Business Processes Sales Order Management Aggregate Planning Master Scheduling Production Activity Control Quality Control Distribution Mngt. © 2001 Victor E. Sower, Ph.D., C.Q.E. Distribution/Logistics Management Mode, Carrier, Route Selection Required delivery date Cost of transportation Reliability & service quality Shipment size Time in transit Type of item being shipped Possibility of damage Available services Possibility of damage Handling of claims Carrier rating systems Transportation Modes • • • • • • • Parcel post Private parcel delivery service Bus service Air cargo Rail freight (CL and LCL) Motor freight (TL and LTL) Freight forwarder Transportation Modes continued • Coastal, intercoastal, and inland water freight • Pipeline Intermodal Transportation • Piggyback (TOFC) • Fishyback Freight Rates Basic charge determined by class rate Quantity breaks Aggregate tender rates Flat percentage discount Increased volume-increased discount % Specific origin & destination points Through rates Released rates Developing a Transportation Strategy Value analysis of alternatives Price analysis Consolidate freight where possible Analyze & evaluate carriers Reassess mode selection Develop close relationship with selected carriers Cost analysis/reductions Third Party Logistics Suppliers 3PL A company that manages all or part of another company’s product delivery operations. APICS Dictionary 11ed., 2005 Dell Computer -- Roadway Distribution Requirements Planning DRP The function of determining the need to replenish inventory at branch warehouses. A time-phased order point approach is used where the planned orders at the branch warehouse are “exploded” via MRP logic to become gross requirements on the supplying source. APICS Dictionary 11ed., 2005 Logistics Terms Bill of Lading (BOL) – The basic document used in purchasing transportation services. It serves as the receipt and documents commodities and quantities shipped. In case of loss, the BOL is the basis for damage claims. The BOL specifies terms and conditions of carrier liability. Title is transferred with completion of delivery. Logistics Terms Continued FOB buyer’s plant (destination) FOB seller’s plant (origin) FOB seller’s plant, freight allowed to buyer’s plant (freight prepaid) FOB Origin or FOB Freight Collect Title & control of goods passes to buyer when carrier signs for goods at point of origin. Buyer pays freight charges Buyer bears freight charges Buyer owns goods in transit Buyer files claims (if any) FOB Destination Freight Prepaid Title of goods remains with seller until goods are delivered. Seller pays freight charges Seller bears freight charges Seller owns goods in transit Seller files claims (if any) Incoterms • EXW Ex works (supplier’s site) • FCA Free carrier at (Supplier clears goods for export) • FAS Free alongside ship (Buyer clears goods for export) Incoterms Continued • CAF Cost and freight (to port of destination— supplier clears goods for export) • CIF Cost, insurance, & freight (Same as CFR, except supplier is responsible for insurance during main carriage) Incoterms Continued • DAF Delivered at frontier (country border) (Supplier clears goods for export) • DES Delivered ex ship (Goods are available aboard ship, uncleared for export) • DDU Delivered duty unpaid (at specified place of destination) • DDP Delivered duty paid (at specified place of destination The Transportation Model • Ship items at lowest cost • Sources have fixed supplies • Destinations have fixed demand © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Supp to Ch 9 - 2 The Transportation Model D (demand) D (demand) S (supply) S (supply) D (demand) S (supply) D (demand) Transportation Problem © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Grain Elevator Supply 1. Kansas City 2. Omaha 3. Des Moines 150 175 275 600 tons Mill Demand A. Chicago B. St. Louis C. Cincinnati 200 100 300 600 tons Supp to Ch 9 - 3 Shipping Cost Table Grain Elevator Kansas City Omaha Des Moines © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Chicago A $6 7 4 Mill St. Louis B $8 11 5 Cincinnati C $10 11 12 Supp to Ch 9 - 4 The Transportation Tableau To From Chicago St. Louis Cincinnati 6 8 10 7 11 11 4 5 12 Kansas City Omaha Supply 150 175 275 Des Moines Demand © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e 200 100 300 600 Supp to Ch 9 - 5 Network Of Routes 4 Des Moines (275) 12 5 7 11 Omaha (175) Cincinnati (300) 11 6 10 Kansas City (150) 8 © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Chicago (200) St. Louis (100) Supp to Ch 9 - 6 Solving TransportationProblems • Manual methods – Stepping-stone – Modified distribution (MODI) • Computer solution – Excel – POM for Windows © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Supp to Ch 9 - 7 Solution For Grain Shipment Elevator Kansas City Omaha Des Moines Demand Shipped Cost © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Chicago 25 0 175 200 200 Mill St. Louis 0 0 100 100 100 Cincinnati 125 175 0 300 300 Supply Shipped 150 150 175 175 275 275 600 4525 Supp to Ch 9 - 8 Unbalanced Problems Location A. Charlotte B. Raleigh C. Lexington D. Danville Capacity(tons) 90 50 80 60 280 Location Demand (tons) 1. Richmond 120 2. Winston-Salem 100 3. Durham 110 330 © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Supp to Ch 9 - 9 Transportation Initial Tableau To From WinstonRichmond Salem 500 Durham 100 50 90 Charlotte 120 90 40 50 Raleigh 70 50 110 80 Lexington 90 50 70 Danville Demand © 2000 by Prentice-Hall Inc Russell/Taylor Oper Mgt 3/e Supply 60 120 100 110 Supp to Ch 9 - 11