Prepared by Debby Bloom-Hill CMA, CFM CHAPTER 11 Standard Costs and Variance Analysis Slide 11-2 Standard Costs and Budgets Standard cost Cost that management believes should be incurred to produce a product or service under anticipated conditions Standard costs can be used by manufacturing and service companies A tool manufacturer may set a standard cost for producing a hammer A bank may set a standard cost for processing a check Slide 11-3 Learning objective 1: Explain how standard costs are developed Standard Costs and Budgets The term standard cost often refers to the cost of a single unit The term budgeted cost often refers to the cost, at standard, of the total number of budgeted units The cost information contained in budgets must be consistent with standard costs Slide 11-4 Learning objective 1: Explain how standard costs are developed Standard Costs and Budgets If materials budget indicates purchases of 5,000 pounds, standard cost is $25,000 (5,000 pounds * $5 standard cost per pound) If labor budget is prepared for 1,000 units produced, 3,000 labor hours are needed at a standard cost of $30,000 (3,000 hours * $10) Slide 11-5 Learning objective 1: Explain how standard costs are developed Starbucks Slide 11-6 Learning objective 1: Explain how standard costs are developed Development of Standard Costs Standard costs for material, labor and overhead are developed in a variety of ways Standard quantity and price for material may be specified: In engineering plans that provide a list of material In recipes or formulas By time and motion studies In price lists provided by suppliers Slide 11-7 Learning objective 1: Explain how standard costs are developed Development of Standard Costs Standard quantity and rate for direct labor may be specified: By time and motion studies Through analysis of past data By management expectations of rates to be paid In contracts that set labor rates Standard costs for overhead involves procedures similar to those used to develop predetermined overhead rates Slide 11-8 Learning objective 1: Explain how standard costs are developed Ideal versus Attainable Standards In developing standard costs, some managers emphasize ideal standards while others use attainable standards Ideal standards assumes that no obstacles to the production process will be encountered Managers who support ideal standards believe they motivate employees to strive for the best possible control over production costs Slide 11-9 Learning objective 1: Explain how standard costs are developed Ideal versus Attainable Standards Attainable standards are standard costs that take into account the possibility that a variety of circumstances may lead to costs that are greater than ideal If equipment breakdowns and defects are a fact of life, it makes sense to plan for their associated costs Most managers support the use of attainable standards Slide 11-10 Learning objective 1: Explain how standard costs are developed What is the primary benefit of a standard costing system? a. It records costs at what should have been incurred b. It allows a comparison of differences between actual and standard costs c. It is easy to implement d. It is inexpensive and easy to use Answer: b It allows a comparison of differences between actual and standard costs Slide 11-11 Learning objective 1: Explain how standard costs are developed Standard Costing Slide 11-12 Learning objective 1: Explain how standard costs are developed A General Approach to Variance Analysis Companies that use standard costing can analyze the difference between a standard and an actual cost Called a standard cost variance Determines whether operations are being performed efficiently The analysis is called variance analysis It generally involves breaking down the differences between standard and actual cost into two components Slide 11-13 Learning objective 1: Explain how standard costs are developed A General Approach to Variance Analysis Direct material variances Material price variance Material quantity variance Direct labor variances Labor rate variance Labor efficiency variance Manufacturing overhead variances Overhead volume variance Controllable overhead variance Slide 11-14 Learning objective 1: Explain how standard costs are developed Material Variances Material price variance Difference between the actual price per unit of material (AP) and the standard price per unit of material (SP) times the actual quantity of material purchased (AQ) Material quantity variance Difference between the actual quantity of material used (AQ) and the standard quantity of material allowed for the number of units produced (SQ) times the standard price of material (SP) Slide 11-15 Learning objective 2: Calculate and interpret variances for direct material Material Variances Standard for 1 unit: 400 lbs @ $10 per lb Materials purchased: 200,000 lbs @ $9.90 per lb Materials used: 181,000 lbs to produce 450 units Slide 11-16 Learning objective 2: Calculate and interpret variances for direct material You Get What You Measure! Slide 11-17 Learning objective 2: Calculate and interpret variances for direct material Data for chips used in the production of computers Standard: 3 chips per computer @ $6.50 per chip Quantity purchased: 200 chips for total of $1,350 Quantity used: 123 chips for production of 40 units Calculate the material price variance Actual Cost of Material Purchased AQp X AP 200 X $6.75 $1,350 Actual Quantity of Material Purchased at Standard Price AQp X SP 200 X $6.50 $1,300 $1,350 - $1,300 = $50 Unfavorable price variance Slide 11-18 Learning objective 2: Calculate and interpret variances for direct material Data for chips used in the production of computers Standard: 3 chips per computer @ $6.50 per chip Quantity purchased: 200 chips for $1,350 total Quantity used: 123 chips for production of 40 units Calculate the material quantity variance: Actual Quantity of Material Used at Standard Price AQu X SP 123 X $6.50 $800 Standard Cost SQ X SP (40 X 3) X $6.50 $780 $800 - $780 = $20 Unfavorable quantity variance Slide 11-19 Learning objective 2: Calculate and interpret variances for direct material Direct Labor Variances Labor Rate Variance Difference between actual wage rate (AR) and standard wage rate (SR) times the actual number of labor hours worked (AH) Labor Efficiency Variance Difference between actual number of hours worked (AH) and the standard labor hours allowed for the number of units produced (SH) times the standard labor wage rate (SR) Slide 11-20 Learning objective 3: Calculate and interpret variances for direct labor Direct Labor Variances Standard for 1 unit: 4 hours @ $15 per hour Actual labor: 1,700 hours @ $15.50 per hour to produce 450 units Slide 11-21 Learning objective 3: Calculate and interpret variances for direct labor Data for labor used in the production of sneakers Standard: .25 hours per sneaker at $12.00 per hour Actual quantity produced: 24,500 sneakers Quantity used: 6,000 hours, total cost $69,000 Calculate the labor rate variance: Actual Labor AH X AR 6,000 X $11.50 $69,000 Actual Quantity of Labor at Standard Rate AH X SR 6,000 X $12.00 $72,000 $69,000 - $72,000 = ($3,000) Favorable rate variance Slide 11-22 Learning objective 3: Calculate and interpret variances for direct labor Data for labor used in the production of sneakers Standard: .25 hours per sneaker at $12.00 per hour Actual quantity produced: 24,500 sneakers Quantity used: 6,000 hours, total cost $69,000 Calculate the labor efficiency variance: Actual Quantity of Labor at Standard Rate AH X SR 6,000 X 12 $72,000 Standard Labor Cost SH X SP (24,500 X .25) X $12.00 $73,500 $72,000 - $73,500 = ($1,500) Favorable efficiency variance Slide 11-23 Learning objective 3: Calculate and interpret variances for direct labor Overhead Variances Controllable overhead variance Difference between the actual amount of overhead and amount of overhead that would be included in a flexible budget for the actual level of production Overhead volume variance Difference between the amount of overhead included in the flexible budget and the amount of overhead applied to production using the standard overhead rate Slide 11-24 Learning objective 4: Calculate and interpret variances for manufacturing overhead Overhead Variances Standard for 1 unit: $50 overhead applied Actual overhead: $23,000 to produce 450 units Flexible budget overhead: $15,000 fixed + $20 per unit produced Slide 11-25 Learning objective 3: Calculate and interpret variances for direct labor Interpreting Overhead Volume Variance Volume variances do not signal that overhead costs are in or out of control A volume variance signals that the quantity of production was greater or less than anticipated The usefulness of the volume variance is limited It signals only that more or fewer units have been produced than planned when the standard overhead rate was set Slide 11-26 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity Standard Cost Variance Formulas Slide 11-27 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity Standard Cost Variance Formulas Slide 11-28 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity A favorable labor efficiency variance means: a. Labor rates were higher than called for by standards b. Inexperienced labor was used, causing the rate to be lower than standard c. More labor was used than called for by standards d. Less labor was used than called for by standards Answer: d Less labor was used than called for by standards Slide 11-29 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity What does an unfavorable overhead volume variance mean? a. Overhead costs are out of control b. Overhead costs are in control c. Production was greater than anticipated d. Production was less than anticipated Answer: d Production was less than anticipated Slide 11-30 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity Investigation of Standard Cost Variances Standard cost variances do not provide definitive evidence that costs are out of control and managers are not performing effectively They should be viewed as an indicator of potential problem areas The only way to determine whether costs are being effectively controlled is to investigate the facts behind the variances Slide 11-31 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity Standard Cost Variances Slide 11-32 Learning objective 5: Calculate the financial impact of operating at more or less than planned capacity Management by Exception Investigation of standard cost variances is a costly activity A management by exception approach is to investigate only those variances that are considered exceptional Must determine criteria to measure what is considered exceptional Absolute dollar value of the variance The variance as a percent of actual or standard cost Slide 11-33 Learning objective 6: Discuss how the management-by-exception approach is applied to the investigation of standard cost variances “Favorable” Variances May Be Unfavorable The fact that a variance is favorable does not mean that is should not be investigated A favorable variance may be indicative of poor management decisions A poor decision regarding the quality of raw materials might result in an unfavorable variance in material quantity Slide 11-34 Learning objective 7: Explain why a favorable variance may be unfavorable, how process improvements may lead to unfavorable variances, and why evaluation in terms of variances may lead to overproduction Can Process Improvements Lead to “Unfavorable” Variances? A firm may have an unfavorable variance because it engaged in process improvements They can lead to greater efficiency which results in actual labor hours being less than standard labor hours Firms should stimulate greater demand to take advantage of the greater production capabilities Slide 11-35 Learning objective 7: Explain why a favorable variance may be unfavorable, how process improvements may lead to unfavorable variances, and why evaluation in terms of variances may lead to overproduction Evaluation in Terms of Variances Can Lead to Excess Production When bottlenecks exist, the department in front of the bottleneck should not produce more than the bottlenecked department can handle If it does it will create excess work-inprocess inventory and result in a negative impact on shareholder value Slide 11-36 Learning objective 7: Explain why a favorable variance may be unfavorable, how process improvements may lead to unfavorable variances, and why evaluation in terms of variances may lead to overproduction Responsibility Accounting and Variances The central idea of responsibility accounting is that managers should be held responsible for only the costs they can control Additionally, managers and workers should only be held responsible for variances they can control Slide 11-37 Learning objective 7: Explain why a favorable variance may be unfavorable, how process improvements may lead to unfavorable variances, and why evaluation in terms of variances may lead to overproduction Quality Slide 11-38 Learning objective 7: Explain why a favorable variance may be unfavorable, how process improvements may lead to unfavorable variances, and why evaluation in terms of variances may lead to overproduction Copyright © 2010 John Wiley & Sons, Inc. 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