INALA SAM2 Training Presentation 25032009

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SITE MANAGEMENT & HYBRID POWER SYSTEM
THE NEXT STEP TOWARDS A GREENER FOOTPRINT FOR YOUR NETWORK
Presented by Dawie De Villiers
• Inala Technologies
was founded out of
the Telecoms
industry in 1996;
• A supplier of choice
for all broadcast,
test, measurement
& monitoring
requirements;
• Positioned in
Midrand,
Stellenbosch and
Durban
with a staff
complement
of 100
• Superior BEE
credentials
SITE MANAGEMENT & HYBRID POWER SYSTEM
ABOUT INALA
Inala’s SAM2 is a new concept of remote power management that allows the
operator to fully manage and maintain its network infrastructure remotely.
It provides the ability to monitor all power related issues
including but not limited to:
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Generator control
Battery Management
Utility Grid Power Management
DC Reduced Energy Cooling (REC)
Fuel Management - Fuel levels and accurate consumption
Highlights any anomalies with excessive usage (theft!!)
The ability to identify problematic sites before deploying field staff Avoids unnecessary call outs
SITE MANAGEMENT & HYBRID POWER SYSTEM
OPEX REDUCTION
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK SYSTEM DIAGRAM
SITE MANAGEMENT & HYBRID POWER SYSTEM
REMOTE COMMUNICATIONS
SITE MANAGEMENT & HYBRID POWER SYSTEM
REMOTE COMMUNICATIONS
Main
Control Unit
Aircon Control
Switch
Generator
Controller
Fuel Probe
Water in
Diesel Sensor
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Main Control Unit
Generator Control Unit
Water in diesel Probe
Aircon Control Switch
Navigation Light Monitor
Mains/Phase/Frequency
Tank Lid Kit
Current Probe
Fuel Probe
Tank Lid Kit
Utility Meter
Utility Meter
NAV Monitor
Current
Clamp
MPF Monitor
SITE MANAGEMENT & HYBRID POWER SYSTEM
SAM2 - BASIC HARWARE COMPONENTS
LED Light and Controller
Dual LED Lights
NAV Controller
Typical Installation
SITE MANAGEMENT & HYBRID POWER SYSTEM
DC NAVIGATION LIGHT SYSTEM
Comprises Of:
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Inlet Louver Assembly
• Passive Filter
• Optional Active Filter
• Extractor Ventilation Fan
Purpose:
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Aircon runtime reduction
• Cooling during EPCC
• Cabin Constant Regulation
• Remote Management
Active Electronic Filter
Inlet Louver
Assembly
DC Ventilation Fan
Passive Filter Cartridge
SITE MANAGEMENT & HYBRID POWER SYSTEM
DC REDUCED ENERGY COOLING (REC)
BTS MONITORING
DOOR SWITCH
DOOR/MOVE
BYPASS
BTS CONTROL
SAM2
AC SWITCH UNIT AC 1, 2, 3 & 4
MOTION SENSOR
GEN CONTROL UNIT GEN 1&2
GEN REMOTE
MANAGEMENT
SMOKE DETECTOR
FUEL CELL ALARM MONITORING
FUEL CELL REMOTE
TCP/IP MANAGEMENT
PERIMETER SECURITY
RECTIFIER ALARM MONITORING
RECTIFIER REMOTE
RS232 MANAGEMENT
PANIC BUTTON
BATTERY MANAGEMENT
ACCESS CONTROL
HYBRID POWER CONTROL
TEMP: ROOM AC 1,2,3, 4 & ODT
HUMIDITY SENSOR 1 & 2
LCD
REC , DC FAN UNIT
KEYPAD
MPF MONITOR
RS232
1 X RD232 PORT
NAV MONITOR
RS485
3 X RS485 PORT
RECTIFIER ALARMS
TCP/IP
24 X RBS EXT ALARMS
GENERATOR ALARMS
POWER UTILITY METER
BATTER MON VOLTS & CURRENT
38 DIGITAL I/P’S
7 ANALOG I/P’S
DC SUPPLY 12/24/48 VDC
ELECTROSTATIC FILTER
SITE MANAGEMENT & HYBRID POWER SYSTEM
SYSTEM REFERENCE MODEL
SAM2 Generator
Controller
SAM2 Controller
Multi-Pair Tie-Cable
Multi-Pair Tie-Cable
SITE MANAGEMENT & HYBRID POWER SYSTEM
MASTER SLAVE FAILSAFE CONTROL
SITE MANAGEMENT & HYBRID POWER SYSTEM
MAIN CONTROLLER CABLE TERMINATION UNIT
SITE MANAGEMENT & HYBRID POWER SYSTEM
DOOR SENSORS
SITE MANAGEMENT & HYBRID POWER SYSTEM
INDOOR MOVEMENT SENSOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
SMOKE SENSOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
ROOM TEMPERATURE AND HUMIDITY SENSOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
AIRCON CONTROL SWITCH
SITE MANAGEMENT & HYBRID POWER SYSTEM
PANIC BUTTON SENSOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
MAINS PHASE & FREQUENCY MONITOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
UNIVERSAL NAVIGATION LIGHT MONITOR
SITE MANAGEMENT & HYBRID POWER SYSTEM
HYBRID CONTROL
Monitor Conditions:
• Voltage per Phase
• Current per Phase
• KwH Consumption
Utility management:
• Statistical Data
• Automated Disconnect
SITE MANAGEMENT & HYBRID POWER SYSTEM
UTILITY GRID SUPPLY MANAGEMENT
SITE MANAGEMENT & HYBRID POWER SYSTEM
UTILITY METER WIRING
Rectifier Monitoring:
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Rectifier System Fail
Rectifier Module Fail
Rectifier Low Volt 1
Rectifier Low Volt 2
Battery Monitoring:
• BTS Battery Voltage
• Battery Charge Current
• Battery Discharge Current
SITE MANAGEMENT & HYBRID POWER SYSTEM
RECTIFIER & BATTERY MANAGEMENT
SITE MANAGEMENT & HYBRID POWER SYSTEM
BATTERY CURRENT PROBE
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR MANAGEMENT 1
Monitored Conditions:
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Generator Running
Generator Fault
Generator Door
Generator Status (Comms)
Generator Stop/Start
Generator Service Interval
Generator Emergency Stop
Generator Low Fuel
Generator Oil Pressure
Generator Over Temperature
Generator Battery Voltage
Generator Run Hours
Generator Swap Cycle
Generator/Mains On Load
Remote Generator Fault Reset
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR MANAGEMENT 2
Gen Start Fail Alarm Activated – After 4 failed start attempts.
Counter Reset Conditions for Gen Start Fail Alarm.
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Generator Remote Start
Generator Remote Reset
Decreasing BTS Battery Voltage
Generator Swap (Manual or Auto)
When exiting from EPCC (EPCC Fail)
Whenever any enabled EPCC Suspend Input changes state
Both generators are OFF due to Utility Mains present and alarm CLEARED
When generator is running and there is no Utility Mains alarm 90 seconds
thereafter
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR FAIL TO START RESET COUNTER
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR CONTROLLER POWER CONNECTIONS
Visible LED indications:
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LED1 – Indicates 12Vdc supply (On= >12Vdc)
LED2 – Comms with Main Controller (On = bi-directional comms)
LED3 – Mains Supply Output (On – L1-3 output >187Vac)
LED4 – Generator 1 Run (On – generator running with mains output)
LED5 – Generator 2 Run (On – generator running with mains output)
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR CONTROLLER LED INDICATIONS
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR CONTROLLER CABLE TERMINATION UNIT
Fuel Management:
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Tank Lid Open/Close Event
Fuel Siphoned (removed) Event
Fuel Filling (added) Event
Analogue Fuel Level Reading
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Fuel Level Full Event – e.g. >75%
Fuel Level Low Event – e.g. <25%
Water In Diesel Event
Fuel/Water Probe Fail Event
SITE MANAGEMENT & HYBRID POWER SYSTEM
FUEL MANAGEMENT
Cable Color Code
SITE MANAGEMENT & HYBRID POWER SYSTEM
FUEL PROBE WIRING
Cable Color Code
SITE MANAGEMENT & HYBRID POWER SYSTEM
BULK FUEL TANK LID KIT WIRING
Cable Color Code
SITE MANAGEMENT & HYBRID POWER SYSTEM
FUEL TANK WATER IN DIESEL PROBE WIRING
GEN1
GEN2
SAM2 Controller
Utility
230Vac
Generator
230Vac
Multi-Pair Tie-Cable
SAM2_GEN
12Vdc Supply Generator Battery
Generator Fault/Alarm Indication
Generator Run Indication
Generator Door Indication
Low Fuel Indication
Remote Start
SAM2_GEN
Remote Fault/Alarm Reset
Generator
Interconnections for Generator Control & Monitoring
12Vdc
SITE MANAGEMENT & HYBRID POWER SYSTEM
GENERATOR CONTROL
SITE MANAGEMENT & HYBRID POWER SYSTEM
INTELILITE AMF20/25 GENERATOR WIRING
SAM2_GEN
Krone Block
Generator Run
Generator Fault
KB2/3/A
KB2/3/B
KB2/1/A
KB2/1/B
Hynex Key
Switch
+12Vdc
Generator Remote Reset
Generator Remote Start
Generator Door Switch
Fuel Tank Lid Switch
KB1/9/B
KB1/9/A
KB1/7/A
KB1/7/B
KB2/2/a
KB2/2/b
KB2/4/a
KB2/4/b
Fuel Tank Level Probe
KB1/10/a/b
Fuel Tank Water Probe
KB3/10/a/b
SITE MANAGEMENT & HYBRID POWER SYSTEM
SDMO NEXYS GENERATOR WIRING
SITE MANAGEMENT & HYBRID POWER SYSTEM
MAIN CONTROLLER DC POWER WIRING
SITE MANAGEMENT & HYBRID POWER SYSTEM
VENTILATION SYSTEM DC POWER WIRING
ECT – FRONT PANEL VIEW
Hierarchy:
• Logical grouping of sites according to region, city, site
• Colour coded display of leaf nodes according to alarm severity
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – HIERARCHICAL VIEW
Surveillance
• Ability to filter and group alarms according to severity
• Keep an Audit trail of acknowledged alarms
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – ALARM SURVEILLANCE
Alarm View
• Availability of complete site alarm information before technician call-out
• Alarm history/trending through playback feature
• Configurable/Customised alarm severity levels
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – ALARM VIEW
Power Distribution
• Statistical data of Utility Grid versus Generator versus Hybrid Hours
• Data exported in excel format
• Visual pie charts on a per site, city or region basis
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – POWER DISTRIBUTION REPORTING
Fuel Consumption
• Configurable fuel settings part of OPPEX savings report
• Calculation based upon generator run hours
• Actual or estimated values, based upon trending
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – FUEL CONSUMPTION REPORTING
Fuel Siphoning
• Configurable fuel siphoning alarm threshold
• Data exported in excel format
• Visual fuel graphs for easy analysis
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT - FUEL SIPHONING REPORTING
Fuel Filling
• Configurable fuel filling alarm threshold
• Data exported in excel format
• Visual fuel graphs for easy analysis
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT - FUEL FILLING REPORTING
Hybrid Battery Cycles
• Statistical data of Utility Grid versus Generator versus Hybrid Hours
• Statistical data of daily Generator hours versus daily Hybrid Hours
• Statistical data of Charge/Discharge current versus Battery Voltage
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT - HYBRID BATTERY CYCLES
Room Regulating
Temperature 33°C
Free Cooling activated
And room
temperature kept at a
constant threshold
Air Conditioners at
high cool to regulate
room temperature
Reduced Energy Cooling
• Statistical data of AC1 versus AC2 versus REC hours
• Regulates room temperature during Hybrid cycle
• Reduces Aircon activity – less load current, operational costs
and service interval
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – REC GRAPHICAL VIEWS
Utility Grid Power
• Statistical data of Voltage per phase
• Statistical data of Load Current per phase
• Statistical data of total KwH consumption
SITE MANAGEMENT & HYBRID POWER SYSTEM
NETWORK MANAGEMENT – UTILITY GRID VIEWS
THANK YOU
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