EMGT 364 John Checco Joe Dashiell EMGT 364 28 Feb 01 BENCHMARKING EMGT 364 AGENDA • References • Benchmarking Defined • Concept of Benchmarking • Application in Product Development • Legal Aspects • Conclusion BENCHMARKING EMGT 364 Application in Product Development References (1 of 4) Product Design and Development Karl T. Ulrich Steven D. Eppinger BENCHMARKING EMGT 364 Application in Product Development References (2 of 4) • The Product Development Benchmarking Association www.pdba.com • Competitive Benchmarking Associates www.competitiveanalysis.com • The Benchmark Exchange www.benchnet.com BENCHMARKING EMGT 364 Application in Product Development References (3 of 4) • Quirk’s Marketing Research Review “Measuring Competitiveness” By Michael Branham, Oct 1997 • Marketing Tools Magazine “Measuring What Matters” By Michael Branham, Apr 1997 BENCHMARKING EMGT 364 Application in Product Development References (4 of 4) • Re-Engineering at Work Michael Loh • Business Process Improvement Toolbox Bjorn Anderson • Global Cases in Benchmarking Robert Camp BENCHMARKING EMGT 364 Benchmarking Defined • Judging and modifying one’s business product, service, or process based on standards developed from performance measures of other selected businesses. • Benchmarking Versus Indexing • Same Industry Versus Different Industry BENCHMARKING EMGT 364 Concept of Benchmarking Core Components • Measurement - Self and Partners • Comparison - Performance, Process, Pracitces • Learning - Introduce Ideas • Improvement - Objective BENCHMARKING EMGT 364 Concept of Benchmarking Types of Comparisons WHO? • Internal • Competitive • Functional • Generic - Same Orgainization Competitor or Parallel Class Related Tasks / Technologies Best in Any Class WHAT? • Performance - Key Figures • Process How Performed • Strategic Higher Level BENCHMARKING EMGT 364 Concept of Benchmarking BENCHMARKING Generic Functional Competitor Internal Benchmarking Value Performance M H M L Process M L H H Strategic L H L L EMGT 364 Concept of Benchmarking Conducting a Study • Plan: Select Focus, Study Self • Search: Find Benchmark Partners • Observe: Document Partner • Analyze: Identify Gaps and Causes • Adapt: Implement Change BENCHMARKING EMGT 364 Application in Product Development • Generic Development Process • Concept Development • Case Study • Data Sources BENCHMARKING EMGT 364 Application in Product Development Generic Development Process • Planning • Concept Development • System Level Design • Detail Design • Testing and Refinement • Production Ramp-Up BENCHMARKING EMGT 364 Application in Product Development Concept Development Mission Statement Identify Customer Needs Establish Target Specs Apply Benchmarking Generate Product Concepts Select Product Concept Apply Benchmarking BENCHMARKING Refine Specs Plan Remaining Development Plan Project EMGT 364 Application in Product Development Case Study (1 of 7) • Specialized Bicycle Components • Establish Target Specifications – Develop List of Metrics – Collect Competitive Benchmark Data – Develop Competitive Benchmarking Charts BENCHMARKING EMGT 364 Application in Product Development Case Study (2 of 7) Competitive Benchmarking Chart Based on Metrics Metric No. Need 1 1,3 2 2,6 3 4 5 Metric Attenuation from dropout to Spring Preload Maximum value 1,3 from the Monster Minimum descent 1,3 time on test track Damping coefficient 4 adjustment range BENCHMARKING Rox Rox Gunhill ST Maniray Tahx Tahx Tonka Head Imp. Units Tritrack 2 Quadra TI 21 Pro Shox 3 dB 8 15 10 15 9 13 3 N 550 760 500 710 480 680 5 g 3.6 3.2 3.7 3.3 3.7 3.4 5 s 13 11.3 12.6 11.2 13.2 11 0 0 3 N-s/m 0 200 0 0 EMGT 364 Application in Product Development Case Study (3 of 7) Competitive Benchmarking Chart Based on Needs No. 1 2 3 4 5 Need Reduces vibration to the hands Allows easy traversal Enables high-speed descents Allows sensitivity adjustment Preserves steering characteristics BENCHMARKING Rox Rox Gunhill ST Maniray Tahx Tahx Tonka Head Imp. Tritrack 2 Quadra TI 21 Pro Shox 3 * **** ** ***** ** *** 2 ** **** *** ***** *** ***** 5 * ***** ** ***** ** *** 3 * **** ** ***** ** *** 4 **** ** * ** ****** * EMGT 364 Application in Product Development Case Study (4 of 7) • Set Ideal and Marginally Acceptable Target Values • Develop Solution Concept Metric No. Need 1 1,3 2 2,6 3 4 5 BENCHMARKING Metric Attenuation from dropout to Spring Preload Maximum value 1,3 from the Monster Minimum descent 1,3 time on test track Damping coefficient 4 adjustment range Marginal Imp. Units Value >10 Ideal Value 3 dB >15 3 N 5 g <3.5 <3.2 5 s <13.0 <11.0 3 N-s/m 0 >200 480-800 650-700 EMGT 364 Application in Product Development Case Study (5 of 7) • Refining the Specifications – Develop Technical Models of the Product – Develop a Cost Model of the Product – Refine the Specifications, Making Trade-offs Where Necessary BENCHMARKING EMGT 364 Application in Product Development Case Study (6 of 7) Estimated Mfc. Cost ($) Competitive Map 120 110 100 Maniray Rox Tahx Ti 90 80 Gunhill Rox Tahx Q Marginal Values Tonka Pro 70 60 Ideal Values ST Tritrack 50 3 3.2 3.4 3.6 Score on Monster (g's) BENCHMARKING 3.8 EMGT 364 Application in Product Development Case Study (7 of 7) The Refined Specifications Metric No. 1 2 3 4 5 BENCHMARKING Metric Attenuation from dropout to Units Value dB >12 Spring Preload N 600-650 Maximum value from the Monster g <3.4 Minimum descent time on test track s <11.5 Damping coefficient adjustment range N-s/m >100 EMGT 364 Application in Product Development Data Sources • Time Investment • Purchasing • Competitors Catalogs and Supporting Literature • Outside Firms BENCHMARKING EMGT 364 Concept of Benchmarking Ethical and Legal Aspects • Treat Partners Fairly • Refrain from Questionable Activity • International Considerations • Avoid Competitors for Pricing Marketing Production Capacity Product Standards Sensitive Information BENCHMARKING EMGT 364 Conclusion Benchmarking is the practice of being humble enough to admit that someone else is better at something, and being wise enough to learn how to match them and even surpass them at it. (APQC, 1993) BENCHMARKING