Modeling Bioenergy in the U.S. Forest Service’s RPA Assessment Designing U.S. Forest Assessment System to analyze agricultural and forest feedstock markets, including small-diameter and fire salvage wood, and impacts of biorefinery development Peter J. Ince USDA Forest Service Forest Products Laboratory Madison, Wisconsin USA Forestry and Agriculture Greenhouse Gas Modeling Forum March 5-8, 2007 – Shepherdstown, West Virginia Modeling Bioenergy in the U.S. Forest Service’s RPA Assessment Topics: Background – “RPA Assessment” New global modeling approach (USFPM/GFPM) Modeling future development of wood bioenergy Assessing biofuel and bioenergy implications Forestry and Agriculture Greenhouse Gas Modeling Forum March 5-8, 2007 – Shepherdstown, West Virginia RPA Assessment Background: 2000 RPA Timber Assessment (Haynes et al.) The Renewable Resources Planning Act (RPA) mandates periodic assessments of the U.S. forest resource situation (every 5 years), including longrange analysis of supply, demand and price trends. The U.S. forest assessment system is a set of bioeconomic models that provide 50-year projections. RPA Assessment Background: From the late 1970s to 2005, the RPA assessment system consisted of North American forest sector models (TAMMNAPAP-ATLAS). Global trade was exogenous. The U.S. forest assessment system for the 2010 RPA will include a global forest products model (GFPM) as the new solver of market supply, demand and price equilibria. Why a global model? Economic globalization has had big impacts on the forest sector since the early 1990s. Growth in wood fiber demand has shifted to Asia, and U.S. timber harvest has declined. (The WTO . . . ) (A forest product bulk carrier) Since 1990 U.S. producers lost domestic market share for all wood products, especially labor-intensive products, with rising imports . . . In view of economic globalization, the Forest Service is adopting a global forest product market modeling approach for the 2010 RPA. 100% 1990 2005 80% 60% 40% 20% 0% Paper & Board OSB & Plywood Softwood Lumber HH Furniture Hardwood Lumber Hardwod flooring Hwd & softwd molding Sources: Shipments : Dept Commerce, Bureau Census , ASM; Imports & Exports : FAS; Paper & Board: AF&PA New global modeling approach (USFPM/GFPM) Global market model: Global Forest Products Model (GFPM) • Dynamic Equilibrium Model • All Major Forest Products and All Countries • Production, Consumption and Trade • Based on PELPS (PriceEndogenous Linear Programming System) Within GFPM (global model) we are developing USFPM – U.S. Forest Product Module . . . USFPM To create USFPM we are adding sub-regions and more product detail for the United States (one of numerous countries within GFPM), creating USFPM within GFPM, or “USFPM/GFPM” . . . USFPM/GFPM USFPM/GFPM expands the regional structure of USA (currently a single region in GFPM), by expanding supply and production into three U.S. sub-regions: Current GFPM USFPM/GFPM Demand USA World (export) Demand USA World (export) Supply/Production USA Supply/Production U.S. North U.S. South U.S. West World (import) World (import) USFPM/GFPM expands U.S. timber and fiber supply to include both hardwood and softwood sawtimber and nonsawtimber, other forest biomass, ag. SRWC, and residues: Current GFPM USFPM in GFPM Fuelwood & Charcoal (N.A.) Sawlogs & Pulpwood (one commodity) Hardwood Sawtimber Softwood Sawtimber Hardwood Non-Sawtimber Softwood Non-Sawtimber Other Forest Biomass (branches, cull, whole-tree chips, etc.) Agricultural SRWC Residues Other Indust. Roundwood Other Fiber Pulp Wastepaper (N.A.) Non-Wood Fiber Pulp Recovered Paper USFPM/GFPM expands the U.S. product structure of GFPM, by differentiating hardwood and softwood lumber, and OSB and particleboard, and adding biofuel to the product mix: Current GFPM USFPM/GFPM Sawnwood Hardwood Lumber Softwood Lumber Veneer/Plywood Oriented Strand Board (OSB) Industrial Particleboard Fiberboard Mechanical Wood Pulp Chem./Semichem Pulp Newsprint Printing & Writing Paper Other Paper & Board Biofuel (Cellulosic Ethanol) Fuelwood Veneer/Plywood Particleboard Fiberboard Mechanical Wood Pulp Chem./Semichem Pulp Newsprint Printing & Writing Paper Other Paper & Board (N.A) Fuelwood USFPM/GFPM* will be part of the larger U.S. Forest Assessment System (USFAS) for the 2010 RPA Forest Assessment. USFAS has three major domains, (1) Forest Use Domain (which includes forest products sector, and USFPM/GFPM model) (2) Forest Dynamics Domain (plot-based forest transition and harvest model) (3) Forest Ecosystem Services Domain (models of carbon, water, wildlife and ecosystem conditions linked to plot transitions) Global Economy Climate Trade Forest Use Domain Land Uses Wood Products Markets Resource Management Forest Dynamics Domain Forest area Forest conditions USFAS Forest Ecosystem Services Domain Carbon United States Economy Wildlife Water The Forest Dynamics Domain of USFAS will model transitions across the entire spectrum of U.S. forest inventory plots (FIA database of all forests and plantations). Transitions will include tree growth, shifts in species mix, and forest management actions such as harvests in responds to timber price and demand (derived from domestic and global markets). For example, USFPM/GFPM will contribute to projected timber harvest and prices by solving for the market equilibrium between the USFAS forest transition model and the global and regional forest product markets. Forest Transition Model – based on all FIA forest plots (D. Wear et al.): T=t+d t=1, T, d {time steps} Plot=i; Label=Li i= 1, N {all plots} m= 1,M Stochastic Transition Model {imputations} Predicted Label Harvest Forecast Census Data & Woods and Poole Price Forecast USFPM\GFPM Climate Forecast IPCC, climate analysis Random draw donor plot / store label Historical Plot Data Base Summarize all realizations for plot i Calculate inventory variables / store results Forecast inventory T+d Novel Plot Data Base Expansion Factor Forecast Land Use Change Models * As in past RPA assessments agricultural short-rotation woody crops such as hybrid poplars, and wood from fire salvage or fuel thinning programs may be introduced also in USFPM/GFPM via cost-based supply functions that can provide new supply sources if competitive with existing supply sources. Modeling future development of wood bioenergy The DOE R&D goal for cellulosic ethanol is to compete with corn ethanol (at break-even costs of around $1.10/gallon) . . . The goal is cellulosic ethanol at $1.07/gallon by 2012, with feedstock at $30/dry ton. Source: Dr. Stanley Bull, NREL, “Non-Carbon-Emitting Technologies for the Future”, May 8, 2006 $120 $80 $40 $0 -- Peter Ruschmeier, 2006 PIMA Conference $ per Dry Ton on the stump Large trees (>10”) are too valuable for use as biofuel feedstock. Only smaller trees (6-8” pulpwood) could be affordable as feedstock. However, in the past year delivered pulpwood prices have moved further away from the DOE feedstock goal ($30 per dry ton) as prices in the West increased with a shortage of sawmill residue chips due to housing and lumber downturn. Delivered softwood pulp log price indexes by region (avg.) New Housing Units Started in the United States 2,200 160 2,000 Thousands of Units West (PNW) North South 1,800 Multifamily 1,600 1,400 1,200 Single Family 1,000 140 800 In the South, delivered pulpwood prices are double the $30 per dry ton feedstock goal, and pulpwood prices are substantially higher in the West. Source: Regional averages of softwood roundwood prices from International Woodfiber Report Jan-07 Jul-06 Jan-06 Jul-05 Jan-05 Jul-04 Jan-04 Jul-03 Jan-03 Jul-02 1st Qtr 2nd Qtr 3rd Qtr 4th Qtr 1st Qtr '06 '06 '06 '06 '07 Jan-02 80 Jul-01 100 Jan-01 120 Jul-00 600 Jan-00 Price Index (South 1stQ06 = 100) 200 180 Seasonally Adjusted Annual Rate 2,400 • In USFPM/GFPM the growth and development of wood products is determined by their cost competitiveness and profitability • In USFPM/GFPM, biofuels and bioenergy uses will compete for wood raw materials (such as pulpwood) versus other conventional wood products, like pulp & paper or OSB (oriented strand-board) Wood receipts at U.S. OSB/panel mills and wood pulp mills* OSB and wood pulp have been projected to be lead competitors for “pulpwood” – but may face future competition from wood biofuels . . . Historical Projected *Total receipts, softwood & hardwood; roundwood & residues for pulp, and roundwood for OSB. 2005 RPA Timber Assessment Update $ per ton of feedstock Relative costs & profit margins in U.S. South . . . At current costs and prices, producing cellulosic fuel ethanol from pulpwood is unprofitable. Wood pulp and OSB offer higher & less risky profit margins. 500 = Range of net returns given product price range since mid-90s 400 300 Profit & Return on Capital 200 Other Operating Costs (approx.) 100 Feedstock Cost (pulpwood) 0 Wood Pulp OSB Cellulosic Ethanol January ‘07 prices: Pulp @ $750/ton OSB @ $180/MSF Ethanol @ $2.00/gal Costs approximated from following sources: NLK (kraft pulp), Spelter-FPL (OSB), NREL (ethanol), Timber Mart-South (feedstock) In USFPM/GFPM, we can introduce future cost assumptions for wood biofuels such as cellulosic ethanol Source: Dr. Stanley Bull, NREL, “Non-Carbon-Emitting Technologies for the Future”, May 8, 2006 $ per ton of feedstock Relative costs & profit margins in U.S. South . . . At future costs and median prices, producing cellulosic fuel ethanol from pulpwood may become profitable and competitive with wood pulp and OSB. 500 = Range of net returns given product price range since mid-90s 400 300 Profit & Return on Capital 200 Other Operating Costs (approx.) Feedstock Cost (pulpwood) 100 0 Wood Pulp OSB Cellulosic Ethanol Median prices: Pulp @ $700/ton OSB @ $240/MSF Ethanol @ $2.50/gal Costs approximated from following sources: NLK (kraft pulp), Spelter-FPL (OSB), NREL (ethanol), Timber Mart-South (feedstock) Also, co-production of fuel ethanol and acetic acid via hemicellulose extraction at a kraft pulp mill may be an economically feasible approach to forest biorefining according to preliminary FPL studies . . . Extraction Pulping Hemicellulose (fraction of wood) Probability Distribution for IRR (real) / After-tax 1.4 X <=0 5% X <=1.17 95% Mean = 0.4425941 Mean = 44.3% 1.2 Separation Acetic Acid 1 FPL estimates of returns with variable ethanol prices 0.8 0.6 Wood Sugars 0.4 0.2 0 -50% Fermentation & Distillation Fuel Ethanol 0% 50% 100% 150% 200% In this case, biorefining diverts hemicelluloses from black liquor combustion to biofuel and chemical feedstock. And, gasification of spent pulping liquors (black liquor) and wood residues with reforming to biofuels and chemicals is another potential approach to forest biorefining, with high estimated rates of return on investment.1 Gasifier technology under development by Chemrec 1Reference: Again, mill byproducts (black liquor and wood residues in this case) might be economically diverted from direct combustion to biofuel, even though direct conversion of pulpwood may not be economical. Larson, E.D. et al. 2006. A Cost-Benefit Assessment of Gasification-Based Biorefining in the Kraft Pulp and Paper Industry. FINAL REPORT under contract DE-FC26-04NT42260 with the U.S. Department of Energy. 164 p. The most economical approaches to producing wood-based biofuels (e.g. cellulosic ethanol) are at present based on biorefining of readily available or existing byproduct feedstocks at pulp and paper mills (i.e. hemicelluloses, black liquor and wood residues). Pulpwood is less likely to be used directly as a feedstock unless substantial gains are achieved in cellulosic ethanol production efficiency. However, all available options should be assessed in the context of dynamic and competitive markets. Assessing biofuel and bioenergy implications USFPM/GFPM will assess the following: • Competitive outlook for wood biofuels and bioenergy in the context of all competing wood uses and global wood markets; expected U.S. market implications; future development of wood biofuels and feedstocks USFAS , the broader U.S. forest assessment system, will assess the following (via forest transition model): • Forest resource implications (timber inventory, forest ecology) of biofuel/bioenergy development • Forest sector carbon sequestration and other implications of bioenergy and biofuels Questions?