Chapter 7 Flexible Budgets and Overhead Analysis Static Budgets and Performance Reports Hmm! Comparing Static budgets are prepared for a single, planned level of activity. Performance evaluation is difficult when actual activity differs from the planned level of activity. Irwin/McGraw-Hill static budgets with actual costs is like comparing apples and oranges. Let’s look at CheeseCo. © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports CheeseCo Static Budget Machine hours Variable costs Ind irect labor Indirect materials Power Fixed costs Depreciation Insurance Total overhead costs Irwin/McGraw-Hill Actual Results 10,000 8,000 $ 40,000 30,000 5,000 $ 34,000 25,500 3,800 12,000 2,000 12,000 2,050 $ 89,000 $ 77,350 Variances © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports CheeseCo Static Budget Machine hours 10,000 Actual Results Variances 8,000 2,000 U Variable costs U = Unfavorable variance Ind irect labor $ 40,000 $ 34,000 was30,000 unable to achieve Indirect CheeseCo materials 25,500 the budgeted 5,000 level of activity. Power 3,800 Fixed costs Depreciation Insurance Total overhead costs Irwin/McGraw-Hill $6,000 F 4,500 F 1,200 F 12,000 2,000 12,000 2,050 0 50 U $ 89,000 $ 77,350 $11,650 F © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports CheeseCo Static Budget Machine hours Variable costs Ind irect labor Indirect materials Power Actual Results Variances 10,000 8,000 2,000 U $ 40,000 30,000 5,000 $ 34,000 25,500 3,800 $6,000 F 4,500 F 1,200 F F = Favorable variance that occurs when Fixed costs actual costs are less than budgeted12,000 costs. Depreciation 12,000 Insurance 2,000 2,050 Total overhead costs Irwin/McGraw-Hill $ 89,000 $ 77,350 0 50 U $11,650 F © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports CheeseCo Static Budget Machine hours Variable costs Ind irect labor Indirect materials Power Actual Results Variances 10,000 8,000 2,000 U $ 40,000 30,000 5,000 $ 34,000 25,500 3,800 $6,000 F 4,500 F 1,200 F Since cost variances are favorable, have Fixed costs we done a good job controlling costs? Depreciation 12,000 12,000 Insurance 2,000 2,050 Total overhead costs Irwin/McGraw-Hill $ 89,000 $ 77,350 0 50 U $11,650 F © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports I don’t think I can answer the question using a static budget. Irwin/McGraw-Hill Actual activity is below budgeted activity which is unfavorable. So, shouldn’t variable costs be lower if actual activity is lower? © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance Reports The relevant question is . . . “How much of the favorable cost variance is due to lower activity, and how much is due to good cost control?” To answer the question, we must the budget to the actual level of activity. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Flexible Budgets Show revenues and expenses that should have occurred at the actual level of activity. May be prepared for any activity level in the relevant range. Reveal variances due to good cost control or lack of cost control. Improve performance evaluation. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Flexible Budgets Central Concept If you can tell me what your activity was for the period, I will tell you what your costs and revenue should have been. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget To a budget we need to know that: Total variable costs change in direct proportion to changes in activity. Total fixed costs remain unchanged within the relevant range. Irwin/McGraw-Hill Fixed © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget CheeseCo Cost Formula Per Hour Total Fixed Cost Flexible Budgets 8,000 10,000 Hours Hours Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Irwin/McGraw-Hill 8,000 $ 4.00 3.00 0.50 7.50 10,000 12,000 Hours 12,000 Variable costs are expressed as $ 32,000 amount per hour. a constant 24,000 $40,000 4,000÷ 10,000 hours $ 60,000 $4.00 per hour. $12,000 2,000 is Fixed costs are expressed as a total amount. © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget CheeseCo Cost Formula Per Hour Total Fixed Cost Machine hours Variable costs Indirect labor Indirect material Power Total variable cost 8,000 $ Fixed costs Depreciation $4.00 Insurance Total fixed cost Total overhead costs Irwin/McGraw-Hill Flexible Budgets 8,000 10,000 Hours Hours 4.00 3.00 0.50 7.50 10,000 12,000 Hours 12,000 $ 32,000 24,000 4,000 $ 60,000 per hour × 8,000 hours = $32,000 $12,000 2,000 © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget CheeseCo Cost Formula Per Hour Total Fixed Cost Machine hours Variable costs Indirect labor Indirect material Power Total variable cost Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Irwin/McGraw-Hill $ 4.00 3.00 0.50 7.50 $12,000 2,000 Flexible Budgets 8,000 10,000 Hours Hours 12,000 Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 © The McGraw-Hill Companies, Inc., 2000 Preparing a Flexible Budget CheeseCo Cost Formula Per Hour Total Fixed Cost Machine hours Variable costs Indirect labor fixed costs 4.00 Total Indirect material 3.00 do not change in Power 0.50 the relevant Total variable cost $ range. 7.50 Fixed costs Depreciation Insurance Total fixed cost Total overhead costs Irwin/McGraw-Hill $12,000 2,000 Flexible Budgets 8,000 10,000 Hours Hours 12,000 Hours 8,000 10,000 12,000 $ 32,000 24,000 4,000 $ 60,000 $ 40,000 30,000 5,000 $ 75,000 $ 48,000 36,000 6,000 $ 90,000 $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,000 $ 14,000 $ 89,000 $ 12,000 2,000 $ 14,000 $ 104,000 © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report CheeseCo Cost Total FlexibleFormula budget is Fixed prepared for theCosts Per Hour same activity level Machine hours (8,000 hours) as Variable costs actually$achieved. Indirect labor 4.00 Indirect material Power Total variable costs Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs Irwin/McGraw-Hill $ 3.00 0.50 7.50 $ 12,000 2,000 Flexible Budget Actual Results 8,000 8,000 $ 32,000 24,000 4,000 $ 60,000 $ 34,000 25,500 3,800 $ 63,300 $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,050 $ 14,050 $ 77,350 Variances 0 © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report CheeseCo Cost Formula Per Hour Total Fixed Costs Machine hours Variable costs Indirect labor Indirect material Power Total variable costs Fixed Expenses Depreciation Insurance Total fixed costs Total overhead costs Irwin/McGraw-Hill $ $ 4.00 3.00 0.50 7.50 $ 12,000 2,000 Flexible Budget Actual Results 8,000 8,000 $ 32,000 24,000 4,000 $ 60,000 $ 34,000 25,500 3,800 $ 63,300 $ 2,000 U 1,500 U 200 F $ 3,300 U $ 12,000 2,000 $ 14,000 $ 74,000 $ 12,000 2,050 $ 14,050 $ 77,350 0 50 U 50 U $ 3,350 U Variances 0 © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Static Budgets and Performance How much of the $11,650 is due to activity and how much is due to cost control? Static Budget Machine hours Variable costs Ind irect labor Indirect materials Power Fixed costs Depreciation Insurance Total overhead costs Irwin/McGraw-Hill Actual Results Variances 10,000 8,000 2,000 U $ 40,000 30,000 5,000 $ 34,000 25,500 3,800 $6,000 F 4,500 F 1,200 F 12,000 2,000 12,000 2,050 0 50 U $ 89,000 $ 77,350 $11,650 F © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report Overhead Variance Analysis Static Overhead Budget at 10,000 Hours $ 89,000 Let’s place the flexible budget for 8,000 hours here. Actual Overhead at 8,000 Hours $ 77,350 Difference between original static budget and actual overhead = $11,650 F. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report Overhead Variance Analysis Static Overhead Budget at 10,000 Hours $ 89,000 Flexible Overhead Budget at 8,000 Hours $ Activity This $15,000F variance is due to lower activity. Irwin/McGraw-Hill 74,000 Actual Overhead at 8,000 Hours $ 77,350 Cost control This $3,350U flexible budget variance is due to poor cost control. © The McGraw-Hill Companies, Inc., 2000 Flexible Budget Performance Report There are two primary reasons for unfavorable variable overhead variances: What causes the cost control variance? Irwin/McGraw-Hill 1. Spending too much for resources. 2. Using the resources inefficiently. © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis Recall that overhead costs are assigned to products and services using a predetermined overhead rate (POHR): Assigned Overhead = POHR × Standard Activity POHR Irwin/McGraw-Hill = Overhead from the flexible budget for the denominator level of activity Denominator level of activity © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example Let’s look at overhead rates in a budget for ColaCo. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 Total Variable Overhead $ budget for overhead: Variable Overhead Rate 4,000 ? 8,000 ? Total Fixed Overhead $ Fixed Overhead Rate 9,000 ? 9,000 ? Let’s calculate overhead rates. ColaCo applies overhead based on machine hour activity. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 budget for overhead: Total Variable Overhead Variable Overhead Rate Total Fixed Overhead $ $ $ 4,000 8,000 2.00 2.00 Fixed Overhead Rate 9,000 ? 9,000 ? Rate = Total Variable Overhead ÷ Machine Hours This rate is constant at all levels of activity. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 budget for overhead: Total Variable Overhead Variable Overhead Rate Total Fixed Overhead Fixed Overhead Rate $ $ $ $ 4,000 8,000 2.00 2.00 9,000 9,000 4.50 2.25 Rate = Total Fixed Overhead ÷ Machine Hours This rate decreases when activity increases. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 budget for overhead: Total Variable Overhead Variable Overhead Rate Total Fixed Overhead Fixed Overhead Rate $ $ $ $ 4,000 8,000 2.00 2.00 9,000 9,000 4.50 2.25 The total POHR is the sum of the fixed and variable rates for a given activity level. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Variances Let’s use the overhead rates, to determine variable and fixed overhead variances. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Variable Overhead Variances – Example ColaCo’s actual production for the period required 3,200 standard machine hours. Actual variable overhead incurred for the period was $6,740. Actual machine hours worked were 3,300. Compute the variable overhead spending and efficiency variances. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Variable Overhead Variances Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours AH × AR Spending Variance AH × SR Flexible Budget for Variable Overhead at Standard Hours SH × SR Efficiency Variance Spending variance = AH(AR - SR) Efficiency variance = SR(AH - SH) Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Variable Overhead Variances – Example Actual Variable Overhead Incurred Flexible Budget for Variable Overhead at Actual Hours 3,300 hours × $2.00 per hour $6,740 Spending variance $140 unfavorable $6,600 Flexible Budget for Variable Overhead at Standard Hours 3,200 hours × $2.00 per hour $6,400 Efficiency variance $200 unfavorable $340 unfavorable flexible budget total variance Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Variable Overhead Variances – A Closer Look Spending Variance Results from paying more or less than expected for overhead items and from excessive usage of overhead items. Irwin/McGraw-Hill Efficiency Variance Controlled by managing the overhead cost driver. © The McGraw-Hill Companies, Inc., 2000 Overhead Variances Now let’s turn our attention to fixed overhead. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 budget for overhead: Total Variable Overhead Variable Overhead Rate Total Fixed Overhead Fixed Overhead Rate $ $ $ $ 4,000 8,000 2.00 2.00 9,000 9,000 4.50 2.25 What is ColaCo’s fixed overhead rate for an estimated activity of 3,000 machine hours? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Rates and Overhead Analysis – Example ColaCo prepared this Machine Hours 2,000 4,000 budget for overhead: Total Variable Overhead Variable Overhead Rate Total Fixed Overhead Fixed Overhead Rate $ $ $ $ 4,000 8,000 2.00 9,000 2.00 9,000 4.50 2.25 What is ColaCo’s overhead Fixedfixed Overhead Rate rate for an estimated activity÷of3,000 3,000 machine hours? FR = $9,000 machine hours FR = $3.00 per machine hour Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances – Example ColaCo’s actual production required 3,200 standard machine hours. Actual fixed overhead was $8,450. Compute the fixed overhead budget and volume variances. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances Actual Fixed Overhead Incurred Budget Variance Fixed Overhead Budget Fixed Overhead Applied SH × FR Volume Variance FR = Standard Fixed Overhead Rate SH = Standard Hours Allowed Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances – Example Actual Fixed Overhead Incurred Fixed Overhead Budget Fixed Overhead Applied SH × FR 3,200 hours × $3.00 per hour $8,450 $9,000 $9,600 Budget variance $550 favorable Irwin/McGraw-Hill Volume variance $600 favorable © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances – A Closer Look Budget Variance Volume Variance Results from paying more or less than expected for overhead items. Results from operating at an activity level different from the denominator activity. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Variances Let’s look at a graph showing fixed overhead variances. We will use ColaCo’s numbers from the previous example. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances Cost 3,000 Hours Expected Activity Irwin/McGraw-Hill Volume 3,200 Standard Hours © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances Cost 3,200 machine hours × $3.00 fixed overhead rate $9,600 applied fixed OH $9,000 budgeted fixed OH $8,450 actual fixed OH 3,000 Hours Expected Activity Irwin/McGraw-Hill Volume 3,200 Standard Hours © The McGraw-Hill Companies, Inc., 2000 Fixed Overhead Variances Cost $600 Favorable Volume Variance { $550 { Favorable 3,200 machine hours × $3.00 fixed overhead rate $9,600 applied fixed OH $9,000 budgeted fixed OH $8,450 actual fixed OH Budget Variance 3,000 Hours Expected Activity Irwin/McGraw-Hill Volume 3,200 Standard Hours © The McGraw-Hill Companies, Inc., 2000 Volume Variance – A Closer Look Volume Variance Results when standard hours allowed for actual output differs from the denominator activity. Unfavorable when standard hours < denominator hours Irwin/McGraw-Hill Favorable when standard hours > denominator hours © The McGraw-Hill Companies, Inc., 2000 Volume Variance – A Closer Look Volume Variance Does not measure overor under spending Results when standard hours allowed for actual output differs Explainable by and from the denominator activity. controllable only through activity Unfavorable when standard hours < denominator hours Irwin/McGraw-Hill Favorable when standard hours > denominator hours © The McGraw-Hill Companies, Inc., 2000 Overhead Variances and Under- or Overapplied Overhead Cost In a standard cost system: Unfavorable variances are equivalent to underapplied overhead. Favorable variances are equivalent to overapplied overhead. The sum of the overhead variances equals the under- or overapplied overhead cost for a period. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 End of Chapter 11 I’m here to your budget. Are you ready to ante up? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000