growth is the ceramic is sustained under static stress. Silica is a common impurity in ceramics, especially alumina and ZTA, and it concentrates in the grain boundaries. Static fatigue is a problem with dental porcelain, which is silica based. Sequence of events in the bioactive fixation tissue response of either HA or bioglass (15C) Hydroxyapatite: Cellular bone matrix from differentiated osteoblasts appears at the surface, producing a narrow amorphous area Between this area and the cells, collagen bundles are seen Bone mineral crystals have been identified in this area As the site matures, bonding zone shrinks The result is normal bone attached through a thin epitaxial bonding layer to the bulk implant Process enhanced by silicon doping Advantages and disadvantages of bioglass and HA, which is why they haven’t been used widespread commercially. Consider biological response, durability in the body, mech properties and commercial considerations (15C) Hydroxyapatite: Chemically similar to bone with elastic modulus 20-120GPa (depending on crystal structure) Forms direct chemical bonds to hard biological tissue (bioactive) Biocompatible wear debris Quite brittle, small fraction of toughness of bone and therefore not used extensively Solution: HA coatings on metal implants Fibre-reinforced HA- research, not clinical Lamellar HA- research, not clinical Silicon doped HA- enhanced bioactivity, standard clinical Bioglass: Only known material that can form a bond with soft tissue Mostly ceramic glass (glass-forming oxides, intermediates and modifiers) It’s an amorphous HA Largely ignored for several decades when HA was already around 45s5 only bioglass capable of soft-tissue bonding Actively encourage bone growth around an implant Strength of healed bone-glass bond is equivalent to healthy bone High brittleness makes them not suitable for impact loading Bonds well to bone, but not to metals and other implant materials Excessive bioactivity encourages rapid bone growth with poor structure Used for tissue engineering scaffolds, middle ear prostheses, bone cement Bioactive and biodegradable Advantages and disadvantages of bone cements for hip implant fixation (7 marks) Advantages: 1. Outstanding bond strength, allows patients to walk the next day 2. Allows surgeons to fill in gaps easily (carpenter) Disadvantages: 1. Sets rapidly, may cause necrosis 2. Deteriorates over time, therefore leachants and wear particles are a problem 3. Adverse hypotensive reactions in some patients 2003 Leaching for (8C): (c) Bioactive ceramics (d) Bioresorbable ceramics Describe in detail the following factors involved in enhancing or inhibiting leaching from metal implants (9 marks): (a) Passivation: Inhibits leaching by preventing corrosion. A stable surface oxide layer on the outer surface of a metal implant minimises corrosion by not reacting in the body. (b) Galvanic cells: A galvanic cell situation can enhance leaching via corrosion. Metals used must not be of the right potential to cause an electron/ion displacement. (c) Surface finish: Metal surfaces should be smooth on a microscopic scale (polished) to avoid abrasions and potential corrosion, or damage to the passive layer. What is stress shielding? Describe in detail, and how can it be minimised? (5 marks) When a metal with a higher elastic modulus than bone is inserted into bone, it will flex much less than the bone would have for any given load. The bone will therefore experience reduced strain. This is known as stress shielding. Since the remodelling of bone is based on its strain experience (Wolff’s law), the low strain environment causes the bone to resorb, eventually causing it to break. In order to minimise stress shielding, elastic modulus of the implant must be ideally matched to the bone. Alternatively, electrical stimulation of osteocytes may enable the prevention of resorption, or the use of bisphosphonates can help inhibit resorption by poisoning osteoclasts. Extras Week 1 Three types of blood cells: 1. Erythrocytes (red blood cells) - about 5,000,000 per mL of blood 2. Platelets (enable blood clotting) – about 300,000 per mL 3. Leukocytes (white blood cells) – about 5,000 to 10,000 per mL of blood Five type of leukocytes: 1. Basophil 2. Eosinophil 3. Neutrophil (small eater) 4. Monocyte (big eater) - becomes macrophage 5. Lymphocyte: B-cell- makes antibodies, identifies aberrant cells T-cell- cell mediator, attacks aberrant cells Types of immune response: Humoral (occurs in body fluids) - antibodies, complement. Antibodies specifically target foreign body and activate blood proteins (complementary immune system) to kill the invader Cell-mediated response (occurs in cell) - neutrophil, macrophages and lymphocytes. Involves digesting cells (neutrophils and macrophages) and reacting cells (killer T-cells which are specific and natural killer cells which are general) Modes of destruction: Lysis- attack membrane causing it to burst (done by killer T-cells) Phagocytosis- engulfing the antigen (done by macrophages) Antibody deactivation- neutralisation of a toxin Humoral response: Responsible for specificity and memory function of the immune system Primary cell: B-cell Antigen recognised by proteins (Ig) on the B-cell surface B-cell binds to it and flags it as MHC-II-antibody complex (MHC-I is body’s marker, major histocompatibility complex) T-helper cells recognise flag and secrete lymphokine, which simulate division of B-cells B-cells divide into antibody secreting B-cells (effector B-cells) and memory B-cells Antibodies can activate complement system (assists phagocytosis), deactivate antigen or mark antigen so other cells can attack it Effect of environment on materials: Biological: Adsorption of tissue constituents onto implant, enzyme degradation, calcification Physical-mechanical effects: Wear, fatigue, corrosion, stress-corrosion cracking Basophils and mast cells also stimulate inflammatory response. Basophils are motile, mast cells are inert cells of connective tissue. Have the same effect as frustrated phagocytosis (causes local tissue damage) Fibrous encapsulation causes problems with load transfer between implant and surrounding connective tissue, can lead to loosening and device failure. Adverse systemic complications: - Embolisation (blood clot, thrombogenesis) - Hypersensitivity (allergic reaction) - Elevation of implant elements in blood - Lymphatic particle transport - Tumorigenesis - Migration of debris Week 2 Inflammatory response (graph): Low to high concentration in order of both maximum concentration and time at which they kick in: macrophages, neovascularisation, foreign body giant cells, fibroblasts, fibrosis Neutrophils have high initial intensity, further peaks then decreases in a short period of time Mononuclear leucocytes high initial intensity, gradual decrease over longer time, then sustained at a certain level Histamine induces inflammatory response. Causes vasodilation, more blood and increased permeability in the local blood vessels Week 3 Adsorption is asymptotic. It is initially very rapid, then equilibrium is reached in a matter of min-hrs Quartz crystal microbalance (QCM) is a ultra-sensitive weighing device. Can be used to measure mass change and structural properties Week 4 Nitinol (fourth main candidates of biometals): Advantages: 1. Excellent corrosion resistance 2. Excellent biocompatibility (better than stainless steel or vitalium) 3. Shape-memory capability Disadvantages: 1. Shape-memory limits application e.g. cardiovascular catheters 2. Toxic component (nickel) 3. Soft and weak as plastic below transition temperature Gold: no leaching or corrosion, perfect bioinertness, low elastic modulus (80GPa). Expensive Platinum: Used for bioelectronic wires, not good mechanically Tantalum: Not as established, but low elastic modulus (3GPa), highly corrosion resistant, most biocompatible, porous allows for ingrowth Zirconium: biocompatible, zirconia film is thin and scratches easily Titanium nitride: hard ceramic, wear resistant but attacked by hydrogen peroxide Oxinium: combines toughness and biocompatibility of zirconium with the low wear and friction of zirconia. Zirconia is thin and scratches easily. Diamond-like-carbon coatings: Most blood compatible, but high in surface energy and therefore denatures absorbed proteins. Used in Ventracor LVAD Dental amalgam: Worst, mercury leaching, stress shielding causing teeth to break after 20-30 years Hardness factor is NOT a linear relationship Biopolymers: Sutures, catheters, blood bags top 3 applications PE (low density- freezer bags, high density- shopping bags, UHMWPE- prosthesis) high stability, low toxicity, good mech. Properties, no leachants, can fail by fatigue and creep, can absorb fluids, processing not flexible (has to be compression moulded then machined) PE enhanced via carbon fibre, cross-linking and Vitamin E Natural e.g. cellulose in dialysis membranes Synthetic e.g. Hydron in breast implants Hydrogels- soft, difficult to sterilise, used in spinal disc nucleus implants Biodegradable biopolymers- degradation products cause inflammatory response, sutures Life span affected by- chemical effects (depolymerisation), when wet (e.g. PMMA), mechanical effects (cyclic loading, fatigue) Bioceramics: Inert and mechanically strong Brittle Resistant to chemical attack, microbial attack, pH changes, heat Clinical devices e.g. thermometers, fibre optics, eyeglasses Dental bioceramics e.g. dentures, porcelain crowns Orthopaedics e.g. hip replacements, knee replacements Drug delivery systems Exploits principles of leaching and bioresorption Release drugs (eg antibiotics, anti-inflammatories bone-growth stuff) at a controlled rate Delivery vehicle includes bioresorbable ceramics and polymers, and porous bioinert ceramics and polymers Artificial pancreas (portable insulin delivery) Drug-eluting stents Week 5 Corrosion can be minimised via: Careful selection and coupling of metals Careful handling to minimise crack initiators Modified surface layer leading to a passive alloy Minimised tensile stresses which can otherwise enhance corrosion Diffusion can occur via: Into the biomaterial (swelling). Common with polymers, problem in silicon with ball and cage valves Out of the material (leaching). Corrosion of metals or additives leaching from polymers Friction mechanisms differ depending on system: Metal/metal- adhesion & ploughing Metal/PE- adhesion, hysteresis Wear can be categorised by: Wear rate Abrasive and adhesive wear Fatigue and corrosion fatigue wear Degree of lubrication reduces wear by reducing friction and cooling sliding parts Failure modes: Opening (Mode I)- brittle materials fail here Sliding (Model II) Out of plan tearing (Mode III) Theoretical strength of ceramics Approximately E/5 to E/10 Actual strength is E/100 to E/1000 for most ceramics Exception of fibrous ceramic, because of polymer film which protects its surface Parameter Weibull Modulus is a measure of scatter for strength (which is large) Theories: Griffith crack theory: Stress concentration at the tip of a flaw means that failure will most likely occur at a notch For a ductile material, when local stress concentration at the flaw tip exceeds the yield point, local plastic deformation will occur and reduce the local stress concentration and therefore blunt the tip In brittle materials, no stress relief occurs and a crack is initiated K1 (the stress intensity at flaw tip) is maximised for the deepest flaw and the sharpest radius. In metals, the flaw coms from casting defects. In ceramics, the flaw is automatically sharp and caused by sintering defects and surface scratches. Therefore fibreglass (surface flaw free) has E/20 and window glass (surface full of scratches) has E/1000. Bioceramics are E/1000 Zirconia toughened alumina (ZTA) is a very reliable product, with fracture rates being 1000 times lower, approaching 0.01%. Tetragonal zirconia can run out, but there’s plenty allowing for many fatigue cycles. Revision rate of THR: Aseptic loosening 10% Fracture of early alumina heads 10% Fracture of stems 2% Septic loosening 1% Optimising properties of ceramics: Avoid silicates Maximum purity Finest grain size High quality surface finish (no surface flaws) Fully sintered and flaw free (no internal flaws) Transformation toughening Biomimetics involves taking inspiration from nature in the development of technology.