High Speed Interconnect Solutions IT3 series High-speed mezzanine Connector System March, 2010 HIROSE ELECTRIC CO., LTD. © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 1 IT3 Series Design Overview A New Standard Mezzanine for Flexibility and Performance High Speed Interconnect Solutions Flexibility: Hirose’s IT3 mezzanine connector system is as comfortable in today’s data rates of PCIE and XAUI as it is in tomorrow’s 20+ Gbps systems. With the ability to transmit differential, single-ended, and power through one package and being stackable from 15 – 40 mm, IT3 can solve your interface needs for both current and future generations. Detachable (Mating) Side Mating / Unmating Features: •Unique 3-piece structure for excellent reflow solderability •Differential, single-ended, and power •Low mating/extracting forces •Wide misalignment tolerances •Stacking heights from 15 to 40mm •Both SnPb and Pb-free are available •Staggered 1.5mm x 1.75mm BGA Flexible 3-piece design has many advantages © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 2 Hirose IT3 vs. Competition High Speed Interconnect Solutions Hirose IT3 Amphenol NexLev FCI GigArray Pin counts : Stack heights : Signal density : 100/200/300 10mm to 40mm 73 diff pairs/inch 100/200/300 10mm to 33mm 73 diff pairs/inch 200/296 15mm to 40mm 66 diff pairs/inch Sales channel : Direct / Disty Direct only Direct / Disty 2nd Source : Tyco None None High ASP = $ 50 + per mated connector © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 3 High Speed Interconnect Solutions High Speed “Terms” to Know: Mechanical • • • • BGA: Ball grid array interconnect system using reflow solder balls Ground: An electrical connection between a circuit and the earth Power: The rate of generation, transferring or using energy, measured in watts Stack Height: Vertical distance measured in mm between PCB & connector © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 4 High Speed Interconnect Solutions Application Examples Servers/ Storage Base Transceiver Station © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Internet Routers &Switches Rev RSM – April, 2010 Page 5 Currently Available Variations 100 signals 200 signals 300 signals 10 x 10 20 x 10 30 x 10 Pb Mounting In production In production In production Pb Mating In production In production In production Pb-free Mounting In production In production In production Pb-free Mating In production In production In production 12 mm Under planning Under planning Under planning 14 mm Under planning Under planning In production 15 mm Under Development In production In production 17 mm Currently no plan In production In production 20 mm In production In production In production 22 mm Currently no plan In production In production 25 mm In production In production In production 26 mm In production In production In production 28 mm In production In production In production 30 mm Currently no plan In production In production 32 mm Currently no plan In production In production 35 mm Under planning Under planning Under planning 38 mm In production In production In production 40 mm Under Development In production In production Sockets Interposers High Speed Interconnect Solutions Stacking Height © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 6 Available Sales tools High Speed Interconnect Solutions 2D Mechanical Drawings 3D STEP Files Product Brochure Assembly and Design Notes SI Data - General Presentation - Modeling - Detailed Test Reports (Available by Stack Height) - Test/Demo Board Mechanical Show & Tell Samples Sample Display Cases Coming May 2010 Qualification Data - L1 Environmental Qualification Test Report - L2 Long-term BGA Reliability Test Report - L3 Manufacturing Yield Test Report © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 7 High Speed Interconnect Solutions Available Sales tools Technical Data Technical Document No Item Format File name (Ex.) 1 Simplified 3D model STEP (SAT &IGES are also available) IT3M-300S-BGA.stp 2 Footprint data Allegro IT3M-300S-BGA.brd 3 Spice models Spice IT3-**H.sp 4 Touchstone model Touchstone IT3-300-**H.s60p No Item Format File name (Ex.) or Document number 1 2D drawing PDF IT3M-300S-BGA.pdf 2 Spec sheets PDF IT3M-300S-BGA.pdf 3 Contact reliability report PDF TR0636E-10018 4 Eutectic thermal cycling test report PDF TR0636E-10026 5 Lead free thermal cycling test report PDF TR0636E-20128 6 Temperature rise report PDF TR0636E-20041 7 SI report PDF IT3-**H.pdf 8 Assembly note PDF ETAD-F0457 9 Design note PDF ETAD-F0347 10 Customer demo board test report PDF IT3_demo_board_v2.pdf 11 Characterization board test report PDF IT3_Characterization_Board_v09.pdf From Assembly Notes and Design Notes; documents 3 through 6 are based on EIA spec. © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 8 High Speed “Terms” to Know: SI • Differential Signaling: Digital signals transmitted as the difference in voltage High Speed Interconnect Solutions of a pair of signal lines • Gbps: = Gigabits per second; a unit data transfer rate/speed = 1k megabits per second • S. Parameter: Plots attenuation vs. frequency used to document connector performance and is also known as insertion loss • SI: = Signal Integrity; Process of analyzing and making appropriate system design decisions • Signal Ended Signaling: Signals transmitted over one wire using common ground return • Spice Model: Simulated program with integrated circuit emphasis • Touchstone File: Also known as SnP file; intended for use with documents and specifications for parameter data of active or passive interconnect network © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 9 IT3 3-Piece Design Features & Benefits Assembly friendly unique 3-piece High Speed Interconnect Solutions IT3 series mounting & mating procedure “Mounting receptacle” “Interposer” “Mating receptacle” Reflow-mounted on PCB Installed onto “Mounting receptacle” after reflow Mated with “Interposer” X-ray Inspection Friendly X-ray inspection from bottom side Low Thermal Mass for Reflow process No need to reflow For any stacking height combination, receptacle is always same and its height is 6mm only. Small size of receptacle has wide process window for reflow profile. Lead-Free applications benefit from our easy reflow process design. Reflow receptacle only 1. Significantly reduces frequency of false calls 2. Simple receptacle design gives clear vision for X-ray inspection. © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 10 IT3 3-Piece Design Features & Benefits Industry standard footprint High reliable BGA connection *Patent Pending 0.75 mm High Speed Interconnect Solutions 0.875 mm IT3D/M -***S - BGA Signal BGA Ground BGA IT3’s unique 3 piece design and construction gives industry leading BGA reliability, while still providing the density of 73 differential pares per linear inch. Drop-in replacement for NexLev The IT3’s divided receptacle structure reduces thermal stress and ensures longterm reliability of the BGA ball connection with the PWB Mating / Un-mating operation HRS IT3 Series Competitors’ : 10˚ acceptable : Not acceptable HRS IT3 Series Competitors’ © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. : 3˚ acceptable : Not acceptable Rev RSM – April, 2010 Page 11 Lower force Housing design prevents pin stubbing Insertion and Extraction Pre-load structure Contact normal force Contact force (N) High Speed Interconnect Solutions IT3 3-Piece Design Features & Benefits Spring workload is decreased. 0 Displacement of spring (mm) IT3 IT3 Series Supplier A Appx. 200 pos. 90 N 145 N Appx. 300 pos. 135 N 218 N Existing solution Exposed contacts © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 12 3-Piece Connector Assembly Benefit 19.7mm High Speed Interconnect Solutions PCB 6mm 2nd Reflow soldering compatible IT3 connectors IT3 series for 30mm (or any) stacking height application Other supplier for 30mm height application May not suitable for 2nd Reflow soldering due to the weight. Already confirmed that there are no issues to mount Hirose IT3 series connectors on the bottom side of PCB for 2nd reflow soldering by major CEMs. © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 13 Solutions Interconnect Speed High Solutions Interconnect Speed High Robust and Reliable Solder Ball Attachment Hirose IT3 series Other connector & silicon device package As a contact lead is positioned into a solder ball, it prevents the ball from pealing off during severe shock &vibration test. Uncontrolled co-planarity brings the migration of solder ball from low to high temperature side during reflow, which causes the soldering failure. The countermeasures are to improve the excess co-planarity or to implement the thicker metal mask to cover such co-planarity. Not to scale After reflow soldering Since the receptacle’s contact resides in the BGA ball, the IT3 is very strong for shock and vibration. (Patent Pending) © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 14 High Speed Interconnect Solutions Unique Interposer Design for Signal Integrity Interposer wafer • Micro strip line structure • Up to 6.25G bps with fully populated pin assignment • Over 10G bps with skipped pin assignment for differential pairs • Also can be used for power lines Interposer wafer structure Signal Ground Signal / Ground configuration © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 15 High Speed Interconnect Solutions IT3 vs. IT2 BGA grid 0.7 x 0.875 (mm) 1.0 x 1.0 (mm) # of balls Signal: 300 Ground: 270 Signal : 180 Ground : 200 56 x 19.2 x 6 (mm) 48.2 x 22.6 x 5.25 (mm) Receptacle size * Because of connector structure, IT2 cannot have pins skipped for faster data transfer requirement. © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 16 Hybrid (Selectively Loaded) Type Available High Speed Interconnect Solutions • IT3HY (85&100Ω) mating / internal structure IT3D-100S-BGA IT3HY-100P-38H (schematic only) 85Ω QPI wafer (typical for new Server applications) Existing 100Ωwafer (typical for Telecom applications) IT3M-100S-BGA © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 17 IT5 vs. IT3 High Speed Interconnect Solutions • IT5 has improved ICR (with 8-aggressor FEXT) for 25 Gbps data rate with plenty of margins. 12.5 GHz Via stub IT3 IT5 © 2005-2010, HIROSE ELECTRIC CO., LTD. All rights reserved. Rev RSM – April, 2010 Page 18