RVS-DN Technical Presentation Yuval Paz – Technical Support Manager March 2008 1 2 Presentation Content 1. Presentation 2. Power Wiring 3. Control wiring 4. Programming 4. Protection 3 Main Features • Heavy Duty Design: 400% In, 30 sec. at 50°C, 4 starts an hour • Comprehensive Range: 8-3000A, 220-1000V • Third Generation Digital Field proven experience • Fully featured: Control, Comprehensive motor Protection & Supervision • User Friendly: Default settings, LCD display, Selectable languages 4 RVS-DN Approvals USA UL Approved : 8-820A, 1100A and above are designed to meet UL requirements Canada cUL Approved : 8-820A 1100A and above are designed to meet cUL requirements European CE Approved (EMC & Safety) : 8-1400A 1800A and above are designed to meet CE requirements Marine & Offshore Lloyd’s Approved (ENV 1 & ENV 2) : 8-1400A 1800A and above are designed to meet Lloyd’s specifications for ENV1 & 2 requirements Marine & Offshore Germaniche Lloyd’s Approved: 8-1400A 1800A and above are designed to meet Germaniche Lloyd’s specifications 5 RVS-DN Approvals China China Compulsory Certificate Russia GOST certificate of conformity Marine & Offshore Marine & Offshore Det Norske Veritas Registro Italiano Navalo 6 Selector Guide – Frame A • Model RVS-DN 8 RVS-DN 17 RVS-DN 31 RVS-DN 44 RVS-DN 58 RVS-DN 72 Line To by-pass (option) LCD (selectable languages) LEDs (status display) Control terminals (Plug-in) IP 20 To Motor Finger protected 7 for safe operation Selector Guide – Frame B (Bus bar cover • Model removed) RVS-DN 85 RVS-DN 105 RVS-DN 145 Power Section RVS-DN 170 To Motor To Bypass contactor (not shown in the picture) Line Control Module (Identical for sizes B-G) Preparation for bypass contactor is standard in 8 this model Selector Guide – Frame C • Model RVS-DN 210 RVS-DN 310 RVS-DN 390 To Bypass contactor Line C/Ts Power Section Control Module To Motor 9 Selector Guide – Frame D To Bypass • Model contactor RVS-DN 460 RVS-DN 580 C/Ts RVS-DN 820 Line Power Section Control Module To Motor 10 Selector Guide – Frames C,D UL/Marine Load • Model RVS-DN 210 RVS-DN 310 RVS-DN 390 C/Ts RVS-DN 460 RVS-DN 580 RVS-DN 820 RVS-DN 950 In RVS-DN 950A C/Ts are mounted outside the soft starter Line (Bus-bar cover removed) Power section Control module RVS-DN 950A and up must be 11 operated with an external bypass Selector Guide – Frame E Line • Model RVS-DN 1100 RVS-DN 1400 C/Ts RVS-DN 1800 Normally mounted Power Section Outside the Soft starter Control Module To Motor This model must be operated with an external bypass 12 Selector Guide – Frame F • Model Line RVS-DN 2150 Power Section C/T Control Module To Motor This model must be operated with an external bypass 13 Selector Guide – Frame G • Model RVS-DN 2400 RVS-DN 2700 RVS-DN 3000 Line Power Section External C/T are available To Motor Control Module This model must be operated with an external bypass 14 Selector Guide – 1000V Models • Model RVS-DN 105A RVS-DN 170A RVS-DN 210A RVS-DN 310A RVS-DN 390A RVS-DN 460A 1000V models must be operated 15 with an external bypass Selector Guide – 1000V Models • Model RVS-DN 105A RVS-DN 170A RVS-DN 210A RVS-DN 310A RVS-DN 390A RVS-DN 460A 16 Selector Guide – How to Select? • System voltage – Motor current and connection – Starting conditions – Options and control voltage 17 Selector Guide – How to Select? • System voltage – 400 230 - 400 VAC, 50/60Hz, +10% -15% – 480 480 VAC, 50/60Hz, +10% -15% – 600 600 VAC, 50/60Hz, +10% -15% – 690 690 VAC, 50/60Hz, +10% -15% – 1000 1000 VAC, 50/60Hz, +10% -15% Models: 105A, 170A, 210A, 310A, 390A, 460A. 18 Selector Guide – How to Select? • Motor current and connection – Starter current ≥ motor FLA !!! 19 Selector Guide – How to Select? • Motor current and connection – In line/Inside delta • When soft starter is connected “inside delta” lower current is running through the soft starter. 20 Selector Guide – How to Select? • Motor current and connection – In line/Inside delta • Advantages: – Smaller dimensions – Less expensive Soft Starter • Disadvantages: – – – – – – – Six wire to the motor – more complicated wiring. No pulse start No curve selection (Curve 0! Only) No energy save No slow speed No phase sequence “off” mode. Although current inside delta is reduced by 1.73 (√3), Soft starter current is reduced by 1.5. For example: for a 870A motor, you can choose a 580A soft starter when connected “inside delta” 21 Selector Guide – How to Select? • Starting conditions – The RVS-DN is able to start at 4xIn, 30 seconds at 50°C 22 Selector Guide – How to Select? • Options: • • • • • • • • • • • • Communication - RS-485 (Modbus) Communication – Profibus Insulation tester Analog card – Thermistor in and Analog out Harsh environment treatment. Preparation for Bypass contactor Line and load bus bars at bottom Remote panel mounting replacing the original panel. Russian characters LCD display Marine approval UL & cUL approval Tachometer card for special drive systems 23 Bypass Contactor • Models 8-820A can operate continuously without a bypass contactor • All models from RVS-DN 950A and up and RVS-DN 1000V must be implemented with a bypass contactor • Bypass preparation is standard in models RVS-DN 85-170A. 24 Bypass Contactor • Current flow during start 25 Bypass Contactor • Current flow with bypass contactor Soft starter must be ordered with preparation for bypass contactor 26 Bypass Contactor • Bypass contactor connection Line C/T Bypass Contactor To motor M 27 Bypass Contactor • How to control the bypass contactor? End of Acceleration Relay RVS-DN M 1 2 3 L 4...9 13 14 15 16 17 18 19 20 21 N 28 Control Module (B-G models) Optional boards: •Insulation Test board •Analogue board •Tacho encoder board (only one option can be installed) Control Plug Control Transformer Dip Switches Power Supply Board Microprocessor & EPROM Fan control jumper Optional comm. boards: Control Supply I / O terminals •RS 485 (MODBUS) •Profibus •Others upon request29 Control Module (B-G models) Auxiliary Relays : C/O, 8A/250VAC * Immediate - with On and Off delays * Fault - prog. Fault / Fail- safe * End of Acceleration - with On delay 8 dip switches 30 Dip Switches in Control Module No. 1 2 3 4 5+6 7 8 Function Display Tacho feedback Mains / Generator Always OFF Language selector Extended range Software lock OFF (default) Minimum Disabled Mains ON Maximum Enabled Generator English, French, German, Spanish, Russian* Disabled Enabled Open Locked 1 2 3 4 5 6 7 8 OFF * Russian display must be specified when ordering. 31 Dip Switches in Control Module • Dip switch #7 functions Parameter Range Switch #7 - Off Range switch #7 - On INITIAL VOLTAGE 10-50% 5-80% CURRENT LIMIT 100-400% 100-500% ACCELERATION TIME 1-30 seconds 1-90 seconds MAX. START TIME 1-30 seconds 1-250 seconds PHASE LOSS Y/N Yes Yes/No MAX SLOW SP TIME 1-30 seconds 1-250 seconds O/C or WRONG CON protection in Inside Delta mode. Protection active in normal set Protection active in high set 32 Presentation Content 1. Presentation 2. Power Wiring 3. Control wiring 4. Programming 4. Protection 33 Mains Wiring • In line wiring L1 L2 L3 Fuses or Circuit breaker Line Contactor (when required) Soft Starter M 34 Mains Wiring • In line wiring with bypass contactor L1 L2 L3 By-pass Contactor “Preparation for By-pass” eliminates the need for additional O / L M 35 Mains Wiring • In line wiring with pf capacitors L1 L2 L3 Fuses or circuit breaker Soft starter Capacitor (when used) must be at Line side. A capacitor contactor is not mandatory. M Motor 36 Presentation Content 1. Presentation 2. Power Wiring 3. Control wiring 4. Programming 4. Protection 37 Control Wiring • Control wiring = Wiring terminals in the bottom of the control module (B-G models) 38 1 2 3 4 5 6 7 8 9 10 11 12 Neutral Tacho feedback External Fault Aux Contact “End of Acc.” Aux Contact “Fault” Aux Contact “Immediate” D. Adjust / Rev. / Reset Common Stop Soft Stop Start E.Save / Slow Sp / Reset Control Wiring 13 14 15 16 17 18 19 20 21 ! 39 Control Wiring • Terminal 21 3P+N+GR - Connect terminal 21 to neutral 3P+N - Connect terminal 21 to neutral 3P+GR - Connect terminal 21 to ground 3P - Leave terminal 21 unconnected 3P - Leave terminal 21 unconnected 3P+GR - Leave terminal 21 unconnected 40 Neutral Control Wiring - Terminal 21 1 2 3 N 4 5 6 7 8 9 10 11 12 N 13 14 15 16 17 18 19 20 21 (1) For Mains system with Ground and / or Neutral - connect Terminal 21 to N or Gr. N or Gr. (1) (2) For Mains system without Ground and Neutral - leave Terminal 21 open 41 1 2 3 L N 4 5 6 7 8 9 10 11 12 Neutral Common D. Adjust / Reverse / Reset Stop Soft Stop Start E.Save / Slow / Reset Control Wiring 13 14 15 16 17 18 19 20 21 Same voltage for Control Supply (1-3) and Control Commands (4-9) 42 1 2 3 L N Neutral Common D. Adjust / Reverse / Reset Stop Soft Stop Start E.Save / Slow / Reset Control Wiring 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Different voltages for Control Commands (4-9) can be AC or DC (must be specified) Control Command voltage 43 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Start / Stop 4 5 6 7 8 9 C L N Motor will soft start when C closes and stop immediately when C opens 44 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Start / Stop 4 5 6 7 8 9 C L N Motor will soft start when C closes and soft stop when C opens 45 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Start / Stop 4 5 6 7 8 9 C2 L N C1 C Push-button operation - Motor will soft start when C closes, soft stop when C1 opens and stop immediately when C2 opens 46 L Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Start / Stop 4 5 6 7 8 9 C N 47 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Energy Save 4 5 6 7 8 9 C L N Energy Save will operate when Terminal 7 is designated as Energy Save and C closes. For automatic operation use a jumper. 48 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Slow Speed 4 5 6 7 8 9 C L N Slow Speed will operate when Terminal 7 is designated as Slow Speed and C closes before motor starting. 49 Soft Stop Start E.Save / Slow / Reset D. Adjust / Rev. / Reset Common 1 2 3 Stop Control Wiring - Remote Reset 4 5 6 7 8 9 C1 L N C2 * Remote (hardwire) Resetting will operate when Terminal 7 or 8 are designated as Reset and C1 or C2 close 50 Soft Stop Start E.Save / Slow / Reset D. adjust / Reverse / Re. Common 1 2 3 Stop Control Wiring - Dual Adjustment 4 5 6 7 8 9 C L N Dual Adjustment (secondary parameter setting) will operate when Terminal 8 is designated as Dual Adjust and C1 closes. 51 Soft Stop Start E.Save / Slow / Reset D. Adjust / Reverse / Re. Common 1 2 3 Stop Control wiring - D.G. Programming 4 5 6 7 8 9 C L N D.G. Program will operate when Dip Switch 3 “Generator” is set to On, Dip Switch 1 “Display format” is set to On, Terminal 8 is designated as Dual Adjust and C closes. 52 Soft Stop Start E.Save / Slow / Reset D. Adjust / Reverse / Res. Common 1 2 3 Stop Control Wiring - Slow Speed Reverse 4 5 6 7 8 9 C1 L N C2 Slow Speed Reverse will operate when Terminal 7 is designated as Slow Speed, Terminal 8 is designated as Reverse and when closing C1 (before starting) and C2 (before or during motor running) 53 “Immediate Relay” Immediate / ShearLpin Relay 1 2 3 4 5 6 7 8 9 10 11 12 Selection by designating the Immediate Relay as: * Immediate - with On and Off delays * Shear pin - When relay is designated as Shear-pin 54 “Immediate Relay” - Immediate Immediate L Relay 1 2 3 Applications * Operating a valve * Opening / closing a brake 4 5 6 7 8 9 10 11 12 On delay after Start Off Delay after Stop 55 “Immediate Relay” - Immediate D. Adjust Immediate Relay 1 2 3 4 5 6 7 8 9 10 11 12 Creating special Starting Curves: 1. Designate “Imm Relay” as Immediate and set On Delay time 2. Designate Terminal 8 as “Dual Adjust” and set parameters Voltage Ramp-up On delay 56 Bypass Contactor End of Acceleration Relay RVS-DN M 1 2 3 L N 4...9 13 14 15 16 17 18 19 20 21 57 Fault Relay Fault Relay 1 2 3 4...9 13 14 15 16 17 18 19 20 21 Fault Relay programmable : • Fault - upon fault 13-15 change position, returns upon fault reset • Fault Fail Safe - Upon Control Supply connection 13-15 change position, upon fault 13-15 returns, returns upon fault reset. 58 External Fault Control Wiring - External Fault 1 2 3 4...9 13 14 15 16 17 18 19 20 21 External Fault input - connected between 19 and 21 (Neutral), use short wires, can be used only when 21 is connected to Ground or Neutral 59 Control Wiring - Optional Cards Analogue I/O Board Motor Insulation Alarm Communication Board 28 Thermistor 25 22 N.C. 29 Thermistor 26 23 (-) RS485 30 Ground 27 24 (+) RS485 31 (-) Analogue 32 (+) Analogue Digital Tacho Board 25 (+) Encoder (-) 26 27 Ground 60 Control Wiring – Fan Control Jumper A B C K 1 L1 2 3 N Internal Jumper • When connected to A - fan (s) will operate as long as Control Supply is connected to Terminals 1-3 • When connected to B - fan (s) will operate when Control Supply is connected to Terminal 2 (for example through a N.C. contact of the by-pass contactor) • When connected to C - Fan (s) will operate when relay K closes (Automatically upon start signal, stops 5 min. after stop signal or when bypass contactor closes. Notes : • It is recommended to leave at factory default (A). • For size A, 44-72A, modification should be done by a field technician. 61 Presentation Content 1. Presentation 2. Power Wiring 3. Control wiring 4. Programming 4. Protection 62 RVS-DN Programming 63 RVS-DN Programming • LED indications Green On Lights when the control supply voltage is connected to the RVS-DN. Yellow Start Lights during soft start, indicating that motor supply voltage is ramping up. Green Run Lights after completion of the starting process, indicating that motor is receiving full voltage. This LED flashes during slow speed operation. Yellow S.Stop Red Stop Yellow E.Save/Slow Green D.Adj./Rev Red Fault Lights during soft stop, indicating that the motor supply voltage is ramping down. Lights when the motor is stopped. Lights when ENERGY SAVE is in operation. Flashes when the motor is running in SLOW SPEED. Lights when DUAL ADJUSTMENT is in operation. Flashes when motor is running in SLOW SPEED REVERSE. Lights upon operation of any of the built-in protections. Flashes when the INSULATION ALARM optional relay is activated. 64 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS Shows only when dipswitch #1 is ON DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 65 Monitoring Page % OF MOTOR FLA 55% AMP. 0 VOLT 0 MOTOR INSULATION 52.8Mohm THERMISTOR RES. 3.1 Kohm OPTION CARD NOT INSTALLED 66 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 67 Main Parameters STARTER FLC 58 AMP. As indicated on soft starter’s label MOTOR FLA 58 AMP. As indicated on soft motor’s label. If motor is connected inside delta set MOTOR FLA= (motor rated FLA/√3) Can be set as low as 50% of FLC CONNECTION TYPE LINE Set To INSIDE DELTA if soft starter is connected inside delta. 68 Main Parameters UNDER CURRENT - Trips the RVS-DN when the motor current drops below the level that was set for a time period longer than UNDER CURRENT DELAY. • Adjustments: – Trip Current: Off, 20-90% I FLA – Trip Delay 1-40 sec. • Applications – Dry running pumps – Broken belt / gear – Closed air inlet (fan) UNDERCURR. TRIP 0% OF FLA UNDERCURR. DELAY 10 SEC. I FLA 90% 80% 20% Start 2 20 40 sec. 69 Main Parameters O/C – SHEAR PIN - Operational when RVS-DN is energized and has three trip functions: • At all time - If I > 850% of FLC it trips the RVS-DN within 1 cycle (overrides the value of the O/C – SHEAR PIN setting). • At starting process - If I > 850% of FLA it trips the RVS-DN after O/C DELAY (see here after) • At run time - If I > O/C – SHEAR PIN setting of FLA it trips the RVS-DN after O/C DELAY Note: 850% • The O/C SHEAR PIN is not intended to IFLA replace the fast acting fuses, required to protect the thyristors. • Adjustments: – Trip Current: 100-850% of FLA – Trip Delay 0-5 sec. O/C SHEAR PIN 850% OF FLA O/C DELAY 0.5 SEC. Trip 70 Main Parameters OVERLOAD TRIP 115% OF FLA OVERLOAD TRIP - is operational when running (the RUN LED is lit). • Incorporates a thermal memory register that calculates heating minus dissipation of the motor. Trips when the register fills up. t • The thermal register resets itself 15 minutes after the motor stops. . • Adjustments: OVERLOAD DELAY 4 SEC-AT 5 FLA – Trip Current: 75-150% of FLA – Trip Delay 1-10 sec. 10 sec 1 sec 75% 115% O/L setting 150% trip time at 500% FLA I 500% 71 Main Parameters UNDERVOLT. TRIP 300 VOLT UNDER VOLTAGE - Trips the RVSDN when the motor voltage drops below the level that was set for a time period longer than UNDER VOLTAGE DELAY. • Adjustments: Voltage – Trip Voltage: 120-600V * – Trip Delay 1-10 sec. 600V * 600-900V (RVS-DN 1000V) UNDERVOLT. DELAY 5 SEC. 120V Start 1 10 sec. 72 Main Parameters OVERVOLT. TRIP 480 VOLT OVER VOLTAGE - Trips the RVS-DN when the motor voltage is above level that was set for a time period longer than OVER VOLTAGE DELAY. • Adjustments: Voltage – Trip Voltage: 150-750V * 750V – Trip Delay 1-10 sec. * 1100-1300V (RVS-DN 1000V) OVERVOLT. DELAY 2 SEC. 150V Start 1 10 sec. 73 Presentation content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 74 Start Parameters SOFT START CURVE SOFT START CURVE 0 (STANDARD) 1 !!SOFT START CURVE 2 !!SOFT START CURVE 3 !!SOFT START CURVE 4 (TORQUE) • START CURVE 0 – Standard curve (Default). This curve is the most suitable curve for preventing prolonged starting and motor overheating. Note: When RVS-DN is connected Inside Delta, the RVS-DN will always use CURVE 0 regardless of the curve defined. • START CURVES 1-3 - Pump Control - Induction motors produce peak torque of up to 3 times the rated torque towards the end of starting process. In some pump applications, this peak may cause pressure surge in the pipes. • Start Curves 1, 2, 3 – During acceleration, before reaching peak torque, the Pump Control Program automatically controls the voltage ramp-up, thus, reducing peak torque. 75 Start Parameters When starting with a standard soft starter Starting Torque is reduced drastically, however Peak Torque still remains high, causing high Acceleration Torque towards the end of the starting process. Peak & Acceleration Torque must be reduced to extend the Acceleration time. Torque Voltage SOFT START CURVE SOFT START CURVE 0 (STANDARD) 1 !!SOFT START CURVE 2 !!SOFT START CURVE 3 !!SOFT START CURVE 4 (TORQUE) Speed D.O.L With soft starter M start soft starter Time Accel. Torque Load Speed Time 76 Start Parameters SOFT START CURVE SOFT START CURVE 0 (STANDARD) 1 !!SOFT START CURVE 2 !!SOFT START CURVE 3 !!SOFT START CURVE 4 (TORQUE) D.O.L 0 With soft starter 0 1 2 3 4 Speed Torque Voltage DOL 1 Area of Pump Control Start Curves Time 2 3 Speed Time 77 Start Parameters Start Curve 4 (Torque) – Torque Controlled acceleration, provides a smooth time controlled torque ramp for the motor and the load (pump). SOFT START CURVE SOFT START CURVE 0 (STANDARD) 1 !!SOFT START CURVE 2 !!SOFT START CURVE 3 !!SOFT START CURVE 4 (TORQUE) Note - Always start with Start Curve 0. If towards end of acceleration, peak torque is too high (pressure is too high), proceed to Curve 1, 2, 3 or 4 if necessary. Torque Tn Linear Torque increase Peak over speed (Torque) acceleration Slight time increase smoothes the Peak Ideal Conditions IV Time = t1 Time < t1 Time Time > t1 78 Start Parameters PULSE TIME 0 sec. PULSE TIME - Intended to start high friction loads that require high starting torque for a short time. • A pulse of 80% Un without CURRENT LIMIT is initiated to break the load free. • Pulse duration is adjustable, 0.1–1sec. After this pulse the voltage is ramped down to INITIAL VOLTAGE setting before ramping up again to full Un voltage according to the START PARAMETERS settings. Note:There is no PULSE START function when RVSDN is connected Inside Delta. time 0.1 - 1 sec. 79 Start Parameters INITIAL VOLTAGE - determines the Initial Torque (the Torque is reduced in the square proportion of the voltage reduction). Note: When INITIAL VOLTAGE is set its maximum value, this displays changes to INITIAL CURRENT. • Adjustments: – 10-50% (80%) Un, should be set so that motor starts turning immediately after Start signal initiated – 100-400% FLA when INITIAL CURRENT is reached Initial Voltage INITIAL VOLTAGE 30% INITIAL CURRENT 100% Un 50 % 10 % 80 Start Parameters INITIAL CURRENT - determines initial Ramp-Up starting Current. When needed, increase Initial Voltage to Max. (over the 50% or 80% respectively). The LCD displays INITIAL CURRENT and the starter will linearly Ramp Up the current following the desired acceleration time. INITIAL CURRENT 100% Current Imax (400%) I init.(100%) Linear Current increase Ideal Conditions Time Start time 81 Start Parameters CURRENT LIMIT - determines the maximum current during acceleration process and the acceleration time to full speed. • Adjustments: CURRENT LIMIT 400% OF FLA – 100-400% (500%) of FLA Set to the highest acceptable current. I start Un U C. L 400% U1 U start Current Limit 100% t soft start 82 RPM Start Parameters CURRENT LIMIT 400% OF FLA • CURRENT LIMIT/starting time ratio Lower CURRENT LIMIT => Longer start time 4 x In 3 x In In 5 10 15 20 25 30 Time 83 Start Parameters ACCELERATION TIME - Determines the Voltage Ramp-up Time, from Initial to Full Voltage. • Adjustable :1-30 (90) sec. Set to the shortest acceptable time. ACC. TIME 10 SEC. Un U start 30 (90) sec 1 Voltage Ramp-up Time Time 84 Start Parameters MAX. START TIME 30 SEC. MAX. START TIME - Preventing Stall condition, trips the starter if current is not reduced below Motor FLA within the adjusted time. • Adjustments: – 1-30 (250) sec. Starting Current 10 20 Max. Starting Time 30 85 Start Parameters • Limits the NUMBER OF STARTS during the period of time defined by STARTS PERIOD. • If you try to start even one more time within that period the START INHIBIT period will take effect. During the START INHIBIT period the WAIT BEFORE RST XX MIN message will be displayed. • Adjustments: NUMBER OF STARTS 10 STARTS PERIOD 30 MIN. START INHIBIT 15 MIN. – NUMBER OF STARTS – 1-10, OFF – STARTS PERIOD, START INHIBIT - 1-60min. 86 Start Parameters RUN CONTACT DELAY - Sets time delay for END OF ACCELERATION relay to close. • Adjustments: RUN CONTACT DEL. 5 SEC. – 0-120 sec. End of Acceleration Relay RVS-DN M 1 2 3 L N 4...9 13 14 15 16 17 18 19 20 21 87 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 88 Stop Parameters SOFT STOP CURVE SOFT STOP CURVE 0 (STANDARD) 1 !!SOFT STOP CURVE 2 !!SOFT STOP CURVE 3 !!SOFT STOP CURVE 4 (TORQUE) • STOP CURVE 0 – Standard Curve (Default) – voltage is linearly reduced from nominal to zero. The most stable and suitable curve for preventing prolonged stopping and motor overheating. • STOP CURVES 1, 2, 3 Pump Control – In some pump applications, when pumping to higher elevation a considerable part of the torque is constant and does not decrease with speed. It may happen that during the deceleration process when voltage decreases the motor torque abruptly falls below load torque (instead of smoothly decreasing speed to zero), thus closing the valve and causing water hammer. Curves 1, 2 and 3 eliminate the water hammer phenomenon. In pump applications the load torque decreases in square relation to the speed, thus correcting control of voltage to reduce torque adequately and to smooth deceleration to a stop. Note: • It is recommended that STOP CURVE 0 be used for all standard applications (not pumps). • To reduce water hammer, select STOP CURVE 1, then 2, then 3 in that order. 89 Stop Parameters When stopping with a D.O.L starter speed is quickly reduced and flow abruptly stopped. This may cause a Water Hammer (mechanical shock and audible noise) with severe damage to pipes, joints, fittings, valves, etc. SOFT STOP CURVE SOFT STOP CURVE 0 (STANDARD) 1 !!SOFT STOP CURVE 2 !!SOFT STOP CURVE 3 !!SOFT STOP CURVE 4 (TORQUE) Un DOL opens Speed 90 Stop Parameters SOFT STOP CURVE Stopping with a standard soft starter SOFT STOP CURVE 0 (STANDARD) when pumping to a higher elevation, 1 !!SOFT STOP CURVE 2 !!SOFT STOP CURVE motor torque may quickly fall below 3 !!SOFT STOP CURVE load torque (as torque decreases at the 4 (TORQUE) square of voltage reduction). This may cause abrupt stalling instead of smoothly decreasing speed to zero, creating the Water Hammer Stalling point phenomenon U n “Soft stop” Speed 91 Stop Parameters D.O.L 0 Speed Torque Voltage SOFT STOP CURVE SOFT STOP CURVE 0 (STANDARD) 1 !!SOFT STOP CURVE 2 !!SOFT STOP CURVE 3 !!SOFT STOP CURVE 4 (TORQUE) 1 Area of Pump Control Stop Curves Time 2 3 Speed 0 1 2 3 4 DOL With soft starter Time 92 Stop Parameters DECELERATION TIME - Used for controlled deceleration of high friction loads. Determines the motor’s voltage ramp down time. • Adjustments: DEC. TIME 10 SEC. – 1-30 sec. (90) Un 2 Speed 30 / 90 sec Deceleration Time 93 Stop Parameters Area of Pump Control Final Torque FINAL TORQUE 0 (MIN.) Speed Voltage FINAL TORQUE - Determines torque towards the end of a soft stop. If the current still flows after speed is softly reduced to zero, you should increase the FINAL TORQUE setting. • Adjustments: – 0(MIN)-10(MAX) Check Valve closes and motor stops Time Time DOL 94 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 95 Dual Adjustment Two sets of parameters - for Variable Loads, Two Speed Motors and D.ADJ.:GENERATOR PARAMETERS DA: INIT. VOLT. 30% DA: INIT. CURRENT 100% DA: CUR. LIMIT 400% OF FLA DA: ACC. TIME 10 SEC. DA: DEC. TIME 10 SEC. DA: MOTOR FLA 31 AMP. 96 Dual Adjustment • Using two starting characteristics, the starter will accelerate to DA-IV reaching 100% current limit. After Tx (Imm. Relay delay) voltage to terminal 8 is switched off, using the standard characteristic to complete acceleration. Useful to prevent initial high acceleration. (Applications: Submersible pumps, Drum fans with resonating frequency, etc). U% 100 25 10 t1 Tx t2 t 97 Dual Adjustment Control wring for Dual Adjustment implementing two starting characteristics: 98 D.ADJ.:GENERATOR PARAMETERS Usage of D.ADJ.:GENERATOR PARAMETERS mode: • The D.ADJ.:GENERATOR PARAMETERS must not always be used when a diesel generator is supplying the RVS-DN. Only use D.ADJ.:GENERATOR PARAMETERS when the normal starting process fails, i.e. SHORTED SCR or WRONG CONNECTION faults occur, and only after you have tested and are sure that the SCRs, motor and motor connections are not faulty. 99 D.ADJ.:GENERATOR PARAMETERS To operate D.ADJ.:GENERATOR PARAMETERS mode: • Set dip switch # 3 and dip switch #1 to on • Insert a contact (or jumper) between Control Supply and input terminal 8 (DUAL ADJUST) and close contact to operate the D.ADJ.:GENERATOR PARAMETERS. Dual Adjust LED will light. • Set the DUAL ADJUST parameters to the values necessary for the application (e.g., shorter ACCELERATION TIME, lower CURRENT LIMIT, etc.). 100 D.ADJ.:GENERATOR PARAMETERS Control wring for D.ADJ.:GENERATOR PARAMETERS: 101 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 102 EN. Save & SL. SPD Parameters SAVING ADJUST. 0 (MIN.) SAVING ADJUST - potential saving and P.F. improvement on lightly loaded motors . • Adjustable: – 0-10 (Min-Max) . Note – may not meet CE requirements Un In I motor time 103 EN. Save & SL. SPD Parameters SLOW SPEED TORQUE - Motor operates at 1/6 speed, Forward or Reverse (no contactors required) • Adjustable: – 1(MIN)-10(MAX). – 1-30 SEC (250) • Applications: Speed SLOW SPEED TORQ. 8 MAX SLOW SP TIME 30 SEC. – Positioning – Sewage pumps Nn 1/6 Forward 1/6 Reverse Max. Slow Speed Time 30 Sec. 104 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 105 Fault Parameters PHASE LOSS - protection trips the RVS-DN when 1 or 2 phases are missing for more than 1 sec. Notes: The range of the PHASE LOSS can be extended to YES or NO by using the EXPANDED SETTING Do not set PHASE LOSS to NO unless it is found to be necessary in the field! PHASE LOSS Y/N YES 106 Fault Parameters PHASE SEQ - protection trips the RVS-DN when phase sequence is wrong. Notes: When RVS-DN is connected Inside Delta, you can not set PHASE SEQUENCE protection to NO. Set to NO when reversing contactors in the input. PHASE SEQ. Y/N NO 107 Fault Parameters Motor Insulation (optional) - tests motor insulation level when motor is not running (requires a Line Contactor or disconnecting a Line C/B etc. ). • Adjustments: – Alarm Level: 0.2 - 5 Mohm – Trip Level: Off, 0.2 - 5 Mohm • Applications INSULATION ALARM OFF INSULATION TRIP OFF – Submersible pumps – Harsh environments – Motors not running for a long period of time. S 108 Fault Parameters The RVS-DN can be automatically reset for UNDER VOLTAGE and PHASE LOSS faults. To start the motor after UNDER VOLTAGE and PHASE LOSS faults have been cleared, remove the START signal and recommence the signal. Note: AUTO RESET function has a nonprogrammable time delay of 60 seconds. AUTO RESET NO 109 Fault Parameters Motor Thermistor Input - Over Temp Protection (option, in place of Insulation Card) • Adjustments: – THERMISTOR TYPE: PTC or NTC – Trip Level: Off, 0.1 - 10Kohm • Note - the Analog card contains also Analog Output, related to motor’s current (0-10VDC, 4-20mA, 020mA) THERMISTOR TYPE PTC THERMISTOR TRIP OFF 110 Fault Parameters • If the UNDER CUR. RESET setting is OFF then RVS-DN will not automatically reset after an UNDER CURRENT TRIP fault occurs. If you set the UNDER CUR. RESET setting to a time value then RVS-DN will automatically reset with a delay (the time defined for UNDER CUR. RESET), but only after the start signal is removed. To restart the motor recommence the start command. • Adjustment: – 10-120min., off UNDER CUR. RESET OFF 111 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 112 I/O Programming Parameters PROG. INPUT #7 RESET RESET, SLOW SPEED, ENERGY SAVER PROG. INPUT #8 DUAL ADJUSTMENT DUAL ADJUSTMENT, SLOW SPD REVERSE, RESET FAULT RELAY TYPE FAULT FAULT, FAULT-FAIL SAFE IMM/ S.PIN RELAY IMMEDIATE IMMEDIATE, SHEAR PIN RELAY ON DELAY 0 SEC. 0-3600 SEC.(IMMEDIATE), 0.0-5SEC (SHEAR PIN) RELAY OFF DELAY 0 SEC. 0-3600 SEC.(IMMEDIATE), 0.0-5SEC (SHEAR PIN) AN. OUT PARAMETER I, 0...200% OF FLA I, 0...200% OF FLA; I, 0...200% OF FLC or inverted(1000V) 113 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 114 Comm. Parameters Modbus menu PROTOCOL MODBUS COMM. PROTOCOL PROFIBUS BAUD RATE 9600 (MODBUS) BAUD RATE AUTO (PROFIBUS) PARITY CHECK EVEN PROFI.NETWORK ID 126 SERIAL LINK NO. OFF S. LINK PAR. SAVE DISABLE S. LINK PAR. SAVE DISABLE SER. LINK CONTROL DISABLE SER. LINK CONTROL DISABLE FRONT COM ADDRES OFF FRONT COM ADDRES OFF STORE ENABLE COMM. PARAMETERS Profibus menu 115 Presentation Content 4. Programming MONITORING PAGE MAIN PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN. SAVE & SL. SPD PARAMETERS FAULT PARAMETERS I/O PROGRAMMING PARAMETERS COMM. PARAMETERS STATISTICAL DATA 116 Statistical Data LAST STRT PERIOD NO DATA LAST STRT MAX I NO DATA TOTAL RUN TIME 0 HOURS TOTAL # OF START 0 PREVIOUS TRIP -2 NO DATA . . . LAST TRIP NO DATA TRIP CURRENT 0 % OF FLA TOTAL # OF TRIPS 0 PREVIOUS TRIP -9 NO DATA 117 Presentation Content 1. Presentation 2. Power Wiring 3. Control wiring 4. Programming 4. Protection 118 Protection Under/Over Frequency Operational when the RVS-DN is energized and protects the motor when the frequency is less than 45 or greater than 65Hz. Phase Loss Operational when the RVS-DN is energized, provided this protection has not been deactivated. Phase loss protection trips the RVS-DN when 1 or 2 phases are missing for more than 1 sec. Phase Sequence Operational when the RVS-DN is energized, provided this protection has not been deactivated. Phase sequence protection trips the RVS-DN when phase sequence is wrong. 119 Protection Wrong Connection Operational after start signal. Trips if motor is not properly connected to the RVS-DN’s load terminals, when internal disconnection is detected in the motor winding. This protection is not active when D. ADJ.: GENERATOR PARAMETERS is selected. R C 400V 120 Protection Shorted SCR Trips the RVS-DN if one or more of the SCRs have been shorted. This protection is not active when D. ADJ.: GENERATOR PARAMETERS is selected. Heat-Sink Over Temperature Thermal sensors are mounted on the heat-sink and trip the RVS-DN when the temperature rises above 85ºC External Fault External Fault becomes operational when RVS-DN is energized. The RVS-DN will trip if contact closes for more than 2 sec. 121 Protection Active During Timing And Occurrence Too many starts with START INHIBIT period Start Run Stop Soft Stop √ √ Electronic overload with curve selection O/C shear pin (jam) RVS-DN protection – trip immediately at I≥850% FLC √ √ √ Motor protection – trip function During start – factory set at 850% FLA after O/C DELAY. √ √ During run – adjustable 200 – 850% FLA after O/C DELAY. √ Under current adjustable time delay √ Phase loss √ Phase sequence √ √ √ 122 Protection Active During Timing And Occurrence Start Run Under voltage with adjustable time delay. Time delay is override in case of PHASE LOSS. √ √ √ Over voltage with adjustable time delay √ √ √ Long start time (stall protection) √ Shorted SCR √ Wrong connection (load loss) √ External fault – input from a N.O. contact √ √ √ √ SCR protection by Metal Oxide Varistors (MOV) √ √ √ √ RVS-DN over-temperature √ √ √ √ RVS-DN internal test, when the On LED is lit. √ √ √ √ Soft Stop √ Motor insulation test (optional) – Two levels for alarm & trip. When installed, operates when mains voltage is removed. Motor thermistor (optional) – programmable PTC/NTC, with adjustable trip level. Stop √ √ √ √ √ 123 RVS-DX Technical Presentation Yuval Paz – Technical Support Manager 124 RVS-DX 125 Presentation content 1. Presentation 2. Power & control Wiring 3. RVS-DX vs. RVS-DN 126 Main features • • • • • • • • • • • • Digital Soft Starters with internal bypass and motor protection 8-1100A; 230-600V For enhanced Applications and Price Driven Market Includes most of the RVS-DN winning features. Standard Duty Design include bypass: 350% In, 15 sec. at 40°C Range: 8-1100A, 220-600V Third Generation Digital circuitry Field proven experience Incorporating : Soft Start, Current Limit, Soft Stop, Comprehensive Motor Protection, built-in internal bypass Simple Installation and operation Narrow footprint (book type) Power and cos phi measurements UL, cUL to 170A 127 Starter Frame Motor KW Type Size 400V RVS-DX 8 4 RVS-DX 17 7.5 RVS-DX 31 D1 15 RVS-DX 44 22 RVS-DX 58 D2 30 RVS-DX 72 37 RVS-DX 85 D3 45 RVS-DX 105 55 RVS-DX 145 D4 75 RVS-DX 170 90 RVS-DX 210 110 RVS-DX 310 D5 160 RVS-DX 390 200 RVS-DX 460 D6 250 RVS-DX 580 315 RVS-DX 650 400 RVS-DX 820 450 RVS-DX 950 D7 550 RVS-DX 1100 650 Starter should be selected according to motor’s Full Load Amp and starting conditions128 RVS-DX Front Panel Sizes : D1 8-44A D2 58-72A D3 85-105A D4 145-210A D5 310-390A D6 460-820A D7 950-1100A LED’s for status display Lin e Simple 6 pushbutton operation IP 20 8-44A Finger protected for safe operation Control terminals (Plug-in) LCD for programming Data & statistics display Load End of Acceleration and fault relays (Plug-in) 129 RVS-DX Internal Components SMT components End of Acceleration & Trip (prog.) Relays – 1 N.O. each Compact size Aluminum case Built-in Bypass for minimum heat dissipation 130 AX, DX Internal view Line C/T Bypass Relay Latched, 12VDC >145A two in parallel Thyristor Semitop up to 44A Standard above it Motor 131 Presentation content 1. Presentation 2. Power & control Wiring 3. RVS-DX vs. RVS-DN 132 Power & control wiring 133 Presentation content 1. Presentation 2. Power & control Wiring 3. RVS-DX vs. RVS-DN 134 RVS-DN vs. RVS-DX Construction RVS-DN RVS-DX Starting ratings 400% In, 30 Sec. @ 50°C 350% In, 15 Sec. @40°C Built-in Bypass - ■ Enclosed, rugged construction ■ ■ Preparation for by-pass contactor ■ Internal Bypass Starter voltage range 220-1,000V 220-600V Starter current range 8 – 3,000A 8 – 1,100A 0 – 50°C 0 – 40°C Operating temperature range 135 RVS-DN vs. RVS-DX Start / Stop Features RVS-DN RVS-DX Digital Micro Processor base ■ ■ Soft Start ■ ■ Soft Stop ■ ■ Current Limit ■ ■ Torque Control – optimizing starting & stopping process ■ ■ Current Control ■ ■ Pulse Start (Kick Start) ■ ■ Dual Adjustment - 2 start/stop characteristics and overload, designed for varying load applications and 2 speed motors ■ ■ Pump Control - six start / stop curves ■ ■ 136 RVS-DN vs. RVS-DX Start / Stop Features (Continued) RVS-DN RVS-DX Slow Speed - 1/ 6 nominal speed for positioning ■ ■ Electronic Reversing at Slow Speed ■ ■ Linear Acceleration - tacho. feedback 0-10V ■ - Special Starting Process - for weak diesel generator supplies ■ ■ Energy saver ■ - 137 RVS-DN vs. RVS-DX Motor & Starter Protection RVS-DN RVS-DX Too Many Starts with Start Inhibit period ■ ■ Electronic Overload with Curve Selection ■ ■ Electronic Fuse with two settings for Start & Run ■ ■ Under Current, adjustable Time Delay ■ ■ Phase Loss ■ ■ Phase Sequence ■ ■ Under Voltage with adjustable Time Delay ■ ■ Over Voltage with adjustable Time Delay ■ ■ Long Start Time (Stall Protection) ■ ■ 138 RVS-DN vs. RVS-DX Motor & Starter Protection (Continued) RVS-DN RVS-DX Shorted SCR ■ ■ Wrong Connection (Load Loss) ■ ■ External Fault - input from a N.O contact ■ ■ SCR Protection by Metal Oxide Varistors ■ ■ Starter Over Temperature ■ ■ Optional No Motor Insulation test, two levels for Alarm & Trip 139 RVS-DN vs. RVS-DX Displays LCD - two lines 16 characters, language selection between English, French, German, Spanish, displaying: Parameter settings, Motor current, Insulation level (when option is included), Statistical Data : Last start current & time, Total Run time, Total number of Starts & Trips, Last Trip Language selection by Illuminated LCD Indicating lights for complete status display RVS-DN RVS-DX ■ ■ Internal dipswitch Software ■ ■ 8 LEDs 4 LEDs 140 RVS-DN vs. RVS-DX Control RVS-DN RVS-DX Digital, Microprocessor Control ■ ■ Opto-isolated control inputs ■ ■ Auxiliary relays (total No. of relays) 3 C/O 8A/250V, 1800VA 2 N/O 58A/250V “Immediate” contact” with adjustable On & Off time delays. ■ ■ “End of acceleration” contact with adjustable time delay ■ ■ “Fault” contact ■ ■ Immediate contact can be set as Shear Pin Alarm ■ - Local and Remote Reset (hard wired or by communication) ■ ■ 141 RVS-DN vs. RVS-DX Control (Continued) RVS-DN RVS-DX Communication RS485 with MODBUS protocol for full control (parameter modification, start, stop, reset etc + supervision) Option Option Communication Profibus protocol for full control (parameter modification, start, stop, reset etc + supervision) Option for 75A and up (consult factory for smaller sizes) Option for 210 and up (consult factory for smaller sizes) Analog Card includes: Analog output, related to motor’s current, selectable 0-10VDC or 4-20mA or o20mA and Thermistor input selectable as PTC or NTC. Option Option 142 Analog soft starters Technical Presentation Yuval Paz – Technical Support Manager 143 RVS-AX Analog Soft Starter with internal bypass* and motor protection 8-170 A; 230-600V For Simple Application and the Price Driven Market * Internal bypass in 31-170A models 144 RVS-AX Advantages • Standard Duty Design include bypass: 300% In for 30 sec, 350% In for 20 sec 400% In for 5 sec. at 40°C, 4 starts per hour. • Range: 8-170A, 220-600V • Third Generation Analog Field proven experience • Incorporating : Soft Start, Current Limit, Soft Stop, Motor Protection, internal bypass (31-170A models) • Narrow footprint (book type) • Simple Installation and operation UL cUL 145 RVS-AX Selector Guide Starter Type RVS-AX 8 RVS-AX 17 Frame Internal Motor KW Size ByPass 400V 4 7.5 RVS-AX 31 A1 RVS-AX 44 RVS-AX 58 A2 RVS-AX 72 RVS-AX 85 A3 RVS-AX 105 RVS-AX 145 RVS-AX 170 A4 ■ 15 ■ 22 ■ 30 ■ 37 ■ 45 ■ 55 ■ 75 ■ 90 Starter should be selected according to motor’s Full Load Amp and starting conditions 146 RVS-AX Sizes : A1 8-44A A2 58-72A A3 85-105A A4 145-170A Line Potentiometers for simple adjustments LEDs for status display IP 20 8-44A Finger protected for safe operation (8-44A models ) Control terminals (Plug-in) Load 147 Neutral 1 2 3 4 5 Fault Stop No Connection End of Acc. Start RVS-AX - Control wiring 6 7 8 * Control voltage to the electronic circuitry is derived from three phase supply * Connect Neutral to terminal 3 to enable Phase Loss Protection (when Neutral is not available or not connected to Terminal 3 starter may not detect Phase Loss of lightly loaded motors. * Use “dry contact” between terminals 1&2 to start/stop the soft starter. * Do no apply start/stop signal to terminals 1&2 simultaneously with voltage 148 to terminals L1, L2, L3. RVS-AX - Easy Adjustments • • • • Motor FLC Initial Voltage Current Limit Ramp-up Time • Ramp-down Time • Overload Trip 50-100% Starter FLA setting * 10-50% Un 100-400% Motor FLA setting 2-30 sec. 0.2-30 sec. 115% Motor FLA setting, factory set. * e.g. for motor 100A and Starter 105A, set 100 x 100 = 95% 105 149 RVS-AX - Motor Protection • • • • Electronic overload Phase Loss Heatsink Over Temperature Built in bypass (31-170A models) 150 RVS-AX - Applications – – – – – – Pumps Fans and blowers Compressors Transport systems Conveyors Weak mains and generator networks 151 Solstart Plus Analog Soft Starters with internal bypass and motor protection 31-170A; 230-600V For Simple Application and the Price Driven Market Unique – 2 phase control, motor protection and bypass 152 Solstart Plus - Sizes and features FLC [A] Start/stop Dimensions by WxHxD Voltage [mm] free contact Solstart + 31 31 65x190x114 Solstart + 44 44 65x190x114 Solstart + 58 58 120x265x12 1 O - Solstart + 72 72 120x265x12 -1 O - Solstart + 85 85 120x265x12 1 O - Solstart + 105 105 120x265x12 1 O - Solstart + 145 145 129x275x18 2 O - 129x275x18 2 O 153 Solstart+ type Solstart + 170 170 EOA Relay Fault Relay Aluminum case Din Rail mounted O - O O - O 1 2 3 4 5 Fault End of Acc. * { Start/Stop { Control Voltage Solstart Plus - Control wiring 6 7 8 ~ * End of Acceleration output relay from 58A and up. 154 Solstart Plus - Easy Adjustments • • • • Motor FLC Initial Voltage Current Limit Ramp-up Time 50-100% Starter FLA setting * 10-50% Un 100-400% Motor FLA setting 2-10 sec. • Ramp-down Time 0.2-10 sec. • Overload Trip 115% Motor FLA setting, factory set. * e.g. for motor 100A and Starter 105A, set 100 x 100 = 95% 105 155 Solstart Plus - Motor Protection • • • • Electronic overload Under Voltage Phase Loss Heatsink Over Temperature • Built in bypass 156 Solstart Plus - Applications – – – – – – Pumps Fans and blowers Compressors Transport systems Conveyors Weak mains and generator networks 157 Solstart Analog Soft Starters with internal bypass 31-170A; 230-600V For Simple Application and the Price Driven Market Unique – 2 phase control and bypass 158 Solstart - Technical Advantages Current Range: Initial Voltage: Ramp-up Time: Ramp-down Time: Starts per hour loads) Protection Mounting 8 - 170A 10 - 80% 0.5 - 5 Sec. 0.5 - 5 Sec. 4. (10 starts per hour for light IP 20 DIN Rail (8-31A) 159 Solstart - Marketing Advantages Motors 8-170A , 220-600V (8A @ 690V is available) (4-37KW, 540HP) Standard Duty Design include bypass: 350% In for 5 sec, 4 starts per hour. (Up to 10 starts per hour at light loads) Includes a bypass Second Generation Easy settings & operation Compact Small foot print Cost Effective Simple replacement for Star/Delta Systems Starts single phase motors as well as three phase motors 160 Solstart - Two-phase Control Start L1 L2 L3 a. Voltage is control no two phases only b. Internal by-pass relays c. One phase Motor start (only in 230V version) U V W End Of Acceleration (31-170A) 161 Solstart 8-170A – Din rail and EOA relay Start Start L1 L2 L3 L1 L2 L3 U V W EOA U V W 8-22A Din Rail Standard EOA relay - NA 31-170A Din Rail – Optional (31-58A) EOA relay - Standard 162 Solstart - Easy Adjustments - 8-170A, 230-600V - Soft Start - Soft Stop - Compact - Easy to use 163 Solstart - Technical details Max. Current: Initial Voltage: Ramp-up Time: Ramp-down Time: Starts per hour: applications) Protection: Adjustment: Mounting: Dual Phase Bypass: End Of Acceleration: Enclosure: 8-170A 0 - 85% 1 - 5 Sec. 1 - 5 Sec. 4 (Max. 10 starts per hour for light IP 20 (31-58A) Three potentiometers DIN Rail up to 22A, Option 31-58A One phase (L2-V) direct connection Standard Relay output 31-170A, N.A. 8-22A ABS No Smoke Plastic 8-22A, Molded Aluminum 31-170A 164 Solstart - Applications – Small Pump Motors – Fans and blowers – Compressors – Transport systems – Conveyors 165 Analog soft starters comparison RVS-AX Solstart Solstart Plus Starting capacity 300% 30 sec. 4 starts per hour 350% 5 sec. 4 starts per hour 300% 15 sec. 4 starts per hour Range 8-170 8-170 31-170 Controlled phases 3 2 2 Control voltage No control voltage No control voltage 110-230V AC/DC Control input Dry contact Dry contact 110-230V AC/DC Protection Electronic overload Phase loss Heat sink over temperature No Protection Electronic overload Phase loss Under voltage Heat sink over temperature LEDs ON RampUp/Down Run Overload Phase loss Over temperature ON RampUp/Down Run Overload Fault Settings IV-10-50% Ramp Up-2-30sec Ramp Down-0.2-30sec IV-10-80% Ramp Up-0.5-5sec Ramp Down-0.5-5sec IV-10-80% Ramp Up-0.5-10sec Ramp Down-0.5-10sec Output contacts End of acceleration Fault End of acceleration (58A and up) 166 Fault ON Ramp Run End of acceleration (31A and up) The End 167