May 2012
General Information and Guidelines for Vehicle Wash
Facility in Bhutan
Prepared by:
The National Environment Commission
Royal Government of Bhutan
1
Acknowledgement
The National Environment Commission Secretariat (NECS) would like to express deep gratitude
to Centre for Science and Environment (CSE), in particular, Mr. Chandra Bhushan, Deputy
Director General, Mr. Sujit Kumar Singh, Deputy Coordinator, and Miss Swati Singh Sambyal,
Research Associate, for their invaluable technical input into this guideline. Further, the NECS
would like to acknowledge all other individuals, agencies and companies, especially, TATA
Motors, New Delhi, for their cooperation extended to the CSE.
2
Table of Content
1. Introduction ................................................................................................................................. 1
2. Environmental concerns.............................................................................................................. 1
3. Establishment of vehicle wash facilities ..................................................................................... 2
3.1 Manual Vehicle Wash ........................................................................................................... 2
3.2 Semi-automated and automated vehicle wash ...................................................................... 2
3.3) Automated vehicle wash facility ......................................................................................... 5
4. Treatment technologies for wastewater management ............................................................... 14
4.1 Options for wastewater treatment ....................................................................................... 14
4.1.1 Option 1: Minimum criteria for wastewater treatment ................................................ 14
4.1.2 Option 2: Criteria for recycle and reuse of wastewater ............................................... 15
Cost of waste water treatment plant .............................................................................................. 16
Table 4: Before and after treatment values for different parameters ........................................ 16
Table 5: Capital cost for wastewater treatment based on the capacity ..................................... 17
Table 5A: Civil work and fabrication ....................................................................................... 17
Table 5B: Equipment ................................................................................................................ 17
4.1.3 Option 3: Wastewater treatment for a standalone washing facility (100 per cent closed
loop) ...................................................................................................................................... 21
Note: Cost does not include civil works, land and operation and maintenance cost ................... 22
5. Recommendations ..................................................................................................................... 22
5.1 General guidelines .............................................................................................................. 22
Site selection criteria for establishment of vehicle wash facility .................................................. 22
5.2 Minimum general standards for establishment of vehicle wash facility............................. 22
5.3. Specific recommendations for establishment of vehicle wash facilities ........................... 23
5.3.1 Armed forces ................................................................................................................ 23
5.3.2 Thimphu City Corporation ........................................................................................... 23
5.3.3 Dzongkhag Thromdes – Gelephu, Samdrup Jongkhar and Phuentsholing.................. 24
5.3.4 Dzongkhags.................................................................................................................. 24
5.3.5 Significant projects ...................................................................................................... 24
6. Implementation Arrangement .................................................................................................. 24
3
List of Tables
Table 1
Technical specification of steamer
10
Table 2
Technical specification of automatic car wash facility
11
Table 3
System requirements for truck/bus washing system
15
Table 4
Before and after treatment values for different parameters
21
Table 5
Capital cost for wastewater treatment based on the capacity
22
Table 5A
Civil work and fabrication
22
Table 5B
Equipment
22
Table 6
Approximate Cost
26
List of Flow Diagrams
Diagram 1
Minimum criteria for wastewater treatment plant
19
Diagram 2
Wastewater treatment for integrated washing facility – closed loop
20
recycling
Diagram 3
Wastewater treatment at Tata Motors
23
Diagram 4
Wastewater treatment for standalone washing facility
26
4
List of Abbreviations
1.
NEC
National Environment Commission
2.
ETP
Effluent Treatment Plant
3.
sq. ft
Square feet
4.
PE
Poly-ethylene
5.
KLD
Kilo-litre per day
6.
FRPL
Fibreglass Reinforcement Plastic
7.
RCC
Reinforced Cement Concrete
8.
HDPE
High Density Polyethylene
9.
mg/L
Milligram per litre
10
KL
Kilolitre
11
AC
Alternating Current
12
m3/day
Cubic metre per day
13
V
Volt
14
Hz
Hertz
15
min
Minutes
16
HP
Horse Power
17
m
Metre
18
CGI
Corrugated Galvanised Iron
19
ml
Millilitre
20
mg/l
Milligram per litre
5
1. Introduction
Under the Environmental Assessment Act 2000 and the Regulation for the Environmental
Clearance of Projects 2002, it is mandatory for all industries which generate effluents to comply
with the Environmental Discharge Standards 2010.
The National Environment Commission’s (NEC) objective is to effectively enforce the
Environmental Discharge Standards in industries including the automobile sector. In particular,
effluents discharged from vehicle wash facilities have remained weak, despite the ever
increasing number of vehicles in the country. Currently, most of these facilities are located in
Thimphu.
As per the survey conducted by NEC on 20th April 2012, there are 20 semi-automated vehicle
wash facilities in the Olarongchu automobile workshop area. All these car wash facilities are
integrated with existing automobile workshops. Most of these facilities have no effective
Effluent Treatment Plant (ETP). Nonetheless, all these car wash units claim that their waste
water is channeled into an ETP, a small plant, which is non-functional at Olarongchu automobile
workshop. At present, the water used for washing vehicles is not recycled.
Further, there is a total lack of car/vehicle washing facilities in almost all the Dzongkhags except
in the Thromdes. Some manual washing facilities either without or non-functional ETP exist in
some Thromdes. There is an urgent need for establishment of ETP and additional facilities in
Thromdes, in particular, for heavy vehicles.
Despite the large number of car wash facilities in Thimphu, many vehicles are washed in streams
and rivers, a practice prevalent across the country. This practice contaminates the water bodies.
As per the Waste Prevention and Management Act 2009, washing of vehicles in streams and
rivers are prohibited. Therefore, it is essential to facilitate establishment of vehicle wash facilities
in various locations across the country.
This proposal contains guidelines and information on types of light and heavy vehicle washing
facilities that can be established depending on locations and feasibilities with various options.
2. Environmental concerns
Vehicle washing, in simple terms, involves cleaning the exterior and in some cases, the interior
of motor vehicles. Currently, most of the vehicles are washed unlawfully either at home or in
rivers and streams, while some do wash their cars at Olarongchu workshop area. Almost all
trucks are washed in streams and rivers. The contamination of water bodies by untreated car
wash effluents is a prominent and serious environmental hazard. The wastewater may include
high levels of oil and grease, silt and unacceptable levels of acidity or alkalinity. The
accumulated sediments or sludge may contain heavy metals such as chromium, lead, zinc and
nickel. Therefore, to avoid contamination of receiving water bodies, there is an urgent need for
establishment of commercial washing facilities across the country to safeguard the environment.
1
Effluent (soap and dirty water) from vehicles washed in a modern commercial facility is treated
by the ETP before it is released into the surrounding environment. Generally, a conventional
vehicle wash uses more soap and water but now there are environment-friendly modern vehicle
washing techniques available. This modern technology ensures a proper water recycling system
followed by an advanced water treatment methods including biodegradable washing soap.
In practice, there are two kinds of vehicle washing facilities:
i) An integrated service centre, and
ii) Standalone washing facility.
An integrated washing facility has provisions for both vehicle washing and a servicing centre,
whereas in a standalone washing facility, only vehicle washing is carried out. Therefore, an
integrated washing facility can cause more pollution as compared to a standalone facility, due to
spillage of grease, spent oil, radiator fluid, battery fluids, engine oil, and coolant during
servicing.
3. Establishment of vehicle wash facilities
There are three options for vehicle washing:
i) Manual vehicle wash;
ii) Semi-automated wash facility; and
iii) Automated wash facility.
3.1 Manual Vehicle Wash
A vehicle can be manually washed without using any automatic equipment, except for air
compressor, water pressure pump and specific pipes that can deliver a required amount of water
pressure for effective washing. This facility may cost Nu. 2, 05,000.00. The car/trucks can be
mounted over the ramp (please refer to the annexure A drawing of Ramp with an estimated cost
of Nu.1, 10,878.00) connected to a drainage and then to an ETP (please refer to options for waste
water treatment 4.1 costing Nu. 4, 50,000.00 - to Nu. 13, 75,000.00 depending on the size and
capacity of the plant). The wastewater containing soap and detergents, residues from exhaust
fumes and motor oils wash off from the vehicle can be thus treated in the ETP. Therefore, a
manual car/vehicle washing facility can cost approximately Nu.7, 65,000.00 - to Nu. 16,
90,787.00.
3.2 Semi-automated and automated vehicle wash
The selection of a vehicle wash facility may depend on the economic viability, type of service
required by the customers and location, among other factors. A vehicle can be washed
commercially through the following modern methods:
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(a) Semi-automatic vehicle wash
In this type of washing facility, the vehicle is lifted up by driving onto a ramp by a
hydraulic lift and then washed (see Figures 1, 3 and 4). It is a self-service washing
facility where the vehicle remains stationary and is washed using a high-pressure stream
of water from a hand-held wand (see Figure 2). Some common equipment used in semiautomated facilities is hydraulic lift, air compressor, servicing machine and water pump.
This is the most popular type of vehicle wash used across the globe. On an average, a
self-serve facility uses 75 litres of water per vehicle of which 18-20 litres of water is lost
through evaporation. Further, the number of vehicles washed per day is relatively low
because application of soap or detergent and rinsing is done manually, which utilizes
more manpower and thus limits the number of vehicles washed per day. The total cost of
this system ranges from Nu. 10, 11,278.00 - to 19, 36,278.00 with ETP and civil
construction work for a ramp depending on the requirement of the capacity of ETP.
Figure 1: View of a hydraulic lift
Figure 2: Use of high pressure water jet for
cleaning
Figure 3: View of ramps
Figure 4: Heavy vehicle being washed on a
ramp
Source: The photographs were taken during the site visit to vehicle washing facility in Thimphu, Bhutan and
heavy vehicle washing facility at TATA Motors, New Delhi.
3
The approximate cost of each equipment used in a semi-automatic vehicle wash facility is as
follows:
i) Hydraulic lift: Nu. 150,000.00
ii) Air compressor: Nu. 150,000.00
iii) Servicing machine: Nu. 85,000.00
iv) Water pump: Nu. 55,000.00
v) Nozzles: price varies as per quality, Nu. 400.00 – Nu. 1,100.00/piece
vi) Pipe: Nu. 100.00- Nu. 150.00/metre,
vii) ETP: Nu. 450,000.00 - to Nu. 13,75,000.00
b) Steam Car Wash
Nowadays, there is a new technology that utilizes steam for cleaning of vehicles. The steamer is
a compact, transferable, electrical, car washing equipment which is manually operated. It uses
steam at a temperature below 1000C (2120F) and a steam pressure of 8 bars for cleaning cars (see
Figure 5 and 6). It can be used both commercially and at household level (see Table 1:
Technical specifications of steamers).
The steamer cleans the exterior, interiors of the car as well as the vehicle engine and tyres. It
effectively removes the dirt, oil and grease from the car. For washing very muddy vehicles, some
of the steamer models are equipped with a moisture control valve for efficient vehicle cleaning
but it consumes more water.
There are several advantages in using steamers. It saves water and requires less capital
investment. As it uses steam, no wastewater is generated. It also removes bacteria and bad odour
inside the car. The only disadvantage is that steamers need more time to wash a car,
approximately 20 minutes, while it takes only 6-7 minutes in an automated car wash facility. One
set of this facility costs only Nu, 55,000.00 - to 137,500.00 and is the cheapest among others.
Figure 5: Front-view of a car wash Figure 6: Side-view of a car wash electric
steamer
electric steamer
4
Table 1: Technical specification of steamer
Water requirement
Pressure
Time required per car wash
Operating cost
Cost of equipment
Manpower requirement
Precautionary measures
About 3-4 litres of water required per car wash and a
maximum of up to 20 litres
8 bars
Approximately 20 minutes
Costs of fuel, water and labour vary from place to
place. To wash an average sized vehicle, it takes
about 3-4 litres of water, 350 ml of diesel and 20 min
of labour
Nu. 55, 000.00 -137,500.00
One person
In cold regions, it is very important to remove
remaining water from the steamer after daily use as
the water can freeze and result in rupture and damage
the important parts of the steamer
.
3.3) Automated vehicle wash facility
In such a facility, the vehicle remains stationary or is dragged into a tunnel where washing
operations such as cleaning, rinsing, waxing and drying etc. are performed automatically as the
vehicles pass through the washing area.
The advantages of using an automatic vehicle washing are: (a) more vehicles can be washed per
day as the time required for washing a car is approximately 6-7 minutes; (b) uses regulated
amount of water and chemicals; (c) there is less workforce involvement; (d) washed water can be
recycled and reused; (f) it is a modular and built on nut-bolt technology; and (g) washing,
cleaning and drying are carried out by machines thereby achieving high efficiency.
In spite of numerous advantages, an automatic vehicle wash facility is capital and energy
intensive. An automatic vehicle washing facility adopts various technologies ranging from a high
pressure to a multiple brush systems for efficient vehicle cleaning. The cost of these high-end
washing systems varies according to the technology used, the make, process adopted and choice
of various add-on equipment, such as specialized brushes, vehicle positioning systems, tyre
shiner applicator and high pressure blasters.
Examples of types of automated vehicle wash facilities are as follows:
a) Automatic car washing systems
In an automatic car washing system, technologies used for washing car range from brush-type to
high-pressure system (see Figures 7 and 8).
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Figure 7: Brush automatic car wash
Figure 8: High pressure car washing system
system
Source: KKE Wash Systems, Nagpur, India
The automatic car wash equipment is totally modular and built on nut-bolt technology. Thus, the
equipment can be dismantled and installed at another location easily (see Table 2: Technical
specification of automatic car wash facility). Due to a high diversity in technology, equipment
and design, the cost of an automated vehicle facility vary significantly (see section 3.3 Automatic
Vehicle Wash). According to suppliers, the area required for the equipment is approximately 500
sq-ft (about 46 sq m) and additional 200 sq-ft (about 18 sq m) is required for the water recycling
system. The size of the plot depends upon the service a washing facility provides. Usually 2,0003,000 sq-ft (189-279 sq m) is considered to be an adequate area.
Table 2: Technical specification of automatic car wash facility
Washable area
Length (L) – 5 m, Width (W) – 2 m, Height (H) 2.2 m
Bay area
Preferred
Minimum
Length – 9.75m
Length - 9.25 m
Width – 4.5 m
Width – 4 m
Height – 3.5
Height – 3.2 m
Blower for car wash
Blowers used vary between 16 to 30 HP
Water supply
100 litre/min
Time required per car wash
Approximately 6-7 minutes
Air supply
100 lpm@7bar
Electrical supply
3 phase 440 V AC 50 Hz
Cost of water recycling system
Nu. 2.80 lakh for 2 kl (discharge 2,000 litre/hr), Nu.
4.25 lakh for 5 kl (discharge 5,000 litre/hr), Nu. 5.82
lakh for 10 kl (discharge 10,000 litre/hr)* #
Manpower requirement
One person
* Note 1: Excluding land cost, civil cost and chemical cost
# Note 2: For capacity more than 10 KL, the cost will further increase
Source: KKE Wash Systems, Nagpur, India
6
The automatic vehicle wash facility has the following components for cleaning and washing: (a)
under chassis wash1; (b) pre-wash; (c) soap spray rinse2; (d) brush wash; and (e) blower for
washing. In addition to this, the add-on equipment is optional which include tyre shiner spray,
silicon wax spray and triple shine foam wax spray. When the car enters the pre-wash area, water
is used to loosen dirt, also called the pre-wetting cycle. The soap is sprayed on the vehicle which
helps in disintegrating the oil and grease. The rinse cycle is optional if the vehicle does not
require a brush wash.
In a brush wash cycle, brushes are activated and they follow the contour of the vehicle for
effective cleaning. The brush system comprises of two vertical brushes which wash the front,
sides and the rear and one roof brush which washes the front, hood (bonnet), roof and the rear 3.
The brushes used in an automatic washing facility are of two types (a) soft foam brush (b) PE
bristle brushes. Both brushes are soft. They rotate and clean the vehicle. The brush life depends
upon the brush pressure, water quality and the climatic condition. A standard PE brush lasts for
about 100,000-120,000 vehicle washes, whereas the soft foam bristles last for about 120,000
vehicle washes (see Figures 9, 10, 11 and 12)
Figure 9: Bristle brush
Figure 10: Soft foam brush
1
It is used to clean the dirt from the bottom areas of the car, truck and bus. Functionally, under chassis wash is same for the car and truck wash,
only dimension of the structure is different.
2
Soap is sprayed after pre-wash and wax is sprayed after final rinse.
3
Brushes used for car and truck wash are the same. They vary only in diameter. (i) Car wash brush diameter = 1 m (ii) Truck wash brush
diameter = 1.2 m
7
Figure 11: Close view of the bristle brush
Figure 12: Automated brush wash system for
cars
Source: KKE Wash Systems, Nagpur, India
The cost of an automated washing facility (car, truck and bus) depends on the type of equipment,
design, make and capacity. On top of this, the cost of the land, civil works and construction of
ETP should be added. This is an indicative cost and it may vary, depending on the make and type
of wash facility opted.
i) Capital cost
The minimum cost of an automatic car wash facility ranges from Nu. 15, 00,000.00 – 17, 00,
000.00 which includes the installation of the basic system, under chassis wash and waxing
system. In the market, different technologies are available and thus the cost varies considerably.
If one goes for high-technology automatic vehicle wash facility with all accessories and other
optional add-ons such as a blower system, then the cost will increase to Nu. 20, 00,000.00 -24,
00,000.00. If one also includes the wastewater treatment and vehicle wash enclosure, the capital
cost will further increase to Nu. 25, 00,000.00 -30, 00,000.00.
Note: The cost does not include land cost as well as operation and maintenance cost.
ii) Operating cost
The operating cost per vehicle depends upon the variable and the fixed cost components. The
variable cost components includes: (a) electricity; (b) water; and (c) chemical cost. Fixed cost
components include: (a) salaries; (b) land rent and maintenance; (c) loan re-payments; and (d)
government payment. The operating cost will differs from vehicle-to-vehicle depending upon the
length of the vehicles.
As per the supplier, an average water requirement for washing of a car is 100.00 litres. If under
chassis wash facility is included, the water requirement will increase to 150.00 litres per car
wash. The unit cost per vehicle is variable and depends on the raw materials cost. For instance, in
8
Nagpur, India, the unit cost per car wash is Nu. 30.00 (electricity = Nu. 10.00, water = Nu.
10.00, soap = Nu. 10.00 per car) excluding workforce cost.
b) Automatic truck-bus washing facility
Similar to a car wash facility, there are different technologies available for truck and bus. The
system varies from high pressure to brush type of washing. The basic stages for truck and bus
washing facilities normally comprise of the following components:
i) Under chassis wash;
ii) Pre-wash;
iii) Foam soap/chemical spray for cleaning;
iv) High pressure washing/three brush washing (any of two options);
v) High pressure washing, if brush system is used (optional equipment);
vi) Skirt brushes4 (optional equipment);
vii) Tanker brushes5 (optional equipment); and
viii) Exit blower.
The fully automatic truck and bus wash system can be run by an operator. The system moves on
ground-mounted rails. The vehicle is driven in position and remains stationary while the gantry
moves over the vehicle and executes all operations (see Table 3: System requirements for
truck/bus washing system). The washing usually completes in five steps: (a) under chassis – to
clean the dirt from the bottom areas of the truck and bus (see Figures 13 and 14); (b) pre-wash –
to loosen the dirt on the vehicle; (c) application of the soap/detergent – to clean dirt and oil from
the truck and bus; (d) high-pressure or brush washing – to remove soap/detergent and improve
the cleaning process; and (e) exit blower – to dry.
Figure 13: High-pressure under chassis
wash
Figure 14: Entry point, under chassis wash
Source: KKE Wash Systems, Nagpur, India.
4
5
Skirt brushes: These are specially designed brushes (1,000 mm diameter), installed on both the sides to wash the lower part of the trucks/bus.
Tanker brushes: Specially designed brushes used to wash tankers such as water/oil tanker brushes.
9
Table 3: System requirements for truck/bus washing system
Features
Specifications
Washable dimensions
Length: 12-27 m
Width: 2.7-2.8 m
Height: 3.7- 4.6 m
Preferred
Minimum
Bay area
Approximate
13-20 m
17.5m
Length
(Varies as per
arches selected)
Width
6m
5.5 m
Height
6.5 m
5.9 m
Number of vehicles washed per
up to 50-60 vehicles/hr
hour
Blower for truck/bus wash
Blowers used vary between 30 to 45 HP
Water supply
500-2,000 litres/minute
Electrical supply
3 phase 440 V A C 50 Hz.
Cost of water recycling system
Nu. 2,80,000.00 for 2 kl (discharge 2,000 litre/hr),
Nu. 4,25,000.00 for 5 kl (discharge 5,000 litre/hr),
Nu. 5,82,000.00 for 10 kl (discharge 10,000
litre/hr)* #
Manpower requirement
One person
* Note 1: Excluding land cost, civil cost and chemical cost
# Note 2: For capacity more than 10 KL, the cost will further increase
Source: KKE Wash Systems, Nagpur, India
In case of a truck washing, either a high-pressure or a brush washing system can be used but in
case of a bus, brush-washing is more effective. There is no limitation about the shape of a
vehicle in case of a high-pressure washing system. The system can wash any vehicle that fits into
the system. If a truck is washed by an automatic brush, then, three brushes are used for cleaning
– two vertical suspended brushes washing the front, sides and the rear and one horizontal brush
washing the front, rear and the top. The brushes sense the contour by sensing the brush pressure
on the vehicle.
In an automatic bus washing system, the basic cleaning cycle is similar to a truck wash system.
The cleaning is performed by three brushes - one roof brush and two vertical brushes. The roof
brush follows the contour of the bus right from the front to the rear. Side brushes wash the front,
sides and rear of the bus. The rotating brushes are freely suspended and move inward or outward
according to the vehicle dimensions (see Figure 15-19).
i) Approximate cost of an automatic truck wash facility
The minimum cost of an automatic truck wash facility ranges from Nu. 20, 00,000.00 - 22,
00,000.00, which includes the installation of a basic system, under chassis wash system and
traffic display system. If one opts for a higher technology for automatic truck wash facility with
all accessories, then, the cost will increase to Nu. 26, 00,000.00 - 32, 00,000.00.
10
Note: Cost does not include land cost, wastewater treatment cost, truck wash enclosure and
chemical cost.
ii) Approximate cost of an automatic bus wash facility
Similar to a truck wash facility, the cost of an automatic bus wash facility ranges from Nu. 15,
00,000.00 – 19, 00,000.00, which includes the installation of a basic system, under chassis wash
system and traffic display system. Further, the cost varies considerably, if one opts for a higher
technology, for an automatic bus wash facility with all accessories such as a blower system and
skirt brushes, cost will increase to Nu. 30, 00,000.00 – 31, 00,000.00.
Note: Cost does not include land cost, wastewater treatment cost, bus wash enclosure and
chemical cost.
11
Figure 15: The bus enters the wash system
Figure 16: Two vertical and a roof brush
used
for washing
Figure 17: Bus washing
Figure 18: Lateral washing through brush
Figure 19: Cleaned bus moves out of the wash system
Source: KKE Wash Systems, Nagpur, India.
12
iii) High Speed Automatic Car Wash Equipment (Made in China)
a) Product Details:
Type:
Place of Origin:
Brand Name:
Model Number:
Size:
Material:
Price:
Car Washer
Hebei, China (Mainland)
Shangyi
SY-120
700X350X300cm
Metal/coil
FOB USD 20, 000.00 to 30, 000.00 per set
b) Detailed Product Description:
Since this equipment has no brush, it does not make any contact. It has high pressure and high
speed cleaning efficiency with no scratch on car body post- cleaning. It requires only one minute
and forty seconds to wash a whole car. It provides thorough cleaning of oil dirt, stains, silt and
surface oxygen complex on the chassis, slots, tyres and any other parts of the car.
Car cleaning liquid is a natural anti-static, pure green product, anti-ultraviolet and with the
characteristics of biodegradability, no-phosphorus, non-toxic, non-pollution. It contains
germicide and functions as a disinfectant. The facility also polishes car forming a protective film.
Applicable vehicle type: all kinds of car, standard off-road vehicle, various minibuses etc.
Technology Data
13
Whole Parameter
Installation dimension 700*350*310cm
chassis washing function
Yes
Track length
700cm
wipe-free function
Yes
Work power
380/3PHZXE 50HZ
swiping function
Yes
Main control system
DELTA
remote control function
Yes
Main motor power
15KW
air drying system
optional
Whole power
16KW
sewage recycle system
optional
Water consumption
≤120L/vehicle
LED advertising screen
optional
Power consumption about 0.5kw/vehicle automatic overhaul alarm function Yes
Washing speed
90seconds
automatic door
optional
4. Treatment technologies for wastewater management
In order to control and mitigate the contamination of water bodies from untreated effluents from
vehicle wash, it is mandatory for any effluent discharged to meet the Environmental Discharge
Standard as per the Environmental Assessment Act. Therefore, it becomes mandatory to install
an ETP for operation of any vehicle wash facility. The ETP must be constructed keeping in mind
the integrated or standalone washing facility.
4.1 Options for wastewater treatment
4.1.1 Option 1: Minimum criteria for wastewater treatment
It may not be feasible to convert all existing vehicle wash facilities into automatic systems due to
high capital investment. Therefore, it is important for the vehicle wash facility to install an ETP
to ensure that the effluent discharged conforms to the prescribed standard (see Flow Diagram 1:
Minimum criteria for wastewater treatment).
A minimum requirement for a vehicle wash facility consists of mud separator or grit chamber
and oil and grease separator for the treatment of wastewater before it is discharged into the
receiving environment. If the treated wastewater still has a high pollution load, exceeding the
prescribed standards, it must be treated further by using chemical methods and/or filtration. The
settled sludge from the tank must be cleaned at regular intervals and disposed-off properly based
on physico-chemical characteristics of the sludge.
Mud separator or
grit chamber
Oil and grease
separator
Before treated wastewater
discharges in drain/receiving water
body, it must meet the prescribed
standard
Flow diagram 1: Minimum criteria for wastewater treatment plant
Approximate cost of wastewater treatment
14
The combined approximate cost of construction of mud separator (grit chamber) and oil/ grease
trap is around Nu. 7.00 per litre. For example, if vehicle wash operator wants to treat 1 KL of
wastewater per day, the construction cost will be around Nu. 7,000.00.
Note: Cost does not include the operation and maintenance and land cost.
4.1.2 Option 2: Criteria for recycle and reuse of wastewater
The large amounts of wastewater generated from vehicle washing facility can be recycled by
choosing adequate wastewater treatment technologies that purifies the wastewater and pipes it
back for reuse. The choice of technology depends on the extent of recycle and reuse. There are
two types of recycling systems: closed-loop recycle (100%) and partial recycle.
i) Closed-Loop Recycle System is a total recycle system that recycles both wash and rinse
water with no discharge of wastewater.
ii) A Partial Recycle System is a system where wash water is separated from the rinse water
and recycled.
Note: Wash water contains chemicals whereas rinse water is simply the water used to clean the soap,
detergents etc.
In case of a complete close-loop recycle system; wastewater can be treated by installing a grit
chamber, where heavy solids settle down first followed by the oil and grease. The water then
flows from the equalisation tank to a chemical dosing tank where flocculation takes place. After
chemical dosing, the water flows to the settling tank where filtration takes place through
activated carbon filters. If the dissolved solid concentration is high, an optional resin chamber
should be used. Around 80-95 per cent of water can be reused by selecting an appropriate
treatment technology (see Flow Diagram 2: Wastewater treatment for integrated washing facility
– closed loop recycling).
1. Oil water separator /
grit chamber or mud
separator
2. Equalization Tank
3. Chemical Dosing Tank
4. Settling Tank
5. Activated Carbon Filter
6. Resin softener (Optional)
7. Sludge dewatering system
Final treated water
(Reuse for car-washing)
Flow diagram 2: Wastewater treatment for integrated washing facility – closed loop
recycling
15
Source: A to Z Industrial Services, Indore, India
The treatment done at various stages are as follows:
i) Oil water separator – Oil and grease separators are installed to remove oil and grease
based on density differences.
ii) Mud separator or grit chamber – Mud separators are designed to remove the inorganic
particles, such as sand, gravel, grit etc. of size 2 mm or larger from wastewater.
iii) Equalization tank – The equalization tanks are provided to balance fluctuating flows or
concentrations of wastewater and/or to assist self-neutralization.
iv) Chemical dosage tank – In a chemical dosage tank, certain chemicals like alum and lime
are added to aid settling of very fine suspended particles present in wastewaters by
changing them into flocculated particles. The amount of chemical used in the dosing
tank depends upon the quantity of wastewater to be treated.
v) Settling tank – Settling tanks are designed to remove the flocculated particles from
wastewater via the settling phenomenon under force of gravity.
vi) Activated carbon filter – In this type of filter, activated carbon is used to remove
odours, dissolved gases, heavy metals etc. from the wastewater.
vii) Resin softener – The main function of resin chambers is to remove dissolved salts by the
ion-exchange mechanism.
viii) Sludge dewatering system – In this system, the settled sludge from the settling tank is
dewatered and dried mostly by the application of solar heat.
Cost of waste water treatment plant
In a complete closed-loop treatment system, the pollution load can be reduced by more than 95
per cent (see Table 4: Before and after treatment values for different parameters).
Table 4: Before and after treatment values for different parameters
Parameters
Before treatment
After treatment
pH
5-9
7-8.5
Oil and grease
4,000 mg/l
10 mg/l
SS
2,000-10,000 mg/l
10 to 100 mg/l
Source: A to Z Industrial Services, Indore, India
The cost of treatment may vary depending on equipment, technology, manufacturer and location.
The capital cost includes civil works, fabrication and erection. For instance, cost may vary as per
the size of the plant. For a car washing facility generating 5 m3 of wastewater per day, the cost
will be Nu. 450,000.00 and for 50 m3 of wastewater per day, the cost of treatment will be Nu.
1,375,000.00 approximately (see Table 5: Capital cost for wastewater treatment based on the
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capacity). The operation and maintenance cost may be Nu. 10,000.00 per month for treatment
plant up to 15 m3/day, which includes labour cost of Nu. 8,000.00 and chemical cost of Nu.
2,000.00.
Table 5: Capital cost for wastewater treatment based on the capacity
Flow
5 m3/day
10 m3/day
15 m3/day
20 m3/day
40 m3/day
50 m3/day
Rates
450,000.00 565,000.00 710,000.00 890,000.00
1,250,000.00 1,375,000.00
Source: A to Z Industrial Services, Indore, India
A detailed fabrication and erection, and commissioning of the plant and machinery including
piping is required for a water recycle plant (see Table 5A: Civil work and fabrication and Table
5B: Equipment).
Table 5A: Civil work and fabrication
S.No Description
Nos.
1
Oil & Grease trap/mud separator
01
2
Equalization tank
01
3
Flash-mixing tank
01
4
Flocculation tank
01
5
Settling tank
01
6
Pre-holding Tank
01
7
Treated water tank
01
8
Sludge dewatering system.
01
9
PAC/Alum solution tank
01
10
Lime Solution tank
01
Note: M.S.FRPL = Mild Steel Fibreglass Reinforcement Plastic,
Concrete, HDPE = High Density Polyethylene
Source: A to Z Industrial Services, Indore, India
Table 5B: Equipment
S. No. Description
1. Equalization WW pump
2. Flash-mixing tank
3. Flocculator
4. Pre-holding tank pump
5. Treated water tank pump
6. Pressure sand filter
7. Activated carbon filter
Source: A to Z Industrial Services, Indore, India
Specification
RCC
RCC
M.S. FRPL
M.S. FRPL
M. S. FRPL
RCC
RCC
Brick work
HDPE
HDPE
RCC = Reinforced Cement
Nos.
01
01
01
01
01
01
01
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The process of treatment is as follows:
Case Study
TATA Motors, New Delhi, India
100 per cent recycle of treated wastewater in an integrated semi- automatic heavy vehicle
washing facility
Alum, lime, polymer
Oil separator
Chemical
mixing tank
Oil
skimmer
Effluent In
EQ tank
Oily water tank
Settler tank
Oil Drum
Sludge de-watering beds
Aeration tank
Settling tank
Treated water
tank
Filtration tank
Sent for re-use
Flow diagram 3: Wastewater treatment at Tata Motors
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Step 1. Oil/grease separator: The oil and Step 2. Chemical dosing tank: Alum/lime
grease are separated on the basis of the density added as flocculants leading to settling of
difference and oil gets collected in an oil tank solids
Step 3. Settler tank with roller oil skimmer Step 4. Extra oil collector: The extra oil
(last point for oil collection): Second stage of passes through the pipe and gets collected in a
oil and grease removal, the oil skimmer small oil storage tank
removes the extra oil present
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Step 5. Aeration tank: Aeration is done in Step 6. Settling tank: After aeration, the
order to enrich the water and bring down the water flows in the settling tank where solids
levels of dissolved gases, BOD, COD and TSS settle down
to desired values
Step 7. Treated tank: The water flows from Step 8. Filtration tank: From treated tank,
the settling tank to treated tank.
the water passes through activated carbon
filter
Step 9. Water after treatment: Treated water Step 10. pH 7 is maintained prior to reuse
obtained after activated carbon filtration
which is reused for vehicle washing purposes.
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4.1.3 Option 3: Wastewater treatment for a standalone washing facility (100
per cent closed loop)
In case of a standalone washing facility, the wastewater treatment comprises of four steps: (a) oil
sludge separator (b) multimedia filter (c) activated carbon filter, and (d) resin softener.
1.
Oil sludge separators
2. Multimedia filter
3. Activated carbon filter
4. Resin softener
Reuse for washing
Flow diagram 4: Wastewater treatment for a standalone washing facility
Source: KKE Wash Systems, Nagpur, India.
The treatment process is as follows:
1) Oil /sludge separators: Oil/ sludge separators are installed to remove oil and grit
particles.
2) Multimedia filter: The filter contains gravel, pebbles and sand of different sizes and
specific gravity which remove the debris from the water and allow only clean water to
pass through.
3) Activated carbon filter: In this type of filter, activated carbon is used to remove odours,
dissolved gases, heavy metals etc. from the wastewater.
4) Resin softener: The main function of resin chambers is to remove dissolved salts by an
ion-exchange mechanism.
The approximate cost for installing an ETP plant of capacity 2 KL, 5KL and 10 KL is given in
Table 6.
Table 6: Approximate cost
2 KL (discharge
2,000 litre/hour)
5 KL (discharge 10 KL
5,000 litre/hour) (discharge 5,000
litre/hour)
Oil sludge separators
Nu. 1, 02,942.00
Nu.1, 42,000.00
Nu. 1, 95,000.00
Multimedia filter
Nu. 88,000.00
Nu. 1, 17,000.00
Nu. 1, 43,000.00
Activated carbon filter
Nu. 36,000.00
Nu. 61,000.00
Nu. 80,000.00
Resin softener
Nu. 60,000.00
Nu. 1, 05,000.00
Nu. 1, 64000.00
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Note: Cost does not include civil works, land and operation and maintenance cost
Source: KKE Wash Systems, Nagpur, India.
5. Recommendations
5.1 General guidelines
Site selection criteria for establishment of vehicle wash facility
The following criteria must be enforced for selection of site for setting-up a vehicle wash
facility:
a) The site must be located at least 100 feet away from any water body.
b) The site selected must have sufficient area for setting up the washing facility, parking,
and construction of ETP.
c) The site must be located at least 50 feet from any residential area, hospital, school and
commercial area.
5.2 Minimum general standards for establishment of vehicle wash
facility
The following are the minimum general standards:
a) The entire vehicle wash facility must be paved with concrete to avoid soil and ground
water contamination.
b) The vehicle wash facility must be roofed with CGI to prevent rain from entering the
facility.
c) Walls must be built on three sides of the vehicle wash area, with a rounded curb or a
drain at the entrance to prevent effluent flowing out into the surrounding areas and also
storm water entering into the facility.
d) A drainage system must be built channeling all wastewater into the ETP.
e) Wastewater treatment – ETP – must be built to treat all effluent generated from the
vehicle wash, before releasing it into the receiving environment. The minimum treatment
facility of an ETP is given in section 4.1.1 Option 1: Minimum Criteria for Wastewater
Treatment.
f) Water used for washing the vehicle should be recycled, wherever feasible and where
there is scarcity of water. The treatment facility of an ETP for recycling of wastewater is
given in section 4.1.2: Option 2 and 4.1.3: Option 3 respectively.
g) Settled solids or sludge from the ETP must be removed regularly to avoid overflowing or
clogging of drains.
h) Minimize use of water by ensuring that the water is not running when not in use, for
instance while applying shampoo and detergents, etc.
i) The facility must be strictly used for washing the vehicles only.
j) The facility must have designated area for storage of waste oil, coolant, grease,
lubricants, ETP sludge etc., in case of integrated washing facility.
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k) Engine oil, brake oil, coolant must not be allowed to drain into an ETP, in case of
integrated washing facility.
l) The truck and bus wash facility may include construction of a ramp as indicated in the
drawing attached as Annexure A. Other equipment includes, but limited to an air
compressor, servicing machine, and water pump.
m) ETP flow diagram must be displayed at the facility including details of capacity and type
of treatment.
n) Use of a steamer for car washing should be explored (Refer section 3.2).
o) Must maintain cleanliness within the facility at all times.
p) The employee must be made aware of this guideline through conducting awareness
program.
q) Must adhere to the provisions under the Environmental Assessment Act 2000, National
Environment Protection Act, 2007, Waste Prevention and Management Act, 2009, the
Water Act of Bhutan, 2011, and any other relevant rules and regulations of the kingdom.
The following are the optional standard for establishment of vehicle wash facility:
a) Use of solar water heating system for obtaining hot water to reduce the electricity cost.
b) Rain water from the roof should be channeled to the water tank used for washing the
vehicles.
5.3. Specific recommendations for establishment of vehicle wash
facilities
There is a need to ensure that vehicle wash facilities are established in strategic locations in the
country depending on the number of cars, trucks and buses that may avail the service. The NEC
would like to recommend the following, as per the location:
5.3.1 Armed forces
a) Armed forces must have vehicle washing facilities for light, medium and heavy vehicles.
However, if there are vehicle wash facilities already in operation, then, the management
must ensure that the effluents from these facilities are connected to an ETP (as stated in
this report) and also that it conforms to the guideline.
b) The Department of Industry, Ministry of Economic Affairs must ensure that all car wash
facilities adhere to the guideline.
c) The NECS shall be the overall monitoring authority.
5.3.2 Thimphu City Corporation
a) The existing vehicle wash facilities in Olarongchu Automobile Workshop area (about 20
car wash facilities) must comply with the guideline
b) Thimphu City Corporation should facilitate establishment of at least one truck washing
facility in a strategic location
c) Thimphu City Corporation must facilitate establishment of an automatic vehicle wash
facility, if there are interested applicants, following the guideline
d) The Department of Industry, Ministry of Economic Affairs must ensure that all car wash
facilities adhere to the guideline.
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e) The NECS shall be the overall monitoring authority.
5.3.3 Dzongkhag Thromdes – Gelephu, Samdrup Jongkhar and
Phuentsholing
a) The existing car wash facility within the city corporations must ensure that they adhere to
the guideline
b) The city corporations must ensure that there is at least one car wash facility and also truck
wash facility in a strategic location following the guideline
c) The city corporations may facilitate an automatic car wash facility, if there are interested
applicants, depending on the economic viability, in particular number and types of cars in
the area
d) The Department of Industry, Ministry of Economic Affairs must ensure that all car wash
facilities adhere to the guideline
e) The NECS shall be the overall monitoring authority.
5.3.4 Dzongkhags
a) Dasho Dzongdags must facilitate that there is at least one car wash facility within the
Dzongkhag to prevent washing of cars at home and also in the streams and rivers. In
addition, the mobile car wash facility may be more practical and accessible.
b) Dasho Dzongdags must facilitate that there is at least vehicle washing facility within the
Dzongkhag to wash heavy vehicles such as trucks in a strategic location
c) The Department of Industry, Ministry of Economic Affairs must ensure that all car wash
facilities adhere to the guideline
d) The District Environmental Officers and the NECS shall be the overall monitoring
authorities.
5.3.5 Significant projects
a) Large projects, in particular, hydropower projects and Project Dantak, must ensure that
there is a car wash facility installed, if the commercially available facilities are not used.
b) The Department of Industry, Ministry of Economic Affairs must ensure that all car wash
facilities adhere to the guideline with respect to the industries and projects executed
under the Ministry of Economic Affairs. Likewise, all the parent ministries of respective
projects with such facilities shall ensure the effective implementation of such facilities.
c) The District Environmental Officers and the NECS shall be the overall monitoring
authorities.
6. Implementation Arrangement
1. All the Dzongkhag Thromdes and Dzongkhags must accord high priority for
establishment of car wash facility, Truck and Bus washing facilities in their
respective territories.
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2. For Thimphu Thromde, there is an urgent need to establish an efficient ETP plant at
Olarongchu Automobile Workshop in order to treat the waste water immediately to
prevent the effluent discharged directly into the Olarongchu stream. The need for
additional car washing facilities has to be studied immediately. Thimphu Thromde
needs to identify locations for the establishment of Truck and Bus Washing facilities
as per the guidelines and recommendations as proposed in this document.
3. All other Dzongkhag Thromdes (Phuentsholing, Gelephu and Samdrup Jongkhar)
need to study and propose establishment of semi-automatic or automatic washing
facilities for light and heavy vehicles, along with identified locations. It is mandatory
to establish an ETP along with the washing facility.
4. Rest of the Dzongkhags with the support of Dzongkhag Municipalities should have
either manual or semi-automatic light and heavy vehicle washing facilities connected
to ETP. The mobile car washing facilities is also recommended. The Dzongkhags
should propose the number and type of facilities required depending on the number of
vehicles and available locations.
5. A VVIP automatic car wash facility needs to be established at a suitable location.
6. To facilitate and expedite establishment of vehicle wash facilities, the government
may consider provision of tax exemption for import of equipment which is
environmental friendly technology. In view of the fact that some applicants have been
forthcoming with their proposals to establish such facilities in Thimphu and even in
Gelephu Thromdes, subsidies may not be necessary and it could have been
economically viable business venture. However, in order to expedite the
establishment of the facilities in all the Dzongkhags and Thromdes, the government
may like to consider provision of subsidies (10% to 30%) or soft loan. The NEC
would like to recommend provision of subsidy for establishment of ETP and a soft
loan for washing facilities. This is suggested since the Waste Prevention and
Management Act 2009 prohibits washing of cars in rivers, streams or in any water
body to prevent pollution and that public should have an option already available for
washing of cars where the effluent from these facilities are treated using the Effluent
Treatment Plant as mandated by the NEC.
7. A mobile car washing facility, as proposed, may be encouraged wherever necessary.
8. Provision of tax incentives or subsidies may encourage private sector to establish
vehicle wash facility within 10th Five Year Plan. If vehicle wash facilities are not
established within the 10th Five Year Plan, then, some programs and activities may
have to be included in the 11th Five Year Plan.
9. The Department of Industry, Ministry of Economic Affairs, as a designated
Competent Authority, must ensure that all car/vehicle washing facilities adhere to the
guidelines. Likewise, all the parent ministries of respective projects with such
facilities shall ensure the effective implementation of such facilities.
10. The Dzongkhag Municipalities functioning under the Dzongkhag Administration will
ensure the smooth functioning of such facilities in respective Dzongkhags.
11. The information on cost, equipment and design is only intended to help owners and
operators of vehicle wash facilities to plan effectively. The proposed facilities are
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based on current market price in India except for the Steam Car Wash price made in
South Korea and an automated car wash made in China. The Indian technology is
recommended in view of the convenience for maintenance and lesser cost of
transportation. However, the proponents can explore more sophisticated and even
more costly equipment as per their interest and plans.
12. Wherever necessary and if private land is not available at desirable location, the
government may lease the required area of land.
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