Logistics and Forwarding 01 Basic Theory on Logistics 02 Forwarding and Physical Distribution Systems 03 Subsystems and Activities in Logistics 04 Information System and Future Issues What is logistics on your fist thought? ◦ Process of goods moving from origin to destination What kinds of activities do logistics have? ◦ Inbound: demand forecasting, purchasing, manufacturing, assembling, warehouse & inventory ◦ Outbound: load and unload, transport, picking and sorting, packing, distribution, delivery, reverse logistics, customer services ◦ Two way: information system, strategy and business model, supply chain. Who’s doing Logistics? ◦ Supplier / Manufacturer / Distributor / Retail / Customer ◦ 3PL, logistics centers, freight centers, warehouses, distribution centers, express delivery ◦ Shipper / FF / Port Authority / Port Terminal Operator / Carrier / Consignee DOUG LAMBERT, 1998 ◦ The process of planning, implementing and controlling the efficient, effective flow and storage of goods, services, and related information from point of origin of consumption for the purpose of conforming to customer requirements. CSMP ◦ Logistics management is part of the supply chain process that plans, implements, and controls the efficient, effective flow and storage of goods, services and related information from point of origin to point of consumption in order to meet the consumers requirements (1998) ◦ Logistics management is that part of supply chain management that plans, implements and controls the efficient, effective forward and reverse flow and storage of goods, services and related information between the point of origin and the point of consumption in order to meet customers’ requirements. (2001-2010) SHAPIRO and HESKETT, 1985 ◦ Getting the right product to the right customer, in the right quantity, in the right condition, at the right place, at the right time, and at the right cost. ◦ This actually tell us logistics is: Not just about moving of the goods Not just about transport and warehousing Not just about information system No just about forwarding But also the whole process of right management of the goods flow CSCMP, 2010 ◦ Supply chain management encompasses the planning and management of all activities involved in sourcing and procurement, conversion, and all logistics management activities. Importantly, it also includes coordination and collaboration with channel partners, which can be suppliers, intermediaries, third party service providers, and customers. In essence, supply chain management integrates supply and demand management within and across companies. Beginning Stage (1910 – 1950) ◦ Scholar named ARCH SHAW put forward the concept of modern logistics – Physical Distribution, which was the foundation of discipline history; ◦ During World War II, the United States military employed a system of supplier activities, which called LOGISTICS. Preliminary Stage (1950 – 1960) ◦ It was agreed that logistics should be regarded as the a strategy of enterprises and countries in the 26th Boston marketing conference. ◦ In 1956, “Trade-off (antinomies)” theory was put forward to describe the relationship between logistics functions; ◦ Logistics substituted Physical Distribution as the formal concept, and also the formation of systematical theories and methodologies, made logistics as a new discipline began to established. Development Stage (1960 – 1980) ◦ In 1961, DONALD BOWERSOX wrote the world’s first textbook on logistics management – logistics management. ◦ In 1960’s, Two universities, the Michigan State University and Ohio State University, opened the course of Logistics Management respectively, and become the world’s first logistics education in the undergraduate and graduate level academic education system. In 1962, renowned management Professor Peter Ducker published a paper of “The Economy’s Dark Continent”, put logistics as the “dark continent” of the economic cost; Council of Logistics Management was founded in 1963 in USA; Toyota Corporation created far-reaching “JIT production” Deepen and Transformation Stage (1980 – Today) ◦ In 1990’s The concept of supply chain management achieved great development; ◦ American and Japanese government began to formulate and implement national level logistics planning and strategy; ◦ The theoretical framework of logistics discipline was build up, including the theories of customer service, supply chain management, global logistics etc. On January 2005, the Council of Logistics management was renamed as the Council of Supply Chain Management Professionals (CSMP), a brand new stage of supply chain was opening; Today ◦ Logistics as a academic discipline remains immature. The gap of theory and practice; Two optimization direction; Many optimization factors; Cultivate pillar industry ◦ Brief economic history of Hon Kong Port – Freight Center – Commerce Center – International Financial, Trade and Shipping Center. ◦ Memphis (1973) FEDEX started its operations. Upgrading traditional transport, warehousing and forwarding industries ◦ From functional service providers to integration service providers ◦ Information, Transparent supply Chain Upgrading traditional retailing industry ◦ Chain store, by 3rd party common delivery ◦ Ecommerce, by express delivery Upgrading traditional manufacture industries ◦ Supply chain management: value chain coordination ◦ Lean production, Agile production, cooperation with sales companies Industrial Products ◦ Efficient production logistics, inventory management, sales logistics, forwarding service, intelligent logistics technology improving manufacture distribution channel and sales. Agricultural Products ◦ Shorten Market channel, optimize operation management, lower the waste Due to the immature of cold chain system, China’s a fruits and vegetables suffered a post-harvest loss rate as high as 20% up to 100 millions tons agro-products (75 billion Yuan) were lost in the logistics process. The rate in advance countries ( USA, Germany, Japan ) was about 5%. Logistics are always part of enterprises strategy ◦ Competition phase theory for modern enterprises ◦ Logistics was one of the key factors to the transition of competition phase ◦ Phase 4: business model base competition ◦ Phase 3: Fast changing; small lot size; personalized demand. Time based competition. ◦ Phase 2: Consumerism; Information; Rational demand. Service based competition. ◦ Phase 1: Marketing; Promotion; Mass demand. Price and cost based competition. Many divergent tasks in logistics services ◦ Take an example of transport service Model: water transport (ocean, river), road transport, railway transport, airway transport, pipeline transport, multimodal / intermodal transport. Scope: trunk line transport, branch line transport, city express, last mile delivery Special goods: bulk products, light bulky/heavy cargo, cold chain large shape product, dangerous goods Trade contract requirement: C.K.D; S.M.D; Cross border: customs clearance; inspection and quarantine; booking etc. Specialization trend in logistics in China – leading by ecommerce ◦ Truckload to LCL transport ◦ Storage warehouse to storage-sorting integration warehouse ◦ Distribution center to logistics center network ◦ Normal transport to express delivery ◦ Last mile was noticed Will internet change the operations model of forwarding? ◦ Cross border ecommerce Categories of forwarders (mainly international forwarders) ◦ Business field Airfreight forwarders: Sinoair, DHL, UPS, Panalpina, Kuehne & Nagel etc. Railway/Highway forwarders: COSCO, CRCT, CREF, BRLB Ocean freight forwarders / NVOCC: Sinotrans, COSCO, Fedex, DHL Ocean freight agency: Penavico, Singoagent Freight Carrier: UPS, Fedex, CSCL, Maersk; Evergreen, APL; China Airline, Huayu, Debang 3PL: Fedex, UPS, Schenker, DHL, EXEL Structure of property rights ◦ ◦ ◦ ◦ State-owned Private International Joint Stock Activities of forwarders ◦ Agent Service Take orders, shipping, warehousing, yard, cargo, concentration, customs clearance, inspection, transshipment, booking broker. ◦ NVOCC (Work as a shipper) Sing contract, issue B/L, charge expenses, consolidation Assume liabilities, undertake obligations and risks ◦ 3PL (Agent service and carrier) Moderate possession of carrier function with integrated logistics Differences between logistics and forwarding in international trade ◦ Functions – integration as a trend Logistics: emphasis operation of physical distribution and management Forwarding: emphasis agent and broker service Field – Logistics is closer to supply chain ◦ Logistics: includes manufacture, inventory etc. innerenterprises fields, and distribution, retailing channel etc. between – enterprises supply chain fields. ◦ Forwarding: mainly trade issues, between enterprises Space – Forwarding serve more on international trade ◦ Logistics: nation-wide, global, all included ◦ Forwarding: more on international trade, less inland physical distribution Demand – supply agent platform 3PL as a important role on inland forwading Theoretically, forwarder can serve each type of logistics activities in SC Process… ◦ Agent and logistics operator on international trade Traditional agent services and carrier, warehouse operator etc. ◦ Representative of shipper and in charge of the logistics function On behalf of shipper, in charge of total process of import and export ◦ Integration service provider on whole international trade process (via global network) Whole trade program integrator, financial, exhibition, consultant Forwarders in Each Phase / Echelon of enterprises supply chain (including inland logistics service for enterprises, total Supply Chain Service Provider) ◦ Value – added Service in total logistics and supply Chain process Business ecological platform builder in foreign trade ◦ Like Alibaba in Ecommerce Alibaba from ecommerce ◦ Inland Retail Taobao, Tmall ◦ Inland Wholesale Alibaba ◦ Mid model Ju.taobao ◦ International export Ali express ◦ International Import G.taobao; tmall.hk ◦ Payment and settlement Alipay ◦ Finance: Aliloan ◦ Advisement: Alimama ◦ Logistics: Cainiao Customs agents to freight forwarders ◦ Agent function integration on international trade FF to 3PL ◦ Carrier function integration on logistics ◦ Transport carrier and warehousing may as the first level ◦ Exhibition and finance as the following FF to shipper ◦ Commerce function integration on international trade ◦ As a exhibition organizer or a importer / exporter as the first level ◦ Sorting and ERP matching as the following Single logistics provider… ◦ Single provider – Emergency backup ◦ Relationship management – Alliance of companies and logistics providers Case Study ◦ Vancl and Rufengda Logistics ◦ Alliance and Emergency Jingong Supermarket and Tianyuntong ◦ Chain store crisis ◦ Community store and logistics common delivery ◦ Tianyuntong Special services in logistics and supply chain ◦ Special services in logistics and supply chain Cold Chain: Perishable goods, medicine Import customs clearance Finance Information system ◦ Cold chain in Central Asia Network Spatial imbalance Trunk line and warehousing vs. city delivery Technology and infrastructure Demand and opportunity Network Providers ◦ Logistics / Distribution Center ◦ Cargo transportation ◦ Warehouse Logistics / Distribution Center ◦ Logistics / distribution Centers in Asia ◦ Property management type to incubation type Integration of truck line ◦ Transfar Logistics Group ◦ Debon Logistics Information system ◦ ERP, SAP: Logistics Ltd. Supply demand match platform ◦ Emerging fast in China KXTX Logistics platform ◦ ◦ ◦ ◦ ◦ Truck operator; Fleet companies Shipper, consignee Forwarders Logistics/Transport Centers Warehouse Production/Manufacture logistics: Main process of production logistics ◦ Production logistics is the physical movement of materials, WIP, semi-finished goods, finished goods within the manufacture enterprises. ◦ Start from demand forecasting, purchasing and terminated by finished goods entering the warehouse. ◦ Reserve process (materials, work in process, finished goods, buffer) ◦ Transfer process (load and unload, transfer, innerdistribute) ◦ Physical fabrication process (manufacture, assembly) ◦ TQM, Inspection process and remanufacture ◦ Queuing and Waiting process ◦ Other actions We will go through some key concepts: ◦ Organization of Manufacture ◦ JIT & Lean Production ◦ BOM & MRP Organization of manufacture ◦ ◦ ◦ ◦ ◦ ◦ ◦ Design the products: modularization Design the process: pull / push Model Assemble to order, ATO; Fabrication to order, FTO; Purchase to order, PTO; Engineer / Design to order; ETO; Develop to order, DTO Examples ◦ Postponement ◦ Process reengineering in Benetton Company ◦ C2B Ecommorce: Made.com Push/pull design Postponement Products feature of a pharmaceutical factory ◦ Same pill, different package ◦ From storing finished goods to storing WIP ◦ Hold more WIP inventory while less finished goods inventory ◦ Improve packing power Start up at 2010; Due to a Furniture shopping; Sales growth; 700% in 2011 3-4 40 feet container per day; Voting crowd-funding model; Opportunities for logistics service ◦ “We would like to become another Idea via Internet” ◦ “Logistics is the key factor for ours innovation and excellence”. Organization of Manufacture ◦ Optimize the flow and action; JIT ◦ Lean Production JIT ◦ Eliminate Waste ◦ Continual improvement Examples ◦ Kanban management ◦ One piece flow JIT not always suitable for various types of company Depends on products structure and the operations management From JIT to Lean Production ◦ ◦ ◦ ◦ Action management POKA YOKE Kaizen (Continual Improvement) 5S / 5C MRP is a computer-based system which is designed to: ◦ Release production and purchase orders to meet the production schedule ◦ Ensure the availability of materials for planned production ◦ Maintain minimum levels of dependent demand items. From MRP to MRP II, ERP, DRP ◦ MRP: Material Requirement Planning ◦ MRP II: Manufacturer Resource Planning Including cost, financial, order handling etc. modules, managing total manufacturer resources ◦ ERP: Enterprises Requirement Planning Including Plan, procurement, manufacture and cost, managing total resources of the enterprise ◦ DRP: Distribution Requirement Planning Including distribution, warehousing etc. process, managing downstream supply chain. From reorder point to MRP ◦ BOM (Bill of Materials) The basis of MRP Split product into parts Low level coding MPS: Master Production Schedule Base on safety stock, lot size, lead time, to plan purchase Opportunities for Logistics Service ◦ Sorting for product line Procurement Logistics ◦ ◦ ◦ ◦ ◦ ◦ Demand Forecasting Purchasing Material & ERP Supplier selection, evaluation alliance (SRM) Negotiation and contract management Procurement Integration Warehousing Global procurement & Internet procurement We will go through some key concepts ◦ Forecasting ◦ VMI & CPFR ◦ Global procurement It will never be totally accurate for demand forecasting Different forecasting methods for different types of goods under different market situations ◦ A type of beer that have steady demand, what’s the volume next month? ◦ The cooperation with invest a new type of car, what’s the demand? ◦ The company invest a new type of pen, what’s the demand? ◦ Ready to eliminate a bookshelf product line, unexpectedly got a big order, what’s the materials procurement plan next month? ◦ The ecommerce department of the company designed a new promotion plan, and promise 1 hour arrival after making order, what would logistics department do? VMI and JMI (Joint managed inventory) ◦ From reorder point to VMI ◦ Postpone of ownership transfer ◦ Logistics provider: integrated service on transport / warehousing ◦ Supplier: risk and cost increment vs. sales increment Case Study ◦ Wal-Mart (Retailer leading) ◦ Western Publishing (Supplier leading) Collaborative Planning, Forecasting and Replenishment ◦ Start from Wal-Mart in 1195 ◦ Warner-Lamber, SAP and other 3 supplier setup a workgroup for Wal-Mart supply chain ◦ Using information system to improve the relationship between retailer and his supplier, realized collaborative planning for purchase and inventory replenishment CPFR was procurement alliance through information system Sales Logistics ◦ ◦ ◦ ◦ ◦ Distribution channel / network design Transportation Distribution and delivery Retail inventory Reverse logistics We will go though some key concepts ◦ Distribution channel / network design ◦ Transportation ◦ Express delivery Divergent distribution channel ◦ ◦ ◦ ◦ ◦ ◦ HP, Dell, Acer/Gateway Apple Wal-Mart, 7-11, Costco P&G, Texas Instrument Amazon, Taobao, Ymatou MI, Chu Orange Retail network design – Cost vs. Performance ◦ Performance Order fulfilling time (response time) Product diversity Availability (service level) Customer experience Time to market Order visibility Return convenience ◦ Cost Setup cost and inventory cost, Proportional to number of nodes Transportation cost, U shape relationship with number of nodes Emerging distribution Channel ◦ City square and shopping mall ◦ Vertical Ecommerce ◦ O2O O2O in China, fast emerging and evolving ◦ ◦ ◦ ◦ ◦ Online sales for offline Offline sales for online Build O2O experience Fans economy and reputation marketing Go online for traditional offline services Pallet pool system; container pool system Intermodal transport ◦ Spatial seamless Transshipment in an acceptable distance ◦ Time seamless Transshipment within a acceptable waiting ◦ Information seamless Quickly and easily obtain information ◦ Service seamless Route Integration Growth with ecommerce ◦ City level transportation network ◦ Door to door ◦ From document delivery to ecommerce package delivery ◦ 50% volume generated from EC Outsourcing condition in China ◦ ◦ ◦ ◦ JD.com; self-operation Amazon.com; regional self0operation Vip.com; outsourcing Taobao, Tmall; outsourcing Growth rapidly in volume and revenue Value added service ◦ COD (cash on delivery); furniture assembly; in-store pickup etc. Specialized service ◦ Cold chain express delivery O2O and last mile delivery Cross border transshipment ◦ New challenger for forwarding companies Identification technology Tracking technology Information sharing and handling system Intelligent Logistics technology ◦ Obtaining large number of real-time data in logistics operation ◦ Bar Code, RFID ◦ Obtaining and tracking the information of position, time status of logistics units ◦ GPS, GIS ◦ ◦ ◦ ◦ EDI, POS Customs clearance system, Inspection system Order fulfillment system, WMS ERP ◦ The Internet of Things Big data era Ecommerce accumulating more data What’s the good use for customer centered data? ◦ Business decision ◦ Products design – especially service products design ◦ Marketing and sales campaign ◦ C2B; logistics and supply chain services ◦ Crowd-fundnig, P2P Paperless customs clearance system ◦ Single window system Connect forwarders, carriers, 3 PL, Customs, Inspection and quarantine, Tax departments of government, Port companies, Port Authority, banks etc. Automatically get information (exchange rate, tax rates, products clearance process) you need, track the procedure of declaration progress Log and enter data once for the whole process Inner land (dry port) system ◦ ◦ ◦ ◦ ◦ Local declaration and port clearance Expand hinterland Clearance after Release Chances in the new model of clearance FTZ IOT Application Logistics 3rd time Information Revolution ◦ Total Sensing ◦ Reliable transfer ◦ Intelligent processing ◦ ◦ ◦ ◦ ◦ Intelligent Intelligent Intelligent Intelligent Intelligent city transport tracking logistics industries ◦ Transparent ◦ Convenient ◦ Automatic Provide a catch up solution for developing countries ◦ ◦ ◦ ◦ ◦ Where Where Where Where Where low industrial concentration economy multi-echelon agent distribution system information cost were extremely high international market were hard to reach small business were hard to implement Mobile ecommerce and platforms ◦ Consumer are awakening Logistics Change Revenues of Global logistics industries concentrated to Europe, Asia and North America Asia: from global manufacture center to Global logistics center 9 out of 10 largest container ports of the world in the Asia in 2013 From 3Pl to LLP (Lead Logistics Provider) ◦ ◦ ◦ ◦ Integrated logistics and supply chain service Business ecological service provider Specialization in one field Specialization for one time / products Products ◦ Shape design for logistics ◦ Package design for logistics ◦ Production line design for logistics Business model ◦ C2B design Green Logistics Global logistics Emergency Logistics City Logistics Logistics Finance …… THANK YOU