An Investigation of Polymers Adi Krupski February 23rd, 2013 Chemistry 113 M-Experimental Chemistry Section 101 TA: Nick Dunn Krupski 2 Introduction: A polymer is a large organic molecule assembled from multiple repeating chains of many smaller molecules, known as monomers (1). Polymers have been studied since 1832 and perform an extremely important role in our daily lives in applications such as coatings, foams, biomedical devices, and optical devices (2). As polymers consist of many repeating monomer units in long chains, we have developed technology in order to manipulate their characteristics to better suit our needs; we are able to modify polymers to make them harder, stronger, more flexible and more lightweight, to name a few. Polymers are also capable of exhibiting a wide range of thermal, electrical, and optical properties making them even more useful in a broad range of settings (3). Polymer recycling is extremely important for the upkeep of our planet. Plastics (which are all polymers) are versatile recyclables and can be recycled to make items such as clothes, containers, films, bags, and garden products. In 2007, The Environmental Protection Agency reported that there was more than 30 million tons of plastic waste. They also reported that plastic materials take hundreds of years to break down in a landfill (4). We cannot let these plastics sit in landfills for hundreds of years while we could be recycling and reusing them for a more sustainable world. Below are the name, chemical structure, synthesis reaction, and special properties/primary applications of the 7 recyclable polymers (13): #1- Polyethylene terephthalate. The chemical structure can be seen in figure 1. Note that n is an integer called the degree of polymerization. Figure 1- Structure of polyethylene terephthalate1 1 http://en.wikipedia.org/wiki/File:Polyethylene_terephthalate.svg Krupski 3 Polyethylene terephthalate (commonly known as PET) is formed through condensation polymerization where two molecular species react with each other. During these reactions, the molecules join together while losing other small molecules as byproducts. The formation and release of these simple molecules as byproducts is a key component of the condensation polymerization process. These byproducts are often water or methanol. In figure 2, the formation process of PET is shown. Terephthalic acid reacts with ethylene glycol in an esterification reaction with water as a byproduct (shown below the arrow in the reaction) (6). Figure 2- Esterification to produce PET2 Polyethylene terephthalate can appear transparent or opaquely white due to its semicrystalline structure. The density of Polyethylene terephthalate is 1.38 g/cm3 (20 °C) and soft drink bottles comprise of the majority of the world's PET production. (11). #2- High Density Polyethylene. The chemical structure is shown in figure 3. Figure 3- Structure of high density polyethylene3 The monomer of polyethylene is ethylene. Ethylene has the chemical formula C2H4 and can also be viewed as a pair of methylene groups (which can be written as =CH2 with “=” denoting a double bond). Ethylene is a gaseous hydrocarbon. The structure of ethylene is shown in figure 4. 2 http://academic.scranton.edu/faculty/cannm1/industrialche mistry/industrialchemistrymodule.html 3 http://en.wikipedia.org/wiki/File:Polyethylene-repeat-2D-flat.png Krupski 4 Figure 4-Structure of ethylene4 The mass density of high-density polyethylene can range from 0.95-0.97 g/cm3. This is what differentiates high density polyethylene to low density polyethylene. The density of the following polymers play an extremely important role in their properties (especially in the tap water buoyancy test explained later). The primary use of high-density polyethylene is for packaging such as plastic bags, plastic films, and containers including bottles. The synthesis of polyethylene is demonstrated in figure 5. Polyethylene is an addition polymer; in this process many ethylene’s (the monomer of polyethylene) bond together by rearranging their bonds and do not lose any atoms of molecules (unlike condensation polymerization, where there is a byproduct). Figure 5- Synthesis of polyethylene5 4 5 http://en.wikipedia.org/wiki/Ethylene http://www.eng.buffalo.edu/Courses/ce435/Polyethylene/CE435Kevin.htm Krupski 5 #3-Vinyl Figure 6- Structure of vinyl chloride6 dsdsdsdsd The structure of vinyl chloride is shown in figure 6. A common application of vinyl is in the making of chessboards, as well as flooring and siding as vinyl is extremely resistant to moisture and humidity. Vinyl polymers are produced by addition polymerization, similar to the synthesis reaction of polyethylene. An example of a vinyl monomer is styrene (a small molecule containing carbon-carbon double bonds). The synthesis reaction of vinyl is shown in figure 7. Note that for vinyl chloride the “R” would be chloride (Cl). Figure 7- Synthesis Reaction of Vinyl7 #4-Low Density Polyethylene LDPE is defined by a density range of 0.920–0.940 g/cm3. It has a similar chemical structure and synthesis reaction to that of high density Polyethylene (see above), only less dense 6 http://en.wikipedia.org/wiki/File:Vinyl_group.png 7 http://en.wikipedia.org/wiki/File:VinylPolymers.png Krupski 6 due to its chemical structure. Thus, LDPE is more flexible than the rigid HDPE. Common applications of LDPE are plastic wraps, six pack rings, and trays. #5-Polypropylene Figure 8- Structure of Polypropylene8 The structure of polypropylene is shown in figure 8. Its density is around 0.946 g/cm3 and Polypropylene has a crystalline structure. Polypropylene is commonly used in packaging and labeling, textiles, loudspeakers, and laboratory equipment (12). The synthesis reaction is shown in figure 9. The monomer of polypropylene is propylene. Figure 9- Synthesis Reaction of Polypropylene9 #6-Polystyrene Figure 10—Structure of Polystyrene10 The density of polystyrene is approximately 0.96-1.04 g/cm3. Common uses include protective packaging (for example, CD and DVD cases), containers, and lids (7). Polystyrene’s structure is hard and brittle, and is highly flammable yet not very chemically reactive. The structure is shown in figure 10. It also has strong van der Waals 8 http://en.wikipedia.org/wiki/File:Polypropylen.svg 9 http://plc.cwru.edu/tutorial/enhanced/files/polymers/synth/synth.htm 10 http://en.wikipedia.org/wiki/File:Polystyrene.svg Krupski 7 forces that hold the hydrocarbon chains together. The synthesis reaction is shown in figure 11; the formation of polystyrene is an addition polymerization and the monomer is styrene (1). Figure 11- Synthesis reaction of Polystyrene11 #7-Polylactic Acid Figure 12—Structure of polylactic acid12 Some common uses for polylactic acid are tea bags and medical implants in the form of screws, pins, rods, and as a mesh. The condensation polymerization reaction is shown in figure 13. Polylactic acid is formed through the condensation of these lactic acid monomers and the byproduct is water (8). 11 http://faculty.uscupstate.edu/llever/Polymer%20Resources/Synthesis.htm 12 http://en.wikipedia.org/wiki/File:Polylactides_Formulae_V.1.svg Krupski 8 Figure 13- Synthesis Reaction of Polylactic Acid13 Thermosets are classified as polymers with covalent bonds linking the polymer chain together and are unable to re-processed if they are heated; however, thermoplastics are linear and branched polymers which can be re-processed upon heating (1). All recyclable plastics are thermoplastics as they must be able to be re-processed into different shapes if they are to be recycled. Four tests will be performed during the following experiment in order to distinguish different recyclable polymers according to their properties. The tap water buoyancy test will measure if the density of the recyclable polymer is less than 1. The isopropyl alcohol buoyancy test will measure the relative differences in buoyancy to the recyclable polymers that floated in water. The boiling water will test how the recyclable polymer responds to heat and the acetone test will test how the recyclable polymer responds when dropped in acetone (CH3)2CO). The goal of my project was to understand how the chemical structure of the polymers contributes to their properties and use this information in order to identify three different unknown recyclable polymers by running different tests. 13 http://en.wikipedia.org/wiki/File:PLA_from_lactic_acid_%26_lactide.png Krupski 9 Procedure: The procedure to classify the known polymers and identify the unknown was taken from the “Journal of Chemical Education” (5). I ran a series of tests on seven different kinds of plastic in order to learn more about their physical properties in order to create a flow chart that would help me identify my unknown plastics. The following steps required the seven kinds of plastics, scissors, two beakers, two stirring rods, room temperature water, 70% isopropyl alcohol, a graduated cylinder, acetone, 2 plastic pipets, and boiling water. Note that 6 of the 7 different plastics were already precut to use. I cut a piece around 1 in2 of the #2 plastic from a milk jug provided. The first test that I performed was the tap water test. I put seven plastics in a beaker and stirred vigorously to dislodge any bubbles, as bubbles tend to adhere to plastics. These bubbles would change the apparent density as they would capture air making the plastic float (making it seem less dense). Next, I took the plastics that floated, “the floaters,” and put them in a solution of 20 ml of 70% isopropyl alcohol. The density of alcohol is less than the density of water and none of the floaters floated in the alcohol solution (logically we knew that the other four plastics that did not float in water would not float in the alcohol solution since alcohol is less dense than water). So, to see how many squirts of tap water it would take for the plastics to float, I put the three floaters into the 20ml of 70% isopropyl alcohol and added individual squirts of tap water to see how many squirts it would take for the plastics to start floating. These observations were recorded. Next, I put the four plastics that did not float originally in the water into boiling water for around 30 seconds and observed if there were any color/shape changes. I used tongs to remove the four pieces one at a time in order to test their flexibility, size, and color. I recorded these onto my data table. Lastly, I put the two remaining plastics that had no observable shape/color change in the boiling water into a small amount of acetone for one minute and recorded my results observing any changes while in the solution. Krupski 10 Results: I recorded the following data during the tests in order to distinguish differences in the properties of the different plastic types. Table 1.1 shows the results of the 7 known polymers and Table 1.2 shows the results for the 3 unknown polymers. In order to correctly identify the 3 unknown polymers I used Flowchart 1.1 that was created using Table 1.1 by examining the differences of the plastic types through each step of the process. Table 1.1 is shown on the next page. Table 1.1-Results for the 7 Known Polymers Sample’s Appearance Floats in Water? Clear, bumpy, medium firmness and flexibility Smooth, medium flexibility, translucent, white Clear, firm, smooth No Low Density Polyethylene (#4) Polypropylene (#5) Polystyrene (#6) Soft, flaky, red, light, very flexible, flimsy Clear, smooth, firm Blue, bumpy, firm Polylactic Acid (#7) Clear, smooth, firm Plastic Type (Name and Number) Polyethylene Terephthalate (#1) High Density Polyethylene (#2) Vinyl (#3) Sinkers— Boiling Water Results Curled up a little, become more flexible, and shrunk NA Sinkers— Acetone Test Results NA Floaters— Alcohol Test Results NA NA 9 squirts No observable texture change NA Yes No observable shape/color change NA NA 5 squirts Yes NA NA 6 squirts No No observable color/shape change NA No More flexible, curled up a little and became cloudy “Melts in acetone”— curls up into a ball and some blue is “melted off” NA Yes No NA Krupski 11 Table 1.2-Results for the 3 Unknown Polymers Plastic Type (Name and Number) Unknown 1 Sample’s Appearance Floats in Water? Smooth, clear, and firm No Unknown 2 Smooth, clear, medium flexibility Clear, bumpy, medium firmness and flexibility No Unknown 3 No Sinkers— Sinkers— Floaters— Prediction Boiling Acetone Alcohol based on Water Test Results Test Results Results Results No No NA #3 observable observable shape/color texture change change No “Melts in NA #6 observable acetone”— color/shape curls up into change a ball Curled up a NA NA #1 little, become more flexible, and shrunk Krupski 12 Flow Chart 1.1—Identifying Unknowns Does it Float in Water? Yes No How many squirts of water until it floats in alcohol? 5 Type 4! Observable color/shape change in boiling water? No 6 9 Type 5! Type 2! What occurs when it is placed in acetone? Blue dye “melted” off and turns acetone blue. Plastic curls up into a ball Yes Curls up a little shrinks and becomes more flexible No observable texture change Curls a little and becomes cloudy Type 7! Type 6! Type 3! Type 1! After comparing the physical properties of my three unknowns to my data table of the known plastics, I correctly identified my unknowns as plastic types 3, 6, and 1 (labeled in the graph) using Flow Chart 1.1. Krupski 13 Discussion: Each of my polymer identifications were quite simple based on my test results. I created a flow chart in my lab notebook (Flow Chart 1.1) based on my table of test results (Table 1.1). I was able to follow this flow chart and compare the observations of the known and unknowns to correctly identify the polymers as polystyrene, vinyl, and polyethylene terephthalate. The density, which is a measure of mass per unit volume, of the plastics account for their floating behavior in water. The molecular structure of the polymers affects the observed floating properties as a more compact (dense) polymer would have a higher density thus having a lower tendency to float. For example, the polypropylene is less dense than HDPE and LDPE so it should float before the HDPE and LDPE in the alcohol-water solution. In our experiment, the PP floated after 6 squirts and the LDPE floated after 5 squirts (10). However, I believe this slight error was caused due to a bubble that the LDPE may have caught during the experiment causing it to appear less dense than it actually is. Since the density of LDPE is 0.92-0.94 g/mL and the density of HDPE is between 0.95-0.97 g/Ml, the approximate density of the alcoholwater solution would have to be between 0.92-0.97 g/mL in order to identify LDPE from HDPE (5). Moreover, none of the four plastics melted in the boiling water; the metals indeed softened but they remained solids—they did not melt into liquids. The polyethylene terephthalate shrunk a little and the polylactic acid became a little cloudy but their chemical structures remained the same (10). The point of the boiling water test was to measure the glass transition of the polymers. The glass transition temperature for polymers indicates the activation energy required for the molecular chains to slide past each other, causing the polymer to become softer and more flexible (14). Although it was a rough estimate, if the plastics were to soften in the boiling water, it would indicate the glass transition (or the start of one) occurred at approximately 100 degrees Celsius. The point of the acetone test was to measure the solubility of the polymers. As witnessed in the experiment, polystyrene dissolves in acetone and shrinks. Polystyrene has strong van der Waals forces caused by strong intermolecular polarities within the polymer, which define the solubility of the polymers (15). These forces are what cause the polystyrene to dissolve in Krupski 14 acetone. Also, any dye on the polystyrene (in the case of our experiment, blue dye) “melts” off the plastic. It is also interesting to note that when the polystyrene reacts with acetone it is a physical change, not a chemical one. The acetone does not melt the polystyrene but actually dissolves it. The polystyrene shrinks but the chemical composition of the polystyrene does not change. This is a dissolution reaction and dissolutions reactions are physical. There are a couple changes that I would propose that would have made the identification of the unknown plastics more definitive. The first change I would propose involves the squirt test. When I added squirts of tap water to the 70% isopropyl solution, these squirts did not have a specific volume. It bothered me that each squirt was different and there was no consistent method for applying equal volume squirts to the solution. I would propose squirting into a beaker first and making sure that the squirts have consistent volumes. Moreover, the small beaker had plastics bumping in the way of each other while they together; next time I would have either used a larger beaker or smaller plastics so that this does not happen again. Conclusion: As shown above, I was able to correctly identify the three unknown plastics using my observations from the four different tests. I would not have been able to identify them only on appearance alone. By using a flowchart and tables listing the observed phenomena of the polymers in different environments, I was able to identify each of my unknown polymers using logical reasoning. After researching more regarding polymers, I was able to link the observed properties, including the floating, boiling water, and acetone tests to their molecular structures. Thus, I had successfully accomplished my goal to understand how the chemical structure in a polymer effect its physical properties and used this information to identify the unknown plastics. Krupski 15 References for in lab paranthetical citations: 1-Chem 113 M Laboratory Manual. 2012-2013 by Joseph T. Keiser. Published by Hayden McNeil pgs. 9-1-9-28. 2- What are Polymers?. Department of Materials Science and Engineering. University of Illinois Urbana-Champaign. 22 February 2013. <http://matse1.matse.illinois.edu/polymers/ware.html> 3- Polymers. Virtual Textbook of Organic Chemistry. 1999 William Reusch. 21 February 2013. <http://www2.chemistry.msu.edu/faculty/reusch/VirtTxtJml/polymers.htm> 4- Plastic Recycling Facts. Complete Recycling. 19 February 2013. <http://www.completerecycling.com/resources/plastic-recycling> 5- Journal of Chemical Education” (JCE Classroom Activity #104) February 2010 pgs. 1-5 6- A Green Chemistry Module. Trudy A. Dickneider. Greening Across The Chemistry Curriculum. 21 February 2013. <http://academic.scranton.edu/faculty/cannm1/industrialche mistry/industrialchemistrymodule.html> 7- Introduction to Plastics Science Teaching Resources. American Chemistry Council, Inc.. Retrieved 24 December 2012. 8- ‘Synthesis, Structures, Properties, Processing, and Applications’ by Rafael Auras, Loong-Tak Lim, Susan E. M. Selke, Hideto Tsuji, ed. Poly(Lactic Acid). 1st edition, Wiley, 9 May 2011. 9- What Is Vinyl? Geno Jezek . 18 February 2013. <http://www.whatisvinyl.com> 10-Krupski, Adi. Chemistry 113M Notebook, pp. 18-20. 11- Polyethylene Terephthalate (PET, #1). CalRecycle.19 October 2009. 22 February 2013. <http://www.calrecycle.ca.gov/Plastics/markets/PETEProfile.htm> 12- Polypropylene . Lenntech. 22 February 2013. <http://www.lenntech.com/polypropylene.htm> 13-‘Standard Practice for Coding Plastic Manufactures Articles for Resin Identification.’ ASTM International. 24 January 2013. 14- Cowie, J. M. G. and Arrighi, V., Polymers: Chemistry and Physics of Modern Materials, 3rd Edn. 2007. 15- Van der Waals. Chaney, Allison. Princeton University. 19 February 2013. <http://www.princeton.edu/~achaney/tmve/wiki100k/docs/Van_der_Waals_force.html> Krupski 16 References for foot noted pictures: 1- Wikipedia The Free Encyclopedia. Rohieb. 4 March 2007 <http://en.wikipedia.org/wiki/Polyethylene_terephthalate> 2- A Green Chemistry Module. Trudy A. Dickneider. Greening Across The Chemistry Curriculum. 21 February 2013. <http://academic.scranton.edu/faculty/cannm1/industrialche mistry/industrialchemistrymodule.html> 3- Wikipedia The Free Encyclopedia. Pngbot . 24 January 2007. <http://en.wikipedia.org/wiki/File:Polyethylene-repeat-2D-flat.png> 4- Wikipedia The Free Encyclopedia. Mills, Ben . 2 February 2009 <http://en.wikipedia.org/wiki/Ethylene> 5- University of Buffalo. Todtenhagen, Kevin.2007. <http://www.eng.buffalo.edu/Courses/ce435/Polyethylene/CE435Kevin.htm> 6- Wikipedia The Free Encyclopedia. Edgar181. 15 November 2007 <http://en.wikipedia.org/wiki/File:Vinyl_group.png> 7- Wikipedia The Free Encyclopedia. V8rik . 4 February 2007 http://en.wikipedia.org/wiki/File:VinylPolymers.png 8- Wikipedia The Free Encyclopedia. NEUROtiker . 27 March 2008 <http://en.wikipedia.org/wiki/File:Polypropylen.svg> 9- Polymers and Liquid Crystals - Case Western Reserve University. 2009. <http://plc.cwru.edu/tutorial/enhanced/files/polymers/synth/synth.htm> 10- Wikipedia The Free Encyclopedia. Yikrazuul. 21 May 2008 <http://en.wikipedia.org/wiki/File:Polystyrene.svg> 11- University of South Carolina. 11 July 2000 . <http://faculty.uscupstate.edu/llever/Polymer%20Resources/Synthesis.htm> 12- Wikipedia The Free Encyclopedia. Jü . 13 November 2012. <http://en.wikipedia.org/wiki/File:Polylactides_Formulae_V.1.svg> 13- Wikipedia The Free Encyclopedia. Rifleman 82. 21 September 2012. <http://en.wikipedia.org/wiki/File:PLA_from_lactic_acid_%26_lactide.png>