CREATING HAPPY INDIA Through Swadeshi Energy Industries By V K DESAI TINYTECH PLANTS RAJKOT- GUJARAT WEB: www.tinytechindia.com EMAIL: tinytech@tinytechindia.com First Condition to Create Happy India DO NOT BE FASCINATED BY EUROPE & AMERICA WESTERN SOCIETY • It is broken society with broken families and broken economy. • They lack rich culture and character. • They have no relatives, no good neighbors. • 70% of them have no families. • Women are the worst victims. WESTERN FAMILY LIFE Temporary wife and temporary husband distrust each other. • • • • • • 70% Do not marry. 50% Divorce in Married Life. No Permanent Family Bonds. No Stability in Life. No Real Peace and Happiness. So no Real Satisfaction in Life. WESTERN SOCIAL STRUCTURE • • • • Men and Women are competitors. All Women try to become artificial Men. So women lose natural womanhood there. So Competition becomes between natural men and artificial men converted from women. • So no happiness in life. Everywhere distrust, jealousy, hatred, self centered thinking etc. AGRICULTURE IN WEALTHY EUROPE • Sweet Fruits like Banana, Mango, Chickoo, Papaya etc cannot grow there. • Sugarcane cannot grow there. • Oilseeds cannot grow there. • Pulses cannot grow there. • Cotton cannot grow there. • Green Vegetables cannot grow there. Still they are wealthy. Why?? Our Culture We believe in वसध ु ैवकुटुम्बकम So we believe in Family Centered Economy Western Belief They believe in Entire world is the market So they believe in Company Centered Economy to exploit entire world WESTERN ECONOMIC STRUCTURE • • • • • • • They centralize production on huge scale. They monopolize distribution on dangerous scale. They exploit entire world on dangerous scale. They condition the people on dangerous scale. They impose false & dangerous notions in education. They control everything on giant scale dangerously. They kill mercilessly, all who oppose them. So all the people are simply Economic Slaves of MNCs. Everything is Based on Greed, not for Need. Second Condition to Create Happy India RECOGNIZE THAT WE ARE A GREAT NATION WHY WE ARE GREAT? • Our culture वसध ु ैवकुटुम्बकम • Our women are real goddesses. • We have great Traditions, Religions, Spiritualism, Arts, Langauages,etc . • So we have love, mercy , compassion, fraternity, sacrifice, renunciation, forgiveness etc in us. “We have nothing to learn from the West. We have everything to teach to the West” - Gandhiji Third Condition to Create Happy India JUST FOLLOW GANDHIJI Listen to Gandhiji (1) “I claim that to industrialize India in the same sense as Europe is to attempt the IMPOSSIBLE.” Listen to Gandhiji (2) “The displacement of village labour is impoverishing the villagers and enriching the moneyed men. If the process continues sufficiently long, the villagers will be destroyed without any further effort. No Chengis Khan could devise a more ingenious or more profitable method of destroying these villages.” Listen to Gandhiji (3) “What India needs is not the concentration of capital in a few hands, but its distribution so as to be within easy reach of villages.” SOLUTION OF THE SITUATION “The pre-condition of happy society is that all the means of production of primary needs of the people must be in the hands of common masses.” - Mahatma Gandhiji If we implement only one advice of Gandhiji then result will be, • • • • • • • • • • No Unemployment, No Hunger No Malnutrition, No much Diseases No Coal Mining, No Displacement of People No Terrorism, No War , No Big Scandals No much Transport, No Big Highways No Import of Petroleum, No slavery of MNCs No Urbanization, No Pollution All billionaires will collapse. All big companies will collapse. Everywhere Peace and Happiness. What are the primary needs? • FOOD- Rice, Wheat, Pulses, Milk • EDIBLE OIL, JAGGERY, SUGAR etc. • CLOTHES, FOOTWEAR etc. • ELECTRICITY • COOKING FUEL, SOAP etc. • CEMENT, BRICKS etc. According to Gandhiji • • • • • • • • FOR FOR FOR FOR FOR FOR FOR FOR RICE EDIBLE OIL SUGAR MILK CLOTHES ELECTRICITY CEMENT COOKING NO BIG RICE MILLS NO BIG OIL MILLS NO SUGAR FACTORIES NO MILK DIARIES NO TEXTILE MILLS NO POWER HOUSES NO CEMENT FACTORIES NO CENTRALIZED GAS According to Gandhiji, DECENTRALIZE: • Power Houses to Farm or Village size power plants. • Rice Mills to family size rice hullers. • Oil Mills to village size tiny oil mills and Ghanis. • Textile Mills to family size home industry. • Cement Plants to village size family industries. • Abolish Sugar Factories & promote only farm size Jaggery Units. All units will work with its own steam or solar power. GIANT POWER HOUSES • Giant thermal power houses have installed capacity above 2,00,000 MW. • Proposed Huge Nuclear Power Plants can kill India anytime. • They exploit Rs.5 lakh crores from people annually. • Mass scale scandals in coal mining. • Mass scale displacement and eviction of people from their homes and villages. • Half of India (i.e. 80% rural homes) have no power connection in their homes. • So entire system is cruel, unjust, exploitative, wasteful, polluting and working in favor of handful of billionaires. “We must learn how to use steam and electricity appropriately.” - Mahatma Gandhiji TINY THERMAL POWER PLANT • • • • • • • • Steam Engine 10 HP. Water Tube Boiler 80 Sq.Ft heating surface. Alternator 5 KW. Cost US$3000/- when mass produced. Scope in India- 3 crores. Scope in the World- 8 crores. Fuel- Any biomass or wood. Can be converted into solar power plant simply by adding Solar Concentrator 10 HP THERMAL POWER PLANT WATER TUBE BOILER Inherent Advantages of Tiny Thermal Power Plants 1) Only 25% investment per KW of giant power plants. So 4 times capacity can be built from the same investment. 2) Very simple technology. Only Steam Engine + Small Boiler becomes Tiny Thermal Power Plant. 3) Direct mechanical power can be used. No electricity generation. So generators, motors, transformers, transmission lines are eliminated. 4) Any fuel or biomass, agricultural waste, crop residue, forestry waste, wood etc. will work. 5) Tiny Ice Plants & Cold Storage can work free of cost from exhaust steam . Cogeneration in oil milling, rice milling, jaggery making will save lot of energy. 6) It will greatly save transport expenses of agricultural produces from villages to cities. 7) It will create dominant rural prosperous happy economy for all. 8) Gestation period is only 4 days instead of 4 years for giant power plants. 9) Water lifting & quick rural electrification by rural people themselves. 10) People can enjoy freedom from the tyranny of electricity companies. TO PRODUCE SOLAR THERMAL ENERGY • • • • • No factory is required. No office is required. No city is required. No big capital required. No engineering degree required. You can directly start earning lakhs of rupees TO PRODUCE SOLAR THERMAL ENERGY • Solar concentrator is required. • You can build it in 2 ways. 1. Paraboloid solar concentrators 2. Fresnel solar concentrators • There is huge scope for both types. • Required in millions of numbers. SOLAR THERMAL POWER PLANTS Most revolutionary formula of 21st century. y= 2 x /4f This formula can provide the way to replace most of the coal and oil energy in industrial sector by solar energy. SOLAR BASKET MY SOLAR BASKET 6 mt dia MY SOLAR BASKET 12 mt dia SOLAR CONCENTRATOR 90 SQ.MT PARABOLIC SOLAR COOKERS Domestic Parabolic Solar Cooker Small Community Solar Cooker- 3 sq.mt FUNNEL SOLAR COOKER • Cooks 300 gm dry rice + 700 gm water = 1 Kg rice in 90 minutes. • Cooks 2 Kg rice in 2.5 hours. • Completely folding. Becomes flat when not in use. • Weighs only 300 gms. Material is polypropylene plastic. HUGE SCOPE OF SOLAR COOKERS • 15 crores of domestic parabolic OR funnel solar cookers can work in India. • 25 lakhs of small community parabolic solar cookers can be established in India. • 2 lakh village blacksmiths can make parabolic cooker for Rs.3000 and community cooker for Rs.12000 and can earn Rs.1 lakh annually. • 5 lakh skilled women can make funnel solar cookers for Rs.600 only in their homes and can earn Rs.1 lakh annually. • Crores of tons of biomass and wood fuel can be saved and CO2 pollution can be avoided. • There will be huge relief to women from smoke. WIND MILLS Home Wind Mill 150W to 500W Water Pumping Wind Mill 20 ft. dia HUGE SCOPE OF WIND MILLS • 1 crore of Tiny Wind Turbines of 150 W to 500 W can be installed on rural Indian homes. • 5 lakh water pumping wind mills of 20 ft. dia with cloth sails will greatly contribute to agriculture and Gram Swaraj. • These wind turbines and water pumping wind mills are so simple that it can be fabricated by village blacksmiths and technicians. • 150 W wind turbine with steel blade rotor of 1.5 m dia weighs only 20 kg and cost less than Rs.5000 (If mass produced). Bicycle hub dynamo can work as generator. • Permanent Magnet Generators can be made by electric motor manufacturers. • Auto alternators will work in place of PMGs later on. • Wind turbines and water pumping wind mills will add the wealth of Rs.5000 crores in villages annually. RICE MILLING INDUSTRY • • • • • • • • Paddy production in India 200 million tones. Family size Rice Hullers of 5 HP should be established. Paddy processing capacity 300 to 400 kg/hr. 3 Lakh units are required in villages. No polishing of Rice. It takes away nutrients. All units will be steam powered by risk husk. 20% rice husk is generated. It is fuel for power. To drive 5 HP steam engine, 25 kg rice husk is required per hour. But it generates 60 kg rice husk per hour. • So surplus rice husk can provide electricity to village at night. Decentralization of rice mills will add the wealth of Rs.1,00,000 crores in villages + 15 lakhs employment. RICE HULLERS (Capacity 300 to 500 kg/hr) SUGAR vs. JAGGERY • • • • • • • • • • 1 ton of sugarcane produces 100 kg of sugar OR 140 kg of Gur. So 40% more production in Jaggery. Sugarcane crop in India is 35 crore tones annually. Sugar factory requires 50 times more capital than jaggery units of same production capacity. Jaggery units provides 40 times more employment than sugar factories for same capacity. Jaggery is full of nutrients & beneficial to body. Sugar is white poison with 59 kinds of dangerous side effects. It creates diabetes and stimulates heart attack. Half of the world still eats Jaggery. Sugar industry exploits Rs.1,00,000 crores from the people. SO EAT GUR AND DISCARD SUGAR. LOVE GUR AND HATE SUGAR. FREE POWER FOR JAGGERY • 30,000 jaggery units are working in India crushing 10 crore tones of sugarcane. • 1 lakh jaggery units can work in India to crush 35 crore tones of sugarcane to produce 5 crore tons of jaggery. • Then India can provide Jaggery to 4 billion people in 150 countries. • 10 HP motor or diesel engine drives sugarcane crusher to crush 20 tons of sugarcane per day. • Huge quantity of heat is wasted in a chimney of furnace. • Waste heat can produce steam which will drive sugarcane crusher. So all jaggery units can be power independent. • Mono Tube Boiler placed in a chimney or Furnace Boiler will be enough to produce free of cost power. • Huge scope for Engineers to make boilers, steam engines, sugarcane crushers, boiling pans etc. Mono Tube Boiler in 10 mt. chimney JAGGERY MACHINES Steam Engine Waste Heat Furnace Boiler for Jaggery Unit (Remains underground) TINY OIL MILLS • • • • • • Oil seed production in India 30 million tones. 3 Lakh Oil Expellers of 10 HP should be promoted. Crushing capacity 1 ton in 8 hours. 22 inherent advantages of Tiny Oil Mills in villages. No refining of oil. It causes Cancer. All units will be power independent by biomass or solar. Decentralization of oil mills will add the wealth of Rs.30,000 crores in villages + 10 lakhs employment in villages. TINYTECH Oil Expeller (Working in 85 countries) • Works for every oil seed. • Capacity 125 kg/hr. • Provides fresh oil to 5000 people annually. • Runs on 10 HP motor or steam engine. • Only 1 person can operate it. • Only 300 sq.ft area required. • Earns Rs.3 lakh annually. OIL GHANI • 5 lakh Ghanis were working in India upto 1950. • 3 lakh Ghanis can work at present also in India. • It provides the healthiest cold pressed edible oil below 50 degree Celsius. • Crushing capacity 10 kg per batch of 40 minutes. • Works on 2 HP electric motor. • It will work in future on solar panel or steam. • Ghani also works for making sweet from Sesame and Jaggery. • Sweet making earns Rs. 3000 per day in winter. • Huge scope for engineers to fabricate Ghanis. PHOTO OF OIL GHANI COTTON SPINNING MILLS • 3 crore bales of cotton is produced annually. • Each bale weighs 170 kg. So total lint cotton production is 500 crore kg. • Amber Charkha of 8 spindle on 80 W Solar Panel can spin 1 kg of yarn per day. 300 kg in a year. Entire unit cost Rs. 13500/• So 170 lakhs of Amber Charkhas can spin entire cotton of India in one year. No export of cotton bales. • Blow room to roving stage spinning mills can be partially decentralized into 30,000 units owned by village people. • Textile Spinning Mills exploit Rs.2 lakh crore annually. • If decentralized into villages, wealth of Rs.2 lakh crore will be transferred to 200 lakh poor families. • Huge scope of manufacturing Amber Charkhas and 100 watt D.C motors and photovoltaic panels to run Amber Charkhas. Inherent Advantages of Decentralized Textile Industry 1) 2) 3) 4) 5) 6) Local production and local consumption. Hence no transport expense. No bale binding necessary. Huge expense of bale binding is saved. To break the bales and make the cotton fibers loose and parallel is headache for textile mills. Half of the textile machinery is because of bales. Loose cotton spun directly without bale binding makes the cloth 20% more durable. Loose cotton spinning requires only simple machines and spinning process is simplified. Entire centralized system of ginning, bale binding, transporting to city, production in big textile mills, distributing cloth to villages is highly wasteful and exploitative involving many exploitative parties, brokers, commission agents, traders, merchants etc. DECENTRALIZED COTTON SPINNING Amber Charkha Roving stage spinning unit CEMENT INDUSTRY • It is too much centralized giant industry. • Only 42 families own 97 giant cement plants each of 1 million tones per annum capacity or bigger. • Government earns Rs.150 per bag of cement by way of various taxes. • Cement industry exploits Rs. 5,00,000 crores annually. • 60% rural population can not afford cement for their homes. • Most of the cement is used for exploitative infrastructure and not for people. So entire system is cruel, unjust, exploitative, wasteful, polluting and working in favor of handful of billionaires. TINY CEMENT PLANT Pulverizer Double Cone Mixer Nodulizer Vertical Kiln Inherent Advantages of Tiny Cement Plants • Cement can be made by very simple tiny equipments. • Giant Cement Plant of 1 million ton per annum costs Rs.900 crores i.e. Rs.15 lakh per ton capacity. • Tiny Cement Plant costs Rs.2 lakh per ton. So only 14% investment for equal production. • Local production, local consumption. No transport. • Small pockets of limestone reserves can be utilized. • Cement is key commodity for constructing rural homes, wells, check dams, farm warehouses, farm factories, public buildings etc. • 6 lakh cement plants of 1 ton/day capacity can be established in India to produce 18 crore tones of cement providing employment to 30 lakh people. • Cement production at tiny scale will cost Rs.70 per bag. • Huge scope for engineers to decentralize cement industry. CEMENT FOR SLAVERY? OR CEMENT FOR SWARAJ? • CEMENT FROM GIANT CEMENT PLANTS GO FOR CONSTRUCTING -Big highways (Sucking the blood of common masses) -For huge government buildings (Legalized terrorist centers) -For huge dams (Which Gandhiji opposed) -For constructing colleges / universities (Robbers training schools and slaughter houses of culture) -For huge nuclear power plants (Killing entire nation at a stretch) -For ports / airports etc. (Facilitating draining of wealth by MNCs). So ultimately it sucks the entire nation and brings slavery. • CEMENT FROM TINY CEMENT PLANTS GO FOR CONSTRUCTING rural homes, check dams, wells, farm structures, godowns, cattle shelters, small cold storages, temples, cultural centers and will contribute to real rural development and real Swaraj. DOMESTIC BIO-GAS PLANTS • As you buy refrigerator, you can buy ready made bio-gas plant of FRP. • No excavation, no masonry, no construction. • No cattles required. It works on kitchen waste. • Daily 2 kg organic kitchen waste + 10 lit water is required. • Generally 4 families generate 2 kg waste daily. • Biogas plant will be your permanent gas cylinder. • Effluent 10 liters everyday is excellent organic manure for growing organic vegetables. Domestic Biogas Plant • Gas Holder (Blue) has 800 lit capacity. • Digester (Red) has 1200 lit capacity. • Charging of kitchen waste is from the top funnel. • Grinding of kitchen waste is required. • Bottom valve is for emptying (When shifting the home). • No other maintenance. BUSINESS OF BIOGAS PLANTS • Scope of 7 crores of biogas plants in urban India. • It will save Rs.14,000 crores going to gas companies. • Two persons can manufacture 1 biogas plant daily as a home industry. • Trained technicians available in every town. • No electricity connection required. • Weight is only 60 kg, but life long strength. • Main raw materials include resins and chemicals. • Thousands of manufacturers required. • Moulds and Dies are available. HUGE SCOPE FOR ENGINEERS • • • • • • • • • • • • • Scope for 10 crores of Domestic Solar Cookers. Scope for 25 lakh of Small Community Cookers. Scope for 2 crores Large Solar Concentrators. Scope for 1 crore Wind Turbines upto 500 W. Scope for 20 lakh Wind Turbines upto 5 KW. Scope for 2 crores of Steam Engines upto 20 HP. Scope for 3 lakh Oil Expellers. Scope for 3 lakh Rice Hullers. Scope for 6 lakh Tiny Cement Plants Equipments. Scope for 5 lakh Tiny Ice Plants. Scope for 3 lakh Village Soap Plants. Scope for 1 crore Simple Electric Bikes. Scope for earning 1 crore Rupees for 1 lakh Engineers. Above list is partial, not exhaustive. Listen to Gandhiji (4) “What is industrialism but a control of the majority by a small minority? There is nothing attractive about it nor is there anything inevitable in it.” Listen to Gandhiji (5) “The present use of machinery tends more and more to concentrate wealth in the hands of a few in total disregard of millions of men and women whose bread is snatched by it out of their mouths.” Listen to Gandhiji (6) “Any country that exposes itself to unlimited foreign competition can be reduced to starvation and therefore, subjection if the foreigners desire it.” BOOKS OF GANDHIJI • • • • • • • • • AATMKATHA DAKSHIN AFRICA KE SATYAGRAHA KA ITIHAS HIND SWARAJ AAROGYA KI KUNJI SATYA HI ISHWAR HAIN GRAM SWARAJ MERE SWAPNA KA BHARAT ALL MEN ARE BROTHERS COLLECTED WORKS OF MAHATMA GANDHI (More than 100 volumes) CREATING HAPPY INDIA I am sure that implementation of my presentation by thousands of engineers will CREATE HAPPY INDIA and will fulfill the expectations of Gandhiji -VELJIBHAI DESAI